Multi-dimensional pneumatic optical transfer machine

Abstract

The present invention discloses a multi-dimensional pneumatic optical transfer machine, and its technical solution is: it includes a whole machine frame, a feeding mechanism and a workbench located at the front side of the whole machine frame, a vacuum forming mechanism located inside the whole machine frame, and a pneumatic control mechanism located on one side of the vacuum forming mechanism; the workbench includes a front frame, a base, a sliding seat, a support seat located on the top of the sliding seat, and a working panel located on the top of the support seat. The beneficial effects of the present invention are: through the feeding mechanism, the workbench, the vacuum forming mechanism and the pneumatic control mechanism arranged on the whole machine frame, they cooperate with each other and work in coordination, the feeding mechanism quickly covers each product with the corresponding film material, the movable workbench facilitates pushing the product to the forming area, the vacuum forming mechanism and the pneumatic control system cooperate to completely fit the film material to the product, thereby realizing decoration of the product surface.

Description

Technical Field

[0001] The present invention relates to the field of optical transcription, and in particular to a multi-dimensional pneumatic optical transcription machine. Background Art

[0002] At present, surface decoration in various industries, such as automobiles, digital electronics and other industries, is often achieved through printing and spraying. However, this process has large pollution emissions, a single color tone and high labor costs, which is not very in line with the development of the current era. Therefore, the surface decoration of products is gradually becoming popular, but traditional transfer devices are difficult to quickly and accurately transfer the polymer photosensitive material on the carrier to the surface of the product (workpiece) to produce colorful graphics and 3D touch on the product surface, resulting in high difficulty and high cost in product surface processing.

[0003] To this end, it is necessary to invent a multi-dimensional pneumatic optical transcription machine. Summary of the invention

[0004] To this end, the present invention provides a multi-dimensional pneumatic optical transfer machine, which cooperates with each other through the feeding mechanism, workbench, vacuum forming mechanism and pneumatic control mechanism arranged on the whole machine frame to solve the problem that traditional transfer devices are difficult to quickly and accurately form the film onto the product, and the forming quality and forming efficiency need to be improved.

[0005] In order to achieve the above-mentioned object, the present invention provides the following technical solution: a multi-dimensional pneumatic optical transfer machine, comprising a whole machine frame, a feeding mechanism and a workbench located at the front side of the whole machine frame, a vacuum forming mechanism located inside the whole machine frame, and a pneumatic control mechanism located at one side of the vacuum forming mechanism;

[0006] The workbench includes a front frame, a base, a sliding seat, a support seat located on the top of the sliding seat, and a working panel located on the top of the support seat. One end of the base is located inside the front frame, and the other end of the base extends into the whole machine frame. A MAOT host is also arranged on the rear side of the base. A driving motor is fixedly installed on the MAOT host. A threaded rod is connected to the output shaft of the driving motor. The other end of the threaded rod extends into the base and is rotatably arranged with the base. The bottom end of the sliding seat is sleeved on the outside of the threaded rod and is threadedly connected to the threaded rod. An electric cylinder is fixedly installed inside the sliding seat. The top end of the electric cylinder is connected to the support seat, and the working panel is fixedly arranged on the top of the support seat.

[0007] Preferably, the feeding mechanism includes a ceiling fixedly installed on the front side of the whole machine frame, and a liftable frame, a lifting module for driving the frame to lift and lower, and a limiting module for limiting the frame are arranged inside the ceiling. A winding roller is rotatably arranged at the bottom end of the frame, a servo motor is arranged on one side of the bottom end of the frame, and the output shaft of the servo motor is transmission-connected to the winding roller, and a plurality of tensioning rollers are also arranged at the bottom end of the frame, and the tensioning roller is located on the rear side of the winding roller, and a shearing knife and an electric push rod for driving the shearing knife are arranged at the bottom end of the tensioning roller.

[0008] Preferably, the vacuum forming mechanism includes a vacuum forming box located inside the whole machine frame and an inner box located inside the vacuum forming box, an ultraviolet lamp and a heating lamp are arranged inside the inner box, the bottom ends of the vacuum forming box and the inner box are both arranged to be open, the opening at the bottom end of the vacuum forming box matches the support seat, and the opening at the bottom end of the inner box matches the working panel.

