Industrial equipment exception processing method, system, device and storage medium

Abstract

The embodiment of the application relates to the technical field of industrial internet equipment management, and discloses an industrial equipment exception processing method, system and device and medium, the method comprising the following steps: establishing industrial equipment identification information and accessory identification information in an identification analysis system in advance, and associating the accessory identification information with the industrial equipment identification information; the identification analysis system further comprises accessory specification information; obtaining state data of the accessory; if the state data is abnormal, sending a first analysis request comprising the industrial equipment identification information to the identification analysis system; receiving first trace information sent by the identification analysis system, and determining accessory identification information of the abnormal accessory according to the state data and the first trace information; sending a second analysis request to the identification analysis system, the second analysis request comprising the accessory identification information of the abnormal accessory; receiving accessory specification information of the abnormal accessory sent by the identification analysis system; and performing abnormal processing according to the accessory specification information.

Description

Technical Field

[0001] This application relates to the field of industrial internet device management technology, specifically to a method, system, device, and storage medium for handling industrial equipment anomalies. Background Technology

[0002] Currently, in the field of Industrial Internet of Things (IIoT) equipment management technology, health management of industrial equipment is becoming increasingly important. Predictive Maintenance (PHM) systems can monitor the operation of industrial equipment in real time. This is primarily achieved by collecting operational data to monitor the equipment's status. Furthermore, PHM systems can analyze and calculate the collected data to determine if there are any abnormal conditions or failure trends in the equipment, predict its operational status, and thus develop maintenance plans, prepare spare parts in advance, reduce maintenance losses, save costs, and ensure effective maintenance.

[0003] The inventors of this application have discovered that the industrial equipment connected to the current PHM predictive maintenance system contains heterogeneous data, making it difficult to trace the source when industrial equipment malfunctions, thus making it impossible to efficiently and conveniently handle abnormalities in industrial equipment. Summary of the Invention

[0004] In view of the above problems, this application provides an industrial equipment anomaly handling method to solve the problem of the lack of efficient handling of industrial equipment anomalies in the prior art.

[0005] According to one aspect of the embodiments of this application, an industrial equipment anomaly handling method is provided. The method involves pre-establishing industrial equipment identification information and accessory identification information in an identification resolution system, and associating the accessory identification information with the industrial equipment identification information to which it belongs. The identification resolution system also includes accessory specification information corresponding to the accessory identification information. The method includes: acquiring accessory status data; if the accessory status data is abnormal, sending a first resolution request to the identification resolution system, the first resolution request including the industrial equipment identification information associated with the accessory, so that the identification resolution system obtains first traceability information based on the industrial equipment identification information, the first traceability information including accessory identification information of all accessories associated with the industrial equipment identification information; receiving the first traceability information, determining the accessory identification information of the accessory with abnormal status data based on the status data and the first traceability information; sending a second resolution request to the identification resolution system, the second resolution request including the accessory identification information of the accessory with abnormal status data, so that the identification resolution system obtains corresponding accessory specification information based on the accessory identification information of the accessory with abnormal status data; receiving the accessory specification information of the accessory with abnormal status data sent by the identification resolution system; and performing anomaly handling based on the accessory specification information.

[0006] In one optional approach, the step of sending a first resolution request to the identifier resolution system if the status data of the accessory is abnormal further includes: if the status data of the accessory is abnormal, obtaining the duration of the abnormality of the accessory; if the duration of the abnormality of the accessory is greater than a first preset duration, sending a first resolution request to the identifier resolution system.

[0007] In one optional approach, the step of sending a first resolution request to the identifier resolution system if the abnormal duration of the accessory is greater than a first preset duration further includes: generating alarm information if the abnormal duration of the accessory is greater than the first preset duration; obtaining the alarm time based on the alarm information; and sending a first resolution request to the identifier resolution system if the alarm time interval between adjacent alarm information is greater than a second preset duration.

[0008] In one alternative approach, the accessory identification information includes CPU identification information, memory module identification information, motherboard identification information, hard drive identification information, and / or power supply identification information.

[0009] In one alternative approach, the specification information of the accessories of the industrial equipment includes material description information, model information, accessory barcode information, part number information, and / or, whole machine barcode information.

[0010] According to another aspect of the embodiments of this application, an industrial equipment anomaly handling system is provided, including a PHM subsystem and an identifier resolution subsystem; the identifier resolution subsystem includes industrial equipment identifier information and accessory identifier information, wherein the accessory identifier information is associated with the industrial equipment identifier information to which it belongs, and also includes accessory specification information corresponding to the accessory identifier information; the PHM subsystem is used to acquire the status data of the accessory, and if the status data of the accessory is abnormal, it sends a first resolution request to the identifier resolution subsystem, the first resolution request including the industrial equipment identifier information associated with the accessory; the identifier resolution subsystem is used to receive the first resolution request, and acquire first traceability information according to the industrial equipment identifier information, and send the first traceability information to the PHM subsystem, the first traceability information including the industrial equipment identifier information associated with the accessory. The PHM subsystem is configured to: receive the first traceability information, determine the part identification information of the part with abnormal status data based on the part name and the first traceability information, and send a second parsing request to the identification parsing subsystem, the second parsing request including the part identification information of the part with abnormal status data; receive the second parsing request, obtain the corresponding part specification information based on the part identification information of the part with abnormal status data, and send the part specification information corresponding to the part identification information of the part with abnormal status data to the PHM subsystem; the PHM subsystem is also configured to receive the part specification information of the part with abnormal status data sent by the identification parsing subsystem, and perform anomaly processing based on the specification information.

[0011] In one optional manner, the PHM subsystem is further configured to: obtain the duration of the abnormality of the accessory when the status data of the accessory is abnormal; generate an alarm message if the duration of the abnormality of the accessory is greater than a first preset duration; obtain the alarm time based on the alarm message; and send a first resolution request to the identifier resolution subsystem when the alarm time interval between adjacent alarm messages is greater than a second preset duration.

