High temperature resistant electric wire cable

By setting a partition gasket in the cable to form a cooling chamber, and using a cooling medium and air supply device for heat dissipation, the problem of heat accumulation in the cable is solved, and the stable operation and extended service life of the high-temperature resistant cable are achieved.

CN116072341BActive Publication Date: 2026-07-31HUAINAN WENFENG AEROSPACE CABLE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
HUAINAN WENFENG AEROSPACE CABLE CO LTD
Filing Date
2023-03-20
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

Existing high-temperature resistant cables accumulate heat after prolonged operation, leading to structural damage and making it difficult to guarantee their service life and heat dissipation performance.

Method used

A partition gasket was designed to divide the heat dissipation cavity into a cooling cavity, and heat dissipation is achieved through the circulation of cooling medium and the air supply device. Combined with a reinforcing ring and a pressure sensor to detect the cable status, uniform heat dissipation and structural stability are ensured.

Benefits of technology

This technology enables continuous cooling of the cable, improves its high-temperature resistance, ensures the cable's structural strength and service life, and allows it to operate stably at high temperatures.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a high-temperature resistant wire and cable, relating to the field of cable technology. The cable includes a cable body comprising an inner core and an outer protective layer. A heat dissipation cavity is provided between the outer protective layer and the inner core. A plurality of equidistantly distributed partitions are fixedly connected to the inner wall of the heat dissipation cavity, dividing the cavity into several cooling chambers. A cooling element for introducing a cooling medium is fixedly connected to the top of the outer protective layer. This invention divides the heat dissipation cavity into several cooling chambers using partitions, utilizing the circulating flow of the cooling medium to cool the cable, thereby improving its high-temperature resistance. A connecting cavity connects the various cooling chambers, allowing the incoming cooling medium to circulate along each chamber before being discharged through an outlet pipe, ensuring the cooling effect of the cooling medium.
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Description

Technical Field

[0001] This invention relates to the field of cable-related technologies, specifically high-temperature resistant wires and cables. Background Technology

[0002] High-temperature cables need to be able to operate normally and stably at rated high temperatures, without affecting signal or power transmission performance, and also ensure a long service life.

[0003] Existing high-temperature resistant cables, such as the high-temperature resistant cable conductor and high-temperature resistant cable disclosed in patent number CN202217520U, basically improve the high-temperature resistance of the cable by setting a heat insulation layer or filling with heat insulation material. However, high-temperature resistant cables obtained in this way cannot achieve active heat conduction and dissipation. As the working time increases, heat will gradually accumulate and damage the cable structure, making it difficult to guarantee a stable service life and heat dissipation effect. Therefore, it is necessary to propose improvements. Summary of the Invention

[0004] The purpose of this invention is to provide high-temperature resistant wires and cables to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A high-temperature resistant wire and cable includes a cable body comprising an inner core and an outer protective layer. A heat dissipation cavity is provided between the outer protective layer and the inner core. A plurality of equidistantly distributed partitions are fixedly connected to the inner wall of the heat dissipation cavity, dividing the cavity into several cooling chambers. Each partition has a connecting cavity at its bottom, and both ends of the connecting cavities are interconnected with the cooling chambers. A cooling component for introducing a cooling medium is fixedly connected to the top of the outer protective layer. The cooling component includes a cooling guide plate, and an inlet pipe and an outlet pipe are fixedly connected to the bottom of the cooling guide plate. The inlet pipe and outlet pipe extend into the same cooling chamber. The inlet pipe is fixedly connected to one end of the connecting cavity.

[0007] Each of the aforementioned separator pads has a heat dissipation conduit embedded in its top, and one end of the cable body is provided with an air supply device for supplying airflow into the heat dissipation conduit.

[0008] As a further aspect of the present invention: the air supply device includes an air supply frame, and a plurality of equidistantly distributed air supply docking parts are fixedly installed on the inner wall of the air supply frame. Each air supply docking part includes an air guide shroud, one end of which is fixedly connected to a connecting pipe by a spring. A plurality of heat dissipation ducts are provided with docking holes at their ends near the air supply device. The plurality of connecting pipes are respectively engaged with the plurality of docking holes. A distribution plate is fixedly connected to the top of the inner wall of the air supply frame. A plurality of distribution air pipes are fixedly connected to the bottom of the distribution plate. The plurality of distribution air pipes are respectively fixedly connected to the middle of the plurality of air guide shrouds. An air inlet pipe is fixedly connected to the top of the distribution plate. One end of the air inlet pipe is fixedly connected to the output end of an external air pump.

