An oil-imitation pipe processing technology and processing equipment

CN116213496BActive Publication Date: 2026-09-11JINHUA YOUHENG AUTOMOBILE CO LTD
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Patent Information

Application Number
CN202211357867.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-01
Publication Date
2026-09-11
Estimated Expiration
2042-11-01

AI Technical Summary

Technical Problem

而对于异型管的加工方式采用的是油注成型,即通过向管材内注油并配合上下模具挤压从而成型,但是油注成型需要大型设备进行加工,而且油注成型所采用的模具比较大且复杂,因而开模周期长,所以开模和样品交付日期可能会长达6个月之久,从而不利于抢占市场

Benefits of technology

[0028]1. This invention replaces oil injection molding by using tube shrinking and stamping in conjunction with a mold core. Compared with oil injection molding, this invention does not require oil injection equipment, so it will not have an impact on the environment. Moreover, since there is no oil injection equipment, the overall equipment size can be reduced, thereby reducing the size of the mold and shortening the time.

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Abstract

This invention relates to the field of pipe processing technology, specifically to a process and equipment for processing simulated oil injection pipes, comprising the following steps: S1: placing the cut pipe into a clamping device, with one end of the pipe positioned within a pipe shrinking device, and activating the pipe shrinking device for shrinking; S2: placing the shrunken pipe into a pre-forming mold on a stamping device, with a mold core embedded within the pipe, and then activating the stamping device for pre-forming; S3: removing the mold core, placing the pre-formed pipe into an R-arc forming mold on the stamping device, and activating the stamping device for R-arc processing; S4: polishing. Therefore, this invention replaces oil injection molding by employing pipe shrinking and stamping in conjunction with a mold core. Compared to oil injection molding, this invention does not require oil injection equipment, thus avoiding environmental impact. Furthermore, since there is no oil injection equipment, the overall equipment size can be reduced, thereby reducing the mold size and shortening the processing time.
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Description

Technical Field

[0001] This invention relates to the field of pipe processing technology, and specifically to a process and equipment for processing imitation oil injection pipes. Background Technology

[0002] Pipes are materials used to make pipe fittings. Different scenarios and needs require different processing methods for pipes. Since simple round or square shapes are insufficient for various scenarios, irregularly shaped pipes exist. The processing method for irregularly shaped pipes is oil injection molding, which involves injecting oil into the pipe and pressing it with upper and lower molds to form the shape. However, oil injection molding requires large equipment, and the molds used are large and complex, resulting in a long mold-making cycle. Therefore, the mold-making and sample delivery time can be as long as six months, which is detrimental to market share. Furthermore, small businesses may not have the large equipment, so they may not be able to use this method to process irregularly shaped pipes. Additionally, oil leakage during injection can have an environmental impact. Summary of the Invention

[0003] The purpose of this invention is to provide a processing technology and equipment for imitation oil injection pipes. By using pipe shrinking and stamping in conjunction with a mold core, this invention replaces oil injection molding. Compared with oil injection molding, this invention does not require oil injection equipment, thus avoiding environmental impact. Moreover, since there is no oil injection equipment, the overall equipment size can be reduced, thereby reducing the size of the mold and shortening the time. Therefore, this invention solves the problem that current oil injection molding requires large equipment and causes environmental impact.

[0004] The objective of this invention is achieved as follows:

[0005] A process for manufacturing imitation oil injection pipe includes the following steps:

[0006] S1: Place the cut pipe into the clamping device, with one end of the pipe inside the shrinking device, and start the shrinking device to shrink the pipe.

[0007] S2: Place the tube after shrinking into the pre-forming mold on the stamping device, and put the mold core inside the tube. Then start the stamping device to perform pre-forming.

[0008] S3: Remove the mold core and place the pre-formed tube into the R-arc forming mold on the stamping device, and start the stamping device to perform R-arc processing;

[0009] S4: Polishing.

[0010] Preferably, the cut tube is a seamless tube with a Wechsler hardness of 0-7 HW.

[0011] Preferably, the mold core includes mold core one and mold core two, with one end of mold core one located inside mold core two, and the other end of mold core one extending out of the pipe and the pre-forming mold in sequence and exposed, and the width or height of the end of mold core one extending out of the pipe is greater than the diameter of the pipe;

[0012] The end of the second mold core that is away from the first mold core extends out of the pipe and is exposed. The width or height of the end of the second mold core that extends out of the pipe is greater than the diameter of the pipe, and the length of the second mold core inside the pipe is equal to the length of the pipe.