[0012] According to another aspect of the embodiments of this application, an industrial equipment anomaly handling device is provided, comprising: a preprocessing module, configured to pre-establish industrial equipment identification information and accessory identification information in an identification resolution system, and associate the accessory identification information with the industrial equipment identification information to which it belongs; the identification resolution system further includes accessory specification information corresponding to the accessory identification information; a first acquisition module, configured to acquire accessory status data; and a first sending module, configured to send a first resolution request to the identification resolution system if the accessory status data is abnormal, the first resolution request including industrial equipment identification information associated with the accessory, so that the identification resolution system can acquire first traceability information based on the industrial equipment identification information. The system includes: a first traceability information module for receiving the first traceability information and determining the part identification information of parts with abnormal status data based on the part name and the first traceability information; a second sending module for sending a second parsing request to the identification parsing system, the second parsing request including the part identification information of the parts with abnormal status data, so that the identification parsing system can obtain the corresponding part specification information based on the part identification information of the parts with abnormal status data; a third obtaining module for receiving the part specification information of the parts with abnormal status data sent by the identification parsing system; and an anomaly handling module for performing anomaly handling based on the part specification information.

[0013] According to another aspect of the embodiments of this application, an industrial equipment anomaly handling device is provided, including: a processor, a memory, a communication interface and a communication bus, wherein the processor, the memory and the communication interface communicate with each other through the communication bus; the memory is used to store at least one executable instruction, which causes the processor to perform the operation of the industrial equipment anomaly handling method described above.

[0014] According to another aspect of the embodiments of this application, a computer-readable storage medium is provided, the storage medium storing executable instructions that cause an industrial equipment fault handling device to perform operations corresponding to the methods described above.

[0015] In this embodiment, by pre-registering and obtaining the identification information of industrial equipment and the accessory identification information of all accessories of the industrial equipment, the accessory identification information is associated with the industrial equipment identification information, and the accessory specification information is associated with the corresponding accessory identification information. When an anomaly is detected in a accessory of the industrial equipment, the identification resolution service provided by the identification resolution system is used to send a resolution request including the accessory identification information of the abnormal accessory to the identification resolution system. This allows for the rapid acquisition of accessory specification information associated with the accessory identification information of the abnormal accessory, thereby enabling rapid anomaly handling based on the accessory specification information. This improves the efficiency of industrial equipment anomaly handling and reduces losses caused by industrial equipment anomalies.

[0016] The above description is merely an overview of the technical solutions of the embodiments of this application. In order to better understand the technical means of the embodiments of this application and to implement them in accordance with the contents of the specification, and to make the above and other objects, features and advantages of the embodiments of this application more obvious and understandable, specific implementation methods of this application are described below. Attached Figure Description

[0017] The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of this application. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings:

[0018] Figure 1 A flowchart illustrating the industrial equipment anomaly handling method provided in an embodiment of this application is shown;

[0019] Figure 2 An embodiment of this application is shown. Figure 1 Flowchart of the sub-steps in step 130;

[0020] Figure 3 An embodiment of this application is shown. Figure 2 Flowchart of the sub-steps in step 132;

[0021] Figure 4 A schematic diagram of the structure of the industrial equipment fault handling system provided in an embodiment of this application is shown;

[0022] Figure 5 A schematic diagram of another industrial equipment fault handling system provided in this application is shown;

[0023] Figure 6 A schematic diagram of the structure of the industrial equipment fault handling device provided in the embodiment of this application is shown;

[0024] Figure 7 A schematic diagram of the structure of the industrial equipment fault handling device provided in the embodiment of this application is shown. Detailed Implementation

[0025] Exemplary embodiments of the present application will now be described in more detail with reference to the accompanying drawings. Although exemplary embodiments of the present application are shown in the drawings, it should be understood that the present application may be implemented in various forms and should not be limited to the embodiments set forth herein.

[0026] Currently, with the continuous acceleration of modern industrialization, industrial equipment is widely used in various fields. The number and types of components in industrial equipment are numerous. However, the performance of these components gradually deteriorates with prolonged use, leading to aging or malfunctions. Therefore, timely and rapid handling of any abnormalities in industrial equipment components can minimize losses caused by these malfunctions.

[0027] The inventors of this application have discovered that in the prior art, although industrial equipment can emit alarm sounds to alert users when abnormalities occur, the large variety and quantity of components in industrial equipment, along with the differences in models, manufacturers, and other related information for different components, mean that even after receiving the alarm sound, users still need to spend a significant amount of time consulting manuals and other means to further investigate the relevant information of the components before they can handle the abnormality. This greatly increases the time required for handling abnormalities, reduces the efficiency of handling abnormalities, seriously affects the normal use of industrial equipment by users, and causes great inconvenience to users.

[0028] The inventors of this application have noted that in the field of industrial internet, the industrial internet identifier resolution system (hereinafter referred to as the identifier resolution system) provides basic services for the development of global manufacturing and the popularization of industrial internet. It aims to break down information silos, promote industrial internet data communication, realize the seamless transmission of data and information between various elements and systems, and realize the management and sharing of identifier data across enterprises, industries, regions and countries. It is an important network infrastructure of industrial internet.

[0029] This identifier resolution system assigns a unique identifier to each entity or virtual object using methods such as barcodes, QR codes, and RFID tags. The system provides identifier registration and resolution services. For example, an entity or virtual object can be pre-registered in the system to obtain a unique identifier. This identifier is then associated with traceability information. When the identifier is queried in the system, the system parses the queried identifier to obtain the associated traceability information.

[0030] Based on the above considerations, and in order to solve the problem of the inability to quickly handle abnormalities when industrial equipment parts malfunction, the inventors of this application, after in-depth research, have proposed a method for handling industrial equipment abnormalities. This method fully utilizes the identifier registration and identifier resolution services provided by the identifier resolution system. Specifically, the identifier resolution system pre-registers identifier information for industrial equipment and its parts, and associates the identifier information of the industrial equipment with the identifier information of the parts, as well as the specification information of the parts with the corresponding identifier information. When an abnormality is detected in a part of the industrial equipment, the identifier resolution service provided by the industrial internet identifier resolution system is used to parse the identifier information of the industrial equipment and the identifier information of the abnormal part. This allows for the rapid handling of the abnormality based on the specification information of the abnormal part, improving the timeliness of handling industrial equipment abnormalities and reducing losses caused by abnormalities in industrial equipment parts.