[0009] Preferably, the pneumatic control mechanism includes two gas storage tanks fixedly arranged on the whole machine frame and arranged in series with each other, a heating tank is also connected to the front side of the gas storage tank, an integrated block is arranged on the rear side of the gas storage tank, a plurality of gas valves are arranged on the integrated block, a vacuum filter 1 is arranged on one side of the integrated block, a vacuum pump is arranged on one side of the gas storage tank, a vacuum filter 2 is arranged on the vacuum pump, the vacuum filter 1 and the vacuum filter 2 are connected by a hose, a hydraulic oil tank is arranged on the rear side of the vacuum pump, a hydraulic oil pump connected to the hydraulic oil tank is installed on the top of the hydraulic oil tank, a mounting plate is arranged between the hydraulic oil tank and the integrated block, a plurality of filters are arranged on the mounting plate, an air intake pipe is also arranged on the rear side of the hydraulic oil tank, and an air source filter and an air source pressure regulating valve are sequentially arranged on the air intake pipe.

[0010] Preferably, the gas storage tank is provided with a first interface, and the end of the air inlet pipe is connected to the first interface through a hose.

[0011] Preferably, interface 2 is provided on the top of the vacuum forming box, interface 3 is provided on the rear side of the vacuum forming box, the air valve at the top position on the integrated block is connected to interface 2 through a hose, and the air valve on the side of the integrated block is connected to interface 3 through a hose.

[0012] Preferably, the base is also fixedly provided with two slide rails symmetrically distributed on both sides of the threaded rod, and the two slide rails are both slidably arranged with the bottom end of the sliding seat.

[0013] Preferably, an air purifier is arranged on the top of the whole machine frame, and the air purifier is correspondingly arranged on the top of the vacuum forming box.

[0014] Preferably, an integrated operating platform is also provided on the front side of the whole machine frame.

[0015] The beneficial effects of the present invention are:

[0016] The present invention cooperates with each other through the feeding mechanism, workbench, vacuum forming mechanism and pneumatic control mechanism arranged on the whole machine frame. The feeding mechanism quickly covers each product with corresponding film material, and the movable workbench facilitates pushing the product to the forming area. The vacuum forming mechanism and the pneumatic control system cooperate to completely adhere the film material to the product, thereby realizing decoration of the product surface. The invention has high efficiency and high speed, reduces production and processing costs, improves automation, and the entire forming process is green, energy-saving, environmentally friendly and pollution-free, replacing traditional old processes such as spraying and electroplating. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the implementation methods of the present invention or the technical solutions in the prior art, the drawings required for the implementation methods or the prior art descriptions are briefly introduced below. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0018] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification for people familiar with the technology to understand and read, and are not used to limit the conditions under which the present invention can be implemented. Therefore, they have no substantial technical significance. Any modification of the structure, change of the proportion relationship or adjustment of the size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0019] Figure 1 A schematic diagram of the overall structure provided by the present invention;

[0020] Figure 2 A schematic diagram of a feeding mechanism provided by the present invention;

[0021] Figure 3 A rear view of the internal structure of the whole machine provided by the present invention;

[0022] Figure 4 A rear view of the structure of the entire machine provided by the present invention;

[0023] Figure 5 A schematic diagram of the workbench structure provided by the present invention;

[0024] Figure 6 This is a cross-sectional schematic diagram of the vacuum forming mechanism provided by the present invention.

[0025] In the figure: 1 whole machine frame, 2 feeding mechanism, 201 ceiling, 202 driving frame, 203 lifting module, 204 limit module, 205 winding roller, 206 servo motor, 207 tensioning roller, 208 shear knife, 209 electric push rod, 3 workbench, 301 front frame, 302 base, 303 sliding seat, 304 support seat, 305 working panel, 306 MAOT host, 307 driving motor, 308 threaded rod, 309 slide rail, 4 vacuum forming mechanism, 401 vacuum forming box, 402 inner box, 403 ultraviolet lamp, 404 heating lamp, 5 pneumatic control mechanism, 501 gas storage tank, 502 heating tank, 503 integrated block, 504 air valve, 505 vacuum filter one, 506 vacuum pump, 507 vacuum filter two, 508 hydraulic oil tank, 509 hydraulic oil pump, 510 mounting plate, 511 filter, 512 air intake pipe, 513 air source filter, 514 air source pressure regulating valve, 6 air purifier, 7 integrated operating platform. DETAILED DESCRIPTION

