Water-sieved energetic material transfer device
Patent Information
- Application Number
- CN202310361874.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-06
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2043-04-06
AI Technical Summary
[0007]本发明的目的在于:为了解决现有炸药粒径测试前,炸药清洗过滤设备自动化程度低及过滤效率低的技术问题,本发明提供一种含能材料水筛分物料转移装置
[0035] 1. This invention filters and collects materials in a screen assembly. The screen assembly is clamped and flipped by a screen flipping device to transfer the materials in the screen assembly to a material filtration device, thereby achieving material filtration and cleaning. The entire process requires no manual operation and has the advantages of high automation, rapid filtration, and safety and reliability.
Smart Images

Figure CN116212487B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of energetic materials technology, and more specifically to the field of energetic materials water screening and material transfer device technology. Background Technology
[0002] Energetic materials are compounds or mixtures containing explosive groups or oxidizers and combustibles that can independently undergo chemical reactions and output energy. They are an important component of military explosives, propellants, and rocket propellant formulations.
[0003] Explosives, as a common energetic material, require particle size determination during production. Currently, the common method is direct particle size measurement. However, impurities or dust adhering to the explosive surface can affect the accuracy of particle size measurement. To remove impurities, especially for water-insoluble explosives, the traditional method involves manual washing due to the special nature of the raw materials. This method cannot guarantee personnel safety or consistency in the testing process. Existing patents disclose the following filtration equipment:
[0004] The patent with publication number CN102671446A and patent name "A High-Pressure Filter Barrel" discloses the following: A high-pressure filter barrel is composed of holes, holes on a stainless steel reinforcing ring on the inner wall of the barrel, an inner layer of stainless steel perforated mesh, a flange, an outer layer of stainless steel perforated mesh, a barrel body, holes on a stainless steel reinforcing ring, holes on a stainless steel reinforcing ring at the bottom of the barrel, and a barrel bottom. Its features include a flange on the barrel body with holes, an inner stainless steel reinforcing ring on the inner wall of the barrel with holes on the inner wall of the barrel, a barrel bottom at the bottom of the barrel, a stainless steel sintered mesh in the middle layer of the barrel body, an inner layer of stainless steel perforated mesh in the inner layer of the barrel body, an outer layer of stainless steel perforated mesh in the outer layer of the barrel body, and a stainless steel sintered mesh in the middle layer of the barrel bottom. Its advantages are simple design, low cost, and high practicality.
[0005] Patent publication number CN103949105A, entitled "A Simple Filter Bucket," discloses the following: A simple filter bucket includes a lid and a bucket body. The opening at the bottom of the lid matches the upper diameter of the bucket body. The lid has a liquid inlet and a vent. The upper diameter of the bucket body is larger than the lower diameter. A clamping ring is provided around the upper part of the bucket body. A filter layer is provided inside the bucket body. A liquid outlet pipe is provided at the bottom of the bucket body. The filter layer is a plate with densely arranged pores and is movable inside the filter bucket, allowing it to be removed. There are two or more filter layers, and the pore size of the upper filter layer is larger than that of the lower layer. This invention uses a multi-layer mesh filter layer with progressively decreasing pore size, enabling continuous filtration. Each layer improves the filtration effect, achieving the effect of multiple filtrations in a single filtration, thus improving filtration efficiency.
[0006] Although the filter barrel of the aforementioned patent can clean and filter impurities on the surface of explosives, the filter device of the aforementioned patent requires manual feeding. Since explosives are flammable and explosive products, manual operation cannot guarantee the safety of personnel. In addition, the overall equipment can only play a filtering role, with low automation and affecting the filtering efficiency. Summary of the Invention
[0007] The purpose of this invention is to solve the technical problems of low automation and low filtration efficiency of existing explosive cleaning and filtration equipment before explosive particle size testing. This invention provides a material transfer device for water screening of energetic materials.
[0008] To achieve the above objectives, the present invention specifically adopts the following technical solution:
[0009] A material transfer device for water screening of energetic materials includes a mounting frame, a screen assembly, a material filtering device, and a screen flipping device. The material filtering device and the screen flipping device are mounted on the mounting frame in an up-down arrangement. The screen flipping device is used to clamp the screen assembly and feed material to the material filtering device by flipping the screen assembly.