[0013] Preferably, the mold core two has a connecting groove at one end near the mold core one, and the inner wall of the connecting groove has a groove rail one and a groove rail two. One end of the groove rail one is open, and the other end of the groove rail one is connected to the groove rail two. The groove rail one and the groove rail two are arranged vertically.

[0014] The bottom of one end of the mold core is located inside the mold core 2. The protrusion enters the groove rail 1 from the opening of the groove rail 1 and moves along the groove rail 1 to the groove rail 2, and then moves along the groove rail 2, thereby connecting the mold core 2 and the mold core 1.

[0015] Alternatively, the second mold core has a connecting groove at one end near the first mold core, and the end of the first mold core located inside the second mold core has at least two connecting plates, and the outer side of the connecting plate near the second mold core has a buckle, and the inner wall of the connecting groove has a corresponding buckle groove.

[0016] Preferably, the preforming mold includes a lower mold base and an upper mold base, and the end of the mold core extending out of the tube is a holding part. A locking block is provided on the side of the holding part near the lower mold base, and the lower mold base has a locking hole corresponding to the locking block.

[0017] A processing device for processing pipes includes a work platform, and the work platform is provided with a clamping device, a pipe shrinking device and a stamping device, and the stamping device includes a pre-forming mold and an R-arc forming mold.

[0018] The clamping device is located between the tube shrinking device and the stamping device and includes a mounting base and a clamping head. The clamping head is rotatably mounted on the mounting base, and the mounting base is movably mounted on the working platform.

[0019] The stamping device includes a movable punch, and the preforming mold includes a lower die base 1 and an upper die base 1. The R-arc forming mold includes a lower die base 2 and an upper die base 2. The back of the upper die base 1 is connected to the back of the upper die base 2 to form a combined die base and is rotatably mounted on the punch. The lower die base 2 is located inside the lower die base 1. The lower die base 1 includes a front die base and a rear die base. Both the front die base and the rear die base are movably mounted on the working platform and move outward or inward synchronously, thereby exposing or covering the lower die base 2.

[0020] Preferably, a movable seat is movably disposed on the working platform, and a mold core is disposed on the movable seat. The mold core includes a mold core one and a mold core two. The movable seat is provided with a movable seat one and a movable seat two corresponding to the mold core one and the mold core two. The movable seat one and the movable seat two move back and forth synchronously on the working platform, and the mold core one is movably disposed on the movable seat one, and the mold core two is movably disposed on the movable seat two.

[0021] Preferably, the bottom of the working platform is provided with a synchronization component, which includes a pulley group one, a pulley group two and a rack group, and the pulley group two is connected to a cylinder two. The pulley group one is connected to the mounting base and is used to drive the mounting base to move. The pulley group two is connected to the movable base two and is used to drive the movable base two to move. The rack group is connected to the rear mold base and is used to drive the rear mold base to move.

[0022] The first pulley group includes a pulley 1, and the second pulley group includes a pulley 2, and the rack group includes a gear 1. The first pulley, the second pulley and the gear 1 are located on the same axis, and the second pulley is located between the first pulley and the gear 1.

[0023] A connecting rod is provided between the pulley and the gear, and a cylinder is provided between the gear and the working platform. When the cylinder drives the gear downward and moves the pulley down, the pulley and the gear connect and rotate synchronously. When the cylinder drives the gear upward and moves the pulley up, the pulley and the gear connect and rotate synchronously.

[0024] Preferably, a synchronizing rod is provided between the first movable seat and the second movable seat, and the synchronizing rod is used to drive the first movable seat and the second movable seat to move synchronously. Furthermore, a cylinder 2 is provided on one side of both the first movable seat and the second movable seat, and the cylinder 2 is used to drive the first movable seat and the second movable seat to move.

[0025] Preferably, a second gear is provided at the bottom of the working platform, and the bottom of the front mold base passes through the working platform and a rack is provided on the second gear. The bottom of the rear mold base passes through the working platform and a rack is provided on the second gear. The racks are respectively meshed with the two sides of the second gear, and the front mold base and the rear mold base can move synchronously by rotating the second gear.

[0026] Or / and, the punch is provided with a movable pressing block above the combined mold base, and the pressing block abuts against the combined mold base to restrict the combination of the combined mold base, and the pressing block moves up and down as the combined mold base rotates.