[0009] As a further embodiment of the present invention: a pressure sensor is fixedly installed at one end of the inner wall of the air guide shroud, a sliding plate is provided on one side of the pressure sensor, the sliding plate is slidably connected to the inner wall of the air guide shroud, a pressure rod is fixedly connected to one side of the sliding plate, and a return spring is fixedly connected between the sliding plate and the end of the inner wall of the air guide shroud.

[0010] As a further aspect of the present invention: an extension is fixedly connected to both sides of several heat dissipation conduits, a limiting groove is left between two adjacent extensions, several reinforcing rings are slidably connected to the outer wall of the cable body, several limiting blocks are fixedly connected to the inner wall of several reinforcing rings, and the limiting blocks are slidably connected to the limiting grooves.

[0011] As a further aspect of the present invention: the outer wall of the reinforcing ring is provided with a plurality of equally spaced snap-fit ​​grooves, and the inner wall of the snap-fit ​​grooves is engaged with a push block, and both sides of the push block are set as inclined surfaces.

[0012] As a further embodiment of the present invention: an inlet and an outlet are provided on one side of the cooling guide plate, the inlet pipe is fixedly connected to the inlet, the outlet pipe is fixedly connected to the outlet, and sealing gaskets are fixedly connected to the inner walls of both the inlet and the outlet, and cooling circulation pipes are engaged and connected to the inner walls of both sealing gaskets.

[0013] As a further aspect of the present invention: this application also includes a refrigeration mechanism, which includes a refrigeration box. A plurality of refrigeration units are equidistantly arranged on the inner wall of the refrigeration box. Each refrigeration unit includes a reflux heat dissipation plate, and a reflux cavity is formed on the inner wall of the reflux heat dissipation plate. One end of the reflux cavity is fixedly connected to a cooling circulation pipe. A circulating water pump is fixedly installed at one end of the refrigeration box. The output and input ends of the circulating water pump are respectively connected to two cooling circulation pipes. A plurality of heat dissipation fins are fixedly connected to both sides of the reflux heat dissipation plate, and a cooling fan is fixedly installed between two reflux heat dissipation plates.

[0014] As a further embodiment of the present invention: a support platform is fixedly connected to the bottom of the inner wall of the air supply frame, and a support groove is opened on the top of the support platform. A plurality of support positioning blocks are fixedly connected to the inner wall of the support groove, and the plurality of support positioning blocks are respectively arranged corresponding to a plurality of limiting grooves.

[0015] As a further aspect of the present invention: the inner core of the cable includes a conductive core, the outer wall of which is covered with an insulating layer, the outer wall of which, from the inside out, consists of a polyimide composite film, a glass fiber cloth, a glass fiber braided layer, a mica wrapping layer, and a sealing layer.

[0016] Compared with the prior art, the beneficial effects of the present invention are: the present invention divides the heat dissipation cavity into several cooling chambers by setting several partition gaskets, and uses the circulation of the cooling medium in them to cool the cable, thereby improving the cable's high temperature resistance; by setting a connecting chamber, the cooling chambers are connected to each other, so that the incoming cooling medium can circulate along each cooling chamber and then be discharged from the outlet pipe, ensuring the cooling effect of the cooling medium.

[0017] This invention utilizes an air supply device with several air supply connectors to supply air to several heat dissipation ducts, resulting in more uniform heat dissipation. By incorporating pressure sensors and other structures, the airflow pressure entering each heat dissipation duct is detected. When the cable is twisted or compressed, the gas inside the compressed heat dissipation duct experiences increased resistance, which in turn increases the air pressure inside the corresponding air guide shroud. Combined with the detection by the pressure sensors, the continuity status of each heat dissipation duct can be determined, thereby enabling the detection of the cable laying condition.

[0018] This invention provides external protection and support for the cable by setting a reinforcing ring, thereby improving the cable's structural strength. By setting a snap-fit ​​groove on the surface of the reinforcing ring and engaging it with a push block, the push block is used to limit the cable's posture by pushing against the ground or other structures, thus preventing the cable from being damaged due to excessive twisting during installation and use. Attached Figure Description

[0019] Figure 1 This is a cross-sectional view of the cable body of the present invention;

[0020] Figure 2 This is a perspective view of the cable body of the present invention;

[0021] Figure 3 This is a cross-sectional view of the air supply device of the present invention;

[0022] Figure 4 This is a cross-sectional view of the refrigeration box of the present invention.

