An automated assembly line for headphone cases

By designing an automated assembly line for headphone boxes, and utilizing a double-speed chain conveyor and multiple processing mechanisms, the automated continuous processing of headphone boxes is achieved, solving the problem of low efficiency of existing equipment and improving assembly efficiency.

CN116208905BActive Publication Date: 2026-07-17DONGGUAN TARRY ELECTRONICS

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
DONGGUAN TARRY ELECTRONICS
Filing Date
2023-03-14
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing headphone box processing equipment cannot achieve automatic continuous processing and requires manual assistance in handling, resulting in low efficiency.

Method used

Design an automated assembly line for headphone boxes, including a high-speed chain conveyor on a base and multiple processing mechanisms. The automatic conveying and processing of the carrier positioning device is achieved through a lifting mechanism. The headphone boxes are automatically and continuously assembled by sequentially performing edge folding and hot pressing, top cover preheating, hot pressing and cold pressing.

Benefits of technology

It improves the assembly efficiency of the headphone case, realizes automated continuous processing of the headphone case, and reduces manual intervention.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN116208905B_ABST
    Figure CN116208905B_ABST
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Abstract

This invention discloses an automated assembly line for headphone cases, comprising a base, a high-speed chain conveyor mounted on the base, and lifting mechanisms for loading and unloading materials at the loading and unloading ends of the high-speed chain conveyor. Along the loading and unloading ends, the following mechanisms are sequentially arranged: an edge-folding hot-pressing mechanism, a top cover loading preheating mechanism, a hot-pressing mechanism, and a cold-pressing mechanism. The high-speed chain conveyor is used to transport a carrier positioning device to the processing stations of each of the aforementioned mechanisms. By using the high-speed chain conveyor, the carrier positioning device is cyclically transported along the conveyor. When the carrier positioning device moves to the respective processing station of the aforementioned mechanisms, the edge-folding hot-pressing mechanism, the top cover loading preheating mechanism, the hot-pressing mechanism, and the cold-pressing mechanism automatically process the headphone blank, achieving automated continuous assembly of the headphone case and improving assembly efficiency.
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Description

Technical Field

[0001] This invention relates to the field of headphone case assembly technology, and more particularly to an automated headphone case assembly production line. Background Technology

[0002] Currently, in the packaging of headphone cases, the headphone case is a three-dimensional shape. During the processing, the edges of the headphone blank box need to be folded, glued, and the top cover needs to be placed on the headphone blank box for hot and cold pressing. The existing folding machine, the top cover feeding and preheating machine, and the overall hot and cold pressing machine are all separate machines. They cannot automatically enter the next process to achieve continuous processing and require manual assistance for handling, which is inefficient. Summary of the Invention

[0003] To address the aforementioned technical problems, the present invention aims to provide an automated assembly line for headphone cases, which enables automated and continuous assembly of headphone cases and improves assembly efficiency.

[0004] In view of this purpose, embodiments of the present invention provide an automatic assembly production line for earphone cases, comprising a base, a double-speed chain conveyor disposed on the base, and lifting mechanisms for loading and unloading materials respectively disposed from the loading end to the unloading end of the double-speed chain conveyor. The following components are sequentially arranged along the loading end to the unloading end:

[0005] The system includes a folding and hot pressing mechanism, a top cover feeding and preheating mechanism, a hot pressing mechanism, and a cold pressing mechanism; the double-speed chain conveyor is used to transport the carrier positioning device to the processing station of each of the above mechanisms.

[0006] Furthermore, the double-speed chain conveyor line consists of an upper double-speed chain conveyor layer and a lower double-speed chain conveyor layer. The loading end and the unloading end of the double-speed chain conveyor line are respectively provided with the lifting mechanism. The lifting mechanism is used to convey the carrier positioning device to the upper double-speed chain conveyor layer and the lower double-speed chain conveyor layer.

[0007] Furthermore, the carrier positioning device includes a fixture for placing the earphone box, and a beveling mechanism is provided at the bottom of the fixture. The beveling mechanism is connected to a beveling drive mechanism, which is used to push the beveling mechanism to lift the fixture upward.