[0027] The outstanding and beneficial technical effects of this invention compared to the prior art are:

[0028] 1. This invention replaces oil injection molding by using tube shrinking and stamping in conjunction with a mold core. Compared with oil injection molding, this invention does not require oil injection equipment, so it will not have an impact on the environment. Moreover, since there is no oil injection equipment, the overall equipment size can be reduced, thereby reducing the size of the mold and shortening the time.

[0029] 2. The present invention facilitates the installation and disassembly of the mold core by setting mold core one and mold core two, that is, the mold core is detachable.

[0030] 3. By setting up a combined mold base and exposing or covering the lower mold base by moving the front mold base and the rear mold base outward or inward simultaneously, the pre-forming mold can be transformed into an R-arc processing mold, thus eliminating the need to replace the mold through disassembly and installation, making it more convenient.

[0031] 4. By setting up a synchronization component, the present invention can achieve synchronous rotation of pulley two and gear one, or synchronous rotation of pulley two and pulley one, that is, synchronous movement of clamping device and mold core or synchronous movement of lower mold base one and mold core, thereby avoiding interference between various components and reducing processing time. Attached Figure Description

[0032] Figure 1 This is a process diagram of the present invention.

[0033] Figure 2 This is a schematic diagram of the structure of the present invention.

[0034] Figure 3 This is a schematic diagram of the structure for synchronous movement of the clamping device and the mold core.

[0035] Figure 4 This is a schematic diagram of the structure in which the lower mold base and the mold core move synchronously.

[0036] Figure 5 This is a schematic diagram of the structure at the bottom of the work platform.

[0037] Figure 6 This is a structural schematic diagram showing a cross-section of the synchronization component.

[0038] Figure 7 This is a schematic diagram of the structure between the die core and the stamping device.

[0039] Figure 8 This is a schematic diagram of the mold core structure.

[0040] Figure 9 This is a schematic diagram of the cross-section of the mold core.

[0041] Figure 10 This is a structural diagram of the combined mold base and punch.

[0042] Figure 11 This is a schematic diagram of the clamping device.

[0043] Figure 12 This is a schematic diagram of the structure of mold core one.

[0044] Figure 13 This is a schematic diagram of the structure of mold core two.

[0045] Reference numerals: 1-pipe; 2-clamping device; 21-mounting base; 22-clamping head; 23-rotary cylinder; 3-pipe shrinking device; 4-punching device; 41-punch; 42-pressing block; 43-side plate; 44-motor;

[0046] 5-Pre-forming mold; 51-Lower mold base 1; 511-Clamping hole; 512-Front mold base; 513-Rear mold base;

[0047] 514-Rack 1; 515-Rack 2; 52-Upper mold base 1; 6-Mold core; 61-Mold core 1; 611-Protrusion;

[0048] 612-Connecting plate; 613-Snap fastener; 62-Mold core two; 621-Connecting groove; 622-Slot rail one;

[0049] 623-Slot rail two; 624-Card slot; 625-Holding part; 7-R-arc forming mold; 71-Lower mold base two;

[0050] 72-Upper mold base two; 8-Synchronization assembly; 81-Pulley group one; 811-Pulley one; 812-Shaft one;

[0051] 82-Pulley assembly two; 821-Pulley two; 822-Shaft two; 83-Rack assembly; 831-Gear one;

[0052] 831-Shaft 3; 84-Cylinder 2; 85-Connecting rod; 86-Cylinder 1; 87-Mounting shaft; 9-Moving seat;

[0053] 91-Moving seat one; 92-Moving seat two; 93-Synchronizer rod; 94-Cylinder three; 95-Cylinder four;

[0054] 10 - Working platform; 20 - Gear II. Detailed Implementation

[0055] The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

[0056] like Figure 1 As shown, a process for processing imitation oil injection pipe includes the following steps:

[0057] S1: Place the cut pipe 1 onto the clamping device 2, with one end of the pipe 1 inside the shrinking device 3, and start the shrinking device 3 to shrink the pipe.

[0058] S2: Place the tube 1 after shrinking into the pre-forming mold 5 on the stamping device 4, and put the mold core 6 inside the tube 1. Then start the stamping device 4 to perform pre-forming.

[0059] S3: Remove the mold core 6, place the pre-formed tube into the R-arc forming mold 7 on the stamping device 4, and start the stamping device 4 to perform R-arc processing.

[0060] S4: Polishing.

[0061] Therefore, in actual use, the method of tube shrinking and stamping combined with mold core 6 is used to replace oil injection molding. Compared with oil injection molding, the present invention does not require oil injection equipment, so it will not have an impact on the environment. Moreover, since there is no oil injection equipment, the overall equipment size can be reduced, thereby reducing the size of the mold and shortening the time.