[0023] In the diagram: 1. Conductive core; 2. Insulation layer; 3. Fiberglass cloth; 4. Fiberglass braided layer; 5. Sealing layer; 6. Outer protective layer; 7. Separating gasket; 8. Heat dissipation conduit; 9. Extension section; 10. Reinforcing ring; 11. Cooling chamber; 12. Connecting chamber; 13. Cooling guide plate; 14. Water inlet pipe; 15. Water outlet pipe; 16. Push block; 17. Air supply frame; 18. Support platform; 19. Diverter plate; 20. Air inlet pipe; 21. Air guide shroud; 22. Pressure sensor; 23. Diverter pipe; 24. Connecting pipe; 25. Sliding plate; 26. Refrigeration box; 27. Return heat dissipation plate; 28. Heat sink; 29. ​​Cooling fan; 30. Cooling circulation pipe. Detailed Implementation

[0024] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0025] Please see Figures 1-4 In this embodiment of the invention, the high-temperature resistant wire and cable includes a cable body, which includes an inner core and an outer protective layer 6. The inner core includes a conductive core 1, and the outer wall of the conductive core 1 is covered with an insulation layer 2. The outer wall of the insulation layer 2 consists of a polyimide composite film, a glass fiber cloth 3, a glass fiber braided layer 4, a mica wrapping layer, and a sealing layer 5, arranged from the inside out. By setting the glass fiber cloth 3 and the glass fiber braided layer 4, the high-temperature resistance of the cable is improved. By setting the sealing layer 5, water and air flow are prevented from entering the inner core of the cable, ensuring the cable's airtightness.

[0026] A heat dissipation cavity is provided between the outer protective layer 6 and the inner core of the cable. Several equally spaced partition gaskets 7 are fixedly connected to the inner wall of the heat dissipation cavity, dividing the heat dissipation cavity into several cooling chambers 11.

[0027] The heat dissipation cavity is divided into several cooling chambers 11 for supplying cooling medium by setting several partition gaskets 7. The cooling medium is circulated in the chambers to cool the cable, thereby improving the cable's high temperature resistance.

[0028] Each of the several separating gaskets 7 has a connecting cavity 12 at its bottom, and both ends of the several connecting cavities 12 are connected to the cooling cavity 11. By setting the connecting cavity 12, the cooling cavities 11 are connected to each other, so that the cooling contact can be evenly distributed and flowed inside the cable body, ensuring uniform heat dissipation.

[0029] A cooling component for supplying cooling medium is fixedly connected to the top of the outer protective layer 6. The cooling component includes a cooling guide plate 13, and an inlet pipe 14 and an outlet pipe 15 are fixedly connected to the bottom of the cooling guide plate 13. An inlet and an outlet are provided on one side of the cooling guide plate 13. The inlet pipe 14 is fixedly connected to the inlet, and the outlet pipe 15 is fixedly connected to the outlet. Sealing gaskets are fixedly connected to the inner walls of both the inlet and outlet. Cooling circulation pipes 30 are engaged with the inner walls of both sealing gaskets. The cooling circulation pipes 30 are connected to the refrigeration mechanism. By setting up the cooling component, the cooling medium is circulated into the cooling chamber 11 in cooperation with the refrigeration mechanism to achieve continuous cooling of the cable.

[0030] The inlet pipe 14 and the outlet pipe 15 extend into the same cooling chamber 11, and the inlet pipe 14 is fixedly connected to one end of the connecting chamber 12; in this way, the incoming cooling medium can circulate along each cooling chamber 11 and then be discharged from the outlet pipe 15, thus ensuring the cooling effect of the cooling medium.

