A fully automatic processing device for multiple gate surfaces of MIM products

By designing a fully automatic processing device for multi-gate surfaces of MIM products, the automatic trimming of the gate surfaces of MIM products after hedge cutting is achieved using a robot and a feeding mechanism, the problems of low manual trimming efficiency and high proficiency requirements in the existing technology are solved, the dressing efficiency and accuracy are improved, and the cost is saved.

CN116079056BActive Publication Date: 2025-05-06QUJING ZHONGMING TECH
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202211630048.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-19
Publication Date
2025-05-06
Estimated Expiration
2042-12-19

AI Technical Summary

Technical Problem

After the existing MIM products are adhered together during injection molding, after sintering is completed, the runners between multiple MIM products need to be manually punched and cut, and the gate surface is trimmed, resulting in low efficiency, high labor intensity and high requirements for workers' proficiency.

Method used

A fully automatic treatment device for multi-gate surfaces of MIM products is designed, including a working platform, punching mold, punching machine, buffering fixing fixing tool, positioning fixing machine and belt conveyor. Through the cooperation of the first transplanting robot, the feeding mechanism and the second transplanting robot, the automatic dressing of the gate surface of the MIM product after hedging is realized.

Benefits of technology

It realizes automatic dressing of the gate surface of MIM products, improves the dressing efficiency and accuracy, reduces labor intensity and requirements for workers' proficiency, saves labor and labor costs, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN116079056B_ABST
    Figure CN116079056B_ABST
Patent Text Reader

Abstract

The present invention discloses a fully automatic processing device for multiple gate surfaces of MIM products, comprising a working platform and a punching die installed on the working platform, a punching machine is installed on the working platform above the punching die, a buffer fixture, a positioning fixture, a gate repair machine and a belt conveyor are sequentially arranged on the discharge side of the punching die, the buffer fixture is fixedly installed on the working platform through a base, a first transplanting manipulator is installed on the working platform above the buffer fixture and the punching die, the positioning fixture is installed on the working platform through a feeding mechanism, the gate repair machine and the belt conveyor are installed on the working platform, and a second transplanting manipulator is installed on the working platform above the buffer fixture, the positioning fixture, the gate repair machine and the belt conveyor. This device not only reduces the degree of labor and solves the problem of requiring workers' proficiency, but also greatly improves the efficiency of finishing and effectively guarantees the finishing accuracy of the gate surface of the MIM product.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of powder metallurgy, and in particular relates to a fully automatic processing device for multiple gate surfaces of MIM products. Background Art

[0002] Metal powder injection molding (MIM) technology is a new near-net molding technology. It is a product of the mutual penetration and intersection of multiple disciplines such as plastic injection molding technology, polymer chemistry, powder metallurgy technology and metal materials science. It uses molds to inject molded blanks and quickly manufactures high-density, high-precision, high-strength, three-dimensional complex-shaped structural parts through sintering. In particular, some small parts with complex shapes that are difficult to process or difficult to process using machining and other process methods can be easily completed by MIM technology, and it has the advantages of low cost, high efficiency, good consistency, etc. It is easy to form mass production and is known as "the most popular component molding technology today." The metal powder injection molding process includes mixing, injection molding, degreasing and sintering. At present, the MIM products made by MIM process are small in size and complex in structure. In the process of injection molding, in order to improve production efficiency, multiple MIM products are injection molded on the injection mold. After the sintering of these MIM products that are stuck together, the runners formed between the multiple MIM products need to be punched. Although the existing punching machine can automatically punch the runners of MIM products, there will still be unevenness or burrs on the gate surface of the MIM products after punching, and the gate surface needs to be trimmed. In the existing technology, the gate surface of MIM products is trimmed manually, which is not only inefficient and labor-intensive, but also requires high proficiency of workers. Therefore, it is an objective need to develop a fully automatic processing device for multiple gate surfaces of MIM products with novel structure, high degree of automation, high trimming efficiency, and high trimming accuracy. Summary of the invention

[0003] In order to solve the problems existing in the background technology, the purpose of the present invention is to provide a fully automatic processing device for multiple gate surfaces of MIM products with novel structure, high degree of automation, high trimming efficiency and high trimming accuracy.