[0008] Furthermore, the oblique cutting mechanism includes a pushing block and a lifting block. The pushing block has a slope surface with a preset angle. An oblique cutting drive cylinder is connected to an oblique cutting slider on the piston rod of the oblique cutting drive cylinder. The bottom of the oblique cutting slider is slidably connected to the oblique cutting slide rail. The pushing block is fixedly connected to the oblique cutting slider. One end of the lifting block is slidably connected to the slope surface of the pushing block. The other end of the lifting block is fixedly connected to the bottom of the fixture position. The oblique cutting drive mechanism pushes the pushing block to move the lifting block up and down to lift the fixture position.

[0009] Furthermore, the folding and hot pressing mechanism is disposed above the fixture position. The folding and hot pressing mechanism includes a folding support foot, a support plate is fixed on the folding support foot, a first through groove communicating with the fixture position is disposed in the middle of the support plate, a folding station is disposed above the first through groove, the folding station is used to match the fixture position, and a plurality of folding cylinders are disposed at intervals around the folding station.

[0010] Furthermore, a pressing mechanism is provided above the folding station. The pressing mechanism includes a mounting top plate, a pressing plate, a folding plate, and an elastic pressure plate. The mounting top plate has a first cylinder drive assembly, a second cylinder drive assembly, and a third cylinder drive assembly. The piston rod of the first cylinder drive assembly passes through the mounting top plate and is fixedly connected to the pressing plate. The piston rod of the second cylinder drive assembly passes through the pressing plate and is fixedly connected to the top surface of the folding plate. The piston rod of the third cylinder drive assembly passes through the pressing plate, the folding plate, and the elastic pressure plate.

[0011] Furthermore, the upper cover feeding and preheating mechanism includes an upper cover feeding device, an upper cover transfer device, and a preheating device; the preheating device is disposed on one side of the upper cover feeding device; the upper cover transfer device is disposed above the upper cover feeding device.

[0012] The upper cover feeding device includes an upper cover lifting unit and an upper cover moving unit. The upper cover lifting unit includes an upper cover lifting motor assembly and an upper cover bracket fixed to the moving block of the upper cover lifting motor assembly. The upper cover bracket is used to place the upper cover.

[0013] The top cover transplanting device includes a transplanting suction cup, which is connected to the piston rod of the transplanting drive cylinder. The transplanting drive cylinder is connected to the transplanting drive motor assembly. The top cover transplanting device is used to transplant the top cover to the material loading station. Pushing slide rails are provided on both sides of the material loading station. Pushing sliders are slidably connected to the pushing slide rails. U-shaped push plates are fixedly connected to the pushing sliders. The U-shaped push plates are fixedly connected to the piston rod of the pushing cylinder.

[0014] Furthermore, the preheating device includes a pre-pressing support plate, on which a preheating pressing station is provided. The preheating pressing station is aligned with the fixture position. Above the preheating pressing station, a preheating pressing cylinder and a preheating pressing plate connected to the piston rod of the preheating pressing cylinder are provided.

[0015] Furthermore, the hot pressing mechanism includes a hot pressing support foot, a hot pressing mounting plate disposed on the hot pressing support foot, a hot pressing plate mounted on the hot pressing mounting plate, and an elastic hot pressing plate disposed on the lower pressing surface of the hot pressing plate; a hot pressing top plate is disposed above the hot pressing mounting plate, and a hot pressing cylinder is mounted on the hot pressing top plate, the piston rod of the hot pressing cylinder passing through the hot pressing mounting plate and the top surface of the hot pressing plate and being fixedly connected.

[0016] Furthermore, the cold pressing mechanism includes a cold pressing support foot, a cold pressing mounting plate disposed on the cold pressing support foot, a cold pressing plate mounted on the cold pressing mounting plate, and an elastic cold pressing plate disposed on the lower pressing surface of the cold pressing plate; a cold pressing top plate disposed above the cold pressing mounting plate, a cold pressing cylinder mounted on the cold pressing top plate, and the piston rod of the cold pressing cylinder passing through the cold pressing mounting plate and the top surface of the cold pressing plate and being fixedly connected.

