An integrated wallboard deburring device

Abstract

This invention relates to a deburring device for integrated wall panels, comprising a machine frame, a positioning platform, an electric slider, and a deburring mechanism. The positioning platform is mounted in the middle of the machine frame, and electric sliders are symmetrically arranged at both ends of the machine frame. The deburring mechanism is mounted on each electric slider. This invention solves the problems of small edge areas in integrated wall panels, where hand-held sandpaper makes it difficult to control the sanding area, easily causing wear on the upper and lower surfaces near the edge, affecting the aesthetics of the panel, and the lack of corresponding equipment to collect the generated burrs. Uncollected burrs can easily float in the air and be accidentally inhaled, ultimately causing injury.

Description

Technical Field

[0001] This invention relates to the field of integrated wall panel processing technology, and in particular to an integrated wall panel deburring device. Background Technology

[0002] As people's living standards improve, their requirements for home decoration are also increasing. Traditional wall decoration methods such as wallpaper and painting can no longer meet their needs. Integrated wall panels are a new type of home decoration material that has emerged in recent years. They offer many advantages, such as heat insulation, sound insulation, fire resistance, high hardness, waterproofing, moisture resistance, environmental friendliness, easy cleaning, and non-deformation. However, the processing of integrated wall panels requires cutting, which often leaves burrs on the edges. Workers typically remove these burrs by hand-scraping with sandpaper, but this method often encounters some problems:

[0003] Integrated wall panels have small edge areas, making it difficult to control the sanding area when sanding them by hand. Sanding can easily cause wear to the upper and lower surfaces near the edge, affecting the appearance of the panel. Furthermore, there is no corresponding equipment to collect the burrs generated during sanding. These uncollected burrs can easily float in the air and be accidentally inhaled by people, ultimately causing injury.

[0004] Therefore, we propose an integrated wall panel deburring device. Summary of the Invention

[0005] (I) Technical Solution

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an integrated wall panel deburring device, comprising a machine tool frame, a positioning platform, an electric slider, and a deburring mechanism. The positioning platform is installed in the middle of the machine tool frame, and electric sliders are symmetrically arranged at the front and rear ends of the machine tool frame. The deburring mechanism is provided on the electric slider.

[0007] The deburring mechanism includes a U-shaped frame, a movable seat mounted on the lower end of the U-shaped frame, the movable seat being mounted on an electric slider, a pressing unit mounted on the upper and lower right end of the U-shaped frame, a reciprocating deburring unit mounted in the middle of the U-shaped frame, a dust suction unit mounted on the outer wall of the left end of the U-shaped frame, a U-shaped layer mounted on the inner wall of the left end of the U-shaped frame, a resiliently reset connecting plate mounted on the vertical part of the U-shaped layer, the dust suction unit being powered on when the connecting plate is squeezed by the edge of the plate to perform air suction, a U-shaped sponge layer being mounted between the connecting plate and the upper and lower inner walls of the U-shaped layer, a feed inlet being opened on the U-shaped frame, the removed burrs being sucked in through the feed inlet, and the dust suction unit being connected to the feed inlet.

[0008] The deburring unit includes a sliding plate, which is slidably mounted on a sliding groove in a U-shaped frame. A driving mechanism connects the sliding plate to the U-shaped frame. The inner wall of the sliding plate is connected to a bonding plate via a reset telescopic rod. A replaceable sandpaper layer is attached to the bonding plate. During operation, the U-shaped frame moves synchronously, causing the bonding plate and sandpaper layer to move. Under the action of the reset telescopic rod, the sandpaper layer remains attached to the edge of the plate, thereby polishing the burrs.

[0009] The dust collection unit includes an air pump, which is mounted on a U-shaped frame. The air pump is connected to the feed inlet and the collection frame. A working slot is provided on the U-shaped frame, and a power supply block is installed on the working slot. The air pump, the power supply block, and the conductive block are connected in series by wires. The conductive block is installed in the working slot, and a conductive elastic movable rod is provided between the conductive blocks. The extended end of the elastic movable rod always abuts against the connecting plate.

[0010] The positioning platform includes a processing platform, which is mounted on a machine tool frame. A movable fixture is provided at the left end of the processing platform, and a fixed fixture is fixedly installed at the right end of the processing platform. The integrated wall panel is clamped at both ends by the movable fixture and the fixed fixture. The movable fixture is suitable for integrated wall panels of different lengths.

[0011] The pressing unit includes a movable plate, which is movably mounted on a U-shaped frame. The movable plate is connected to the threaded column by a bearing, and the threaded column is connected to the U-shaped frame by a threaded connection. A handle is provided at the extended end of the threaded column. The U-shaped frame is mounted on the movable plate, and a rotatable pressing roller is provided on the U-shaped frame. By holding the handle and rotating the threaded column, the height of the U-shaped frame can be adjusted. The spacing between the pressing rollers can be adjusted to accommodate integrated wall panels of different thicknesses. When the pressing roller rolls to the edge of the panel, the warping of the edge is reduced.

[0012] The drive mechanism includes a motor, which is mounted on a U-shaped frame via a motor mount. An incomplete gear is mounted on the output shaft of the motor, and the incomplete gear meshes with a rack. The rack is mounted on the upper and lower ends of the spiral frame, and the spiral frame is mounted on a sliding plate.

[0013] The elastic movable rod includes an insulating rod, and an internal spring is connected between the insulating rod and the U-shaped layer. The internal spring plays a role in resetting. A copper block is provided at the outer end of the insulating rod. The copper block and the conductive block are not in contact at the initial position, which is the open circuit state.

