A device for preparing feed by fermenting Chinese medicine residues and a process thereof
Patent Information
- Application Number
- CN202310046994.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-31
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2043-01-31
AI Technical Summary
[0004]为了克服难以将待发酵物料充分混合均匀,菌液喷洒到麸皮上后,会使麸皮间粘在一起,同时菌液难以浸透物料,同时人工很难使底部物料和上部物料混合均匀,并且现有设备不能有效地使发酵产生的二氧化碳排出的缺点,本发明提供一种中成药药渣发酵制备饲料的设备及其工艺
[0014]本发明的有益效果是:本发明通过控制第一电机的输出轴使连接管带动其所连接的部件进行上下往复转动,从而通过刮板、第一导流条和第一磁铁的转动,将混合物料充分混合均匀,通过固定条对输液管和喷液头周围的混合物料进行撞击而将混合物料打散,与此同时,由于第一磁铁和第二磁铁相互排斥,在第一磁铁向上转动时,会使第二磁铁在磁力作用下带动拨动条和第二固定块向上转动,从而通过拨动条对输液管和喷液头周围的混合物料进行撞击而将混合物料打散,避免菌液喷洒到麸皮上后,由于麸皮呈扁平状,且质量轻,菌液喷洒到麸皮上后,使麸皮间粘在一起,同时通过拨动条对输液管和喷液头周围的混合物料进行撞击以确保喷液头喷出的菌液能浸透到混合物料的内部。
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Figure CN116121041B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of feed preparation, and in particular to a device and process for preparing feed by fermenting the residue of traditional Chinese medicine. Background Technology
[0002] Currently, when processing the residue of traditional Chinese medicine, it is often mixed with other materials in a certain proportion for fermentation to prepare feed, such as wheat bran and straw. However, due to the large differences in the shapes of wheat bran, straw, and traditional Chinese medicine residue, it is difficult to fully mix the three materials evenly. At the same time, when spraying fermentation liquid on the mixture, the wheat bran is flat and light, so the liquid will cause the bran to stick together. In addition, the existing spraying method is difficult to penetrate the material, leaving dry areas and resulting in poor fermentation effect.
[0003] Meanwhile, during the fermentation process, the mixture needs to be turned over regularly to avoid localized overheating. In this process, due to the large amount of material piled up for fermentation in existing fermentation equipment, it is difficult to manually mix the hot and wet material at the bottom with the dry and cold material at the top evenly. At the same time, carbon dioxide is produced by the bacterial liquid during fermentation, which generally needs to be discharged. Otherwise, the mixture will expand locally, affecting the fermentation effect. However, existing fermentation equipment cannot effectively discharge the carbon dioxide produced during fermentation. Summary of the Invention
[0004] To overcome the shortcomings of difficulty in fully mixing the materials to be fermented, the fact that the bacterial solution sprayed onto the bran causes the bran to stick together, the difficulty in penetrating the materials, the difficulty in manually mixing the bottom and top materials evenly, and the inability of existing equipment to effectively remove the carbon dioxide produced during fermentation, this invention provides a device and process for preparing feed by fermenting traditional Chinese medicine residue.
[0005] The technical solution is as follows: A device and process for preparing feed by fermenting traditional Chinese medicine residue, comprising a box, a storage system, a mixing system, and a turning system; the box is connected to several storage systems distributed vertically; the box is connected to several mixing systems, with the mixing systems located above the corresponding storage systems; each mixing system is connected to a turning system; the storage system is used to store the mixed materials during fermentation; the mixing system is used to mix the traditional Chinese medicine residue, bran, and straw evenly; the turning system is used to turn the mixed materials during fermentation.
[0006] Optionally, the storage system includes a first fixing block, a support plate, and a storage hopper; four rectangularly distributed first fixing blocks are fixedly connected to the box body; a support plate is rotatably connected to two adjacent first fixing blocks, and a torsion spring is provided between the first fixing block and the support plate; the two support plates jointly support a storage hopper; the storage hopper has two edge portions; the edge portions cooperate with the support plate; the storage hopper is used to store the mixed materials in fermentation.
[0007] Optionally, the mixing system includes a stirring component and a spraying component; the mixing component is connected to the housing; each stirring component is connected to several spraying components; the stirring component is used to mix the Chinese herbal medicine residue, bran and straw evenly; the spraying component is used to spray the mixture of Chinese herbal medicine residue, bran and straw with fermentation liquid and water.