[0017] Furthermore, the lifting mechanism includes a material feeding bracket for placing the carrier positioning device, and a lifting cylinder assembly is provided at the bottom of the material feeding bracket. The lifting cylinder assembly includes a lifting cylinder and lifting guide columns provided on both sides of the lifting cylinder.

[0018] The beneficial effects of this invention: This embodiment of the invention provides an automatic headphone case assembly production line, comprising a base, a double-speed chain conveyor mounted on the base, and lifting mechanisms for loading and unloading materials respectively provided from the loading end to the unloading end of the double-speed chain conveyor. Sequentially arranged along the loading end to the unloading end are: a folding and hot-pressing mechanism, a top cover loading and preheating mechanism, a hot-pressing mechanism, and a cold-pressing mechanism. The double-speed chain conveyor is used to transport a carrier positioning device to the processing stations of the aforementioned mechanisms. By setting up the double-speed chain conveyor, the carrier positioning device is cyclically transported on the double-speed chain conveyor. When the carrier positioning device moves to the respective processing stations of the aforementioned mechanisms, the folding and hot-pressing mechanism, the top cover loading and preheating mechanism, the hot-pressing mechanism, and the cold-pressing mechanism automatically process the headphone blank, realizing automatic continuous assembly of the headphone case and improving assembly efficiency. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of an automated assembly line for headphone cases provided in an embodiment of the present invention;

[0021] Figure 2This is a schematic diagram of a planar structure of an automated assembly line for headphone cases provided in an embodiment of the present invention;

[0022] Figure 3 This is a schematic diagram of the overall structure of a carrier positioning device for an automated assembly line for headphone boxes, provided in an embodiment of the present invention.

[0023] Figure 4 This is a schematic diagram of the overall structure of a folding and hot pressing mechanism in an automatic assembly production line for an earphone case, provided by an embodiment of the present invention.

[0024] Figure 5 This is a schematic diagram of the structure of the top cover feeding and preheating mechanism of an automatic assembly production line for an earphone case provided in an embodiment of the present invention;

[0025] Figure 6 This is a schematic diagram of the hot pressing mechanism of an automatic assembly production line for headphone cases provided in an embodiment of the present invention;

[0026] Figure 7 This is a schematic diagram of the cold pressing mechanism of an automatic assembly line for headphone boxes provided in an embodiment of the present invention.

[0027] In the diagram: 100, double-speed chain conveyor line; 101, upper double-speed chain conveyor layer; 102, lower double-speed chain conveyor layer; 1, lifting mechanism; 10, material feeding bracket; 11, lifting cylinder assembly; 110, lifting cylinder; 111, lifting guide column;

[0028] 200. Vehicle positioning device; 201. Fixture position; 202. Angled cutting mechanism; 203. Angled cutting drive mechanism; 2021. Push block; 2022. Lifting block; 2030. Angled cutting drive cylinder; 2031. Angled cutting slider; 2032. Angled cutting slide rail;

[0029] 2. Folding and hot pressing mechanism; 20. Folding support foot; 21. Support plate; 210. First through groove; 211. Folding station; 212. Folding cylinder;

[0030] 22. Pressing mechanism; 220. Mounting top plate; 221. Pressing plate; 222. Folding plate; 223. Elastic pressure plate; 224. First cylinder drive assembly; 225. Second cylinder drive assembly; 226. Third cylinder drive assembly;

[0031] 3. Top cover feeding and preheating mechanism; 30. Top cover feeding device; 31. Top cover transfer device; 32. Preheating device;

[0032] 301. Top cover lifting unit; 302. Top cover moving unit; 3010. Top cover lifting motor assembly; 3011. Moving block; 3012. Top cover bracket; 3013. Top cover;

[0033] 310. Transplanting suction cup; 311. Transplanting drive cylinder; 312. Transplanting drive motor assembly; 313. Loading station; 3130. Pushing slide rail; 3131. Pushing slider; 3132. U-shaped push plate; 3133. Pushing cylinder; 32. Preheating device; 320. Pre-pressing support plate; 321. Preheating pressing station; 322. Preheating pressing cylinder; 323. Preheating pressing plate;

[0034] 4. Hot pressing mechanism; 40. Hot pressing support foot; 41. Hot pressing mounting plate; 42. Hot pressing plate; 43. Elastic hot pressing plate; 44. Hot pressing top plate; 45. Hot pressing cylinder;

[0035] 5. Cold pressing mechanism; 50. Cold pressing support foot; 51. Cold pressing mounting plate; 52. Cold pressing plate; 53. Elastic cold pressing plate; 54. Cold pressing top plate; 55. Cold pressing cylinder. Detailed Implementation

[0036] This invention provides an automated assembly line for headphone cases, which enables automated and continuous assembly of headphone cases and improves assembly efficiency.