[0062] Meanwhile, the cut pipe 1 is a seamless pipe with a Wechsler hardness of 0-7HW.

[0063] Secondly, the mold core 6 is a separate unit. The specific structure is as follows: First, the mold core 6 includes mold core one 61 and mold core two 62. One end of mold core one 61 is located inside mold core two 62, and the other end of mold core one 61 extends out of the tube and the pre-forming mold 5 in sequence and is exposed. The width or height of the end of mold core one 61 that extends out of the tube is greater than the diameter of the tube.

[0064] Furthermore, the end of mold core 2 62 that is away from mold core 1 61 extends out of the pipe and is exposed, and the width or height of the end of mold core 2 62 that extends out of the pipe is greater than the diameter of the pipe, and the length of mold core 2 62 inside the pipe is equal to the length of the pipe.

[0065] Therefore, in actual use, the installation and removal of mold core 6 are facilitated by the setting of mold core 1 61 and mold core 2 62, that is, the mold core 6 is detachable.

[0066] Furthermore, the connection between mold core 1 61 and mold core 2 62 can be varied, including a structure of groove and protrusion 611, a snap-fit ​​structure, or other structures. The structure of groove and protrusion 611 is as follows: Figure 8 As shown, firstly, a connecting groove 621 is provided at one end of the mold core 2 62 near the mold core 1 61, and a groove rail 1 622 and a groove rail 2 623 are provided on the inner wall of the connecting groove 621. Moreover, one end of the groove rail 1 622 is open, and the other end of the groove rail 1 622 is connected to the groove rail 2 623. Furthermore, the groove rail 1 622 and the groove rail 2 623 are arranged vertically.

[0067] Meanwhile, a protrusion 611 is provided at the bottom of one end of mold core 61 located inside mold core 62. Therefore, in actual use, by inserting the protrusion 611 into the groove 622 through the opening of the groove 622 and moving it along the groove 622, and then rotating mold core 61, the protrusion 611 is moved along the groove 623, thereby connecting mold core 62 and mold core 61.

[0068] The snap-fit ​​structure is as follows: Figure 9 As shown, firstly, a connecting groove 621 is provided at one end of the mold core 2 62 near the mold core 1 61, and at least two connecting plates 612 are provided at one end of the mold core 1 61 located inside the mold core 2 62. Furthermore, a buckle 613 is provided on the outer side of the connecting plate 612 near the mold core 2 62, and a slot 624 is provided on the inner wall of the connecting groove 621 corresponding to the buckle 613.

[0069] Therefore, in actual use, since the connecting plate 612 is only connected at one end, the connecting plate 612 has a certain elasticity. So when the connecting plate 612 just enters the connecting groove 621, the two connecting plates 612 are squeezed by the inner wall of the connecting groove 621 and move closer to each other. When it moves to the slot 624, it expands outward and allows the buckle 613 to enter the slot 624.

[0070] Conversely, when separating, simply pull it outwards.

[0071] At the same time, when mold core 1 61 is connected to mold core 2 62, mold core 2 62 may move or rotate under force. Therefore, in order to prevent mold core 2 62 from moving, a limiting structure is set. That is, the preforming mold 5 includes a lower mold base 1 51 and an upper mold base 1 52, and the end of mold core 2 62 that extends out of the tube is a holding part 625. Moreover, a locking block is provided on the side of the holding part 625 near the lower mold base 1 51, and the lower mold base 1 51 is provided with a locking hole 511 corresponding to the locking block.

[0072] Therefore, in actual use, the card hole 511 and the card block are matched to limit the second mold core 62, thereby preventing the second mold core 62 from rotating or moving when connected with the first mold core 61.

[0073] At the same time, the matching of the card slot 511 and the card block also serves to indicate that the movement has been completed.

[0074] like Figures 2-4 As shown, the processing equipment corresponding to a simulated oil injection pipe processing technology can have the following structure: a processing equipment for processing pipes and including a work platform 10, wherein the work platform 10 is provided with a clamping device 2, a pipe shrinking device 3 and a stamping device 4, and the stamping device 4 includes a pre-forming mold 5 and an R-arc forming mold 7.

[0075] Meanwhile, the clamping device 2 is located between the tube shrinking device 3 and the stamping device 4 and includes a mounting base 21 and a clamping head 22. The clamping head 22 is rotatably mounted on the mounting base 21, and the mounting base 21 is movably mounted on the work platform 10.

