一种压铸模具用特厚模块钢的生产方法

By optimizing the process flow and material selection, the production problem of extra-thick modular steel for die-casting molds was solved, achieving efficient and low-cost production of high-quality modular steel. The welding process is stable, and the yield and performance reach the level of premium steel.

CN116197619BActive Publication Date: 2026-07-17ANGANG STEEL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ANGANG STEEL CO LTD
Filing Date
2023-02-27
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies for producing extra-thick modular steel for die casting molds suffer from problems such as long production cycles, low yield, poor internal quality, and high welding difficulty. In particular, high-alloy mold steel is prone to cracking during welding, resulting in a low success rate of billet assembly.

Method used

Using continuously cast billets as raw materials, the process involves slow cooling annealing, milling, preheating with electric heating asbestos pads, gas-electric vertical welding assembly, vacuum pump evacuation, spot welding sealing, multi-fire heating forging, and asymmetric forging. Combined with specific chemical compositions and welding wire selection, the welding quality and interface bonding strength are ensured. A low forging ratio and high penetration forging method are adopted.

Benefits of technology

It has achieved low-cost, high-efficiency production of high-quality extra-thick modular steel, with stable welding process, high interface bonding strength, and a yield rate of 91.8%. The internal structure is uniform and the performance reaches the level of high-quality steel, meeting the standards of GB/T6402 and SEP 1614SB1-SA1.

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Abstract

本发明涉及一种压铸模具用特厚模块钢的生产方法,连铸坯下线后堆垛缓冷;复合坯焊前预热:焊接采用单丝气电立焊的方式;焊后加热;锻前加热采取三火次加热;采取自由锻的方式对复合坯进行锻造;锻后热处理。本发明本发明生产的300‑600mm厚度规格复合模块,结合度达到91.8%以上,超声波探伤符合GB / T6402最高级别4级要求,晶粒度达到7级以上,带状偏析达到SEP 1614 SB1‑SA1级别,等向性能达到0.91以上,模块整体质量性能水平达到NADCA推荐规范优质钢级别。
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