[0008] Optionally, the mixing assembly includes a guide rail, a first moving block, a first spring rod, a mounting plate, a first motor, a connecting pipe, a liquid injection nozzle, a scraper, a first guide strip, a first magnet, a first push rod, a first slider, and a second moving block; the housing is fixedly connected to the guide rail; the guide rail is slidably connected to the first moving block; the first moving block is fixedly connected to the first spring rod; the telescopic end of the first spring rod is fixedly connected to the mounting plate; the mounting plate is fixedly connected to the first motor; the output shaft of the first motor is fixedly connected to the connecting pipe; the connecting pipe is connected to the liquid injection nozzle; the connecting pipe is fixedly connected to several scrapers; each scraper is fixedly connected to several first guide strips in a front-high-back-low inclined state; each scraper is fixedly connected to a first magnet; the first moving block is fixedly connected to the first push rod, and the telescopic end of the first push rod is fixedly connected to the mounting plate; the connecting pipe is rotatably connected to the first slider, and the first slider is rotatably connected to two ball bearings, which slide on the storage hopper; the guide rail is slidably connected to the second moving block; the scraper is used to mix the Chinese herbal medicine residue, bran, and straw evenly.
[0009] Optionally, the spraying assembly includes an infusion tube, a spray head, a fixing strip, a connecting ring, a toggle strip, a second fixing block, and a second magnet; the connecting tube is connected to the infusion tube; the infusion tube is connected to several spray heads; the connecting tube is fixedly connected to the fixing strip; the connecting tube is rotatably connected to the connecting ring; the connecting ring is fixedly connected to the toggle strip; the toggle strip is fixedly connected to the second fixing block; the toggle strip is fixedly connected to the second magnet, the second magnet cooperating with the first magnet; the spraying assembly and the scraper are alternately arranged; the infusion tube and the spray head are used to spray fermentation liquid and water onto the mixture formed by Chinese herbal medicine residue, bran, and straw.
[0010] Optionally, the turning system includes a first turning component, a second turning component, and a tossing component; the housing is connected to several first turning components distributed vertically; each first turning component is connected to a second turning component; each first turning component is connected to a tossing component, and the tossing component is located to the right of the second turning component; the first turning component is used to turn the mixed material at the bottom of the storage hopper to the top; the second turning component is used to mix the mixed material at the top of the storage hopper with the material turned up from the bottom; the tossing component is used to toss the mixed material at the bottom of the storage hopper.
[0011] Optionally, the bottommost first turning assembly includes a fixed plate, a second spring rod, a second motor, a first connecting rod, a second connecting rod, a first flip plate, a second guide strip, a third connecting rod, and a second slider; the second moving block is fixedly connected to the fixed plate; the fixed plate is fixedly connected to the second spring rod; the fixed plate is fixedly connected to the second motor; the output shaft of the second motor is fixedly connected to the first connecting rod; the first connecting rod is fixedly connected to several second connecting rods; each second connecting rod is fixedly connected to two first flip plates; each first flip plate is fixedly connected to several second guide strips, with adjacent second guide strips forming an inverted "V" shape; the first connecting rod is fixedly connected to two third connecting rods, located at the front and rear ends of the first connecting rod; each of the two third connecting rods has a protrusion; the first connecting rod is rotatably connected to a second slider, and the second slider is rotatably connected to two ball bearings, with the second slider sliding on the storage hopper via the ball bearings; the first flip plate is used to turn the mixture at the bottom of the storage hopper up.
[0012] Optionally, the lowermost second turning assembly includes a third motor, a fourth connecting rod, a second turning plate, and a third slider; the telescopic end of the second spring rod is fixedly connected to the third motor; the output shaft of the third motor is fixedly connected to the fourth connecting rod; the fourth connecting rod is fixedly connected to several second turning plates; each second turning plate is provided with several filter teeth; the fourth connecting rod is rotatably connected to the third slider, and two ball bearings are rotatably connected to the third slider, and the third slider slides on the storage hopper through the ball bearings; the second turning plate is used to mix the mixed material at the top of the storage hopper with the material turned up from the bottom.
[0013] A process for preparing feed by fermenting the residue of traditional Chinese medicine includes the following steps: Step 1: Manually mix the crushed bran, straw, and Chinese medicine residue in a certain proportion and put them into a storage container; Step 2: The mixing system mixes and stirs the bran, straw, and medicinal herb residue particles evenly; Step 3: Spray water into the mixture to ensure that the mixture meets the corresponding moisture requirements; Step 4: Spray the fermentation liquid into the mixture and stir the mixture and the liquid evenly; Step 5: After the materials and bacterial solution are mixed evenly, they are fermented in the storage hopper. The mixture is turned over periodically by the first turning plate. Step Six: Maintain good ventilation and keep the moisture content of the mixture during fermentation.
