一种绗缝机专用伺服驱动器的针梭同步实现方法

By employing a dual-axis servo drive and a three-closed-loop algorithm in the quilting machine, high-precision synchronization of the needle and shuttle is achieved, solving the problems of low efficiency in manual adjustment and lag in automatic adjustment, simplifying the system structure and reducing costs.

CN116145332BActive Publication Date: 2026-07-17新时达工控技术(杭州)有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
新时达工控技术(杭州)有限公司
Filing Date
2023-01-31
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing quilting machines, manual adjustment of the needle and shuttle is inefficient and inaccurate, while the lag of B-axis commands in the automatic adjustment mode leads to large needle and shuttle synchronization errors, which may cause machine vibration and safety hazards.

Method used

A dual-axis servo drive is used, combined with a three-closed-loop algorithm, to calculate the position loop, speed loop and torque command of the A-axis and B-axis respectively. The actual position and speed are obtained through the encoder, the deviation is calculated and calibrated, and the synchronous control of the needle shuttle is realized.

Benefits of technology

It improves the synchronization accuracy of the needle shuttle, simplifies the system structure, reduces costs, and avoids machine vibration and safety hazards.

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Abstract

本方案公开了一种绗缝机专用伺服驱动器的针梭同步实现方法,包括双轴伺服驱动器,控制器连接于所述的双轴伺服驱动器,A轴电机和B轴电机均连接于双轴伺服驱动器,针梭同步实现方法包括:S1.分别计算A轴位置环、A轴速度环和A轴转矩指令;分别计算B轴位置环、B轴速度环和B轴转矩指令;S2.基于步骤S1获得的数据使用三闭环算法分别控制A轴电机和B轴电机运行。本方案提出了实现针梭同步的算法,基于该算法能够获得A轴、B轴的位置、速度、转矩指令,获得前述数据后即可使用常规的三闭环算法控制电机运行,也就是可使用双轴伺服驱动器来同步控制A轴电机和B轴电机,实现绗缝机的针头和旋梭的同步工作,提高系统精度。
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