[0037] To make the objectives, features, and advantages of this invention more apparent and understandable, the technical solutions of the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are only some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this invention.

[0038] The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0039] Please refer to Figure 1 , Figure 1 An automatic assembly production line for an earphone box provided in this embodiment of the invention includes a base, and two double-speed chain conveyors 100 disposed on the base, the two double-speed chain conveyors 100 being arranged in parallel on the base.

[0040] Lifting mechanisms 1 for loading and unloading are respectively provided at the loading end and the unloading end of the double-speed chain conveyor 100. Along the loading end to the unloading end, the following are arranged in sequence: folding hot pressing mechanism 2, upper cover loading preheating mechanism 3, hot pressing mechanism 4, and cold pressing mechanism 5. The double-speed chain conveyor 100 is used to transport the carrier positioning device 200 to the processing station of the above-mentioned mechanisms.

[0041] In a specific embodiment, by setting up a double-speed chain conveyor 100, the carrier positioning device 200 is conveyed on the double-speed chain conveyor 100. The folding hot pressing mechanism 2, the upper cover feeding preheating mechanism 3, the hot pressing mechanism 4, and the cold pressing mechanism 5 have processing stations that match the carrier positioning device 200. When the carrier positioning device 200 moves to each of the processing stations of the above-mentioned mechanisms, each mechanism processes the material at the processing station.

[0042] Workflow: First, the earphone blank is manually placed into the carrier positioning device 200 on the lifting mechanism 1 at the loading end. The pneumatic double-speed chain conveyor 100 is then activated to move the carrier positioning device 200 to the processing station of the folding and hot-pressing mechanism 2. The carrier positioning device 200 moves upward, pushing the earphone blank to the preset processing station. The folding and hot-pressing mechanism 2 folds and hot-presses the earphone blank. Then, the double-speed chain conveyor 100 moves the carrier positioning device 200 forward to the processing station of the top cover loading and preheating mechanism 3. The top cover loading and preheating mechanism 3 first loads the top cover onto the earphone blank, then preheats and presses the covered earphone blank to form the earphone case. Afterward, the double-speed chain conveyor 100... After hot pressing, the headphone box is transferred to the processing station of the hot pressing mechanism 4. The hot pressing mechanism 4 presses down and applies a preset temperature to the pressing area of ​​the headphone box. Then, the double-speed chain conveyor 100 transfers the headphone box to the processing station of the cold pressing mechanism 5. The cold pressing mechanism 5 presses down to cool the hot-pressed headphone box. After processing, the headphone box is unloaded by the lifting mechanism 1 at the discharge end. Then, the lifting mechanism 1 at the discharge end moves the empty carrier positioning device 200 down to the lower double-speed chain conveyor layer 102. The lower double-speed chain conveyor layer 102 transports the empty carrier positioning device 200 to the lifting mechanism 1 at the loading end. The lifting mechanism 1 moves the empty carrier positioning device 200 up to the loading station at the loading end, starting a new round of cyclic processing and realizing automatic processing of the headphone box.

[0043] Furthermore, such as Figure 2 As shown, the double-speed chain conveyor 100 consists of an upper double-speed chain conveyor layer 101 and a lower double-speed chain conveyor layer 102. The loading end and the unloading end of the double-speed chain conveyor 100 are respectively provided with the lifting mechanism 1. The lifting mechanism 1 is used to convey the carrier positioning device 200 to the upper double-speed chain conveyor layer 101 and the lower double-speed chain conveyor layer 102.