[0004] The present invention discloses a fully automatic processing device for multiple gate surfaces of MIM products, comprising a working platform and a punching die installed on the working platform, a punching machine is installed on the working platform above the punching die, a buffer jig, a positioning jig, a gate repair machine and a belt conveyor are sequentially arranged on the discharge side of the punching die, the buffer jig is fixedly installed on the working platform through a base, a first transplanting manipulator is installed on the working platform above the buffer jig and the punching die, the positioning jig is installed on the working platform through a feeding mechanism, the gate repair machine and the belt conveyor are installed on the working platform, and a second transplanting manipulator is installed on the working platform above the buffer jig, the positioning jig, the gate repair machine and the belt conveyor.

[0005] Furthermore, the number of cache jigs is two groups, each group of cache jigs has two cache jigs, the number of positioning jigs is two groups, each group of positioning jigs has two positioning jigs, the position of the positioning jigs corresponds to the cache jigs, and the number of gate repair machines is two groups, the position of the gate repair machines corresponds to the position of the positioning jigs.

[0006] Furthermore, the gate repair machine includes a base, a limit plate, a slide plate, a driving cylinder and a gate repair assembly. The base is fixedly installed on the working platform, and vertical plates are vertically installed at both ends of the base. The limit plate is fixedly installed at the lower part between the two vertical plates. The tops of the two vertical plates are symmetrically processed with guide slide grooves. The slide plate is slidably installed in the slide groove between the two vertical plates. A push rod is vertically installed at one end of the slide plate, and a flat plate is installed at the lower end of the push rod. The cylinder seat of the driving cylinder is installed on the base, and the piston rod of the driving cylinder is fixedly connected to the flat plate. Two movable plates are arranged in parallel on both sides of the slide plate, and the movable plates are slidably installed on the base. The number and position of the gate repair assemblies correspond to each set of positioning fixtures. The gate repair assemblies include two first tool handles and a second tool handle that are arranged opposite to each other. At the end of the first tool handle close to the positioning fixture, A first blade is installed, and a second blade is installed at the end of the second knife handle. The first knife handle is vertically installed on the bottom surface of the slide plate, and the second knife handle is vertically installed on the bottom surface of the movable plate. Two first inclined grooves are processed on the limiting plate below the first knife handle, and two first sliding rods are installed at intervals on the bottom surface of the first knife handle. The first sliding rod is slidably installed in the first inclined groove, and two second inclined grooves are processed on the limiting plate below the second knife handle. Two second sliding rods are installed at intervals on the bottom surface of the second knife handle, and the second sliding rod is slidably installed in the second inclined groove, and rolling bearings are rotatably installed on both sides of the slide plate between the first knife handle and the second knife handle, and the rolling bearings are in sliding contact with the movable plate, and a protective cover is detachably installed on the top surface of the base, and a clamping mechanism matched with the positioning fixture is arranged on the protective cover close to the side of the positioning fixture. Preferably, auxiliary bearings are rotatably installed on both sides of the slide plate between two adjacent groups of gate repair assemblies, and the auxiliary bearings and the rolling bearings have the same rotation direction; the first blade and the second blade are ceramic blades, and the cross-sectional shape of the first blade and the second blade is triangular, and the inclined surfaces of the first blade and the second blade correspond to the gate surface of the MIM product; a protective cover is detachably installed on the top surface of the base, and a limit rod is vertically installed on the base away from one end of the driving cylinder, and the end of the slide plate is processed with a semicircular groove corresponding to the limit rod.

[0007] Furthermore, the feeding mechanism includes a feeding cylinder, a support frame and a feeding plate. The support frame is fixedly installed on the working platform, the feeding plate is slidably installed above the support frame, the positioning fixture is fixedly installed on the feeding plate close to the side of the gate repair machine, the bottom of the feeding plate is vertically installed with a support plate, the cylinder seat of the feeding cylinder is installed on the support frame, and the piston rod of the feeding cylinder is fixedly connected to the support plate; preferably, a guide plate is installed at the bottom of the positioning fixture, and a plurality of guide rods are fixedly installed between the guide plate and the support plate.