[0076] Furthermore, the stamping device 4 includes a movable punch 41, and the preforming mold 5 includes a lower mold base 51 and an upper mold base 52, and the R-arc forming mold 7 includes a lower mold base 71 and an upper mold base 72. The back of the upper mold base 52 is connected to the back of the upper mold base 72 to form a combined mold base and is rotatably mounted on the punch 41. The lower mold base 71 is located inside the lower mold base 51. The lower mold base 51 includes a front mold base 512 and a rear mold base 513. Both the front mold base 512 and the rear mold base 513 are movably mounted on the working platform 10 and move outward or inward synchronously, thereby exposing or covering the lower mold base 71.

[0077] Therefore, in actual use, this processing equipment can realize the processing technology of imitation oil injection pipe. Moreover, by setting up a combination mold base, and by having the front mold base 512 and the rear mold base 513 move outward or inward simultaneously to expose or cover the lower mold base 71, the pre-forming mold 5 can be transformed into an R-arc processing mold 7. This eliminates the need to replace the mold by disassembly and installation, making it more convenient.

[0078] The tube shrinking device 3 is a conventional structure, and the present invention does not modify its structure, so it is not described in detail.

[0079] Secondly, the gripping head 22 is a pneumatic finger, which is an actuator that uses compressed air as power to grip or grasp workpieces. A rotary cylinder 23 is provided between the gripping head 22 and the mounting base 21, and the rotary cylinder 23 is used to drive the gripping head 22 to rotate.

[0080] Furthermore, the movable structure of the mounting base 21 is provided with a sliding groove on the working platform 10, and the mounting base 21 has grooves on both sides that are adapted to the sliding groove to achieve movement.

[0081] Then the rotation structure between the combined mold base and the punch 41 is as follows: First, side plates 43 are provided on both sides of the punch 41, and the combined mold base is set between the two side plates 43 through a rotating shaft. The rotating shaft is connected to a motor 44, and the rotating shaft is driven by the motor 44 to drive the combined mold base to rotate.

[0082] Furthermore, to prevent wear during rotation, the outer contour can be rounded.

[0083] Secondly, to prevent left and right swaying after rotation, a pressing block 42 can be set to limit the combination mold base. The specific structure is as follows: First, the punch 41 is provided with a movable pressing block 42 above the combination mold base, and the pressing block 42 abuts against the combination mold base to limit the combination of the combination mold base, and the pressing block 42 moves up and down as the combination mold base rotates.

[0084] Meanwhile, there is a spring between the punch 41 and the pressing block 42, which has a buffering effect to prevent the pressing block 42 from colliding with the inner wall of the punch 41 and causing wear.

[0085] like Figures 2-4 As shown, the relevant structure of the mold core 6 is as follows: First, a movable seat 9 is movably set on the working platform 10, and the mold core 6 is set on the movable seat 9. The mold core 6 includes a first mold core 61 and a second mold core 62, and the movable seat 9 is provided with a first movable seat 91 and a second movable seat 92 corresponding to the first mold core 61 and the second mold core 62.

[0086] Simultaneously, movable base 1 91 and movable base 2 92 move back and forth synchronously on the working platform 10, with mold core 1 61 moved and set on movable base 1 91, and mold core 2 62 moved and set on movable base 2 92.

[0087] Therefore, in actual use, the front and rear positions of the mold core 6 are confirmed by the synchronous movement of the first movable seat 91 and the second movable seat 92, and the left and right positions are determined by the movement of the first mold core 61 and the second mold core 62 themselves, so that one end of the two is placed in the tube 1 and connected inside the tube 1.

[0088] Furthermore, when mold core 1 61 and mold core 2 62 are automated rather than manual, the connection between them can be a snap-fit ​​structure. At the same time, the moving structure of moving seat 1 91 and moving seat 2 92 can refer to the mounting seat 21, that is, the working platform 10 is provided with a sliding groove, and the two sides of moving seat 1 91 and moving seat 2 92 are provided with grooves that are adapted to the sliding groove to achieve movement.

[0089] Furthermore, the structures of mold core 61 being movably mounted on movable seat 91 and mold core 62 being movably mounted on movable seat 92 are similar, namely, they adopt the form of a track and a cylinder. Specifically, a cylinder 3 94 connected to mold core 61 is provided on one side of movable seat 91, and a track is provided on the top of movable seat 91. Mold core 61 is driven to move along the track by cylinder 3 94.