[0031] To improve the efficiency of handling industrial equipment malfunctions, in this embodiment, identification information is pre-registered for the industrial equipment and all its components in an identification resolution system. This obtains industrial equipment identification information and component identification information, which are then associated with the component identification information of all components. The component identification information includes the component name, allowing for tracing back to the associated component identification information through the industrial equipment identification information. Furthermore, component specification information is associated with the corresponding component identification information, enabling tracing back to the associated component specification information through the component identification information. As an example of an embodiment of this application, Table 1 is a table relating industrial equipment identification information to corresponding accessory identification information. Assume the identification information registered and obtained for the industrial equipment is "88.258.1 / PPLE6GGVG07019771", the identification information registered and obtained for the CPU of the industrial equipment is "88.258.1 / PPLCPU_M73W8T8302051", the identification information registered and obtained for the part number of the industrial equipment is "88.258.1 / PPLIN_0010-138641", and the identification information registered and obtained for the first memory module of the industrial equipment is "88.258.1 / PPLMC_SMHSG08G22G041180". The second memory module of the industrial equipment is registered and obtained with the identifier "88.258.1 / PPLMC_SMHSG08G22G041171", the motherboard of the industrial equipment is registered and obtained with the identifier "88.258.1 / PPLMB_E8GPV24B0000016", the hard drive of the industrial equipment is registered and obtained with the identifier "88.258.1 / PPLHD_H230990054", and the power supply of the industrial equipment is registered and obtained with the identifier "88.258.1 / PPLPM_9NA0907817H1351001728". The accessory identification information of all the accessories of the industrial equipment is associated with the identification information of the industrial equipment.

[0032] Table 1, which associates industrial equipment identification information with corresponding accessory identification information, allows you to retrieve all accessory identification information associated with a given industrial equipment identification by querying that identification. When a resolution request containing the industrial equipment identification is sent to the identification resolution system, the system retrieves traceability information including associated traceability information such as "CPU Identifier," "Part Number Identifier," "First Memory Module Identifier," "Second Memory Module Identifier," "Motherboard Identifier," "Hard Disk Identifier," and "Power Supply Identifier." Table 1 shows an example of accessory identification information obtained by querying the aforementioned industrial equipment identification.

[0033] Table 1

[0034]

[0035] Figure 1 A flowchart of an industrial equipment anomaly handling method provided in an embodiment of this application is shown. Figure 1 As shown, the method includes the following steps:

[0036] Step 110: Obtain the status data of the parts.

[0037] The acquired status data includes the component's operational data and information indicating the component's name. For example, if all components of the equipment are pre-numbered, the acquired status data will include the component's number and its operational data; or the acquired status data will include the component's name and its operational data. The component's operational data refers to its operating temperature, voltage, time, etc.

[0038] Specifically, depending on the type of component, obtain the corresponding status data. For example, if the component is a CPU, obtain the CPU's operating temperature, voltage, and other status data; if the component is a fan, obtain the fan speed, running time, and other status data. Status data can be obtained as needed, as long as the health status of the component can be determined through the status data. In this step, no restrictions are imposed.

[0039] When industrial equipment is in operation, the status data of components can be acquired in real time through sensors. Here, we take an industrial device equipped with a speed sensor and a timer, with a fan as an example, for illustration. When the industrial equipment enters the working state, the speed sensor acquires the fan speed in real time, and the timer acquires the fan's running time.

[0040] Step 120: Determine if the status data is abnormal.

[0041] This allows for the pre-setting of normal thresholds for each status data of each component. Each time status data is acquired, the normal threshold is used to determine if the acquired data is abnormal. For example, if the normal operating temperature threshold for the CPU of an industrial device is set to 40℃, and the current CPU operating temperature is 42℃, exceeding the normal threshold, then the status data is considered abnormal.

[0042] If the status data is normal, proceed to step 110.

[0043] If the status data is abnormal, proceed to step 130.

[0044] Step 130: Send a first resolution request to the identification resolution system. The first resolution request includes industrial equipment identification information associated with the accessories, so that the identification resolution system can obtain first traceability information based on the industrial equipment identification information. The first traceability information includes accessory identification information of all accessories associated with the industrial equipment identification information.

[0045] Since the industrial equipment and all its components have been pre-registered and their identification information obtained in the identification resolution system, and these identification information is linked together, when an anomaly is detected in the status data of a component of the industrial equipment, a first resolution request is sent to the identification resolution system. This first resolution request includes the industrial equipment identification information associated with the abnormal component. The identification resolution system then parses this industrial equipment identification information to obtain the component identification information of all the components of the industrial equipment associated with that industrial equipment identification information.

[0046] Taking Table 1 above as an example, when the first resolution request including the industrial equipment identifier "88.258.1 / PPLE6GGVG07019771" is sent to the identifier resolution system, the identifier resolution system can obtain the traceability information associated with the industrial equipment identifier, including the "CPU identifier", "part number identifier", "first memory module identifier", "second memory module identifier", "motherboard identifier", "hard disk identifier" and "power supply identifier", by resolving and querying the industrial equipment identifier. The traceability information associated with the industrial equipment identifier is then sent to the requesting end that sent the first resolution request. Thus, the requesting end that sent the first resolution request obtains the "CPU identifier", "part number identifier", "first memory module identifier", "second memory module identifier", "motherboard identifier", "hard disk identifier" and "power supply identifier" associated with the industrial equipment identifier.

[0047] In this step, the accessory identification information of all accessories associated with the industrial equipment identification information can be obtained through the industrial equipment identification information. Therefore, although the number and types of accessories of industrial equipment are large, only the industrial equipment identification information needs to be stored, and the accessory identification information of all accessories can be obtained through the industrial equipment identification information, without having to store the accessory identification information of all accessories, thus avoiding redundant storage information.

[0048] Step 140: Receive the first traceability information, and determine the part identification information of the part with abnormal status data based on the status data and the first traceability information.