[0010] In this solution, the main function of the water sieve device is to filter and collect the material in the sieve assembly. The sieve assembly is clamped and flipped by the sieve flipping device to transfer the material in the sieve assembly to the material filtration device, thus achieving the filtration and cleaning of the material. The whole process does not require manual operation and has the advantages of high automation, fast filtration and safety and reliability.
[0011] Furthermore, the material filtration device includes a material collection and spraying component and a filtration and collection component. The material collection and spraying component is fixed on the mounting frame and located above the filtration and collection component. The inlet of the material collection and spraying component cooperates with the screen flipping device (30), and the outlet of the material collection and spraying component cooperates with the inlet of the filtration and collection component.
[0012] In this solution, the main function of the material filtration device is to filter and collect the material in the screen assembly.
[0013] Furthermore, the filtration and collection assembly includes a filter bottle and a filter cup. The filter bottle is located at the bottom of the mounting frame, with an inlet at the top and an outlet at the bottom. A vacuum extraction port is located on the side wall of the filter bottle. The filter cup is located at the inlet of the filter bottle and directly below the outlet of the material collection and spraying assembly.
[0014] This solution discloses a preferred structure of a filtration and collection component, which mainly includes a filter bottle and a filter cup. During operation, the vacuum port of the filter bottle is connected to the vacuum system. When the device is running, the vacuum will perform filtration on the filter bottle and accelerate the leakage of water from the filter cup. This process is controlled in rhythm according to process requirements and has the advantages of low gas consumption and high filtration efficiency.
[0015] In addition, the mounting bracket is equipped with a positioning plate for the filter bottle, which is used to position the filter bottle and make it easy to align the position of the filter cup on the filter bottle with the discharge port position of the material collection and spraying assembly, so as to prevent the material collection and spraying assembly from splashing onto the outside of the filter cup when discharging.
[0016] Furthermore, the aggregate spraying assembly includes a hopper, a spraying assembly located on top of the hopper, and a control valve located at the bottom outlet of the hopper. A mounting bracket is provided with a fixing plate for mounting the hopper.
[0017] In this solution, the control valve is a pinch valve, which controls the flow of water. Pinch valves have the advantages of high reliability, small installation space, and replaceable internal rubber sleeves.
[0018] Furthermore, the feed end of the hopper is located at the top, and the size of the feed end is adapted to the size of the screen turning device. The water spraying assembly includes multiple water spray nozzles, which are evenly distributed circumferentially at the feed end of the hopper.
[0019] In this design, the hopper is a cone-shaped hopper that is wider at the top and narrower at the bottom. The cone shape is designed to facilitate the discharge of materials. The water spray assembly has multiple spray nozzles evenly distributed on the top of the hopper. This layout is intended to ensure that the materials entering the cone are washed evenly, avoiding any blank areas. The purpose of placing the spray nozzles at the top is to prevent any material from sticking to the top of the inner wall of the hopper and being unable to be washed into the filter cup.
[0020] Furthermore, the screen flipping device includes a clamp assembly, a rotary drive assembly, a lifting drive assembly, and a mounting plate. One end of the clamp assembly is fixed to the output end of the rotary drive assembly, and the other end of the clamp assembly holds the screen assembly. The rotary drive assembly is mounted on the mounting plate, and the mounting plate is slidably mounted on the mounting frame. The lifting drive assembly is fixed on the mounting frame and drives the mounting plate to rise and fall.
[0021] In this design, the clamp assembly includes a clamp and a clamp cylinder for opening and closing the clamp. The rotation drive assembly is a rotary cylinder, and the lifting drive assembly is a lifting cylinder. During operation, the clamp holds the screen assembly tightly, and then the lifting cylinder raises and lowers the screen assembly. The rotary cylinder rotates the screen assembly 180° via the clamp, pouring the material inside the screen assembly into the material filtration device below. This design has the advantages of simple structure and high efficiency in rotation.