[0044] Specifically, by setting the double-speed chain conveyor 100 as a two-layer structure, and setting the lifting mechanism 1 at the loading end and the unloading end of the upper double-speed chain conveyor layer 101 and the lower double-speed chain conveyor layer 102 respectively, the lifting mechanism 1 is used to load and unload the carrier positioning device 200, forming a moving closed loop of the carrier positioning device 200.

[0045] Furthermore, such as Figure 3 As shown, the vehicle positioning device 200 includes a fixture position 201 for placing an earphone box. A bevel cutting mechanism 202 is provided at the bottom of the fixture position 201. The bevel cutting mechanism 202 is connected to a bevel cutting drive mechanism 203. The bevel cutting drive mechanism 203 is used to push the bevel cutting mechanism 202 to lift the fixture position 201 upward.

[0046] Specifically, by setting a beveling drive mechanism 203 at the bottom of the fixture position 201, the beveling drive mechanism 203 pushes the beveling mechanism 202 to lift the fixture position 201 upward, thereby lifting the fixture position 201 to the processing station of each mechanism.

[0047] Furthermore, such as Figure 3 As shown, the oblique cutting mechanism 202 includes a pushing block 2021 and a lifting block 2022. The pushing block 2021 has a slope surface with a preset angle. An oblique cutting drive cylinder 2030 is used, and an oblique cutting slider 2031 is connected to the piston rod of the oblique cutting drive cylinder 2030. The bottom of the oblique cutting slider 2031 is slidably connected to the oblique cutting slide rail 2032. The pushing block 2021 is fixedly connected to the oblique cutting slider 2031. One end of the lifting block 2022 is slidably connected to the slope surface of the pushing block 2021, and the other end of the lifting block 2022 is fixedly connected to the bottom of the fixture position 201. The oblique cutting drive mechanism 203 pushes the pushing block 2021 to move the lifting block 2022 up and down to lift the fixture position 201.

[0048] Specifically, the lifting block 2022 of the oblique cutting mechanism 202 moves along the slope of the pushing block 2021 under the drive of the oblique cutting drive cylinder 2030, thereby lifting the fixture position 201 by moving the lifting block 2022 up and down.

[0049] Furthermore, such as Figure 4 As shown, the folding and hot pressing mechanism 2 is disposed above the fixture position 201. The folding and hot pressing mechanism 2 includes a folding support foot 20, a support plate 21 is fixed on the folding support foot 20, a first through groove 210 communicating with the fixture position 201 is disposed in the middle of the support plate 21, a folding station 211 is disposed above the first through groove 210, the folding station 211 is used to match the fixture position 201, and a plurality of folding cylinders 212 are disposed at intervals around the folding station 211.

[0050] Specifically, the headphone blank box in the jig position 201 on the folding station 211 is folded by the folding cylinder 212.

[0051] Furthermore, such as Figure 4As shown, a pressing mechanism 22 is provided above the folding station 211. The pressing mechanism 22 includes a mounting top plate 220, a pressing plate 221, a folding plate 222, and an elastic pressure plate 223. A first cylinder drive assembly 224, a second cylinder drive assembly 225, and a third cylinder drive assembly 226 are mounted on the mounting top plate 220. The piston rod of the first cylinder drive assembly 224 passes through the mounting top plate 220 and the pressing plate 221 and is fixedly connected. The piston rod of the second cylinder drive assembly 225 passes through the pressing plate 221 and the top surface of the folding plate 222 and is fixedly connected. The piston rod of the third cylinder drive assembly 226 passes through the pressing plate 221, the folding plate 222, and the elastic pressure plate 223 and is fixedly connected.

[0052] Specifically, firstly, the elastic pressure plate 223 is pushed down by the third cylinder drive assembly 226 to position the earphone blank. Then, the folding plate 222 is pressed down by the second cylinder drive assembly 225 to press down the folding edge of the earphone blank. Finally, the pressing plate 221 is pushed down by the first cylinder drive assembly 224 to press the earphone blank together.

[0053] Furthermore, such as Figure 5 As shown, the cover feeding and preheating mechanism 3 includes a cover feeding device 30, a cover transfer device 31, and a preheating device 32; the preheating device 32 is disposed on one side of the cover feeding device 30; the cover transfer device 31 is disposed above the cover feeding device 30; specifically, by disposing of the cover feeding device 30 and the preheating device 32 above a processing station, the continuous feeding and preheating of the cover can be completed in one go.