[0049] The identifier resolution system, upon receiving a resolution request containing identifier information, parses the identifier information to obtain traceability information associated with it and returns this traceability information to the requesting end that sent the resolution request. Therefore, upon receiving a first resolution request containing industrial equipment identifier information, the identifier resolution system parses the industrial equipment identifier information to obtain first traceability information and sends this first traceability information to the requesting end that sent the first resolution request. The first traceability information includes accessory identifier information for all accessories associated with the industrial equipment identifier information, and the accessory identifier information includes the corresponding accessory name. Therefore, after obtaining the accessory name of the accessory with abnormal status data based on the status data, the accessory identifier information of the accessory with abnormal status data can be obtained through the first traceability information.

[0050] Step 150: Send a second resolution request to the identifier resolution system. The second resolution request includes the part identification information of the part with abnormal status data, so that the identifier resolution system can obtain the corresponding part specification information based on the part identification information of the part with abnormal status data.

[0051] Specifically, after obtaining the part identification information of the part with abnormal status data, a second parsing request is sent to the identification parsing system. The second parsing request includes the part identification information of the part with abnormal status data. The identification parsing system parses the part identification information of the part with abnormal status data to obtain the part specification information associated with the part identification information of the part with abnormal status data, and sends the part specification information of the part with abnormal status data to the requesting end that sent the second parsing request.

[0052] Step 160: Receive the accessory specification information of the accessory whose status data is abnormal, sent by the identifier resolution system.

[0053] In this process, after receiving a second parsing request that includes the accessory identification information of an accessory with abnormal status data, the identification system parses the accessory identification information of the accessory with abnormal status data to obtain the accessory specification information associated with the accessory identification information of the accessory with abnormal status data, and returns the accessory specification information to the requesting end that sent the second parsing request.

[0054] Step 170: Handle the anomaly according to the parts specification information.

[0055] The specifications of the parts include the model number, manufacturer, and other information. Therefore, once the specifications of the parts with abnormal status data are obtained, repairs or replacements of the same type of parts can be carried out quickly, thereby improving the efficiency of handling abnormalities in industrial equipment.

[0056] In this embodiment, by utilizing the identifier registration and resolution services provided by the identifier resolution system, industrial equipment identifier information and accessory identifier information are pre-registered in the identifier resolution system for the industrial equipment and all its accessories. All accessory identifier information is then associated with the industrial equipment identifier information. The accessory identifier information includes the accessory name, and the accessory specification information is also associated with the corresponding accessory identifier information. When a accessory of the industrial equipment malfunctions, a first resolution request including the industrial equipment identifier information is sent to the identifier resolution system. Upon receiving the first resolution request, the identifier resolution system parses the industrial equipment identifier information to obtain the accessory identifier information of all accessories associated with that industrial equipment identifier information, and returns the obtained accessory identifier information to the requesting end that sent the first resolution request. After obtaining the component identification information of all components sent by the identifier resolution system, the system retrieves the component identification information of components with abnormal status data based on the status data and the component identification information of all components. It then sends a second resolution request to the identifier resolution system, which includes the component identification information of the components with abnormal status data. Upon receiving the second resolution request, the identifier resolution system parses the component identification information of the components with abnormal status data to obtain the component specification information associated with that component. This component specification information is then sent to the requesting end that sent the second resolution request. After obtaining the component specification information sent by the identifier resolution system, the system can quickly handle the anomaly based on this information.

[0057] Industrial equipment has a large number and variety of parts, resulting in extensive part identification information. In this embodiment, the specification information of all parts of an industrial equipment can be traced solely through its part identification information. This solves the problem of being unable to trace part specifications when a part malfunctions, and improves the efficiency of obtaining part specification information, thereby increasing the efficiency of resolving industrial equipment malfunctions. Furthermore, by storing part specification information in an identification resolution system using part identification information, static part specification information and part status data are isolated, which improves the security and stability of the part specification information to a certain extent.

[0058] In some embodiments, in order to improve the accuracy of handling abnormalities in industrial equipment parts... Figure 2 It shows Figure 1 The flowchart of the sub-steps in step 130 is as follows: Figure 2 As shown, in step 130 above, if the status data of the accessory is abnormal, a first resolution request is sent to the identifier resolution system, which further includes:

[0059] Step 131: If the status data of the accessory is abnormal, obtain the duration of the abnormality.

[0060] Because the operating environment of industrial equipment in a workshop is complex, industrial network environments may experience fluctuations, which can lead to false alarms when sensors acquire component status data. However, once a component truly malfunctions, its status data will remain abnormal. Therefore, by detecting an abnormal status data for a component at a specific moment and determining the duration of this anomaly, it's possible to more accurately ascertain whether the component has indeed malfunctioned. Specifically, a timer can be used to obtain the duration of the component's anomaly.

[0061] Step 132: If the abnormal duration of the accessory is longer than the first preset duration, send the first resolution request to the identifier resolution system.

[0062] Since the status data of a component will remain abnormal after a certain component malfunctions, it is possible to accurately determine whether the component is indeed in an abnormal state by further judging the duration of the abnormality. If the duration of the abnormality is greater than the first preset time, it can be accurately determined that the component is indeed in an abnormal state. In this step, the first preset time can be set as needed and is not limited here.

[0063] In this embodiment, if an industrial network environment malfunctions, the acquired component status data may suddenly become abnormal. Therefore, directly determining whether a component is abnormal based solely on whether its status data is abnormal at a certain moment is prone to misjudgment. However, if a component is indeed abnormal, its status data will remain abnormal indefinitely. Therefore, when the acquired status data of a component is abnormal at a certain moment, by further obtaining the duration of the abnormality, if the duration of the abnormality exceeds a first preset duration, it can be accurately determined that the component is indeed in an abnormal state. This improves the accuracy of handling abnormalities in industrial equipment components and reduces misjudgments.

[0064] In some embodiments, in order to improve the efficiency of handling abnormalities in industrial equipment parts. Figure 3 It shows Figure 2 The flowchart of the sub-steps in step 132 is as follows: Figure 3 As shown, in step 132 above, if the abnormal duration of the accessory exceeds a first preset duration, a first resolution request is sent to the identifier resolution system, further including:

[0065] Step 133: If the abnormal duration of the accessory exceeds the first preset duration, an alarm message is generated.

[0066] If the abnormal duration of a component exceeds a first preset time, it can be accurately determined that the component is indeed in an abnormal state, and an alarm message will be generated accordingly to provide a notification. Specifically, the alarm message can be generated through the alarm module.