[0022] Furthermore, the mounting frame includes a base plate and a mounting rod vertically disposed on the base plate. The mounting plate is provided with a guide slider that is slidably connected to the mounting rod, and the lifting drive assembly is fixed on the mounting rod.
[0023] In this design, the guide slider can be either a guide cylinder or a box bearing. The guide slider design makes the lifting and lowering of the mounting plate more stable. There are at least two mounting rods, with two being the preferred number. When there are two mounting rods, the number of guide sliders is also two, each fitted onto a corresponding mounting rod. The lifting drive assembly is a lifting cylinder fixed to one of the mounting rods. The cylinder body is fixed to one of the mounting rods, and the piston shaft of the cylinder is fixedly connected to the mounting plate.
[0024] Furthermore, an adjustable spray observation assembly capable of cleaning the clamp assembly is provided on the top of the mounting plate. The adjustable spray observation assembly includes a mounting platform, a telescopic drive mechanism, a support frame, an auxiliary spray assembly, and a monitoring assembly. The mounting platform is located on the top of the mounting plate, the telescopic drive mechanism is fixed on the mounting platform, the support frame is located at the telescopic end of the telescopic drive mechanism, and the auxiliary spray assembly and the monitoring assembly are both installed on the support frame.
[0025] In this design, the adjustable spray observation component allows for cleaning and observation of the screen assembly. The telescopic drive mechanism is one of a telescopic cylinder, a telescopic hydraulic cylinder, a telescopic electric cylinder, or other linear drive mechanisms, with a telescopic cylinder being the preferred structure. The auxiliary spray component is a nozzle mounted on a support frame, and the monitoring component is a monitoring camera. The camera and nozzle are mounted on the support frame, which is in turn mounted on the telescopic cylinder, which is also fixed to the support frame. During the flipping process, the screen assembly is clamped by the clamping cylinder throughout, and the entire component is in an upward state during flipping. After flipping, the camera, nozzle, etc., descend as a whole, driven by the lifting drive component. After the screen assembly flipping device completes the above process, the system controls the nozzle to pass water or other solvents to rinse the material in the screen assembly.
[0026] Furthermore, a sealing assembly for sealing the filter cup is provided on the inlet of the filter bottle. The sealing assembly includes a sealing plug, an O-ring, a flexible annular air bladder, and an inflation port. The sealing plug is fitted onto the inlet of the filter bottle, the O-ring is positioned between the sealing plug and the inner wall of the inlet of the filter bottle, the sealing plug has an opening in the middle for receiving the filter cup, the flexible annular air bladder is positioned at the opening in the middle of the sealing plug and forms a compression seal with the outer wall of the outlet of the filter cup, and the inflation port communicates with the interior of the flexible annular air bladder.
[0027] In this design, the sealing plug of the sealing component is made of polyurethane or other soft material, which works with the O-ring to seal the filter bottle. The outer wall of the sealing plug has an annular groove for clamping. A flexible annular airbag is used to seal the bottom of the filter cup. After the filter cup is installed, the flexible annular airbag is inflated. The airbag expands and seals the bottom ring of the filter cup. After the gas is released, there is a certain gap between the flexible annular airbag and the filter cup, which facilitates the removal and placement of the filter cup.
[0028] Furthermore, it also includes a screen transfer device, which includes a frame, a clamping assembly and a three-axis drive mechanism. The clamping assembly is set in the frame for clamping and moving the screen assembly. The three-axis drive mechanism drives the clamping assembly to lift and move. The three-axis drive mechanism is mounted on the frame. The energetic material water screening material transfer device is located inside the screen transfer device.
[0029] In this solution, the frame is equipped with placement positions for screen components and filter cups. The clamping component clamps and places the screen components output from the front-end equipment, as well as the filter cups in the tray. The three-axis drive mechanism is a drive mechanism set on the frame that drives the clamping component along the X, Y, and Z axes. This drive mechanism uses a three-axis truss layout and is driven by an explosion-proof servo motor. The X direction adopts the mode of X-axis linear module + X-axis linear guide (where the frame is a square frame, there are two X-axis linear guides installed on the top of the frame in the X direction, and the X-axis linear module is arranged on one of the linear guides). The Y direction directly adopts the Y-axis linear module (the Y-axis linear module is slidably installed between the two X-axis linear guides). The Z direction adopts the Z-axis electric cylinder (the clamping component is installed at the end of the Z-axis electric cylinder).