[0090] Meanwhile, a cylinder 4 95 connected to the mold core 2 62 is provided on one side of the movable seat 2 92, and a track is provided on the top of the movable seat 2 92, so that the mold core 2 62 can be driven to move along the track by the cylinder 4 95.

[0091] like Figures 2-6As shown, the various devices have a linkage structure, which is as follows: First, a synchronization component 8 is provided at the bottom of the working platform 10, and the synchronization component 8 includes a pulley group 1 81, a pulley group 2 82 and a rack group 83. The pulley group 2 82 is connected to the cylinder 2 84. The pulley group 1 81 is connected to the mounting base 21 and is used to drive the mounting base 21 to move. The pulley group 2 82 is connected to the movable base 2 92 and is used to drive the movable base 2 92 to move. The rack group 83 is connected to the rear mold base 513 and is used to drive the rear mold base 513 to move.

[0092] Meanwhile, pulley group 1 81 includes pulley 1 811, pulley group 2 82 includes pulley 2 821, and rack group 83 includes gear 1 831. Moreover, pulley 1 811, pulley 2 821 and gear 1 831 are located on the same axis, and pulley 2 821 is located between pulley 1 811 and gear 1 831.

[0093] Furthermore, a connecting rod 85 is provided between pulley 811 and gear 831, and a cylinder 86 is provided between gear 831 and the working platform 10. Therefore, in actual use, when cylinder 86 drives gear 831 downward and pulley 811 moves downward, pulley 821 and gear 831 are connected and rotate synchronously; when cylinder 86 drives gear 831 upward and pulley 811 moves upward, pulley 821 and pulley 811 are connected and rotate synchronously.

[0094] Therefore, by setting the synchronization component 8, the pulley 2 821 and gear 1 831 can rotate synchronously or the pulley 2 821 and pulley 1 811 can rotate synchronously, that is, the clamping device 2 and the mold core 6 can move synchronously or the lower mold base 1 52 and the mold core 6 can move synchronously, thereby avoiding interference between the various components and reducing the processing time.

[0095] Here, the cylinder 86 drives only a small range of movement, which can be achieved simply by separating. Moreover, the closed structure also has a corresponding structure, which is as follows: First, the bottom of the working platform 10 is provided with a mounting shaft 87, and the gear 831 passes through the shaft 831, and the shaft 831 is movably mounted on the mounting shaft 87.

[0096] Furthermore, pulley 811 is fitted with shaft 812, and pulley 821 is fitted with shaft 822. Both ends of shaft 822 are connected to and separated from shaft 812 and shaft 831, respectively. When connected, a plug-in connection is used to ensure the alignment of the shafts.

[0097] like Figure 5As shown, the synchronization structure between movable seat 1 91 and movable seat 2 92 is as follows: First, a synchronization rod 93 is provided between movable seat 1 91 and movable seat 2 92, and the synchronization rod 93 is used to drive movable seat 1 91 and movable seat 2 92 to move synchronously. Furthermore, a cylinder 2 84 is provided on one side of both movable seat 1 91 and movable seat 2 92, and the cylinder 2 84 is used to drive movable seat 1 91 and movable seat 2 92 to move.

[0098] Therefore, in actual use, cylinder 84 is provided on both sides of moving seat 1 91 and moving seat 2 92. The purpose of setting two cylinders 84 is to ensure a larger thrust, thereby better driving the subsequent movement. Since only the rods are synchronously connected, the two cylinders 84 can ensure the stability of synchronous movement.

[0099] like Figure 5 As shown, the synchronization structure between the front mold base 512 and the rear mold base 513 is as follows: First, a gear 20 is provided at the bottom of the working platform 10, and the bottom of the front mold base 512 passes through the working platform 10 and a rack 514 is provided on the gear 20. The bottom of the rear mold base 513 passes through the working platform 10 and a rack 515 is provided on the gear 20. The rack 514 and the rack 515 mesh with the two sides of the gear 20 respectively.

[0100] Therefore, in actual use, the front mold base 512 and the rear mold base 513 can be moved synchronously by rotating gear 20. Moreover, the moving structure of the front mold base 512 and the rear mold base 513 can refer to the mounting base 21, that is, the working platform 10 is provided with a sliding groove, and the front mold base 512 and the rear mold base 513 are provided with grooves on both sides to match the sliding groove so as to realize the movement.

[0101] Finally, corresponding to the processing equipment mentioned above, the processing technology can be specifically described as follows:

[0102] S1: Place the cut pipe 1 into the clamping device 2, with one end of the pipe 1 inside the shrinking device 3, and start the shrinking device 3 to shrink the pipe.