[0026] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0027] Refer to the attached Figure 1-6 The multi-dimensional pneumatic optical transfer machine provided by the present invention comprises a whole machine frame 1, a feeding mechanism 2 and a workbench 3 located at the front side of the whole machine frame 1, a vacuum forming mechanism 4 located inside the whole machine frame 1, and a pneumatic control mechanism 5 located at one side of the vacuum forming mechanism 4;

[0028] The workbench 3 includes a front frame 301, a base 302, a sliding seat 303, a support seat 304 located on the top of the sliding seat 303, and a working panel 305 located on the top of the support seat 304. One end of the base 302 is located inside the front frame 301, and the other end of the base 302 extends into the whole machine frame 1. A MAOT host 306 is also arranged on the rear side of the base 302. A driving motor 307 is fixedly installed on the MAOT host 306. The output shaft of the driving motor 307 is connected to a threaded rod 308. The other end of the threaded rod 308 extends into the base 302 and is rotatably arranged with the base 302. The bottom end of the sliding seat 303 is sleeved on the outside of the threaded rod 308 and is threadedly connected to the threaded rod 308. An electric cylinder is fixedly installed inside the sliding seat 303, and the top end of the electric cylinder is connected to the support seat 304. The working panel 305 is fixedly arranged on the top of the support seat 304.

[0029] The feeding mechanism 2 includes a ceiling 201 fixedly installed on the front side of the whole machine frame 1, and a liftable frame 202, a lifting module 203 driving the frame 202 to lift and lower, and a limit module 204 limiting the frame 202 are arranged inside the ceiling 201. A winding roller 205 is rotatably arranged at the bottom end of the frame 202, a servo motor 206 is arranged on one side of the bottom end of the frame 202, and the output shaft of the servo motor 206 is connected to the winding roller 205 by transmission, and a plurality of tensioning rollers 207 are also arranged at the bottom end of the frame 202, and the tensioning roller 207 is located at the rear side of the winding roller 205, and a shearing knife 208 and an electric push rod 209 driving the shearing knife 208 are arranged at the bottom end of the tensioning roller 207;

[0030] The vacuum forming mechanism 4 includes a vacuum forming box 401 located inside the whole machine frame 1 and an inner box 402 located inside the vacuum forming box 401. An ultraviolet lamp 403 and a heating lamp 404 are arranged inside the inner box 402. The bottom ends of the vacuum forming box 401 and the inner box 402 are both arranged to be open. The opening at the bottom end of the vacuum forming box 401 matches the support seat 304, and the opening at the bottom end of the inner box 402 matches the working panel 305.

[0031] The pneumatic control mechanism 5 includes two gas storage tanks 501 fixedly arranged on the whole machine frame 1 and arranged in series with each other. The front side of the gas storage tank 501 is also connected to a heating tank 502. The rear side of the gas storage tank 501 is provided with an integrated block 503. The integrated block 503 is provided with a plurality of gas valves 504. A vacuum filter 1 505 is provided on one side of the integrated block 503. A vacuum pump 506 is provided on one side of the gas storage tank 501. A vacuum filter 2 507 is provided on the vacuum pump 506. The vacuum filter 1 505 is provided on one side of the gas storage tank 501. 05 is connected to the vacuum filter 2 507 through a hose, a hydraulic oil tank 508 is arranged at the rear side of the vacuum pump 506, a hydraulic oil pump 509 connected to the hydraulic oil tank 508 is installed on the top of the hydraulic oil tank 508, a mounting plate 510 is arranged between the hydraulic oil tank 508 and the integrated block 503, a plurality of filters 511 are arranged on the mounting plate 510, an air intake pipe 512 is also arranged at the rear side of the hydraulic oil tank 508, an air source filter 513 and an air source pressure regulating valve 514 are arranged on the air intake pipe 512 in sequence;

[0032] In this solution, the feeding mechanism 2, the workbench 3, the vacuum forming mechanism 4 and the pneumatic control mechanism 5 arranged on the whole machine frame 1 cooperate with each other and work in coordination, so that the film material can be quickly formed on the product surface, thereby realizing the decoration of the product surface, with high efficiency and high speed, and more environmentally friendly and safe;

