A split winding needle winding device for a sleeve type block winding machine
By designing a split-type winding needle device, an adjustable wire routing channel is formed using components such as guide rails, lead screws, and motors. This solves the problem that integral winding needles cannot wind wire into sleeves, enabling automated winding of sleeve stators and reducing production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHANDONG ZHONGJIE INTELLIGENT EQUIP CO LTD
- Filing Date
- 2022-12-12
- Publication Date
- 2026-07-31
AI Technical Summary
The existing winding needle is a single piece and cannot pass through the sleeve on the stator block, resulting in low stator automation and low production efficiency.
The design incorporates a split-type winding needle device, which, through the linkage of components such as guide rails, lead screws, and motors with winding lifting plates and channel cylinders, forms an adjustable wire routing channel, replacing the integrated winding needle and enabling the winding of the sleeve.
It improved the level of automated winding of the sleeved stator, reduced production costs, and increased production efficiency.
Smart Images
Figure CN116169843B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of electrical machinery and equipment technology, and specifically relates to a split-type winding needle winding device for a sleeve-type block winding machine. Background Technology
[0002] In current production, for segmented stators with sleeves between stator blocks, manual winding is often required because the current winding needles are integral, so the winding needle channel is fixed and the sleeves cannot pass through the winding needles. This greatly reduces the automation level of the stator and significantly reduces the production efficiency of enterprises. Summary of the Invention
[0003] To address the shortcomings of the aforementioned technologies, this invention provides a split-type winding needle winding device for a sleeve-type segmented winding machine. To solve the above technical problems, the technical solution adopted by this invention is as follows: the guide rail is fixedly connected to the fixed seat and the winding lifting plate; the lead screw seat is fixedly connected to the fixed seat and the lead screw rod; the lead screw nut is fixedly connected to the winding lifting plate; the lead screw rod is fixedly connected to the coupling; the motor is fixedly connected to the motor seat and the coupling; the winding head fixing beam is fixedly connected to the winding lifting plate and the winding head fixing plate; the winding channel lifting cylinder 15 is fixedly connected to the winding head fixing plate and the upper winding channel; and the lower winding channel is fixed to the winding head. The plate is fixedly connected, the left channel of the wiring and the right channel of the wiring and the lower channel of the wiring are fixedly connected, the pressing cylinder lifting plate is fixedly connected to the upper channel of the wiring and the pressing cylinder, the pressing block is fixedly connected to the pressing cylinder, the clamping and cutting cylinder fixing plate is fixedly connected to the winding head fixing plate and the clamping and cutting cylinder, the clamping and cutting cylinder seat is fixedly connected to the clamping and cutting cylinder and the clamping and cutting cylinder, the sleeve passes through the enameled wire, the enameled wire passes through the upper channel of the wiring and the lower channel of the wiring (16), the left channel of the wiring and the right channel of the wiring to form a closed cavity.
[0004] Beneficial effects This invention solves the problem that the original one-piece winding needle could not wind stator blocks with sleeves. The invention replaces the one-piece winding needle with an adjustable cavity formed by upper, lower, left, and right winding channels, thus solving the problem of the one-piece winding needle being unable to pass through the sleeve. This allows stator blocks with sleeves to be wound using a winding machine. This invention improves the automation level of winding stator blocks with sleeves while reducing production costs for manufacturers, making it highly valuable for widespread application. Attached Figure Description
[0005] Figure 1 This is a schematic diagram of the structure of the present invention; In the diagram: 1. Fixed base; 2. Guide rail; 3. Winding head fixing beam; 4. Lead screw seat; 5. Lead screw; 6. Coupling; 7. Motor seat; 8. Motor; 9. Winding head fixing plate; 10. Wire clamping and cutting cylinder fixing plate; 11. Wire clamping and cutting lifting cylinder; 12. Wire clamping and cutting cylinder seat; 13. Wire clamping and cutting cylinder; 14. Cable routing channel; 15. Cable routing channel lifting cylinder; 16. Cable routing lower channel; 17. Cable routing left channel; 18. Cable routing right channel; 19. Wire pressing lifting cylinder; 20. Wire pressing block; 21. Wire pressing cylinder lifting plate; 22. Winding lifting plate; 23. Sleeve; 24. Enamelled wire. Detailed Implementation
[0006] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0007] like Figure 1 As shown, guide rail 2 is fixedly connected to fixed seat 1 and winding lifting plate 22 respectively; lead screw seat 4 is fixedly connected to fixed seat 1 and lead screw 5; lead screw nut 5 is fixedly connected to winding lifting plate 22; lead screw 5 is fixedly connected to coupling 6; motor 8 is fixedly connected to motor seat 7 and coupling 6; winding head fixing beam 3 is fixedly connected to winding lifting plate 22 and winding head fixing plate 9; wire routing channel lifting cylinder 15 is fixedly connected to winding head fixing plate 9 and upper routing channel 14; lower routing channel 16 is fixedly connected to winding head fixing plate 9; left routing channel 17 is fixedly connected to right routing channel 14. The cable 18 is fixedly connected to the cable routing channel 16. The pressing cylinder lifting plate 21 is fixedly connected to the cable routing channel 14 and the pressing cylinder 19. The pressing block 20 is fixedly connected to the pressing cylinder 19. The clamping and cutting cylinder fixing plate 10 is fixedly connected to the winding head fixing plate 9 and the clamping and cutting cylinder 11. The clamping and cutting cylinder seat 12 is fixedly connected to the clamping and cutting cylinder 11 and the clamping and cutting cylinder 13. The sleeve 23 passes through the enameled wire 24. The enameled wire 24 passes through the cable routing channel 14 and forms a closed cavity with the cable routing channel 16, the left cable routing channel 17, and the right cable routing channel 19.