[0103] S2: The tube 1 after shrinking is placed into the pre-forming mold 5 on the stamping device 4. That is, the clamping head 22 on the clamping device 2 rotates and the mounting base 21 moves, thereby driving the tube 1 to move onto the lower mold base 51 of the pre-forming mold 5.

[0104] Furthermore, at this time, pulley 811 and pulley 821 are connected, meaning that when clamping device 2 moves, mold core 6 moves synchronously, thus avoiding interference. Also, upper mold base 52 is positioned downwards.

[0105] Secondly, after the tube 1 is placed, a mold core 6 needs to be placed inside the tube 1. At this time, the clamping device 2 will move away and reset, and the mold core 6 will move synchronously until it reaches both sides of the lower mold base 51. Then, the mold core 61 and the mold core 62 will move towards the lower mold base 51, so that one end of the mold core 61 and the mold core 62 is located inside the tube 1 and connected to the inside of the tube 1. Then, the stamping device 4 will be started to perform pre-forming.

[0106] S3: Remove the mold core 6, that is, move the mold core 1 61 and the mold core 2 62 away from the lower mold base 51, thereby separating the mold core 1 61 and the mold core 2 62 from the tube 1.

[0107] Then, cylinder 86 drives and connects gear 831 and pulley 821. At this time, the mold core 6 and lower mold base 51 move, thus exposing the lower mold base 71, and the tube 1 falls to the lower mold base 71 of the R-arc forming mold 7 under the action of gravity.

[0108] Furthermore, the combined mold base rotates so that the upper mold base 2 72 faces downwards, and the stamping device 4 is activated to perform R-arc processing.

[0109] S4: Polishing.

[0110] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. However, the present invention is not limited to the above embodiments; therefore, various changes and modifications can be made without departing from the principles and scope of the present invention, and all such changes and modifications fall within the scope of the claimed invention.

Claims

1. A processing device, characterized in that: It is used to process pipes and includes a work platform (10), and the work platform (10) is provided with a clamping device (2), a pipe shrinking device (3) and a stamping device (4), and the stamping device (4) includes a preforming mold (5) and an R-arc forming mold (7). The clamping device (2) is located between the tube shrinking device (3) and the stamping device (4) and includes a mounting base (21) and a clamping head (22). The clamping head (22) is rotatably mounted on the mounting base (21), and the mounting base (21) is movably mounted on the work platform (10). The stamping device (4) includes a movable punch (41), and the preforming mold (5) includes a lower mold base (51) and an upper mold base (52), and the R-arc forming mold (7) includes a lower mold base (71) and an upper mold base (72), wherein the back of the upper mold base (52) is connected to the back of the upper mold base (72) to form a combined mold base and is rotatably mounted on the punch (41), and the lower mold base (71) is located inside the lower mold base (51). The lower mold base (51) includes a front mold base (512) and a rear mold base (513), and both the front mold base (512) and the rear mold base (513) are movably mounted on the working platform (10) and move outward or inward synchronously, thereby exposing or covering the lower mold base (71). The working platform (10) is movably provided with a movable seat (9), and a mold core (6) is provided on the movable seat (9). The mold core (6) includes a mold core one (61) and a mold core two (62). The movable seat (9) is provided with a movable seat one (91) and a movable seat two (92) corresponding to the mold core one (61) and the mold core two (62). The movable seat one (91) and the movable seat two (92) move back and forth synchronously on the working platform (10). The mold core one (61) is movably provided on the movable seat one (91), and the mold core two (62) is movably provided on the movable seat two (92). The bottom of the working platform (10) is provided with a second gear (20), and the bottom of the front mold base (512) passes through the working platform (10) and a rack (514) is provided on the second gear (20). The bottom of the rear mold base (513) passes through the working platform (10) and a rack (515) is provided on the second gear (20). The rack (514) and rack (515) mesh with the two sides of the second gear (20) respectively, and the front mold base (512) and the rear mold base (513) move synchronously by rotating the second gear (20). The punch (41) has a movable pressing block (42) above the combined mold base, and the pressing block (42) abuts against the combined mold base to restrict the combination of the combined mold base, and the pressing block (42) moves up and down as the combined mold base rotates.