[0008] Furthermore, the second transplanting robot includes a bracket, a horizontal module, a lifting module I, and a lifting module II. The bracket is fixedly installed on the working platform, the horizontal module is installed above the bracket, a translation template is installed on the horizontal module, lifting module I and lifting module II are symmetrically installed at both ends of the translation template, a vacuum suction cup I is installed at the lower end of lifting module I, and a vacuum suction cup II is installed at the lower end of lifting module II. Vacuum suction cup I and vacuum suction cup II are rectangular structures, and the bottom of vacuum suction cup I and vacuum suction cup II 107 are installed with multiple suction nozzles corresponding to the cache fixture, and the distance between vacuum suction cup I and vacuum suction cup II 107 is the same as the distance between the cache fixture and the gate repair machine.

[0009] In this device, the first transfer robot is capable of shifting the MIM product punched on the punching die to the buffer jig. Since a small gap needs to be ensured between the gate surface of the MIM product and the gate trimming machine, it is not conducive to directly placing the MIM product into the positioning jig. Therefore, a buffer jig is provided to facilitate the transfer of the MIM product, so that the feeding mechanism can accurately feed the positioning jig. The feeding mechanism can accurately shift the positioning jig to the gate trimming machine, so that the gate trimming machine can trim the gate surface of the MIM product. The gate trimming machine is a structure specially designed for trimming the gate surface of the MIM product, which can effectively ensure the trimming accuracy of the gate surface of the MIM product. The second transfer robot is used for equidistant shifting of the MIM product between the cache jig, the positioning jig and the belt conveyor, which can effectively improve the trimming efficiency. Compared with traditional manual gate trimming, this device is designed with a gate trimming machine according to the structure of the gate surface of the MIM product. The gate trimming machine, in cooperation with the first transplanting manipulator and the second transplanting manipulator, can automatically trim the gate surface of the MIM product after punching. The structure of this device is novel and the degree of automation is high. MIM products do not require manual participation in the punching, blanking, gate surface trimming and blanking and conveying stations, which can be completed automatically. This not only reduces the labor level and solves the problem of worker proficiency requirements, but also greatly improves the efficiency of trimming, effectively guarantees the trimming accuracy of the gate surface of the MIM product, can save a lot of labor and labor costs for the enterprise, create better economic benefits for the enterprise, and is easy to promote and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 A top view of the present invention;

[0011] Figure 2 It is a front view of the present invention;

[0012] Figure 3 It is a front view of the gate repairing machine 6 in the present invention;

[0013] Figure 4It is a top view of the gate repairing machine 6 in the present invention;

[0014] Figure 5 It is a top view of the limiting plate 62 and the movable plate 66 of the gate repairing machine 6 in the present invention;

[0015] Figure 6 It is a side view of the gate repairing machine 6 in the present invention;

[0016] Figure 7 It is a structural schematic diagram of the MIM product 11 after the gate repair component is closed in the present invention;

[0017] Figure 8 It is a structural schematic diagram of the MIM product 11 before the gate repair component is closed in the present invention;

[0018] In the figure: 1-working platform, 2-punching die, 3-punching machine, 4-caching fixture, 5-positioning fixture, 6-gate repair machine, 61-base, 62-limiting plate, 63-slide plate, 64-driving cylinder, 65-push rod, 66-movable plate, 67-first tool handle, 68-second tool handle, 69-first blade, 610-second blade, 611-first inclined groove, 612-first slide rod, 613-second inclined groove, 614-second slide rod, 615-rolling bearing, 616- Auxiliary bearing, 617-limit rod, 7-belt conveyor, 8-first transplanting manipulator, 9-feeding mechanism, 91-feeding cylinder, 92-support frame, 93-feeding plate, 94-support plate, 95-guide plate, 96-guide rod, 10-second transplanting manipulator, 101-bracket, 102-horizontal module, 103-lifting module I, 104-lifting module II, 105-translational template, 106-vacuum suction cup I, 107-vacuum suction cup II, 11-MIM product. DETAILED DESCRIPTION

[0019] The present invention is further described below in conjunction with the embodiments and accompanying drawings, but the present invention is not limited in any way. Any changes or substitutions made based on the teachings of the present invention belong to the protection scope of the present invention.