[0033] The gas storage tank 501 is provided with a first interface 515, and the end of the air inlet pipe 512 is connected to the first interface 515 through a hose; the top of the vacuum forming box 401 is provided with a second interface 516, and the rear side of the vacuum forming box 401 is provided with a third interface 517. The gas valve 504 at the top position of the manifold 503 is connected to the second interface 516 through a hose, and the gas valve 504 on the side of the manifold 503 is connected to the third interface 517 through a hose; the hose is not drawn in the drawings, and the various pipelines can be connected through the hose to facilitate the flow of gas for various operations;

[0034] The base 302 is also fixed with two slide rails 309 symmetrically distributed on both sides of the threaded rod 308. The two slide rails 309 are slidably arranged with the bottom end of the sliding seat 303. The arrangement of the slide rails 309 can ensure that the sliding seat 303 moves more smoothly.

[0035] An air purifier 6 is arranged on the top of the whole machine frame 1, and the air purifier 6 is arranged on the top of the vacuum forming box 401 accordingly; the air purifier 6 is used to ensure that the harmful air that may be generated after the film material is heated is purified before being discharged, thereby ensuring a safe and clean working environment;

[0036] An integrated operating platform 7 is also provided on the front side of the whole machine frame 1. Through the design of the integrated operating platform 7, the automatic operation of the device can be realized. In actual use, each electrical component in the present invention is electrically connected to the controller in the integrated operating platform 7, so that the user can adjust the entire machine on the operating panel.

[0037] The use process of the present invention is as follows: when using the present invention, the product to be processed is placed on the working panel 305, and the driving motor 307 will work to drive the sliding seat 303 to move into the whole machine frame 1. During the movement, the frame 202 will descend under the drive of the lifting module 203, and the servo motor 206 will drive the winding roller 205 to rotate, so that the film material is spread on the surface of the product, and the electric push rod 209 will drive the shear knife 208 to cut the film material, so as to realize the coating of a single product, and then the coated product follows the sliding seat 303 to continue to move into the whole machine frame 1 and stop, at this time, the electric cylinder pushes the support seat 304 and the working panel 305 to move up, and finally the support seat 304 and the vacuum forming box 401 are matched and closed to form a large box, and the working panel 305 and the inner box 402 are matched and closed to form a small box. The heating lamp 404 in the empty forming box 401 works and the vacuum pump 506 works to evacuate the vacuum forming machine, and then the upper space, that is, the vacuum forming box 401, is inflated to make the film material initially adhere to the product, and then the ultraviolet lamp 403 is used to irradiate and complete the curing. Finally, the electric cylinder drives the support seat 304 to move downward, and drives the electric rotation to push the sliding seat 303 back to the initial position, so that the staff can take out the product conveniently. The inflation and exhaust work in the vacuum forming box 401 are completed by the vacuum pump 506 and each air valve 504, and are all realized through the intelligent program preset in the integrated operating platform 7 to achieve intelligent and fully automatic operation, which is more accurate and convenient, and the product coating efficiency is high. At the same time, a lot of manpower and material resources are saved, the production cost is reduced, and the decorative ability of the product surface is also improved compared with traditional printing and spraying.

[0038] The above is only a preferred embodiment of the present invention. Any person skilled in the art may modify the present invention by using the above technical solution or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement made according to the technical solution of the present invention shall fall within the scope of protection claimed by the present invention.