[0054] Specifically, the upper cover feeding device 30 includes an upper cover lifting unit 301 and an upper cover moving unit 302. The upper cover lifting unit 301 includes an upper cover lifting motor assembly 3010 and an upper cover bracket 3012 fixed to the moving block 3011 of the upper cover lifting motor assembly 3010. The upper cover bracket 3012 is used to place the upper cover 3013. The upper cover is moved up and down by the upper cover lifting unit 301 to replenish materials.

[0055] The top cover transplanting device 31 includes a transplanting suction cup 310, which is connected to the piston rod of the transplanting drive cylinder 311. The transplanting drive cylinder 311 is connected to the transplanting drive motor assembly 312. The top cover transplanting device 31 is used to transplant the top cover to the loading station 313. The loading station 313 is provided with pusher slide rails 3130 on both sides. Pusher sliders 3131 are slidably connected to the pusher slide rails 3130. U-shaped push plates 3132 are fixedly connected to the pusher sliders 3131. The U-shaped push plates 3132 are fixedly connected to the piston rod of the pusher cylinder 3133.

[0056] The cover is transferred to the loading station 313 by the cover transfer device 31. After the previous cover is preheated and pressed, the pusher cylinder 3133 pulls the U-shaped pusher plate 3132 to push the cover to the processing station for preheating and pressing.

[0057] Furthermore, such as Figure 5 As shown, the preheating device 32 includes a pre-pressing support plate 320, on which a preheating pressing station 321 is provided. The preheating pressing station 321 is aligned with the fixture position 201. A preheating pressing cylinder 322 and a preheating pressing plate 323 connected to the piston rod of the preheating pressing cylinder 322 are provided above the preheating pressing station 321.

[0058] Specifically, the preheating cylinder 322 pushes down the preheating plate 323 to preheat the upper cover on the preheating station 321.

[0059] Furthermore, such as Figure 6 As shown, the hot pressing mechanism 4 includes a hot pressing support foot 40, a hot pressing mounting plate 41 disposed on the hot pressing support foot 40, a hot pressing plate 42 mounted on the hot pressing mounting plate 41, and an elastic hot pressing plate 43 disposed on the lower pressing surface of the hot pressing plate 42; a hot pressing top plate 44 disposed above the hot pressing mounting plate 41, and a hot pressing cylinder 45 mounted on the hot pressing top plate 44, the piston rod of the hot pressing cylinder 45 passing through the top surface of the hot pressing mounting plate 41 and the hot pressing plate 42 and being fixedly connected.

[0060] Specifically, after preheating and pressing, the earphone case is shaped by hot pressing mechanism 4.

[0061] Furthermore, such as Figure 7 As shown, the cold pressing mechanism 5 includes a cold pressing support foot 50, a cold pressing mounting plate 51 disposed on the cold pressing support foot 50, a cold pressing plate 52 mounted on the cold pressing mounting plate 51, and an elastic cold pressing plate 53 disposed on the lower pressing surface of the cold pressing plate 52; a cold pressing top plate 54 disposed above the cold pressing mounting plate 51, and a cold pressing cylinder 55 mounted on the cold pressing top plate 54, wherein the piston rod of the cold pressing cylinder 55 passes through the top surface of the cold pressing mounting plate 51 and the cold pressing plate 52 and is fixedly connected.

[0062] Specifically, after hot pressing, the headphone box is cooled and fixed in shape by the cold pressing mechanism 5, thus completing the processing.

[0063] Furthermore, such as Figure 2 As shown, the lifting mechanism 1 includes a material feeding bracket 10 for placing the carrier positioning device 200. The bottom of the material feeding bracket 10 is provided with a lifting cylinder assembly 11. The lifting cylinder assembly 11 includes a lifting cylinder 110 and lifting guide columns 111 disposed on both sides of the lifting cylinder 110.