[0031] To improve the heat dissipation capacity of the cable and the cooling capacity of the cooling medium, heat dissipation ducts 8 are embedded in the top of several partition gaskets 7. One end of the cable body is provided with an air supply device for supplying airflow into the heat dissipation ducts 8. The air supply device includes an air supply frame 17. Several equally spaced air supply connectors are fixedly installed on the inner wall of the air supply frame 17. The air supply connectors include air guide shrouds 21. One end of the air guide shroud 21 is fixedly connected to a connecting pipe 24 by a spring. The ends of several heat dissipation ducts 8 near the air supply device are provided with connecting holes. Several connecting pipes 24 are respectively engaged with several connecting holes. A distribution plate 19 is fixedly connected to the top of the inner wall of the air supply frame 17. Several distribution air pipes 23 are fixedly connected to the bottom of the distribution plate 19. Several distribution air pipes 23 are respectively fixedly connected to the middle of several air guide shrouds 21. An air inlet pipe 20 is fixedly connected to the top of the distribution plate 19. One end of the air inlet pipe 20 is fixedly connected to the output end of an external air pump. By setting up an air supply device, several air supply connectors are used to supply air to several heat dissipation ducts 8 respectively, making the air supply heat dissipation more uniform.

[0032] A pressure sensor 22 is fixedly installed at one end of the inner wall of the air guide shroud 21. A sliding plate 25 is provided on one side of the pressure sensor 22. The sliding plate 25 is slidably connected to the inner wall of the air guide shroud 21. A pressure rod is fixedly connected to one side of the sliding plate 25. A return spring is fixedly connected between the sliding plate 25 and the end of the inner wall of the air guide shroud 21. By setting up the pressure sensor 22 and other structures, the air pressure of the airflow sent into each heat dissipation duct 8 is detected, so as to realize the judgment of the conduction status of each heat dissipation duct 8. When the cable is twisted or squeezed, the gas resistance of the corresponding compressed heat dissipation duct 8 increases, which in turn increases the air pressure inside the corresponding air guide shroud 21. The detection of the cable laying status is realized in conjunction with the detection of the pressure sensor 22.

[0033] Several heat pipes 8 have extensions 9 fixedly connected to both sides. By setting the extensions 9, the area of ​​the heat pipes 8 is increased, and the heat dissipation effect is improved.

[0034] Limiting grooves are provided between two adjacent extensions 9. Several reinforcing rings 10 are slidably connected to the outer wall of the cable body. Several limiting blocks are fixedly connected to the inner wall of the reinforcing rings 10. The limiting blocks are slidably connected to the limiting grooves. By setting the reinforcing rings 10, the cable exterior is protected and supported, and the structural strength of the cable is improved.

[0035] The outer wall of the reinforcing ring 10 is provided with several equally spaced snap-fit ​​grooves. The inner wall of the snap-fit ​​grooves is engaged with a push block 16. Both sides of the push block 16 are set as bevels. By setting the snap-fit ​​grooves and engaging with the push block 16, the posture of the cable is limited, so as to avoid damage caused by excessive twisting of the cable during installation and use.

[0036] This application also includes a refrigeration mechanism, which includes a refrigeration box 26. Several refrigeration units are equidistantly arranged on the inner wall of the refrigeration box 26. Each refrigeration unit includes a reflux heat sink 27, and a reflux cavity is formed on the inner wall of the reflux heat sink 27. One end of the reflux cavity is fixedly connected to a cooling circulation pipe 30. A circulating water pump is fixedly installed at one end of the refrigeration box 26. The output and input ends of the circulating water pump are respectively connected to two cooling circulation pipes 30. Several heat sinks 28 are fixedly connected to both sides of the reflux heat sink 27, and a cooling fan 29 is fixedly installed between two reflux heat sinks 27. By setting up the reflux heat sink 27 and the heat sinks 28, and cooperating with the fan to blow heat onto the heat sinks 28 to cool them down, the heat dissipation medium is sufficiently cooled.

[0037] A support platform 18 is fixedly connected to the bottom of the inner wall of the air supply frame 17. A support groove is opened on the top of the support platform 18. Several support positioning blocks are fixedly connected to the inner wall of the support groove. The several support positioning blocks are respectively set with several limiting grooves to improve the positional stability of the cable when it is sent into the air supply device.

[0038] When in use, the invention is started by a circulating water pump, which drives the water flow. The water is sent into the cooling guide plate 13 through the cooling circulation pipe 30, and then into the connecting cavity 12 through the inlet pipe 14. It flows along each cooling cavity 11 and flows back to the outlet pipe 15 for discharge. The water is circulated through the cooling circulation pipe 30 to cool the cable. At the same time, the cooling fan 29 is started to dissipate heat from each heat sink 28, thereby reducing the water temperature and ensuring the heat dissipation effect.