[0020] like Figures 1 to 8As shown, the present invention includes a working platform 1 and a punching die 2 installed on the working platform 1, a punching machine 3 is installed on the working platform 1 above the punching die 2, the punching die 2 is used to place a fixed MIM product 11 to be punched, the punching machine 3 is used to punch the runner of the MIM product 11, and a buffer fixture 4, a positioning fixture 5, a gate repair machine 6 and a belt conveyor 7 are sequentially arranged on the discharge side of the punching die 2, the buffer fixture 4 is fixedly installed on the working platform 1 through a base, the buffer fixture 4 is used to temporarily store the MIM product 11 after punching, and a first transplanting manipulator 8 is installed on the working platform 1 above the buffer fixture 4 and the punching die 2. The transfer robot 8 is used to shift the punched MIM product 11 from the punching die 2 to the cache jig 5. The positioning jig 5 is installed on the working platform 1 through the feeding mechanism 9. The feeding mechanism 9 can drive the positioning jig 5 to move to the gate repair machine 6. The gate repair machine 6 and the belt conveyor 7 are installed on the working platform 1. A second transfer robot 10 is installed on the working platform 1 above the cache jig 4, the positioning jig 5, the gate repair machine 6 and the belt conveyor 7. The second transfer robot 10 shifts the MIM product 11 on the cache jig to the positioning jig 5. After the gate surface of the MIM product is trimmed, the MIM product is shifted to the belt conveyor.

[0021] In the present device, the first transfer robot 8 is set up to shift the MIM product 11 punched on the punching die 2 to the buffer fixture 4. Since a small gap needs to be ensured between the gate surface of the MIM product 11 and the gate trimming machine 6, it is not conducive to directly placing the MIM product 11 into the positioning fixture 5. Therefore, the buffer fixture 4 is set up to facilitate the transfer of the MIM product 11, so that the feeding mechanism 9 can accurately feed the positioning fixture 5. The feeding mechanism 9 can accurately shift the positioning fixture 5 to the gate trimming machine 6 to realize the trimming action of the gate trimming machine 6 on the gate surface of the MIM product 11. The gate trimming machine 6 is a structure specially designed for trimming the gate surface of the MIM product 11, which can effectively ensure the trimming accuracy of the gate surface of the MIM product 11. The second transfer robot 10 is used for equidistant displacement of the MIM product 11 between the three positions of the cache fixture 4, the positioning fixture 5 and the belt conveyor 7, which can effectively improve the trimming efficiency. Compared with the traditional manual gate trimming, the advantages of the device are: the device is designed with a gate trimming machine 6 according to the structure of the gate surface of the MIM product 11. The gate trimming machine 6 can automatically trim the gate surface of the MIM product 11 after punching and cutting under the cooperation of the first transplanting robot 8 and the second transplanting robot 10. The structure of the device is novel and the degree of automation is high. The MIM product 11 does not require manual participation in the punching and cutting, gate surface trimming and material feeding stations, and can be completed automatically. This not only reduces the labor level and solves the problem of worker proficiency requirements, but also greatly improves the efficiency of trimming and effectively guarantees the trimming accuracy of the gate surface of the MIM product 11.

[0022] In order to further improve the production efficiency and increase the number of MIM products 11 trimmed each time, the number of the cache jigs 4 is two groups, and the number of the cache jigs 4 in each group is two. The number of the positioning jigs 5 is two groups, and the number of the positioning jigs 5 in each group is two. The position of the positioning jig 5 corresponds to the cache jig 4. The number of the gate trimming machines 6 is two groups, and the position of the gate trimming machines 6 corresponds to the position of the positioning jig 5. Such an arrangement structure is that a group of gate trimming machines 6, a group of positioning jigs 5 and a group of cache jigs 4 cooperate with each other, so that a group of gate trimming machines 6 can trim two MIM products 11. In this way, two groups of gate trimming machines 6 and two groups of gate trimming machines 6 can trim four MIM products 11 at the same time.