[0014] The beneficial effects of this invention are as follows: By controlling the output shaft of the first motor, the connecting pipe drives the connected components to rotate up and down. This, through the rotation of the scraper, the first guide strip, and the first magnet, ensures the mixture is thoroughly and evenly mixed. The fixed strip impacts the mixture around the infusion tube and the spray head, breaking it up. Simultaneously, due to the mutual repulsion between the first and second magnets, when the first magnet rotates upward, the second magnet, under magnetic force, drives the actuating strip and the second fixed block to rotate upward. This further breaks up the mixture by impacting it with the actuating strip, preventing the bacterial solution from sticking together after being sprayed onto the bran, which is flat and lightweight. The impact of the actuating strip on the mixture around the infusion tube and the spray head ensures that the bacterial solution sprayed from the spray head penetrates the interior of the mixture.
[0015] This invention controls a guide rail to move a second moving block, which in turn moves its connected components to the left, supported by a second and a third slider. During this process, a second motor is started, and its output shaft causes a first connecting rod to rotate its connected components clockwise from a front-to-back perspective. The second connecting rod then causes a first flap to rotate a second guide bar, flipping the hot, wet material at the bottom of the storage hopper upwards. The output shaft of a third motor causes a fourth connecting rod to rotate the second flap counterclockwise from a front-to-back perspective. This rotation of the second flap moves the cold, dry material at the top of the storage hopper to the right, thus mixing it evenly with the hot, wet material flipped up from the bottom of the storage hopper. This avoids the problem of material accumulation and large fermentation volumes in existing fermentation equipment, where it is difficult to manually mix the hot, wet material at the bottom with the cold, dry material at the top. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of the equipment for preparing feed by fermenting the residue of traditional Chinese medicine. Figure 2 This is a partial structural schematic diagram of the equipment for preparing feed by fermenting the residue of traditional Chinese medicine according to the present invention; Figure 3 This is a partial structural diagram of the combined structure of the box, storage system, mixing system and turning system of the equipment for preparing feed by fermentation of traditional Chinese medicine residues according to the present invention. Figure 4 This is a partial structural diagram of the first combination of the storage system and mixing system of the equipment for preparing feed by fermenting medicinal residues according to the present invention. Figure 5 This is a partial structural diagram of the second combination of the storage system and mixing system of the equipment for preparing feed by fermenting medicinal residues according to the present invention. Figure 6This is a partial structural schematic diagram of the mixing system disclosed in the equipment for preparing feed by fermenting medicinal residues according to the present invention; Figure 7 This is a partial structural diagram of the combined storage system, mixing system and turning system of the equipment and process for preparing feed by fermenting medicinal residues in this invention. Figure 8 This is a schematic diagram of a first partial structure of the turning system disclosed in the equipment for preparing feed by fermenting medicinal residues according to the present invention. Figure 9 This is a schematic diagram of a second partial structure of the turning system disclosed in the equipment for preparing feed by fermenting medicinal residues according to the present invention.
[0017] The markings in the attached diagram are: 1-box body, 101-first fixing block, 102-support plate, 103-storage hopper, 201-guide rail, 202-first moving block, 203-first spring rod, 204-mounting plate, 205-first motor, 206-connecting pipe, 207-injection nozzle, 208-scraper, 209-first guide strip, 2010-first magnet, 2011-first push rod, 2012-first slider, 2013-second moving block, 211-infusion pipe, 212-spray head, 213-fixing strip, 214-connecting ring, 215-moving strip, 216-second fixing... Block, 217-Second magnet, 301-Fixing plate, 302-Second spring rod, 303-Second motor, 304-First connecting rod, 305-Second connecting rod, 306-First flap, 307-Second guide bar, 308-Third connecting rod, 309-Second slider, 311-Third motor, 312-Fourth connecting rod, 313-Second flap, 314-Third slider, 321-Second push rod, 322-Fifth connecting rod, 323-Toggle block, 324-Third fixing block, 325-Toggle rod, 103a-Edge part, 308a-Protrusion part, 313a-Filter tooth part. Detailed Implementation
[0018] The following description is only a preferred embodiment of the present invention and does not limit the scope of protection of the present invention.
[0019] Example 1 Equipment and process for preparing feed by fermenting the residue of traditional Chinese medicine, such as Figure 1-9 As shown, it includes a container 1, a storage system, a mixing system, and a turning system; the container 1 is connected to several storage systems distributed vertically; the container 1 is connected to several mixing systems, and the mixing systems are located above the corresponding storage systems; each mixing system is connected to a turning system; the storage system stores the mixed materials in fermentation, the mixing system mixes the Chinese herbal medicine residue, bran, and straw evenly, and sprays appropriate amounts of water and fermentation liquid, and the turning system regularly turns the mixed materials in fermentation to release the carbon dioxide produced during fermentation.