[0030] In addition, a safety light curtain is installed on the frame at the operation point directly in front of it to provide online protection and prevent people from entering the frame, thereby protecting personal safety.
[0031] The clamping assembly integrates a screen assembly clamping device and a filter cup clamping device, primarily used for clamping and placing the screen assembly and the filter cups. The filter cup clamping device is located outside the screen assembly clamping device, so the two will not interfere with each other during operation. The screen assembly clamping device mainly consists of a clamping cylinder and a clamp; the filter cup clamping device mainly consists of a gripper cylinder and filter cup grippers. The components of the clamping assembly are manufactured using mature processing technology.
[0032] Working principle:
[0033] The clamping assembly grips and places the screen components output from the front-end device, as well as the filter cups in the tray. The three-axis drive mechanism, mounted on the frame, drives the clamping assembly along the X, Y, and Z axes. The clamping assembly integrates both screen component gripping and filter cup gripping devices, primarily used for gripping and placing the screen components and filter cups. The filter cup gripping device is located outside the screen component gripping device, ensuring no interference between the two during operation. The screen components and filter cups are then placed on the water sieve device, and the screen flipping device clamps and flips the screen components, transferring the material within the screen components into the material filtration device, ultimately achieving material filtration and cleaning.
[0034] The beneficial effects of this invention are as follows:
[0035] 1. This invention filters and collects materials in a screen assembly. The screen assembly is clamped and flipped by a screen flipping device to transfer the materials in the screen assembly to a material filtration device, thereby achieving material filtration and cleaning. The entire process requires no manual operation and has the advantages of high automation, rapid filtration, and safety and reliability.
[0036] 2. The present invention discloses a preferred structure of a filter collection component. Specifically, the filter collection component includes a filter bottle and a filter cup. During operation, the vacuum port of the filter bottle is connected to the vacuum system. When the device is running, the vacuum intervention will perform filtration on the filter bottle and accelerate the leakage of water in the filter cup. This process is controlled in rhythm according to process requirements and has the advantages of low gas consumption and high filtration efficiency.
[0037] 3. The water spray assembly of the present invention has multiple water spray nozzles evenly distributed on the top of the hopper. The purpose of this layout is to ensure that the material entering the conical hopper is washed evenly and to avoid blank areas. The purpose of setting the water spray nozzles at the top is to prevent material from sticking to the top of the inner wall of the hopper and not being washed into the filter cup.
[0038] 4. The adjustable spray observation component allows for cleaning and observation of the screen assembly. The auxiliary spray component consists of nozzles mounted on the support frame, and the monitoring component is a surveillance camera. It enables real-time observation of the screen assembly below and provides timely feedback, allowing for further control operations as needed. Attached Figure Description
[0039] Figure 1 This is a schematic diagram of the layout structure of an energetic material water screening and material transfer device according to the present invention;
[0040] Figure 2 yes Figure 1 A view;
[0041] Figure 3 yes Figure 2 The left view;
[0042] Figure 4 yes Figure 2 Top view;
[0043] Figure 5 yes Figure 2 Sectional view at point AA;
[0044] Figure 6 This is a schematic diagram of a water screening and material transfer device for energetic materials.
[0045] Figure 7 This is a schematic diagram of the sealing assembly;
[0046] Reference numerals: 10-Mounting frame, 11-Base plate, 12-Mounting rod, 20-Collecting water spray assembly, 21-Hopper, 22-Fixing plate, 23-Control valve, 30-Screen tilting device, 31-Mounting plate, 32-Clamping assembly, 33-Rotation drive assembly, 34-Lifting drive assembly, 40-Adjustable spray observation assembly, 41-Telescopic drive mechanism, 42-Auxiliary spray assembly, 43-Mounting platform, 44-Auxiliary spray assembly, 50-Screen assembly, 60-Filter cup, 70-Filter bottle, 80-Screen transplanting device, 81-Three-axis drive mechanism, 82-Frame, 83-Clamping assembly, 90-Sealing assembly, 91-Flexible annular airbag, 92-Sealing plug, 93-O-ring, 94-Inflation port. Detailed Implementation
[0047] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0048] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.