[0067] Step 134: Obtain the alarm time based on the alarm information.

[0068] Specifically, the alarm time can be obtained through sensors. After obtaining the alarm time, it can be further used to determine the alarm time interval between adjacent alarm messages, and based on this time interval, it can be further determined whether a first parsing request needs to be sent, thus avoiding repeated sending of the first parsing request and improving efficiency.

[0069] Step 135: If the alarm time interval between adjacent alarm messages is greater than the second preset time, then send the first resolution request to the identifier resolution system.

[0070] Since the first parsing request includes industrial equipment identification information, and what is obtained is the accessory identification information of all parts of the industrial equipment, if the alarm time interval between two adjacent alarm messages is short, it is not necessary to repeatedly send the first parsing request and obtain the same traceability information. Only when the alarm time interval between adjacent alarm messages is greater than the second preset time, is the second parsing request sent to the identification parsing system, avoiding the repeated acquisition of the same information and improving efficiency. The second preset time can be set as needed and is not limited in this step.

[0071] In this embodiment, after accurately determining that a certain component of the industrial equipment is indeed in an abnormal state, an alarm message is generated to indicate the component's abnormality. The alarm time of the alarm message is then obtained. Only when the alarm time interval between adjacent alarm messages is greater than a second preset duration is a first resolution request sent to the identifier resolution system. This avoids repeatedly sending the first resolution request in a short period of time, repeatedly obtaining the same component identifier information, causing information redundancy, and improves efficiency.

[0072] To quickly obtain accessory identification information, in some embodiments, accessory identification information includes CPU identification information, memory module identification information, motherboard identification information, hard drive identification information, and / or power supply identification information.

[0073] Since industrial equipment has a large variety and quantity of parts, this embodiment only registers identification information for key parts of the industrial equipment. Therefore, when a key part malfunctions and sends a first resolution request to the identification resolution system, the part identification information of the key part can be quickly obtained, further improving the efficiency of handling industrial equipment malfunctions.

[0074] To further improve the efficiency of handling industrial equipment malfunctions, in some embodiments, the specification information of the industrial equipment accessories includes material description information, model information, accessory barcode information, part number information, and / or, whole machine barcode information.

[0075] Since there are many types of specifications and a large amount of information for accessories, in this embodiment of the application, only the key specifications of the accessories are associated with the accessory identification information. The type of accessory can be quickly determined through the key specifications of the accessory, thereby enabling rapid anomaly handling and avoiding information redundancy and resource waste.

[0076] According to another aspect of the embodiments of this application, an industrial equipment anomaly handling system is provided. Figure 4 A schematic diagram of the structure of an industrial equipment fault handling system provided in an embodiment of this application is shown. Figure 4 As shown, the industrial equipment anomaly handling system includes a PHM subsystem and an identifier resolution subsystem;

[0077] The identification resolution subsystem includes industrial equipment identification information and accessory identification information. The accessory identification information is associated with the industrial equipment identification information to which it belongs; it also includes accessory specification information corresponding to the accessory identification information.

[0078] The PHM subsystem is used to obtain the status data of the parts. If the status data of the parts is abnormal, a first resolution request is sent to the identification resolution subsystem. The first resolution request includes the industrial equipment identification information associated with the parts.

[0079] The identification resolution subsystem is used to receive the first resolution request, obtain the first traceability information based on the industrial equipment identification information, and send the first traceability information to the PHM subsystem. The first traceability information includes the accessory identification information of all accessories associated with the industrial equipment identification information.

[0080] The PHM subsystem is used to receive the first traceability information, determine the part identification information of the part with abnormal status data based on the part name and the first traceability information, and send a second parsing request to the identification parsing subsystem, the second parsing request including the part identification information of the part with abnormal status data;

[0081] The identifier resolution subsystem is used to receive the second resolution request, obtain the corresponding part specification information based on the part identifier information of the part with abnormal status data, and send the part specification information corresponding to the part identifier information of the part with abnormal status data to the PHM subsystem.

[0082] The PHM subsystem is also used to receive accessory specification information for accessories with abnormal status data sent by the identifier resolution subsystem; and to perform abnormality handling based on the specification information.

[0083] In this embodiment, the PHM subsystem can monitor the operation of industrial equipment based on the collected data, provide early warnings of equipment failures, predict the equipment's operating status, and analyze and calculate whether the industrial equipment has any abnormal status or failure trends by monitoring the equipment's operating status in real time. This allows for the preparation of spare parts in advance, and maintenance can be carried out according to the plan, reducing maintenance losses due to equipment abnormalities, saving costs, improving maintenance efficiency, and ensuring maintenance effectiveness.

[0084] Since the identifier resolution subsystem includes industrial equipment identifier information and accessory identifier information, and accessory identifier information is associated with the industrial equipment identifier information to which it belongs; it also includes accessory specification information corresponding to the accessory identifier information, when the PHM subsystem obtains abnormal accessory status data, it sends a first resolution request to the identifier resolution subsystem. The first resolution request includes the industrial equipment identifier information associated with the accessory, thereby obtaining the accessory identifier information of all accessories associated with that industrial equipment identifier information. After obtaining the accessory identifier information of all accessories, the PHM subsystem determines the accessory identifier information of the accessory with abnormal status data based on the accessory name and the first traceability information, and sends a second resolution request to the identifier resolution subsystem. The second resolution request includes the accessory identifier information of the accessory with abnormal status data, thereby obtaining the accessory specification information corresponding to the accessory identifier information of the accessory with abnormal status data, and then can perform anomaly handling based on the accessory specification information.

[0085] Industrial equipment has a large number and variety of parts, resulting in extensive part identification information. In this embodiment, the specification information of all parts of an industrial equipment can be traced solely through its part identification information. This solves the problem of being unable to trace part specifications when a part malfunctions, and improves the efficiency of obtaining part specification information, thereby increasing the efficiency of resolving industrial equipment malfunctions. Furthermore, by storing part specification information in the part identification resolution subsystem using the part identification information, static part specification information and part status data are isolated, which improves the security and stability of the part specification information to a certain extent.