[0020] Currently, when using traditional Chinese medicine residues and other materials for fermentation to prepare feed, it is difficult to ensure that the materials to be fermented are thoroughly and evenly mixed. Furthermore, when the bacterial solution is sprayed onto the bran, it causes the bran to stick together, and the bacterial solution fails to penetrate the materials effectively. Additionally, it is difficult to manually mix the bottom and top materials evenly, and existing equipment cannot effectively remove the carbon dioxide produced during fermentation. To address these issues, this invention provides equipment and a process for fermenting traditional Chinese medicine residues to prepare feed.
[0021] When using the equipment, first place the equipment for fermenting Chinese medicine residue to prepare feed on a level ground, manually check and adjust the operating status of the equipment, connect the power supply, and control the operation of the equipment. Afterwards, the box 1 is opened manually, and the pulverized bran, straw and Chinese medicine residue are mixed in proportion. Then, the mixed material is put into the storage system, and then the box 1 is closed. Next, control the operation of the mixing system to fully mix the materials evenly. During this process, control the operation of the mixing system to replenish the water in the mixture. After that, control the operation of the mixing system to spray the fermentation liquid onto the mixture. During this process, control the operation of the mixing system to prevent the liquid from sticking together when it is sprayed onto the bran, as the bran is flat and light. At the same time, ensure that the liquid penetrates the material. Next, the materials and bacterial solution are mixed evenly and fermented. During this period, the mixture is turned over regularly to avoid local overheating. At this time, the turning system is controlled to turn the hot and wet materials at the bottom to the top, while mixing the dry and cold materials at the top with the hot and wet materials at the bottom evenly. This avoids the large amount of material accumulation and fermentation in existing fermentation equipment, which makes it difficult for manual mixing of the hot and wet materials at the bottom with the dry and cold materials at the top. During this process, the turning system is controlled to agitate the mixture and release the carbon dioxide produced during fermentation, thus preventing the mixture from expanding locally and affecting the fermentation effect.
[0022] The storage system includes a first fixing block 101, a support plate 102, and a storage bin 103; the box body 1 is fixedly connected to four rectangularly distributed first fixing blocks 101; two adjacent first fixing blocks 101 are rotatably connected to a support plate 102, and a torsion spring is provided between the first fixing block 101 and the support plate 102; the two support plates 102 jointly support a storage bin 103; the storage bin 103 is provided with two edge portions 103a; the edge portions 103a cooperate with the support plate 102.
[0023] The mixing system includes a stirring assembly and a spraying assembly; the stirring assembly is connected to the housing 1; each stirring assembly is connected to several spraying assemblies.
[0024] The mixing assembly includes a guide rail 201, a first moving block 202, a first spring rod 203, a mounting plate 204, a first motor 205, a connecting pipe 206, a dispensing nozzle 207, a scraper 208, a first guide strip 209, a first magnet 2010, a first push rod 2011, a first slider 2012, and a second moving block 2013. The housing 1 is bolted to the guide rail 201; the guide rail 201 is slidably connected to the first moving block 202; the first moving block 202 is fixedly connected to the first spring rod 203; the telescopic end of the first spring rod 203 is fixedly connected to the mounting plate 204; the mounting plate 204 is bolted to the first motor 205; the output shaft of the first motor 205 is fixedly connected to the connecting pipe 206; the connecting pipe 206 connects to the dispensing nozzle 207; and several scrapers 201 are fixedly connected to the connecting pipe 206. 08; Each scraper 208 is welded with several first guide strips 209 in an inclined state with the front higher than the back; Each scraper 208 is fixedly connected with a first magnet 2010; The first moving block 202 is bolted to the first push rod 2011, and the telescopic end of the first push rod 2011 is fixedly connected to the mounting plate 204; The connecting pipe 206 is rotatably connected to the first slider 2012, and the first slider 2012 is rotatably connected to two balls, which slide on the storage hopper 103 through the balls; The guide rail 201 is slidably connected to the second moving block 2013; By controlling the output shaft of the first motor 205, the connecting pipe 206 drives the connected components to reciprocate, thereby fully mixing the mixture through the rotation of the scraper 208, the first guide strip 209 and the first magnet 2010.
[0025] The spraying assembly includes an infusion tube 211, a spray head 212, a fixing strip 213, a connecting ring 214, a toggle strip 215, a second fixing block 216, and a second magnet 217. A connecting tube 206 is connected to the infusion tube 211. The infusion tube 211 is connected to several spray heads 212. The connecting tube 206 is fixedly connected to the fixing strip 213. The connecting tube 206 is rotatably connected to the connecting ring 214. The connecting ring 214 is fixedly connected to the toggle strip 215. The toggle strip 215 is fixedly connected to the second fixing block 216. The toggle strip 215 is fixedly connected to the second magnet 217, which cooperates with the first magnet 2010. The spraying assembly and the scraper 208 are alternately arranged. The toggle strip 215 impacts the mixture around the infusion tube 211 and the spray head 212 to ensure that the bacterial liquid sprayed from the spray head 212 can penetrate into the interior of the mixture.