[0049] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0050] In the description of the embodiments of the present invention, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the present invention.
[0051] Example 1
[0052] like Figures 1 to 5 and Figure 7 As shown, this embodiment of an energetic material water screening and material transfer device includes a mounting frame 10, a screen assembly 50, a material filtering device, and a screen flipping device 30. The material filtering device and the screen flipping device 30 are arranged vertically on the mounting frame 10. The screen flipping device 30 is used to clamp the screen assembly 50 and feed the material filtering device by flipping the screen assembly 50.
[0053] The main function of this solution is to filter and collect the material in the screen assembly 50. The screen assembly 50 is clamped and flipped by the screen flipping device 30, so that the material in the screen assembly 50 is transferred to the material filtration device, and finally the material is filtered and cleaned. The whole process does not require manual operation and has the advantages of high automation, fast filtration and safety and reliability.
[0054] Example 2
[0055] This embodiment is a further optimization based on Embodiment 1, specifically:
[0056] The material filtration device includes a material collection and water spraying assembly 20 and a filter collection assembly. The material collection and water spraying assembly 20 is fixed on the mounting frame 10 and located above the filter collection assembly. The inlet of the material collection and water spraying assembly 20 is matched with the screen flipping device 30, and the outlet of the material collection and water spraying assembly 20 is matched with the inlet of the filter collection assembly.
[0057] The filtration and collection assembly includes a filter bottle 70 and a filter cup 60. The filter bottle 70 is located at the bottom of the mounting frame 10. The top of the filter bottle 70 has a liquid inlet, the bottom of the filter bottle 70 has a liquid outlet, and the side wall of the filter bottle 70 has a vacuum extraction port. The filter cup 60 is located on the liquid inlet of the filter bottle 70 and is located directly below the discharge port of the material collection and spraying assembly 20.
[0058] A sealing assembly for sealing the filter cup 60 is provided on the liquid inlet of the filter bottle 70. The sealing assembly includes a sealing plug 92, an O-ring 93, a flexible annular air bladder 91, and an inflation port 94. The sealing plug 92 is sleeved on the liquid inlet of the filter bottle 70. The O-ring 93 is located between the sealing plug 92 and the inner wall of the liquid inlet of the filter bottle 70. The sealing plug 92 has an opening in the middle for receiving the filter cup 60. The flexible annular air bladder 91 is located at the opening in the middle of the sealing plug 92 and forms a compression seal with the outer wall of the liquid outlet of the filter cup 60. The inflation port 94 is connected to the interior of the flexible annular air bladder 91.
[0059] In this design, the sealing plug of the sealing assembly is made of polyurethane or other soft material, which works with the O-ring 93 to seal the filter bottle 70. The outer wall of the sealing plug has an annular groove for clamping. A flexible annular airbag 91 is used to seal the bottom of the filter cup. After the filter cup 60 is installed, the flexible annular airbag 91 is inflated. The airbag expands and seals the bottom ring of the filter cup. After the gas is released, there is a certain gap between the flexible annular airbag 91 and the filter cup, which facilitates the removal and placement of the filter cup.
[0060] In addition, the main function of the material filtration device is to filter and collect the material in the screen assembly 50.
[0061] A preferred structure of a filtration and collection assembly is disclosed, which mainly includes a filter bottle 70 and a filter cup 60. During operation, the vacuum port of the filter bottle 70 is connected to the vacuum system. When the device is running, the vacuum will perform filtration on the filter bottle 70 and accelerate the leakage of water in the filter cup 60. This process is controlled in rhythm according to process requirements and has the advantages of low gas consumption and high filtration efficiency.