[0064] Specifically, after the processed headphone box is manually unloaded at the discharge end, the empty carrier positioning device 200 is moved down to the lower layer double-speed chain conveyor layer 102 by the lifting mechanism 1 at the discharge end. The lower layer double-speed chain conveyor layer 102 transports the empty carrier positioning device 200 to the loading end, and the carrier positioning device 200 is moved up to the loading station by the lifting mechanism 1 at the loading end, and enters the next round of cyclic processing.

[0065] In summary, this invention provides an automated headphone case assembly production line, comprising a base, a high-speed chain conveyor mounted on the base, and lifting mechanisms for loading and unloading materials at the loading and unloading ends of the high-speed chain conveyor. Along the loading and unloading ends, the following mechanisms are sequentially arranged: an edge-folding hot-pressing mechanism, a top cover loading preheating mechanism, a hot-pressing mechanism, and a cold-pressing mechanism. The high-speed chain conveyor is used to transport a carrier positioning device to the processing stations of each of the aforementioned mechanisms. By using the high-speed chain conveyor, the carrier positioning device is cyclically transported along the conveyor. When the carrier positioning device moves to the respective processing stations of the aforementioned mechanisms, the edge-folding hot-pressing mechanism, the top cover loading preheating mechanism, the hot-pressing mechanism, and the cold-pressing mechanism automatically process the headphone blank, achieving automated continuous assembly of the headphone case and improving assembly efficiency.

[0066] The above-described embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automated assembly line for earphone cases, characterized in that, Includes a base, a double-speed chain conveyor (100) mounted on the base, and lifting mechanisms (1) for loading and unloading are respectively provided from the loading end to the discharge end of the double-speed chain conveyor (100). The following are arranged sequentially along the loading end to the discharge end: Folding and hot pressing mechanism (2), upper cover feeding and preheating mechanism (3), hot pressing mechanism (4), cold pressing mechanism (5); the double speed chain conveyor (100) is used to convey the carrier positioning device (200) to the processing station of each mechanism; The vehicle positioning device (200) includes a fixture position (201) for placing an earphone box. A beveling mechanism (202) is provided at the bottom of the fixture position (201). The beveling mechanism (202) is connected to a beveling drive mechanism (203). The beveling drive mechanism (203) is used to push the beveling mechanism (202) to lift the fixture position (201) upward. The oblique cutting mechanism (202) includes a push block (2021) and a lifting block (2022). The push block (2021) has a slope surface with a preset angle. An oblique cutting drive cylinder (2030) is connected to an oblique cutting slider (2031) on the piston rod of the oblique cutting drive cylinder (2030). The bottom of the oblique cutting slider (2031) is slidably connected to the oblique cutting slide rail (2032). The push block (2021) is fixedly connected to the oblique cutting slider (2031). One end of the lifting block (2022) is slidably connected to the slope surface of the push block (2021). The other end of the lifting block (2022) is fixedly connected to the bottom of the fixture position (201). The oblique cutting drive mechanism (203) pushes the push block (2021) to make the lifting block (2022) move up and down to lift the fixture position (201).

2. The automatic assembly line for earphone cases according to claim 1, characterized in that, The double-speed chain conveyor (100) consists of an upper double-speed chain conveyor layer (101) and a lower double-speed chain conveyor layer (102). The loading end and the unloading end of the double-speed chain conveyor (100) are respectively provided with the lifting mechanism (1). The lifting mechanism (1) is used to convey the carrier positioning device (200) to the upper double-speed chain conveyor layer (101) and the lower double-speed chain conveyor layer (102).

3. The automatic assembly line for earphone cases according to claim 1, characterized in that, The folding hot pressing mechanism (2) is located above the fixture position (201). The folding hot pressing mechanism (2) includes a folding support foot (20). A support plate (21) is fixed on the folding support foot (20). A first through groove (210) communicating with the fixture position (201) is provided in the middle of the support plate (21). A folding station (211) is provided above the first through groove (210). The folding station (211) is used to match the fixture position (201). A number of folding cylinders (212) are spaced apart on the periphery of the folding station (211).