[0086] To improve the efficiency of handling industrial equipment anomalies, in some embodiments, the PHM subsystem is also used to obtain the duration of the anomaly when the status data of the accessory is abnormal; and to generate an alarm message when the duration of the anomaly is greater than a first preset duration; to obtain the alarm time based on the alarm message; and to send a first resolution request to the identifier resolution subsystem when the alarm time interval between adjacent alarm messages is greater than a second preset duration.

[0087] In this embodiment, if an anomaly occurs in the industrial network environment, causing a sudden change in the component status data acquired by the PHM subsystem, directly determining whether a component is abnormal based solely on whether its status data is abnormal at a certain moment is prone to misjudgment. However, if a component is indeed abnormal, its status data will remain abnormal indefinitely. Therefore, when the status data of a component acquired by the PHM subsystem is abnormal at a certain moment, by further obtaining the duration of the abnormality, if the duration of the abnormality exceeds a first preset duration, it can be accurately determined that the component is indeed in an abnormal state, thereby improving the accuracy of handling abnormalities in industrial equipment components.

[0088] Once the PHM subsystem accurately determines that a certain component of the industrial equipment is indeed in an abnormal state, it generates an alarm message to indicate the component's abnormality. It then obtains the alarm time of the alarm message. Only when the alarm time interval between adjacent alarm messages is greater than a second preset time is the first parsing request sent to the identifier parsing subsystem. This avoids repeatedly sending the first parsing request in a short period of time, repeatedly obtaining the same component identifier information, causing information redundancy, and thus improving efficiency.

[0089] Figure 5 A schematic diagram of another industrial equipment fault handling system provided in this application is shown. Figure 5 As shown, the industrial equipment anomaly handling system includes a PHM subsystem and an identifier resolution subsystem. The PHM subsystem comprises a front-end and a back-end. The back-end includes a time-series database, a structured database, data modeling and visualization components, and a data stream processing component. The time-series database stores dynamic data of the industrial equipment, including network door-beat data and equipment status data. The structured database stores configuration data and identification information of the industrial equipment. The PHM front-end allows for identification information queries through a human-machine interface and visualizes the operational status of the industrial equipment, as well as lists of faults and alarms. The identifier resolution subsystem uses a hosted server to store static data such as industrial equipment type parameters, static data, and accessory specifications.

[0090] Specifically, the identifier resolution subsystem pre-registers identifiers for industrial equipment and all its accessories, thereby obtaining industrial equipment identifier information and accessory identifier information. It then associates the industrial equipment identifier information with the accessory identifier information of all accessories, associates accessory specification information with the corresponding accessory identifier information, and stores the industrial equipment identifier information and industrial equipment configuration data in a structured database at the back end of the PHM subsystem. The identifier resolution subsystem uses the industrial equipment identifier to store accessory identifier information and the accessory identifier to store accessory specification information via a hosted server.

[0091] The PHM subsystem backend can interact with the edge gateway. The industrial equipment configuration data stored in the structured database is sent to the edge gateway through the data stream processing component. The edge gateway then obtains the industrial equipment status data based on the configuration data and sends the network key-pump data and industrial equipment status data to the time series database through the data stream processing component. The data modeling and visualization component performs modeling and analysis on the network key-pump data and industrial equipment status data in the time series database. If the industrial equipment status data is abnormal, an industrial equipment fault list and alarm list are generated, and the PHM subsystem frontend displays the operating status of the industrial equipment and the industrial equipment fault list and alarm list.

[0092] Based on the industrial equipment fault list and alarm list displayed on the PHM subsystem front end, the identification information of the industrial equipment is retrieved from the structured database, and a query for the industrial equipment identification information is performed on the PHM subsystem front end. Specifically, the PHM subsystem front end sends a first parsing request including the industrial equipment identification information to the identification parsing subsystem. The identification parsing subsystem receives the first parsing request, parses the industrial equipment identification information, and then sends the accessory identification information of all accessories associated with the industrial equipment identification information to the structured database. The PHM subsystem front end then displays the accessory identification information of all accessories.

[0093] After further determining the component identification information of the abnormal component based on the industrial equipment status data and the component identification information of all components, the PHM subsystem front end sends a second parsing request to the identification parsing subsystem. The second parsing request includes the component identification information of the abnormal component. The identification parsing subsystem receives the second parsing request and parses the component identification information of the abnormal component. Then, it sends the component specification information associated with the component identification information of the abnormal component to the structured database. The PHM subsystem front end displays the component specification information of the abnormal component. After obtaining the component specification information of the abnormal component, it performs abnormal processing based on the component specification information.

[0094] Figure 6 A schematic diagram of the structure of the industrial equipment fault handling device provided in an embodiment of this application is shown. Figure 6 As shown, the device 200 includes: a preprocessing module 201, a first acquisition module 202, a first sending module 203, a second acquisition module 204, a second sending module 205, a third acquisition module 206, and an exception handling module 207.

[0095] The preprocessing module 201 is used to pre-establish industrial equipment identification information and accessory identification information in the identification resolution system, and associate the accessory identification information with the industrial equipment identification information to which it belongs; the identification resolution system also includes accessory specification information corresponding to the accessory identification information.

[0096] The first acquisition module 202 is used to acquire the status data of the parts;

[0097] The first sending module 203 is used to send a first parsing request to the identification parsing system if the status data of the accessory is abnormal. The first parsing request includes industrial equipment identification information associated with the accessory, so that the identification parsing system can obtain first traceability information based on the industrial equipment identification information. The first traceability information includes accessory identification information of all accessories associated with the industrial equipment identification information.

[0098] The second acquisition module 204 is used to receive the first traceability information and determine the accessory identification information of the accessory with abnormal status data based on the status data and the first traceability information.

[0099] The second sending module 205 is used to send a second parsing request to the identifier parsing system. The second parsing request includes the accessory identifier information of the accessory with abnormal status data, so that the identifier parsing system can obtain the corresponding accessory specification information based on the accessory identifier information of the accessory with abnormal status data.

[0100] The third acquisition module 206 is used to receive the accessory specification information of accessories with abnormal status data sent by the identifier resolution system;

[0101] The exception handling module 207 is used to handle exceptions based on the part specification information.