[0008] The working steps of a winding device for a sleeve-type segmented winding machine are as follows: like Figure 1As shown, the cable routing channel lifting cylinder 15 retracts, and the enameled wire 24 is placed into the cavity formed by the lower cable routing channel 16, the left cable routing channel 17, and the right cable routing channel 19. The required sleeve 23 is then fitted onto the enameled wire. The cable routing channel lifting cylinder 15 extends, and the upper cable routing channel 14, together with the lower cable routing channel 16, the left cable routing channel 17, and the right cable routing channel 19, forms a closed cavity for winding. The motor 8 rotates, driving the lead screw 5 to rotate through the coupling 6, thereby driving the winding lifting plate 22 to move up and down for winding. After one stator block is wound, the cable routing channel lifting cylinder 15 retracts. The sleeve 23 fitted onto the enameled wire 24 is manually pulled out, and the cable routing channel lifting cylinder 15 extends to continue winding. After winding is completed, the wire pressing lifting cylinder 19 extends, the wire pressing block 20 presses the enameled wire 24, the wire clamping and cutting lifting cylinder 11 extends, and the wire clamping and cutting cylinder 13 cuts the enameled wire 24.
[0009] This invention replaces the integrated winding needle with an adjustable cavity formed by the upper winding channel, lower winding channel, left winding channel, and right winding channel. This solves the problem that the integrated winding needle cannot pass through the sleeve, allowing the stator block with the sleeve to be wound using a winding machine. This invention improves the automation level of winding stators with sleeves while reducing production costs for manufacturers, making it highly valuable for widespread application.
[0010] The above embodiments are not intended to limit the present invention, and the present invention is not limited to the examples given above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of the technical solutions of the present invention are also within the protection scope of the present invention.
Claims
1. A split bobbin winding device for a sleeve type sectional winding machine, characterized in that: The guide rail (2) is fixedly connected to the fixed seat (1) and the winding lifting plate (22) respectively. The screw seat (4) is fixedly connected to the fixed seat (1) and the screw of the screw (5). The screw nut of the screw (5) is fixedly connected to the winding lifting plate (22). The screw of the screw (5) is fixedly connected to the coupling (6). The motor (8) is fixedly connected to the motor seat (7) and the coupling (6). The winding head fixing beam (3) is fixedly connected to the winding lifting plate (22) and the winding head fixing plate (9). The cable routing channel lifting cylinder 15 (15) is fixedly connected to the winding head fixing plate (9) and the upper cable routing channel (14). The lower cable routing channel (16) is fixedly connected to the winding head fixing plate (9). The left cable routing channel (17) is connected to the cable routing channel. The right channel (18) is fixedly connected to the lower channel (16), the pressing cylinder lifting plate (21) is fixedly connected to the upper channel (14) and the pressing cylinder (19), the pressing block (20) is fixedly connected to the pressing cylinder (19), the clamping and cutting cylinder fixing plate (10) is fixedly connected to the winding head fixing plate (9) and the clamping and cutting cylinder (11), the clamping and cutting cylinder seat (12) is fixedly connected to the clamping and cutting cylinder (11) and the clamping and cutting cylinder (13), the sleeve (23) passes through the enameled wire (24), the enameled wire (24) passes through the upper channel (14) and forms a closed cavity with the lower channel (16), the left channel (17) and the right channel (19).