[0023] Furthermore, the gate repair machine 6 includes a base 61, a limit plate 62, a slide plate 63, a drive cylinder 64 and a gate repair assembly. The drive cylinder 64 is a prior art and is directly purchased as a finished product according to the pressure, stroke, etc. used. The base 61 is fixedly installed on the working platform 1, and vertical plates are vertically installed at both ends of the base 61. The limit plate 62 is fixedly installed at the lower part between the two vertical plates. The tops of the two vertical plates are symmetrically processed with guide grooves. The slide plate 63 is slidably installed in the groove between the two vertical plates, and a push rod is vertically installed at one end of the slide plate 63. 65, a flat plate is installed at the lower end of the push rod 65, the cylinder seat of the driving cylinder 64 is installed on the base 61, the piston rod of the driving cylinder 64 is fixedly connected to the flat plate, two movable plates 66 are arranged in parallel on both sides of the slide plate 63, and the movable plates 66 are slidably installed on the base 61. The number and position of the gate repair components correspond to each group of positioning fixtures 5. The number of gate repair components on a group of gate repair 6 is two, corresponding to the number and position of each group of two positioning fixtures 5. The gate repair components include two first handles 67 and second handles arranged opposite to each other. 68, a first blade 69 is installed at the end of the first handle 67 close to the positioning fixture 5, and a second blade 610 is installed at the end of the second handle 68. The first handle 67 is vertically installed on the bottom surface of the slide plate 63, and the second handle 68 is vertically installed on the bottom surface of the movable plate 66. Two first inclined grooves 611 are processed on the limiting plate 62 below the first handle 67, and two first sliding rods 612 are installed at intervals on the bottom surface of the first handle 67. The first sliding rod 612 is slidably installed in the first inclined groove 611. Two second inclined grooves 613 are processed on the limiting plate 62, two second slide bars 614 are installed at intervals on the bottom surface of the second tool handle 68, the second slide bars 614 are slidably installed in the second inclined grooves 613, and rolling bearings 615 are rotatably installed on both sides of the slide plate 63 between the first tool handle 67 and the second tool handle 68, the rolling bearings 615 are in sliding contact with the movable plate 66, a protective cover is detachably installed on the top surface of the base 61, and a clamping mechanism matching the positioning fixture 5 is provided on the protective cover close to the side of the positioning fixture 5, such as Figures 7-8As shown, the gate surface of the MIM product 11 is two symmetrical inclined surfaces. When the gate surface of the MIM product 11 is trimmed, the working principle of the gate trimming machine 6 is: when the feeding mechanism 9 sends the MIM product 11 on the positioning fixture 5 to the position of the gate trimming assembly, the clamping mechanism fixes the MIM product 11. At this time, the piston rod of the driving cylinder 64 is extended, and the slide plate 63 is pushed to move forward through the push rod 65. During the process of the forward movement of the slide plate 63, the first tool handle 67 and the first slide bar 612 connected thereto are driven to slide along the first inclined groove 611. At the same time, during the process of the forward movement of the slide plate 63, the direction of rotation of the rolling bearing 615 is the same as that of the first inclined groove 611. The sliding plate 63 moves in the opposite direction to the forward direction, so that the rolling bearing 615 can drive the movable plate 66 to move in the reverse direction through friction rotation with the movable plate 66 during the rotation process, thereby driving the second tool handle 68 and the second slide bar 614 connected thereto to move along the second inclined groove 613. Due to the friction transmission mode of the rolling bearing 615, the first tool handle 67 and the second tool handle 68 can move toward each other in the corresponding first inclined groove 611 and the second inclined groove 613, thereby driving the first blade 69 and the second blade 610 to move toward each other along the inclined surface of the MIM product 11, so that the first blade 69 and the second blade 610 are close to each other, so as to achieve the following. Figure 7 The first blade 69 and the second blade 610 are controlled to be closed. When the first blade 69 and the second blade 610 move toward each other, the gate surface of the MIM product 11 can be trimmed. When the gate surface of the MIM product 11 is trimmed, the piston rod of the driving cylinder 64 is shortened, and the slide plate 63 is pushed to move in the opposite direction through the push rod 65. When the slide plate 63 moves in the opposite direction, the first tool handle 67 and the first slide bar 612 connected thereto are driven to slide along the first inclined groove 611. At the same time, when the slide plate 63 moves in the opposite direction, the direction of rotation of the rolling bearing 615 is opposite to the direction of the reverse movement of the slide plate 63. On the contrary, during the rotation process, the rolling bearing 615 can drive the movable plate 66 to move forward through the friction rotation with the movable plate 66, thereby driving the second tool handle 68 and the second slide bar 614 connected thereto to move along the second inclined groove 613. Due to the friction transmission mode of the rolling bearing 615, the first tool handle 69 and the second tool handle 610 can move in the corresponding first inclined groove 611 and the second inclined groove 613 in the opposite direction, thereby driving the first blade 69 and the second blade 610 to move in the opposite direction along the inclined surface of the MIM product 11, so that the first blade 69 and the second blade 610 are gradually separated, so as to achieve the following. Figure 8 The control of opening the first blade 69 and the second blade 610 shown in the figure completes the trimming of the casting surface of the MIM product 11, making it easier for the second transplanting robot 10 to shift the MIM product 11.