[0102] In the industrial equipment anomaly handling device 200 provided in this application embodiment, the preprocessing module 201 first uses the identifier registration service provided by the identifier resolution system to pre-register industrial equipment identifier information and accessory identifier information for industrial equipment and all accessories of industrial equipment in the identifier resolution system, and associates all accessory identifier information with industrial equipment identifier information. The accessory identifier information includes the accessory name, and the accessory specification information is associated with the corresponding accessory identifier information.

[0103] The first acquisition module 202 acquires the status data of the parts. When a part of the industrial equipment malfunctions, the first sending module 203 sends a first parsing request, including the identification information of the industrial equipment, to the identification resolution system. After receiving the first parsing request, the identification resolution system parses the identification information of the industrial equipment to obtain the part identification information of all parts associated with the industrial equipment identification information, and returns the obtained part identification information to the requesting end that sent the first parsing request. After the second acquisition module 204 acquires the part identification information of all parts sent by the identification resolution system, it acquires the part identification information of the part with abnormal status data based on the status data and the part identification information of all parts. The second sending module 205 then sends a second parsing request to the identification resolution system, which includes the part identification information of the part with abnormal status data. After receiving the second parsing request, the identification resolution system parses the part identification information of the part with abnormal status data. The third acquisition module 206 then obtains the part specification information associated with the part identification information of the part with abnormal status data. Thus, the anomaly handling module 207 can quickly perform anomaly handling based on the part specification information.

[0104] Industrial equipment has a large number and variety of parts, resulting in extensive part identification information. In this embodiment, the specification information of all parts of an industrial equipment can be traced solely through its part identification information. This solves the problem of being unable to trace part specifications when a part malfunctions, and improves the efficiency of obtaining part specification information, thereby increasing the efficiency of resolving industrial equipment malfunctions. Furthermore, by storing part specification information in an identification resolution system using part identification information, static part specification information and part status data are isolated, which improves the security and stability of the part specification information to a certain extent.

[0105] In one alternative approach, the first sending module 203 is further configured to, if the status data of the accessory is abnormal, obtain the duration of the abnormality of the accessory; if the duration of the abnormality of the accessory is greater than a first preset duration, send a first resolution request to the identifier resolution system.

[0106] In one optional manner, the first sending module 203 is further configured to generate an alarm message if the abnormal duration of the accessory is greater than a first preset duration; obtain the alarm time based on the alarm message; and send a first resolution request to the identifier resolution system if the alarm time interval between adjacent alarm messages is greater than a second preset duration.

[0107] In an alternative embodiment, the preprocessing module 201 is further configured to register identifiers for the CPU, memory modules, motherboard, hard drive, and / or power supply of the industrial equipment, thereby obtaining CPU identifier information, memory module identifier information, motherboard identifier information, hard drive identifier information, and / or power supply identifier information.

[0108] In one alternative approach, the preprocessing module 201 is further configured to associate accessory specification information, including material description information, model information, accessory barcode information, part number information, and / or whole machine barcode information, with corresponding accessory identification information.

[0109] Figure 7 The diagram shows a structural schematic of an industrial equipment anomaly handling device provided in an embodiment of this application. The specific embodiments of this application do not limit the specific implementation of the industrial equipment anomaly handling device.

[0110] like Figure 7 As shown, the industrial equipment fault handling device may include: processor 302, communication interface 304, memory 306, and communication bus 308.

[0111] The processor 302, communication interface 304, and memory 306 communicate with each other via communication bus 308. Communication interface 304 is used to communicate with other network elements such as clients or other servers. The processor 302 executes program 310, specifically performing the relevant steps described in the embodiment of the industrial equipment anomaly handling method.

[0112] Specifically, program 310 may include program code, which includes computer-executable instructions.

[0113] Processor 302 may be a central processing unit (CPU), an application-specific integrated circuit (ASIC), or one or more integrated circuits configured to implement the embodiments of this application. The industrial equipment fault handling device includes one or more processors, which may be processors of the same type, such as one or more CPUs; or processors of different types, such as one or more CPUs and one or more ASICs.

[0114] Memory 306 is used to store program 310. Memory 306 may include high-speed RAM memory, and may also include non-volatile memory, such as at least one disk storage device.

[0115] This application provides a computer-readable storage medium storing executable instructions. When these executable instructions are run on an industrial equipment fault handling device, the device performs the industrial equipment fault handling method described in any of the above method embodiments.

[0116] The algorithms or displays provided herein are not inherently related to any particular computer, virtual system, or other device. Various general-purpose systems can also be used in conjunction with the teachings herein. The required structure for constructing such systems is apparent from the above description. Furthermore, the embodiments of this application are not directed to any particular programming language. It should be understood that the content of this application described herein can be implemented using various programming languages, and the above description of specific languages ​​is for the purpose of disclosing the best mode of implementation of this application.

[0117] Numerous specific details are set forth in the specification provided herein. However, it will be understood that embodiments of this application may be practiced without these specific details. In some instances, well-known methods, structures, and techniques have not been shown in detail so as not to obscure the understanding of this specification.

[0118] Similarly, it should be understood that, in order to simplify this application and aid in understanding one or more of the various aspects of the invention, features of the embodiments of this application are sometimes grouped together in a single embodiment, figure, or description thereof in the above description of exemplary embodiments of this application. However, this method of disclosure should not be construed as reflecting an intention that the claimed application requires more features than are expressly recited in each claim.

[0119] Those skilled in the art will understand that modules in the device of the embodiments can be adaptively changed and placed in one or more devices different from that embodiment. Modules, units, or components in the embodiments can be combined into a single module, unit, or component, and can be divided into multiple sub-modules, sub-units, or sub-components. Except where at least some of such features and / or processes or units are mutually exclusive, any combination can be used to combine all features disclosed in this specification (including the accompanying claims, abstract, and drawings) and all processes or units of any method or device so disclosed. Unless expressly stated otherwise, each feature disclosed in this specification (including the accompanying claims, abstract, and drawings) may be replaced by an alternative feature that serves the same, equivalent, or similar purpose.

