一种卧式连续结晶器

By optimizing the design of the cooling plates in series, the stirring and scraping mechanism, and the multiple chilled water channels in the horizontal continuous crystallizer, the problems of uneven cooling and the thickness of crystals at the bottom of the crystallizer were solved, improving crystallization efficiency and cleaning convenience, and achieving better crystallization results.

CN116173546BActive Publication Date: 2026-07-17AZUREWAVE TECHNOLOGIES INC

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
AZUREWAVE TECHNOLOGIES INC
Filing Date
2023-02-13
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing cooling plate crystallizers suffer from problems such as uneven cooling, poor crystallization effect, excessively thick crystals at the bottom of the crystallizer, and waste of cooling jackets, resulting in low crystallization efficiency and difficulty in cleaning.

Method used

The system adopts a horizontal continuous crystallizer design, with cooling plates connected in series and in the opposite direction to the material flow. It is equipped with a stirring and scraping mechanism and multiple chilled water channels. Combined with a cooling jacket, the cooling effect is optimized. The heat exchange efficiency is improved by stirring blades and scrapers, and the temperature gradient and material flow are controlled.

Benefits of technology

This method achieves a uniform temperature gradient for materials within the crystallizer, improves crystallization efficiency, reduces the crystallization thickness at the bottom of the crystallizer, enhances the crystallization effect and ease of cleaning, and reduces equipment load.

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Abstract

本发明公开了一种卧式连续结晶器,包括结晶器外壳,所述结晶器外壳的顶端安装有顶盖,结晶器外壳的内部等距分布有多个冷却板,结晶器外壳内转动安装有搅拌轴,搅拌轴通过伺服电机驱动转动,搅拌轴的外部安装有搅拌刮除机构;结晶器外壳的两侧分别设有物料进口和物料出口,冷却板中设有第一冷冻水通路,且多个冷却板串联。本发明通过将各个冷却板串联,在冷却板内部设置第一冷冻水通路,通过冷却板将结晶器腔体内物料逐级降温,物料从第一个冷却板位置行成细小晶核,通过各个冷却板依次逐渐降温,下一冷却板温度低于上一级冷却板的温度,晶核在逐渐长大;晶体达到末端物料出口时,已形成晶型,能够有效的提高结晶效率和结晶效果。
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