[0026] The turning system includes a first turning component, a second turning component, and a toggle component; the housing 1 is connected to several first turning components distributed vertically; each first turning component is connected to a second turning component; each first turning component is connected to a toggle component, and the toggle component is located to the right of the second turning component.
[0027] The bottommost first turning assembly includes a fixed plate 301, a second spring rod 302, a second motor 303, a first connecting rod 304, a second connecting rod 305, a first turning plate 306, a second guide strip 307, a third connecting rod 308, and a second slider 309; the second moving block 2013 is fixedly connected to the fixed plate 301; the fixed plate 301 is fixedly connected to the second spring rod 302; the fixed plate 301 is bolted to the second motor 303; the output shaft of the second motor 303 is fixedly connected to the first connecting rod 304; the first connecting rod 304 is fixedly connected to several second connecting rods 305; each second connecting rod 305 is fixedly connected to two first turning plates 306; each first turning plate 306... Each is welded with several second guide bars 307, and the adjacent second guide bars 307 together form an inverted "V" shape; the first connecting rod 304 is fixedly connected to two third connecting rods 308, and the two third connecting rods 308 are located at the front end and rear end of the first connecting rod 304; each of the two third connecting rods 308 is provided with a protrusion 308a; the first connecting rod 304 is rotatably connected to a second slider 309, and the second slider 309 is rotatably connected to two balls, and the second slider 309 slides on the storage hopper 103 through the balls; the first flap 306 drives the second guide bars 307 to rotate through the second connecting rod 305, and flips the wet and hot material at the bottom of the storage hopper 103 upward.
[0028] The bottommost second turning assembly includes a third motor 311, a fourth connecting rod 312, a second turning plate 313, and a third slider 314; the telescopic end of the second spring rod 302 is bolted to the third motor 311; the output shaft of the third motor 311 is fixedly connected to the fourth connecting rod 312; the fourth connecting rod 312 is fixedly connected to several second turning plates 313; each second turning plate 313 is provided with several filter teeth 313a; the fourth connecting rod 312 is rotatably connected to the third slider 314, and two ball bearings are rotatably connected to the third slider 314, and the third slider 314 slides on the storage hopper 103 through the ball bearings; the output shaft of the third motor 311 causes the fourth connecting rod 312 to drive the second turning plate 313 to rotate counterclockwise from the front-to-back perspective; the rotation of the second turning plate 313 causes the dry and cold material at the top of the storage hopper 103 to move to the right, thereby mixing evenly with the wet and hot material turned up from the bottom of the storage hopper 103.
[0029] The scraper 208 is arc-shaped, and the mixture is pushed and rotated by the arc-shaped scraper 208 to mix it evenly.
[0030] Both the actuating bar 215 and the fixing bar 213 are wavy, which increases the contact area with the mixture, thereby effectively impacting and breaking up the mixture around the spray head 212.
[0031] The second flap 313 is arc-shaped, which ensures that when the second flap 313 rotates, it pushes the dry and cold material on the top of the storage hopper 103 to both sides, so that the wet and hot material at the bottom of the storage hopper 103 can be flipped up smoothly.
[0032] The first flap 306 is wider at the bottom and narrower at the top, ensuring that after the first flap 306 flips up the wet and hot material at the bottom of the storage hopper 103, it can fall down from above the first flap 306.
[0033] A process for preparing feed by fermenting the residue of traditional Chinese medicine includes the following steps: Step 1: Manually mix the crushed bran, straw and Chinese medicine residue in proportion and put them into storage container 103; Step 2: The mixing system mixes and stirs the bran, straw, and medicinal herb residue particles evenly; Step 3: Spray water into the mixture to ensure that the mixture meets the corresponding moisture requirements; Step 4: Spray the fermentation liquid into the mixture and stir the mixture and the liquid evenly; Step 5: After the materials and bacterial solution are mixed evenly, they are fermented in storage hopper 103. The mixture is turned over periodically by the first turning plate 306. Step Six: Maintain good ventilation and keep the moisture content of the mixture during fermentation.