[0120] It should be noted that the above embodiments are illustrative of this application and not restrictive, and those skilled in the art can devise alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses should not be construed as limiting the claims. The word "comprising" does not exclude the presence of elements or steps not listed in the claims. The word "a" or "an" preceding an element does not exclude the presence of a plurality of such elements. This application can be implemented by means of hardware comprising several different elements and by means of a suitably programmed computer. In the unit claims enumerating several means, several of these means may be embodied by the same item of hardware. The use of the words first, second, and third, etc., does not indicate any order. These words can be interpreted as names. The steps in the above embodiments, unless otherwise specified, should not be construed as limiting the order of execution.

Claims

1. An industrial device abnormality processing method characterized by comprising: The method involves pre-establishing industrial equipment identification information and accessory identification information in an identification resolution system, and associating the accessory identification information with the industrial equipment identification information to which it belongs; the identification resolution system also includes accessory specification information corresponding to the accessory identification information; the method includes: Obtain the status data of the parts; If the status data of the accessory is abnormal, a first parsing request is sent to the identification parsing system. The first parsing request includes industrial equipment identification information associated with the accessory, so that the identification parsing system can obtain first traceability information based on the industrial equipment identification information. The first traceability information includes accessory identification information of all accessories associated with the industrial equipment identification information. Receive the first traceability information, and determine the accessory identification information of the accessory with abnormal status data based on the status data and the first traceability information; A second resolution request is sent to the identifier resolution system. The second resolution request includes the accessory identifier information of the accessory with abnormal status data, so that the identifier resolution system can obtain the corresponding accessory specification information based on the accessory identifier information of the accessory with abnormal status data. Receive accessory specification information for accessories with abnormal status data sent by the identifier resolution system; Perform anomaly handling based on the aforementioned accessory specifications; If the status data of the accessory is abnormal, sending a first resolution request to the identifier resolution system further includes: If the status data of the accessory is abnormal, then obtain the duration of the abnormality of the accessory; If the abnormal duration of the accessory is longer than the first preset duration, then the first resolution request is sent to the identifier resolution system; If the abnormal duration of the accessory exceeds a first preset duration, then sending the first resolution request to the identifier resolution system further includes: If the abnormal duration of the accessory exceeds the first preset duration, an alarm message is generated; The alarm time is obtained based on the alarm information; If the alarm time interval between adjacent alarm messages is greater than the second preset time, then the first parsing request is sent to the identifier parsing system.

2. The method of claim 1, wherein, The accessory identification information includes CPU identification information, memory module identification information, motherboard identification information, hard drive identification information, and / or power supply identification information.

3. The method of claim 1, wherein, The specifications of the accessories for the industrial equipment include material description information, model information, accessory barcode information, part number information, and / or, whole machine barcode information.

4. An industrial device abnormality processing system characterized by comprising: Includes a PHM subsystem and an identifier resolution subsystem; The identification resolution subsystem includes industrial equipment identification information and accessory identification information, wherein the accessory identification information is associated with the industrial equipment identification information to which it belongs; it also includes accessory specification information corresponding to the accessory identification information; The PHM subsystem is used to acquire the status data of the parts; if the status data of the parts is abnormal, the duration of the abnormality is acquired. If the abnormal duration of the accessory is greater than a first preset duration, an alarm message is generated; the alarm time is obtained based on the alarm message; if the alarm time interval between adjacent alarm messages is greater than a second preset duration, a first resolution request is sent to the identifier resolution subsystem. The identifier resolution subsystem is used to receive the first resolution request, obtain the first traceability information based on the industrial equipment identifier information, and send the first traceability information to the PHM subsystem. The first traceability information includes the accessory identifier information of all accessories associated with the industrial equipment identifier information. The PHM subsystem is used to receive the first traceability information, determine the part identification information of the part with abnormal status data based on the part name and the first traceability information, and send a second parsing request to the identification parsing subsystem, the second parsing request including the part identification information of the part with abnormal status data; The identifier resolution subsystem is used to receive the second resolution request, obtain the corresponding accessory specification information based on the accessory identifier information of the accessory with abnormal status data, and send the accessory specification information corresponding to the accessory identifier information of the accessory with abnormal status data to the PHM subsystem. The PHM subsystem is also used to receive accessory specification information of accessories with abnormal status data sent by the identifier resolution subsystem; and to perform abnormality processing based on the specification information.

5. An industrial device abnormality processing apparatus characterized by comprising: The device includes: The preprocessing module is used to pre-establish industrial equipment identification information and accessory identification information in the identification resolution system, and associate the accessory identification information with the industrial equipment identification information to which it belongs; the identification resolution system also includes accessory specification information corresponding to the accessory identification information; The first acquisition module is used to acquire the status data of the parts; A first sending module is configured to send a first parsing request to the identifier resolution system if the status data of the accessory is abnormal. The first parsing request includes industrial equipment identification information associated with the accessory, so that the identifier resolution system can obtain first traceability information based on the industrial equipment identification information. The first traceability information includes accessory identification information of all accessories associated with the industrial equipment identification information. The module is also configured to obtain the duration of the abnormality if the status data of the accessory is abnormal; if the duration of the abnormality is greater than a first preset duration, send the first parsing request to the identifier resolution system; generate alarm information if the duration of the abnormality is greater than the first preset duration; obtain the alarm time based on the alarm information; and send the first parsing request to the identifier resolution system if the alarm time interval between adjacent alarm information is greater than a second preset duration. The second acquisition module is used to receive the first traceability information and determine the accessory identification information of the accessory with abnormal status data based on the status data and the first traceability information. The second sending module is used to send a second parsing request to the identifier parsing system. The second parsing request includes the accessory identifier information of the accessory with abnormal status data, so that the identifier parsing system can obtain the corresponding accessory specification information based on the accessory identifier information of the accessory with abnormal status data. The third acquisition module is used to receive the accessory specification information of the accessory whose status data is abnormal, sent by the identifier resolution system; An anomaly handling module is used to handle anomalies based on the accessory specification information.

6. An industrial device abnormality processing device characterized by comprising: include: The processor, memory, communication interface, and communication bus are provided, wherein the processor, memory, and communication interface communicate with each other via the communication bus. The memory is used to store at least one executable instruction that causes the processor to perform the industrial equipment anomaly handling method as described in any one of claims 1-3.

7. A computer storage medium, characterized in that The storage medium stores at least one executable instruction that causes the processor to execute the industrial equipment anomaly handling method as described in any one of claims 1-3.

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