[0024] Preferably, in order to ensure the synchronization of the mutual movement of the slide plate 63 and the movable plate 66, and to ensure the synchronization and stability of the opening and closing of the first blade 69 and the second blade 610, auxiliary bearings 616 are rotatably installed on both sides of the slide plate 63 between two adjacent groups of gate repair components, and the auxiliary bearings 616 and the rolling bearings 615 have the same rotation direction; in order to increase the service life of the first blade 69 and the second blade 610, the first blade 69 and the second blade 610 are ceramic blades, and the cross-sectional shape of the first blade 69 and the second blade 610 is a triangle. In actual use, the shape of the first blade and the second blade It can be designed according to the shape of the gate surface of the MIM product, and the inclined surfaces of the first blade 69 and the second blade 610 correspond to the gate surface of the MIM product 11; in order to ensure that the movement stroke of the slide plate 63 can be limited during the forward movement, a limiting rod 617 is vertically installed on the base 61 away from the end of the driving cylinder 64, and the end of the slide plate 63 is processed with a semicircular groove corresponding to the limiting rod 617. During the forward movement of the slide plate 63, the limiting rod 617 can limit the stroke of the slide plate 63 to prevent the first blade 69 and the second blade 610 from colliding when closing.

[0025] Furthermore, the feeding mechanism 9 includes a feeding cylinder 91, a support frame 92 and a feeding plate 93. The feeding cylinder 91 is a prior art, and the finished product is directly purchased according to the pressure, stroke and other parameters used. The support frame 92 is fixedly installed on the working platform 1, and the feeding plate 93 is slidably installed on the support frame 92. The positioning fixture 5 is fixedly installed on the feeding plate 93 near the side of the gate repairing machine 6, and the positioning fixture 5 is installed on the edge of the feeding plate 93. This is convenient for the MIM product 11 to be placed on the positioning fixture 5, and the gate surface of the MIM product 11 does not interfere with the edge of the feeding plate 93, which is convenient for the gate surface of the MIM product 11 to be repaired. A support plate 94 is vertically installed on the part, and the cylinder seat of the feeding cylinder 91 is installed on the supporting frame 92. The piston rod of the feeding cylinder 91 is fixedly connected to the support plate 94. When the second transplanting robot 10 shifts the MIM product 11 on the buffer fixture 4 to the positioning fixture 5, the piston rod of the feeding cylinder 91 extends, and drives the feeding plate 93 to move toward the gate repairing machine 6 through the support plate 94. When the MIM product 11 on the positioning fixture 5 contacts the gate repairing machine 6, the feeding cylinder 91 stops moving. At this time, the gate repairing machine 6 trims the gate surface of the MIM product 11. After the gate surface is trimmed, the piston rod of the feeding cylinder 91 retracts, driving the feeding plate 93 to return to its original position. Preferably, in order to ensure that the feed plate 93 is stable during movement, a guide plate 95 is installed at the bottom of the positioning jig 5, and a plurality of guide rods 96 are fixedly installed between the guide plate 95 and the support plate 94, so as to improve the stability of the feed plate 93 and the positioning jig 5 during movement and ensure the precise feeding of the positioning jig 5.