[0034] When using the equipment, first place the equipment for fermenting Chinese medicine residue to prepare feed on a level ground, manually check and adjust the operating status of the equipment, connect the power supply, and control the operation of the equipment. Afterwards, the pulverized bran, straw and Chinese medicine residue are mixed in proportion by hand. Then, the box 1 is opened by hand and the mixed material is put into the storage hopper 103. Then, the box 1 is closed. During this process, since a torsion spring is provided between the first fixing block 101 and the support plate 102, when the storage hopper 103 has not reached the limit weight, the support plate 102 can support the storage hopper 103. When it is necessary to remove the storage hopper 103, the person needs to support the bottom of the storage hopper 103 and apply downward pressure to the storage hopper 103. Then the edges 103a on both sides of the storage hopper 103 can pass through the support plate 102 and the storage hopper 103 can be removed. Next, the control guide rail 201 causes the first moving block 202 to drive the connected components to move to the right under the support of the first slider 2012. During this process, the arc-shaped scraper 208 pushes the mixture to make full contact between the mixtures. At the same time, the control external equipment sends water into the connecting pipe 206 through the injection nozzle 207. The water in the connecting pipe 206 is sprayed out from the spray head 212 through the delivery pipe 211, thereby spraying water into the mixture to ensure that the mixture meets the corresponding moisture requirements. Then, the external control device sends the fermentation liquid into the connecting pipe 206 through the injection nozzle 207. The liquid in the connecting pipe 206 is sprayed out from the spray head 212 through the delivery pipe 211, thereby spraying the fermentation liquid into the mixed materials. During this process, the first motor 205 is started, and the output shaft of the first motor 205 causes the connecting pipe 206 to drive the connected components to swing back and forth. Through the rotation of the scraper 208, the first guide strip 209 and the first magnet 2010, the mixture is fully mixed evenly. During this process, the arc-shaped first guide strip 209 can guide the water and bacterial liquid downwards, which can prevent water and bacterial liquid from remaining on the scraper 208 when the scraper 208 scrapes the mixture. During this process, the mixture around the infusion tube 211 and the spray head 212 is broken up by impacting the fixing bar 213. At the same time, due to the mutual repulsion between the first magnet 2010 and the second magnet 217, when the first magnet 2010 rotates upward, the second magnet 217 will drive the actuating bar 215 and the second fixing block 216 to rotate upward under the action of magnetic force. Thus, through the relative rotation of the actuating bar 215 with the infusion tube 211 and the spray head 212, the actuating bar 215 and the infusion tube 211 are moved together. There is a speed difference between the liquid pipe 211 and the spray head 212, which causes the agitator bar 215 to impact the mixture around the liquid pipe 211 and the spray head 212 to break up the mixture. This prevents the bacterial solution from sticking together after being sprayed onto the bran, which is flat and lightweight. At the same time, the agitator bar 215 impacts the mixture around the liquid pipe 211 and the spray head 212 to ensure that the bacterial solution sprayed from the spray head 212 can penetrate into the interior of the mixture. Then, as the scraper 208, the first guide bar 209 and the first magnet 2010 rotate downwards, the agitator bar 215 and the second magnet 217 also rotate downwards under the gravity of the second fixed block 216. During this process, the extension and retraction of the first push rod 2011 are controlled, so that the mounting plate 204 drives the connected components to move back and forth under the extension and retraction of the first spring rod 203. Through the back and forth movement of the scraper 208, the infusion pipe 211 and the spray head 212 in the storage hopper 103, the mixture in the storage hopper 103 is stirred evenly, and the fermentation liquid is evenly distributed in the mixture. After the mixture is stirred evenly, the control guide rail 201 causes the first moving block 202 to move to the left along with its connected components until the first slider 2012 stops at the edge 103a. At the same time, the control first motor 205 is started, and the output shaft of the first motor 205 causes the connecting pipe 206 to rotate with its connected components until it is level with the storage hopper 103. This allows the connecting pipe 206 and its connected components to be removed from the storage hopper 103, making it easier to turn the mixture over in the future. Next, the materials and bacterial solution are mixed evenly and fermented. During this period, the mixture is turned over regularly to avoid local overheating. At this time, the control guide rail 201 causes the second moving block 2013 to move to the left with the support of the second slider 309 and the third slider 314 until the second slider 309 and the third slider 314 leave the edge 103a. Then, the control second motor 303 is started, and the output shaft of the second motor 303 causes the first connecting rod 304 to rotate downward with the component it is connected to until the second connecting rod 305 and the component it is connected to are inserted into the mixture. Subsequently, the second motor 303 is started, and the output shaft of the second motor 303 causes the first connecting rod 304 to drive the connected components to swing clockwise from the front to the back view. The second connecting rod 305 causes the first flap 306 to drive the second guide bar 307 to rotate, flipping the wet and hot material at the bottom of the storage hopper 103 upward. During this process, the setting of the first flap 306 being wider at the bottom and narrower at the top ensures that after the first flap 306 flips the wet and hot material at the bottom of the storage hopper 103, it can fall from the top of the first flap 306. During this process, the inclined second guide bar 307 increases the friction of the first flap 306 and guides the water in the material turning process downward. During this process, the third motor 311 is started, and the output shaft of the third motor 311 causes the fourth connecting rod 312 to drive the second flap 313 to rotate counterclockwise from the front-to-back view. The rotation of the second flap 313 causes the dry and cold material on the top of the storage hopper 103 to move to the right, so as to mix evenly with the wet and hot material turned up from the bottom of the storage hopper 103. During this process, the arc-shaped second flap 