[0062] In addition, the mounting bracket 10 is provided with a positioning plate for the filter bottle 70, which is used to position the filter bottle 70 so that the position of the filter cup 60 on the filter bottle 70 is aligned with the position of the discharge port of the material collection and water spraying assembly 20, thus preventing the material collection and water spraying assembly 20 from splashing onto the outside of the filter cup 60 when discharging.
[0063] Example 3
[0064] This embodiment is a further optimization based on embodiment 1 or 2, specifically:
[0065] The material collection water spraying assembly 20 includes a hopper 21, a water spraying assembly disposed on the top of the hopper 21, and a control valve 23 disposed on the bottom outlet of the hopper 21. A fixing plate 22 for mounting the hopper 21 is provided on the mounting frame 10.
[0066] The feeding end of the hopper 21 is located at the top, and the size of the feeding end is adapted to the size of the screen turning device 30. The water spraying assembly includes multiple water spray nozzles, which are evenly distributed around the feeding end of the hopper 21.
[0067] In this design, control valve 23 is a pinch valve. The function of the pinch valve is to control the flow of water. The pinch valve has the advantages of high reliability, small installation space and replaceable internal rubber sleeve.
[0068] Specifically, the hopper 21 is a cone-shaped hopper that is wider at the top and narrower at the bottom. The cone shape is designed to facilitate the discharge of materials. The water spray assembly has multiple spray nozzles evenly distributed on the top of the hopper 21. This layout is intended to ensure that the materials entering the cone are washed evenly, avoiding any blank areas. The purpose of placing the spray nozzles at the top is to prevent any material from sticking to the top of the inner wall of the hopper 21 and being unable to be washed into the filter cup 60.
[0069] Example 4
[0070] This embodiment is a further optimization based on any one of the embodiments 1 to 3, specifically:
[0071] The screen flipping device 30 includes a clamp assembly 32, a rotary drive assembly 33, a lifting drive assembly 34, and a mounting plate 31. One end of the clamp assembly 32 is fixed to the output end of the rotary drive assembly 33, and the other end of the clamp assembly 32 clamps the screen assembly 50. The rotary drive assembly 33 is mounted on the mounting plate 31, and the mounting plate 31 is slidably mounted on the mounting frame 10. The lifting drive assembly 34 is fixed on the mounting frame 10 and drives the mounting plate 31 to rise and fall.
[0072] In this design, the clamp assembly 32 includes a clamp and a clamp cylinder for opening and closing the clamp. The rotary drive assembly 33 is a rotary cylinder, and the lifting drive assembly 34 is a lifting cylinder. During operation, the clamp holds the screen assembly 50 tightly, and then the lifting cylinder raises and lowers it. The rotary cylinder rotates the screen assembly 50 180° via the clamp, pouring the material inside the screen assembly 50 into the material filtration device below. This design has the advantages of simple structure and high efficiency in rotation.
[0073] Example 5
[0074] This embodiment is a further optimization based on any one of the embodiments 1 to 4, specifically:
[0075] The mounting bracket 10 includes a base plate 11 and a mounting rod 12 vertically disposed on the base plate 11. A guide slider that is slidably connected to the mounting rod 12 is disposed on the mounting plate 31. The lifting drive assembly 34 is fixed on the mounting rod 12.
[0076] In this design, the guide slider can be either a guide cylinder or a box bearing. The guide slider configuration makes the lifting and lowering of the mounting plate 31 more stable. There are at least two mounting rods 12, with two being the preferred number. When there are two mounting rods 12, the number of guide sliders is also two, each fitted onto a corresponding mounting rod 12. The lifting drive assembly 34 is a lifting cylinder fixed to one of the mounting rods 12. The cylinder body is fixed to one of the mounting rods 12, and the piston shaft of the cylinder is fixedly connected to the mounting plate 31.