[0026] Further, the second transplanting manipulator 10 includes a bracket 101, a horizontal module 102, a lifting module I 103, and a lifting module II 104. The horizontal module 102 adopts a gear rack structure or a cylinder-driven moving structure in the prior art. The bracket 101 is fixedly installed on the working platform 1, and the horizontal module 102 is installed above the bracket 101. A translation template 105 is installed on the horizontal module 102. The horizontal module 102 can drive the translation template 105 to move back and forth left and right. The lifting module I 103 and the lifting module II 104 are symmetrically installed at both ends of the translation template 105, and the lifting module I 103 and the lifting module II 104 adopt the cylinder structure in the prior art. The lower end of the lifting module I 103 is installed with a vacuum suction cup I 106, and the lower end of the lifting module II 104 is installed with a vacuum suction cup II 107. The vacuum suction cup I 106 and the vacuum suction cup II 107 are rectangular structures. The bottoms of the vacuum suction cups I 106 and the vacuum suction cups II 107 are both installed with a plurality of suction nozzles corresponding to the cache fixture 4. The vacuum suction cups I 106 and the vacuum suction cups II 107 are provided with a vacuum pump to connect to the vacuum pump. The structure can realize the work of picking up and placing parts by the suction nozzle by using the principle of suction and exhaust, and the distance between the vacuum suction cup I 106 and the vacuum suction cup II 107 is the same as the distance between the buffer fixture 4 and the gate repair machine 6, so that the second transplanting robot 10 can realize the equal distance displacement of the MIM product between the three positions of the buffer fixture 4, the positioning fixture 5 and the belt conveyor 7, that is, when the suction nozzle on the vacuum suction cup I 106 sucks the MIM product 11 on the buffer fixture 4, the suction nozzle on the vacuum suction cup II 107 can also synchronously suck the gate repair surface on the positioning fixture 5 When the suction nozzle on the vacuum suction cup Ⅰ106 shifts the MIM product 11 to the positioning fixture 5, the suction nozzle on the vacuum suction cup Ⅱ107 can also synchronously shift the MIM product 11 after the gate surface is trimmed to the belt conveyor 7, so that the continuous shift of the MIM product 11 between the cache fixture 4, the positioning fixture 5 and the belt conveyor 7 can be achieved. The structure of the first transplanting robot 8 is similar to that of the second transplanting robot 10. The difference is that the first transplanting robot 8 only needs to be provided with a lifting module and a vacuum suction cup.

Claims

1. A fully automatic processing device for multiple gate surfaces of MIM products, comprising a working platform (1) and a punching die (2) mounted on the working platform (1), a punching machine (3) mounted on the working platform (1) above the punching die (2), characterized in that: A buffer jig (4), a positioning jig (5), a gate repair machine (6) and a belt conveyor (7) are sequentially arranged on the discharge side of the punching die (2); the buffer jig (4) is fixedly mounted on the working platform (1) via a base; a first transplanting manipulator (8) is mounted on the working platform (1) above the buffer jig (4) and the punching die (2); the positioning jig (5) is mounted on the working platform (1) via a feeding mechanism (9); the gate repair machine (6) and the belt conveyor (7) are mounted on the working platform (1); and a second transplanting manipulator (10) is mounted on the working platform (1) above the buffer jig (4), the positioning jig (5), the gate repair machine (6) and the belt conveyor (7); The number of the buffer jigs (4) is two groups, and the number of the buffer jigs (4) in each group is two; the number of the positioning jigs (5) is two groups, and the number of the positioning jigs (5) in each group is two, and the position of the positioning jigs (5) corresponds to the buffer jigs (4); the number of the gate repairing machines (6) is two groups, and the position of the gate repairing machines (6) corresponds to the position of the positioning jigs (5); The gate repair machine (6) comprises a base (61), a limit plate (62), a slide plate (63), a driving cylinder (64) and a gate repair assembly, wherein the base (61) is fixedly mounted on the working platform (1), vertical plates are vertically mounted at both ends of the base (61), the limit plate (62) is fixedly mounted at the lower part between the two vertical plates, the tops of the two vertical plates are symmetrically processed with guide grooves, the slide plate (63) is slidably mounted in the groove between the two vertical plates, a push rod (65) is vertically mounted at one end of the slide plate (63), a flat plate is mounted at the lower end of the push rod (65), and the The cylinder seat of the driving cylinder (64) is mounted on the base (61), the piston rod of the driving cylinder (64) is fixedly connected to the flat plate, two movable plates (66) are arranged in parallel on both sides of the slide plate (63), and the movable plates (66) are slidably mounted on the base (61), the number and position of the gate repair components correspond to each set of positioning fixtures (5), and the gate repair components include two first tool handles (67) and second tool handles (68) arranged opposite to each other, a first blade (69) is installed at the end of the first tool handle (67) close to the positioning fixture (5), and the second tool handle (68) is installed at the end of the first tool handle (67) close to the positioning fixture (5). ) end is provided with a second blade (610), the first knife handle (67) is vertically mounted on the bottom surface of the slide plate (63), the second knife handle (68) is vertically mounted on the bottom surface of the movable plate (66), two first inclined grooves (611) are processed on the limiting plate (62) below the first knife handle (67), two first sliding rods (612) are installed on the bottom surface of the first knife handle (67) at intervals, the first sliding rods (612) are slidably mounted in the first inclined grooves (611), and two second inclined grooves (611) are processed on the limiting plate (62) below the second knife handle (68) 613), two second slide bars (614) are installed at intervals on the bottom surface of the second tool handle (68), the second slide bars (614) are slidably installed in the second inclined groove (613), and rolling bearings (615) are rotatably installed on both sides of the slide plate (63) between the first tool handle (67) and the second tool handle (68), the rolling bearings (615) are in sliding contact with the movable plate (66), and a protective cover is detachably installed on the top surface of the base (61), and a clamping mechanism that cooperates with the positioning fixture (5) is provided on the protective cover close to the side of the positioning fixture (5).