2. The processing equipment according to claim 1, characterized in that: The working platform (10) is provided with a synchronization component (8) at the bottom. The synchronization component (8) includes a pulley group one (81), a pulley group two (82) and a rack group (83). The pulley group two (82) is connected to the cylinder two (84). The pulley group one (81) is connected to the mounting base (21) and is used to drive the mounting base (21) to move. The pulley group two (82) is connected to the moving base two (92) and is used to drive the moving base two (92) to move. The rack group (83) is connected to the rear mold base (513) and is used to drive the rear mold base (513) to move. The first pulley group (81) includes pulley one (811), and the second pulley group (82) includes pulley two (821), and the rack group (83) includes gear one (831). The first pulley one (811), the second pulley two (821) and the first gear one (831) are located on the same axis, and the second pulley two (821) is located between the first pulley one (811) and the first gear one (831). A connecting rod (85) is provided between the pulley one (811) and the gear one (831), and a cylinder one (86) is provided between the gear one (831) and the working platform (10). When the cylinder one (86) drives the gear one (831) downward and causes the pulley one (811) to move downward, the pulley two (821) and the gear one (831) are connected and rotate synchronously. When the cylinder one (86) drives the gear one (831) upward and causes the pulley one (811) to move upward, the pulley two (821) and the pulley one (811) are connected and rotate synchronously.

3. A processing device according to claim 1 or 2, characterized in that: A synchronizing rod (93) is provided between the first movable seat (91) and the second movable seat (92), and the synchronizing rod (93) is used to drive the first movable seat (91) and the second movable seat (92) to move synchronously. A cylinder (84) is provided on one side of the first movable seat (91) and the second movable seat (92), and the cylinder (84) is used to drive the first movable seat (91) and the second movable seat (92) to move.

4. A processing technology for imitation oil injection pipes, characterized in that, Includes the processing equipment as described in any one of claims 1-3 and the following steps: S1: Place the cut pipe (1) into the clamping device (2), with one end of the pipe (1) inside the shrinking device (3), and start the shrinking device (3) to shrink the pipe; S2: Place the tube (1) after shrinking into the preforming mold (5) on the stamping device (4), and put the mold core (6) inside the tube (1), and then start the stamping device (4) to perform preforming; S3: Take out the mold core (6), put the pre-formed tube into the R-arc forming mold (7) on the stamping device (4), and start the stamping device (4) to perform R-arc processing; S4: Polishing.

5. The processing technology for a simulated oil injection pipe according to claim 4, characterized in that: The cut pipe (1) is a seamless pipe with a Webster hardness of 0-7HW.

6. The processing technology for a simulated oil injection pipe according to claim 4, characterized in that: The mold core (6) includes mold core one (61) and mold core two (62), and one end of mold core one (61) is located inside mold core two (62), and the other end of mold core one (61) extends out of the pipe and the preform mold (5) in sequence and is exposed, and the width or height of the end of mold core one (61) extending out of the pipe is greater than the diameter of the pipe; The end of the second mold core (62) that is away from the first mold core (61) extends out of the pipe and is exposed. The width or height of the end of the second mold core (62) that extends out of the pipe is greater than the diameter of the pipe. The length of the second mold core (62) inside the pipe is equal to the length of the pipe.

7. The processing technology for a simulated oil injection pipe according to claim 6, characterized in that: The second mold core (62) has a connecting groove (621) at one end near the first mold core (61), and the inner wall of the connecting groove (621) has a first groove rail (622) and a second groove rail (623). One end of the first groove rail (622) is open, and the other end of the first groove rail (622) is connected to the second groove rail (623). The first groove rail (622) and the second groove rail (623) are arranged vertically. The bottom of one end of the mold core one (61) located inside the mold core two (62) is provided with a protrusion (611), and the protrusion (611) enters the groove one (622) from the opening of the groove one (622) and moves along the groove one (622) to the groove two (623), and then moves along the groove two (623) to connect the mold core two (62) and the mold core one (61). Alternatively, the second mold core (62) may have a connecting groove (621) at one end near the first mold core (61), and the first mold core (61) located inside the second mold core (62) may have at least two connecting plates (612), and the connecting plates (612) may have buckles (613) on the outer side near the second mold core (62), and the inner wall of the connecting groove (621) may have a slot (624) corresponding to the buckles (613).

8. The processing technology for a simulated oil injection pipe according to claim 6, characterized in that: The preformed mold (5) includes a lower mold base (51) and an upper mold base (52), and the end of the mold core (62) extending out of the tube is a holding part (625). The holding part (625) is provided with a locking block on the side near the lower mold base (51), and the lower mold base (51) is provided with a locking hole (511) corresponding to the locking block.

Citation Information

Patent Citations

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