313 ensures that when the second flap 313 rotates, it guides the dry and cold material on the top of the storage hopper 103 to both sides, so that the wet and hot material at the bottom of the storage hopper 103 can be turned up smoothly. This avoids the large amount of material accumulation and fermentation in existing fermentation equipment, which makes it difficult for manual mixing of the wet and hot material at the bottom and the dry and cold material at the top. During this process, the filter teeth 313a can filter out some of the water, preventing the second flap 313 from pushing the mixture along with the water to the right. During the clockwise swing of the first connecting rod 304 and its connected components from a front-to-back perspective, the output shaft of the second motor 303 causes the first connecting rod 304 to drive the components connected to it. The third connecting rod 308 presses the fourth connecting rod 312 through the protrusion 308a, as shown in the figure. Because the upper surface of the protrusion 308a is inclined, the protrusion 308a will push the fourth connecting rod 312 and its connected components to move to the right under the extension and retraction of the second spring rod 302. This causes the second flap 313 to push the dry and cold material on the top of the storage hopper 103 to the right as much as possible, so as to mix it evenly with the wet and hot material that has been turned up from the bottom of the storage hopper 103. Although this disclosure has been shown and described with reference to specific exemplary embodiments thereof, those skilled in the art will understand that various changes in form and detail may be made to this disclosure without departing from the spirit and scope of the disclosure as defined by the appended claims and their equivalents. Therefore, the scope of this disclosure should not be limited to the above embodiments, but should be defined not only by the appended claims, but also by their equivalents.
Claims
1. A device for fermenting traditional Chinese medicine residue to prepare feed, comprising a housing (1); characterized in that: It also includes a storage system, a mixing system and a turning system; the box (1) is connected to several storage systems distributed vertically; the box (1) is connected to several mixing systems, and the mixing systems are located above the corresponding storage systems; each mixing system is connected to a turning system; the storage system is used to store the mixed materials in fermentation; the mixing system is used to mix the Chinese medicine residue, bran and straw evenly; the turning system is used to turn the mixed materials in fermentation. The storage system includes a first fixing block (101), a support plate (102), and a storage hopper (103). The mixing system includes a stirring assembly and a spraying assembly; the stirring assembly includes a guide rail (201), a first moving block (202), a first spring rod (203), a mounting plate (204), a first motor (205), a connecting pipe (206), a spray nozzle (207), a scraper (208), a first guide strip (209), a first magnet (2010), a first push rod (2011), a first slider (2012), and a second moving block (2013); the housing (1) is fixedly connected to the guide rail (201); the guide rail (201) is slidably connected to the first moving block (202); the first moving block (202) is fixedly connected to the first spring rod (203); the telescopic end of the first spring rod (203) is fixedly connected to the mounting plate (204); the mounting plate (204) is fixedly connected to the first motor (205); the output shaft of the first motor (205) is fixedly connected to the first moving block (205). A connecting pipe (206) is connected; the connecting pipe (206) is connected to an injection nozzle (207); the connecting pipe (206) is fixedly connected to several scrapers (208); each scraper (208) is fixedly connected to several first guide strips (209) in a state of being higher in the front and lower in the back; each scraper (208) is fixedly connected to a first magnet (2010); a first moving block (202) is fixedly connected to a first push rod (2011), and the telescopic end of the first push rod (2011) is fixedly connected to the mounting plate (204); the connecting pipe (206) is rotatably connected to a first slider (2012), and the first slider (2012) is rotatably connected to two balls, and slides on the storage hopper (103) through the balls; a guide rail (201) is slidably connected to a second moving block (2013); the scrapers (208) are used to mix the Chinese medicine residue, bran and straw evenly; The turning system includes a first turning component, a second turning component, and a turning component; the box (1) is connected to several first turning components distributed vertically; each first turning component is connected to a second turning component; each first turning component is connected to a turning component, and the turning component is located to the right of the second turning component; the first turning component is used to turn the mixed material at the bottom of the storage hopper (103) up; the second turning component is used to mix the mixed material at the top of the storage hopper (103) with the material turned up from the bottom; the turning component is used to turn the mixed material at the bottom of the storage hopper (103); The bottommost first turning assembly includes a fixed plate (301), a second spring rod (302), a second motor (303), a first connecting rod (304), a second connecting rod (305), a first turning plate (306), a second guide bar (307), a third connecting rod (308), and a second slider (309); the second moving block (2013) is fixedly connected to the fixed plate (301); the fixed plate (301) is fixedly connected to the second spring rod (302); the fixed plate (301) is fixedly connected to the second motor (303); the output shaft of the second motor (303) is fixedly connected to the first connecting rod (304); the first connecting rod (304) is fixedly connected to several second connecting rods (305); each second connecting rod (305) is fixedly connected to two first turning plates. (306); Each first flap (306) is fixedly connected to several second guide strips (307), and the adjacent second guide strips (307) together form an inverted "V" shape; the first connecting rod (304) is fixedly connected to two third connecting rods (308), and the two third connecting rods (308) are located at the front end and rear end of the first connecting rod (304); each of the two third connecting rods (308) is provided with a protrusion (308a); the first connecting rod (304) is rotatably connected to a second slider (309), and the second slider (309) is rotatably connected to two balls, and the second slider (309) slides on the storage hopper (103) through the balls; the first flap (306) is used to flip up the mixture at the bottom of the storage hopper (103).