2. According to claim 1, a fully automatic processing device for multiple gate surfaces of MIM products is characterized by: Auxiliary bearings (616) are rotatably mounted on both sides of the slide plate (63) between two adjacent groups of gate repair components, and the auxiliary bearings (616) and the rolling bearings (615) rotate in the same direction.

3. The fully automatic processing device for multiple gate surfaces of MIM products according to claim 1 is characterized in that: The first blade (69) and the second blade (610) are ceramic blades, the cross-sectional shapes of the first blade (69) and the second blade (610) are triangular, and the inclined surfaces of the first blade (69) and the second blade (610) correspond to the gate surface of the MIM product.

4. The fully automatic processing device for multiple gate surfaces of MIM products according to claim 1 is characterized in that: A limit rod (617) is vertically mounted on the base (61) at one end away from the driving cylinder (64), and a semicircular groove corresponding to the limit rod (617) is processed at the end of the slide plate (63).

5. The fully automatic processing device for multiple gate surfaces of MIM products according to claim 1 is characterized in that: The feeding mechanism (9) comprises a feeding cylinder (91), a support frame (92) and a feeding plate (93); the support frame (92) is fixedly mounted on the working platform (1); the feeding plate (93) is slidably mounted above the support frame (92); the positioning fixture (5) is fixedly mounted on the feeding plate (93) on a side close to the gate repairing machine (6); a support plate (94) is vertically mounted on the bottom of the feeding plate (93); the cylinder seat of the feeding cylinder (91) is mounted on the support frame (92); and the piston rod of the feeding cylinder (91) is fixedly connected to the support plate (94).

6. The fully automatic processing device for multiple gate surfaces of MIM products according to claim 5 is characterized in that: A guide plate (95) is installed at the bottom of the positioning fixture (5), and a plurality of guide rods (96) are fixedly installed between the guide plate (95) and the support plate (94).

7. The fully automatic processing device for multiple gate surfaces of MIM products according to claim 1 is characterized by: The second transplanting robot (10) comprises a support (101), a horizontal module (102), a lifting module I (103), and a lifting module II (104); the support (101) is fixedly mounted on the working platform (1); the horizontal module (102) is mounted above the support (101); a translation template (105) is mounted on the horizontal module (102); the lifting module I (103) and the lifting module II (104) are symmetrically mounted at two ends of the translation template (105); A vacuum suction cup I (106) is installed at the lower end of group I (103), and a vacuum suction cup II (107) is installed at the lower end of the lifting module II (104). The vacuum suction cup I (106) and the vacuum suction cup II (107) are rectangular parallelepiped structures. The bottoms of the vacuum suction cup I (106) and the vacuum suction cup II (107) are both installed with a plurality of suction nozzles corresponding to the cache fixture (4), and the spacing between the vacuum suction cup I (106) and the vacuum suction cup II (107) is the same as the spacing between the cache fixture (4) and the gate repair machine (6).

Citation Information

Patent Citations

  • Hot punching device for runner of MIM (Metal Injection Molding) part

    CN112846189A

  • Sprue cutting device in mold

    CN209504796U