Claims

1. A multi-dimensional pneumatic optical transcription machine, comprising a complete machine frame (1), characterized in that: It also includes a feeding mechanism (2) and a workbench (3) located at the front side of the whole machine frame (1), a vacuum forming mechanism (4) located inside the whole machine frame (1), and a pneumatic control mechanism (5) located at one side of the vacuum forming mechanism (4); The workbench (3) comprises a front frame (301), a base (302), a sliding seat (303), a support seat (304) located on the top of the sliding seat (303), and a working panel (305) located on the top of the support seat (304); one end of the base (302) is located inside the front frame (301), and the other end of the base (302) extends into the whole machine frame (1); a MAOT host (306) is also arranged at the rear side of the base (302), and a driver is fixedly installed on the MAOT host (306). A motor (307), wherein the output shaft of the driving motor (307) is connected to a threaded rod (308), the other end of the threaded rod (308) extends into the base (302) and is rotatably arranged with the base (302), the bottom end of the sliding seat (303) is sleeved on the outside of the threaded rod (308) and is threadedly connected to the threaded rod (308), an electric cylinder is fixedly installed inside the sliding seat (303), the top end of the electric cylinder is connected to the support seat (304), and the working panel (305) is fixedly arranged on the top of the support seat (304); The feeding mechanism (2) comprises a ceiling (201) fixedly mounted on the front side of the whole machine frame (1); a liftable frame (202), a lifting module (203) for driving the frame (202) to lift and lower, and a limiting module (204) for limiting the frame (202) are arranged inside the ceiling (201); a winding roller (205) is rotatably arranged at the bottom end of the frame (202); a servo motor (206) is arranged on one side of the bottom end of the frame (202); and the output shaft of the servo motor (206) is connected to the winding roller (205) in a transmission manner; a plurality of tensioning rollers (207) are also arranged at the bottom end of the frame (202); the tensioning rollers (207) are located at the rear side of the winding roller (205); and a shearing knife (208) and an electric push rod (209) for driving the shearing knife (208) are arranged at the bottom end of the tensioning roller (207); The vacuum forming mechanism (4) comprises a vacuum forming box (401) located inside the whole machine frame (1) and an inner box (402) located inside the vacuum forming box (401); an ultraviolet lamp (403) and a heating lamp (404) are arranged inside the inner box (402); the bottom ends of the vacuum forming box (401) and the inner box (402) are both arranged to be open; the opening at the bottom end of the vacuum forming box (401) matches the support seat (304); and the opening at the bottom end of the inner box (402) matches the working panel (305); The pneumatic control mechanism (5) comprises two gas storage tanks (501) fixedly arranged on the whole machine frame (1) and arranged in series with each other, the front side of the gas storage tank (501) is also connected to a heating tank (502), the rear side of the gas storage tank (501) is provided with an integrated block (503), the integrated block (503) is provided with a plurality of gas valves (504), one side of the integrated block (503) is provided with a vacuum filter 1 (505), one side of the gas storage tank (501) is provided with a vacuum pump (506), the vacuum pump (506) is provided with a vacuum filter 2 (507), the vacuum filter 1 ( The vacuum pump (505) is connected to the second vacuum filter (507) by a hose, a hydraulic oil tank (508) is arranged at the rear side of the vacuum pump (506), a hydraulic oil pump (509) connected to the hydraulic oil tank (508) is installed on the top of the hydraulic oil tank (508), a mounting plate (510) is arranged between the hydraulic oil tank (508) and the integrated block (503), a plurality of filters (511) are arranged on the mounting plate (510), an air intake pipe (512) is also arranged at the rear side of the hydraulic oil tank (508), and an air source filter (513) and an air source pressure regulating valve (514) are arranged in sequence on the air intake pipe (512).

2. The multi-dimensional pneumatic optical transfer machine according to claim 1, characterized in that: The gas storage tank (501) is provided with a first interface (515), and the end of the air inlet pipe (512) is connected to the first interface (515) via a hose.

3. The multi-dimensional pneumatic optical transfer machine according to claim 1, characterized in that: The top of the vacuum forming box (401) is provided with a second interface (516), the rear side of the vacuum forming box (401) is provided with a third interface (517), the air valve (504) at the top position of the integrated block (503) is connected to the second interface (516) through a hose, and the air valve (504) on the side of the integrated block (503) is connected to the third interface (517) through a hose.

4. The multi-dimensional pneumatic optical transfer machine according to claim 1, characterized in that: The base (302) is also fixedly provided with two slide rails (309) symmetrically distributed on both sides of the threaded rod (308), and the two slide rails (309) are both slidably arranged with the bottom end of the sliding seat (303).

5. The multi-dimensional pneumatic optical transfer machine according to claim 1, characterized in that: An air purifier (6) is arranged on the top of the whole machine frame (1), and the air purifier (6) is correspondingly arranged on the top of the vacuum forming box (401).

6. The multi-dimensional pneumatic optical transfer machine according to claim 1, characterized in that: An integrated operating platform (7) is also provided on the front side of the whole machine frame (1).

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