[0039] The air is started by an external air pump, and air is introduced through the air inlet pipe 20. After being diverted by the diversion pipe, the air is sent to each air guide hood through each diversion pipe 23, and then sent to each heat dissipation duct 8 through the connecting pipe 24. This allows for ventilation and heat dissipation of each heat dissipation duct 8, thereby improving the heat resistance of the cable.

[0040] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present invention. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.

Claims

1. A high temperature resistant electrical wire cable, characterized by, The cable body includes a cable core and an outer protective layer (6). A heat dissipation cavity is provided between the outer protective layer (6) and the cable core. A plurality of equally spaced partitions (7) are fixedly connected to the inner wall of the heat dissipation cavity. The partitions (7) divide the heat dissipation cavity into a plurality of cooling chambers (11). A connecting cavity (12) is opened at the bottom of each of the partitions (7). Both ends of the connecting cavities (12) are connected to the cooling chambers (11). A cooling component for supplying cooling medium is fixedly connected to the top of the outer protective layer (6). The cooling component includes a cooling guide plate (13). A heat dissipation duct (8) is embedded in the top of each of the partitions (7). An air supply device for supplying airflow into the heat dissipation duct (8) is provided at one end of the cable body. The air supply device includes an air supply frame (17). Several air supply docking parts are fixedly installed on the inner wall of the air supply frame (17). The air supply docking parts include air guide hoods (21). One end of the air guide hood (21) is fixedly connected to a connecting pipe (24) by a spring. Several heat dissipation ducts (8) are provided with docking holes at their ends near the air supply device. Several connecting pipes (24) are respectively engaged with several docking holes. A diversion plate (19) is fixedly connected to the top of the inner wall of the air supply frame (17). Several diversion air pipes (23) are fixedly connected to the bottom of the diversion plate (19). Several diversion air pipes (23) are respectively fixedly connected to the middle of several air guide hoods (21). An air inlet pipe (20) is fixedly connected to the top of the diversion plate (19). A pressure sensor (22) is fixedly installed at one end of the inner wall of the air guide shroud (21). A sliding plate (25) is provided on one side of the pressure sensor (22). The sliding plate (25) is slidably connected to the inner wall of the air guide shroud (21). A pressure rod is fixedly connected to one side of the sliding plate (25). A return spring is fixedly connected between the sliding plate (25) and the end of the inner wall of the air guide shroud (21).

2. The high temperature resistant wire cable of claim 1, wherein, The bottom of the cooling guide plate (13) is fixedly connected to an inlet pipe (14) and an outlet pipe (15); the inlet pipe (14) and the outlet pipe (15) extend into the same cooling chamber (11), and the inlet pipe (14) is fixedly connected to one end of the connecting chamber (12).

3. The high temperature resistant wire cable of claim 1, wherein, Several heat dissipation conduits (8) are fixedly connected to extensions (9) on both sides, and a limiting groove is left between two adjacent extensions (9). Several reinforcing rings (10) are slidably connected to the outer wall of the cable body, and several limiting blocks are fixedly connected to the inner wall of several reinforcing rings (10). The limiting blocks are slidably connected to the limiting grooves.

4. The high temperature resistant wire cable of claim 3, wherein, The outer wall of the reinforcing ring (10) is provided with several equally spaced snap-fit ​​grooves, and the inner wall of the snap-fit ​​groove is engaged with a push block (16). Both sides of the push block (16) are set as inclined surfaces.

5. The high-temperature resistant wire and cable according to claim 2, characterized in that, The cooling guide plate (13) has an inlet and an outlet on one side. The inlet pipe (14) is fixedly connected to the inlet, and the outlet pipe (15) is fixedly connected to the outlet. The inner walls of the inlet and outlet are fixedly connected with sealing gaskets. The inner walls of the two sealing gaskets are engaged with cooling circulation pipes (30). The cooling circulation pipes (30) are connected to the refrigeration mechanism.

6. The high-temperature resistant wire and cable according to claim 1, characterized in that, The cable core includes a conductive core (1), and the outer wall of the conductive core (1) is covered with an insulating layer (2). The outer wall of the insulating layer (2) consists of a polyimide composite film, a glass fiber cloth (3), a glass fiber braided layer (4), a mica wrapping layer, and a sealing layer (5) from the inside out.