[0077] Example 6
[0078] This embodiment is a further optimization based on any one of embodiments 1 to 5, specifically:
[0079] An adjustable spray observation assembly 40 capable of cleaning the clamp assembly 32 is provided on the top of the mounting plate 31. The adjustable spray observation assembly 40 includes a mounting platform 43, a telescopic drive mechanism, a support frame, an auxiliary spray assembly 44, and a monitoring assembly. The mounting platform 43 is located on the top of the mounting plate 31, the telescopic drive mechanism is fixed on the mounting platform 43, the support frame is located at the telescopic end of the telescopic drive mechanism, and the auxiliary spray assembly 44 and the monitoring assembly are both installed on the support frame.
[0080] In this design, the adjustable spray observation component 40 allows for cleaning and observation of the screen assembly 50. The telescopic drive mechanism is one of a telescopic cylinder, a telescopic hydraulic cylinder, a telescopic electric cylinder, or other linear drive mechanisms, with a telescopic cylinder being the preferred structure. The auxiliary spray component 44 consists of nozzles mounted on a support frame, and the monitoring component is a monitoring camera. The camera and nozzles are mounted on the support frame, which is in turn mounted on the telescopic cylinder, which is also fixed to the support frame. During the flipping process, the screen assembly 50 is clamped by the clamping component 32 cylinder throughout, and the entire assembly is in an upward state during flipping. After flipping, the camera, nozzles, etc., descend as a whole, driven by the lifting drive component 34. After the screen assembly 50 flipping device completes the above process, the system controls the nozzles to pass water or other solvents to rinse the material in the screen assembly 50.
[0081] Example 7
[0082] like Figure 6 As shown, this embodiment is a further optimization based on any one of embodiments 1-5, specifically:
[0083] It also includes a screen transfer device 80, which includes a frame 82, a clamping assembly 83 and a three-axis drive mechanism 81. The clamping assembly 83 is set in the frame 82 for clamping and moving the screen assembly 50. The three-axis drive mechanism 81 drives the clamping assembly 83 to lift and move. The three-axis drive mechanism 81 is mounted on the frame 82. The energetic material water screening material transfer device is located in the screen transfer device 80.
[0084] In this scheme, the frame 82 is provided with placement positions for the screen assembly 50 and the filter cup 60. The clamping assembly 83 clamps and places the screen assembly 50 output from the front-end equipment and clamps and places the filter cup 60 in the tray. The three-axis drive mechanism 81 is a drive mechanism set on the frame 82 to drive the clamping assembly 83 along the X-axis, Y-axis and Z-axis. The drive mechanism uses a three-axis truss layout and is driven by an explosion-proof servo motor. The X-direction adopts the mode of X-direction linear module + X-direction linear guide (where the frame 82 is a square frame 82, there are two X-direction linear guides installed on the top of the frame 82 in the X direction, and the X-direction linear module is arranged on one of the linear guides). The Y-direction directly adopts the Y-direction linear module (the Y-direction linear module is slidably installed between the two X-direction linear guides). The Z-direction adopts the Z-direction electric cylinder (the clamping assembly 83 is installed at the end of the Z-direction electric cylinder).
[0085] In addition, a safety light curtain is installed on the frame 82 at the operation point directly in front of the frame 82 for online protection, preventing people from entering the frame 82 and thus protecting personal safety.
[0086] The clamping assembly 83 integrates a screen assembly clamping device and a filter cup clamping device. It is mainly used for clamping and placing the front-end screen assembly 50 and the filter cups 60. The filter cup clamping device is located outside the screen assembly clamping device, so the two will not interfere with each other during operation. The screen assembly clamping device mainly consists of a clamping cylinder and a clamp; the filter cup clamping device mainly consists of a gripper cylinder and filter cup grippers. The components of the clamping assembly 83 are manufactured using mature processing technology.
