一种基于比例电磁阀的精确位置调控装置及方法

By combining closed-loop feedback control and moving iron electromagnets, precise position control of the pilot valve and main valve is achieved, solving the problems of large size, small output force and low sensitivity of existing proportional solenoid valves, and realizing high-precision hydraulic control.

CN115978279BActive Publication Date: 2026-07-17BEIJING SATELLITE MFG FACTORY

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
BEIJING SATELLITE MFG FACTORY
Filing Date
2022-12-26
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The electromagnets in existing proportional solenoid valves are large in size, have high input power and heat dissipation problems, and have low output force and low sensitivity, making it difficult to achieve precise position control.

Method used

Closed-loop feedback control is adopted. By using the displacement feedback of the pilot valve core and the main valve core, combined with the moving iron electromagnet, the pressure of the hydraulic oil system is used to achieve precise position control of the main valve core. The design incorporates a clearance fit between the pilot valve and the main valve and a floating sliding sleeve structure, and adopts a design with large and small springs linked together.

Benefits of technology

It achieves precise control of pilot valve flow and precise position adjustment of main valve core. It is small in size, fast in response, has high output force and high sensitivity, avoids jamming during valve core movement, and saves product size.

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Abstract

本发明提供了一种基于比例电磁阀的精确位置调控装置及方法,包括:控制器、比例放大器、先导阀、先导阀位移传感器和主阀位移传感器;其中,控制器根据小电流指令信号、一级反馈电流信息和的二级反馈电流信息,输出小电流信号,发送给比例放大器,实现精确位置闭环控制;比例放大器将小电流信号转换为大电流信号;先导阀根据大电流信号,控制先导阀流量;通过位移信号和流量输出控制外部主阀的位移信号;先导阀位移传感器采集先导阀的位移信号,将先导阀的位移信号转换为一级反馈电流信号;主阀位移传感器采集外部主阀的位移信号,将主阀的位移信号转换为二级反馈电流信号,输出给控制器。本发明可实现位置的精确闭环控制。
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