4. The automatic assembly line for earphone cases according to claim 3, characterized in that, A pressing mechanism (22) is provided above the folding station (211). The pressing mechanism (22) includes a mounting top plate (220), a pressing plate (221), a folding plate (222), and an elastic pressure plate (223). A first cylinder drive assembly (224), a second cylinder drive assembly (225), and a third cylinder drive assembly (226) are mounted on the mounting top plate (220). The piston rod of the first cylinder drive assembly (224) passes through the mounting top plate (220) and the pressing plate (221) and is fixedly connected. The piston rod of the second cylinder drive assembly (225) passes through the pressing plate (221) and the top surface of the folding plate (222) and is fixedly connected. The piston rod of the third cylinder drive assembly (226) passes through the pressing plate (221), the folding plate (222), and the elastic pressure plate (223) and is fixedly connected.

5. The automatic assembly line for earphone cases according to claim 1, characterized in that, The upper cover feeding and preheating mechanism (3) includes an upper cover feeding device (30), an upper cover transplanting device (31), and a preheating device (32); the preheating device (32) is located on one side of the upper cover feeding device (30); the upper cover transplanting device (31) is located above the upper cover feeding device (30); The upper cover feeding device (30) includes an upper cover lifting unit (301) and an upper cover moving unit (302). The upper cover lifting unit (301) includes an upper cover lifting motor assembly (3010) and an upper cover bracket (3012) fixed on the moving block (3011) of the upper cover lifting motor assembly (3010). The upper cover bracket (3012) is used to place the upper cover (3013). The cover transplanting device (31) includes a transplanting suction cup (310), which is connected to the piston rod of the transplanting drive cylinder (311), and the transplanting drive cylinder (311) is connected to the transplanting drive motor assembly (312). The cover transplanting device (31) is used to transplant the cover to the loading station (313). The loading station (313) is provided with pusher slide rails (3130) on both sides. Pusher slide rails (3131) are slidably connected to the pusher slide rails (3130). A U-shaped pusher plate (3132) is fixedly connected to the pusher slide rails (3131). The U-shaped pusher plate (3132) is fixedly connected to the piston rod of the pusher cylinder (3133).

6. The automatic assembly line for earphone cases according to claim 5, characterized in that, The preheating device (32) includes a pre-pressing support plate (320), on which a preheating pressing station (321) is provided. The preheating pressing station (321) is aligned with the fixture position (201). A preheating pressing cylinder (322) and a preheating pressing plate (323) connected to the piston rod of the preheating pressing cylinder (322) are provided above the preheating pressing station (321).

7. The automatic assembly line for earphone cases according to claim 1, characterized in that, The hot pressing mechanism (4) includes a hot pressing support foot (40), a hot pressing mounting plate (41) disposed on the hot pressing support foot (40), a hot pressing plate (42) mounted on the hot pressing mounting plate (41), and an elastic hot pressing plate (43) disposed on the lower pressing surface of the hot pressing plate (42); a hot pressing top plate (44) is disposed above the hot pressing mounting plate (41), and a hot pressing cylinder (45) is mounted on the hot pressing top plate (44), and the piston rod of the hot pressing cylinder (45) passes through the top surface of the hot pressing mounting plate (41) and the hot pressing plate (42) and is fixedly connected.

8. The automatic assembly line for earphone cases according to claim 1, characterized in that, The cold pressing mechanism (5) includes a cold pressing support foot (50), a cold pressing mounting plate (51) disposed on the cold pressing support foot (50), a cold pressing plate (52) mounted on the cold pressing mounting plate (51), and an elastic cold pressing plate (53) disposed on the lower pressing surface of the cold pressing plate (52); a cold pressing top plate (54) is disposed above the cold pressing mounting plate (51), and a cold pressing cylinder (55) is mounted on the cold pressing top plate (54), and the piston rod of the cold pressing cylinder (55) is fixedly connected through the top surface of the cold pressing mounting plate (51) and the cold pressing plate (52).

9. The automatic assembly line for earphone cases according to claim 1, characterized in that, The lifting mechanism (1) includes a feeding bracket (10) for placing the carrier positioning device (200). The bottom of the feeding bracket (10) is provided with a lifting cylinder assembly (11). The lifting cylinder assembly (11) includes a lifting cylinder (110) and lifting guide columns (111) provided on both sides of the lifting cylinder (110).