Claims
1. A water-based material screening and transfer device for energetic materials, comprising a mounting frame (10) and a screen assembly (50), characterized in that, It also includes a material filtering device and a screen flipping device (30). The screen flipping device (30) and the material filtering device are arranged vertically on the mounting frame (10). The screen flipping device (30) is used to hold the screen assembly (50) and feed the material filtering device by flipping the screen assembly (50). The material filtration device includes a material collection spraying assembly (20) and a filter collection assembly. The material collection spraying assembly (20) is fixed on the mounting frame (10) and located above the filter collection assembly. The inlet of the material collection spraying assembly (20) is matched with the screen flipping device (30), and the outlet of the material collection spraying assembly (20) is matched with the inlet of the filter collection assembly. The filtration and collection assembly includes a filter bottle (70) and a filter cup (60). The filter bottle (70) is located at the bottom of the mounting frame (10). The top of the filter bottle (70) is provided with a liquid inlet, the bottom of the filter bottle (70) is provided with a liquid outlet, and the side wall of the filter bottle (70) is provided with a vacuum extraction port. The filter cup (60) is located on the liquid inlet of the filter bottle (70) and is located directly below the discharge port of the material collection and water spraying assembly (20). The aggregate spraying assembly (20) includes a hopper (21), a spraying assembly disposed on the top of the hopper (21), and a control valve (23) disposed on the bottom outlet of the hopper (21). The mounting bracket (10) is provided with a fixing plate (22) for mounting the hopper (21). The feeding end of the hopper (21) is located at the top, and the size of the feeding end is adapted to the size of the screen turning device (30). The water spraying assembly includes multiple water spray nozzles, and the multiple water spray nozzles are evenly distributed circumferentially at the feeding end of the hopper (21). The screen flipping device (30) includes a clamp assembly (32), a rotary drive assembly (33), a lifting drive assembly (34), and a mounting plate (31). One end of the clamp assembly (32) is fixed to the output end of the rotary drive assembly (33), and the other end of the clamp assembly (32) clamps the screen assembly (50). The rotary drive assembly (33) is mounted on the mounting plate (31), and the mounting plate (31) is slidably mounted on the mounting frame (10). The lifting drive assembly (34) is fixed on the mounting frame (10) and drives the mounting plate (31) to rise and fall.
2. The energetic material water screening and material transfer device according to claim 1, characterized in that, The mounting bracket (10) includes a base plate (11) and a mounting rod (12) vertically arranged on the base plate (11). The mounting plate (31) is provided with a guide slider that is slidably connected to the mounting rod (12). The lifting drive assembly (34) is fixed on the mounting rod (12).
3. The energetic material water screening and material transfer device according to claim 1, characterized in that, The top of the mounting plate (31) is provided with an adjustable spray observation component (40) capable of cleaning the clamp assembly (32). The adjustable spray observation component (40) includes a mounting platform (43), a telescopic drive mechanism, a support frame, an auxiliary spray assembly (44), and a monitoring component. The mounting platform (43) is located on the top of the mounting plate (31). The telescopic drive mechanism is fixed on the mounting platform (43). The support frame is located at the telescopic end of the telescopic drive mechanism. The auxiliary spray assembly (44) and the monitoring component are both installed on the support frame.
4. The energetic material water screening and material transfer device according to claim 1, characterized in that, The filter bottle (70) is provided with a sealing assembly for sealing the filter cup (60) at the liquid inlet. The sealing assembly includes a sealing plug (92), an O-ring (93), a flexible annular air bladder (91), and an inflation port (94). The sealing plug (92) is sleeved on the liquid inlet of the filter bottle (70). The O-ring (93) is disposed between the sealing plug (92) and the inner wall of the liquid inlet of the filter bottle (70). The sealing plug (92) has an opening in the middle for receiving the filter cup (60). The flexible annular air bladder (91) is disposed at the opening in the middle of the sealing plug (92) and forms a compression seal with the outer wall of the liquid outlet of the filter cup (60). The inflation port (94) is in communication with the interior of the flexible annular air bladder (91).
5. The energetic material water screening and material transfer device according to any one of claims 1 to 4, characterized in that, It also includes a screen transfer device (80), which includes a frame (82), a clamping assembly (83) and a three-axis drive mechanism (81). The clamping assembly (83) is disposed in the frame (82) for clamping and moving the screen assembly (50). The three-axis drive mechanism (81) drives the clamping assembly (83) to lift and move. The three-axis drive mechanism (81) is mounted on the frame (82). The energetic material water screening material transfer device is located in the screen transfer device (80).
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