2. The equipment for preparing feed by fermenting traditional Chinese medicine residue according to claim 1, characterized in that: The box (1) is fixed with four rectangular first fixing blocks (101); two adjacent first fixing blocks (101) are rotatably connected to a support plate (102), and a torsion spring is provided between the first fixing blocks (101) and the support plate (102); the two support plates (102) jointly support a storage hopper (103); the storage hopper (103) is provided with two edge parts (103a); the edge parts (103a) and the support plate (102) cooperate; the storage hopper (103) is used to store the mixed materials in fermentation.
3. The equipment for preparing feed by fermenting traditional Chinese medicine residue according to claim 2, characterized in that: The box (1) is connected to a stirring assembly; each stirring assembly is connected to several spraying assemblies; the stirring assembly is used to mix the Chinese medicine residue, bran and straw evenly; the spraying assemblies are used to spray the mixture of Chinese medicine residue, bran and straw with fermentation liquid and water.
4. The equipment for preparing feed by fermenting traditional Chinese medicine residue according to claim 3, characterized in that: The spray assembly includes an infusion tube (211), a spray head (212), a fixing strip (213), a connecting ring (214), a toggle strip (215), a second fixing block (216), and a second magnet (217); a connecting tube (206) is connected to the infusion tube (211); the infusion tube (211) is connected to several spray heads (212); the connecting tube (206) is fixedly connected to the fixing strip (213); the connecting tube (206) is rotatably connected to the connecting ring (214). 4) A connecting ring (214) is fixedly connected to a toggle bar (215); a toggle bar (215) is fixedly connected to a second fixing block (216); a toggle bar (215) is fixedly connected to a second magnet (217), which cooperates with the first magnet (2010); the spraying assembly and the scraper (208) are alternately arranged; the infusion pipe (211) and the spray head (212) are used to spray fermentation liquid and water onto the mixture of Chinese medicine residue, bran and straw.
5. The equipment for preparing feed by fermenting traditional Chinese medicine residue according to claim 4, characterized in that: The bottommost second turning assembly includes a third motor (311), a fourth connecting rod (312), a second turning plate (313), and a third slider (314); the telescopic end of the second spring rod (302) is fixedly connected to the third motor (311); the output shaft of the third motor (311) is fixedly connected to the fourth connecting rod (312); the fourth connecting rod (312) is fixedly connected to several second turning plates (313); each second turning plate (313) is provided with several filter teeth (313a); the fourth connecting rod (312) is rotatably connected to the third slider (314), and two balls are rotatably connected to the third slider (314), and the third slider (314) slides on the storage hopper (103) through the balls; the second turning plate (313) is used to mix the mixed material at the top of the storage hopper (103) with the material turned up from the bottom.
6. A process for preparing feed by fermenting the residue of traditional Chinese medicine, applied to the equipment for preparing feed by fermenting the residue of traditional Chinese medicine as described in claim 5, comprising the following steps: Step 1: Manually mix the crushed bran, straw and Chinese medicine residue in proportion and put them into the storage container (103); Step 2: The mixing system mixes and stirs the granular materials of bran, straw, and traditional Chinese medicine residue evenly; Step 3: Spray water into the mixture to ensure that the mixture meets the corresponding moisture requirements; Step 4: Spray the fermentation liquid into the mixture and stir the mixture and fermentation liquid evenly; Step 5: After the materials and fermentation liquid are mixed evenly, they are fermented in the storage hopper (103). The mixture is turned over periodically by the first turning plate (306). Step Six: Maintain good ventilation and keep the moisture content of the mixture during fermentation.
Citation Information
Patent Citations
Novel fermenting bed device and fertilizer fermenting method
CN108752070A
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