[0014] The feed inlet has an flared structure, and a reset spring is connected between the connecting plate and the U-shaped layer to reset it. When the integrated wall panel is not inserted between the deburring mechanisms, the connecting plate moves the elastic movable rod inward under the action of the reset spring, at which time the copper block and the conductive block separate.

[0015] The connecting plate is equipped with a drag-reducing plate on its right end. The drag-reducing plate has a structure that gradually tilts outward from left to right. The drag-reducing plate prevents the connecting plate from blocking the insertion of the integrated wall panel when it is inserted between the two deburring mechanisms.

[0016] (II) Beneficial Effects

[0017] 1. The integrated wall panel deburring device of the present invention automates deburring instead of manual deburring, improves the accuracy of deburring, and avoids sandpaper rubbing onto the upper and lower surfaces of the integrated wall panel near the edge. For deburring, the device integrates rolling, deburring, burr suction and sponge wiping, which improves the burr removal rate and the degree of burr collection, and reduces the risk of workers accidentally inhaling burrs.

[0018] 2. The deburring device for integrated wall panels described in this invention uses an elastic bonding mechanism to ensure that the sandpaper layer of the deburring mechanism is in contact with the edge, and the vertical sandpaper layer does not contact the upper and lower surfaces near the edge, thus avoiding accidental sanding.

[0019] 3. The deburring device for integrated wall panels described in this invention has a dust suction unit that can only start air suction after the integrated wall panel is clamped, which improves the air suction utilization rate and timely collection of burrs. Attached Figure Description

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Figure 1 This is a schematic diagram of the structure of the present invention;

[0022] Figure 2 This is a first structural schematic diagram of the deburring mechanism of the present invention;

[0023] Figure 3 This is a schematic diagram of the second structure of the deburring mechanism of the present invention;

[0024] Figure 4 This is a cross-sectional view of the deburring mechanism of the present invention;

[0025] Figure 5 This is the present invention. Figure 2 A magnified view of the area at point X;

[0026] Figure 6 This is the present invention. Figure 4 A magnified view of the area at point Y. Detailed Implementation

[0027] Embodiments of the present invention will now be described with reference to the accompanying drawings. In this process, to ensure clarity and convenience, we may exaggerate the width of lines or the size of constituent elements in the drawings.

[0028] Furthermore, the terms used below are defined based on the functionality of this invention and may vary depending on the user's, operator's, or conventions. Therefore, these terms are defined based on the entire contents of this specification.

[0029] like Figures 1 to 6 As shown, an integrated wall panel deburring device includes a machine tool frame 1, a positioning platform 2, an electric slider 3, and a deburring mechanism 4. The positioning platform 2 is installed in the middle of the machine tool frame 1, and the electric sliders 3 are symmetrically arranged at the front and rear ends of the machine tool frame 1. The deburring mechanism 4 is installed on the electric sliders 3.

[0030] The positioning platform 2 includes a processing platform 21, which is mounted on the machine tool frame 1. A movable moving fixture 22 is provided at the left end of the processing platform 21, and a fixed fixture 23 is fixedly installed at the right end of the processing platform 21.

[0031] Specifically, during clamping, the integrated wall panel is clamped at both ends by the movable clamp 22 and the fixed clamp 23. The movable clamp 22 is suitable for integrated wall panels of different lengths.

[0032] The deburring mechanism 4 includes a U-shaped frame 41, with a movable seat 50 mounted on the lower end of the U-shaped frame 41. The movable seat 50 is mounted on the electric slider 3. A pressing unit 42 is positioned vertically on the right end of the U-shaped frame 41. A reciprocating deburring unit 43 is positioned in the middle of the U-shaped frame 41. A dust collection unit 44 is mounted on the outer wall of the left end of the U-shaped frame 41. A U-shaped layer 45 is mounted on the inner wall of the left end of the U-shaped frame 41. A resiliently repositionable connecting plate 46 is positioned on the vertical portion of the U-shaped layer 45. When the connecting plate 46 is pressed by the edge of the plate, the dust collection unit 44 is activated. The dust unit 44 is powered on to perform air suction. A U-shaped sponge layer 47 is installed between the upper and lower inner walls of the connecting plate 46 and the U-shaped layer 45. The U-shaped frame 41 has a feed inlet 48. The removed burrs are sucked in through the feed inlet 48, and the dust suction unit 44 is connected to the feed inlet 48. A drag-reducing plate 51 is installed on the right end of the connecting plate 46. The drag-reducing plate 51 has a structure that gradually tilts outward from left to right. The drag-reducing plate 51 prevents the connecting plate 46 from blocking the insertion of the integrated wall panel when it is inserted between the two deburring mechanisms 4.

[0033] Specifically, during the deburring process, the electric slider 3 drives the U-shaped frame 41 to move back and forth, first to the right and then to the left. The pressing unit 42, the deburring unit 43, the dust collection unit 44, and the U-shaped sponge layer 47 move synchronously. During the movement, the pressing unit 42 presses the edge of the board to be deburred to prevent the edge from curling and affecting the deburring. Then, the deburring unit 43 polishes the burrs on the edge of the board. The dust collection unit 44 uses air suction to remove the removed burrs. Finally, the U-shaped sponge layer 47 wipes the edge of the board to remove the residual burrs.

[0034] The pressure equalization unit 42 includes a movable plate 421, which is movably mounted on a U-shaped frame 41. The movable plate 421 and the threaded column 422 are connected by a bearing, and the threaded column 422 and the U-shaped frame 41 are connected by a threaded engagement. The extended end of the threaded column 422 is provided with a handle. The U-shaped frame is mounted on the movable plate 421, and a rotatable pressure equalization roller 423 is provided on the U-shaped frame.

[0035] Specifically, the height of the U-shaped frame 41 is adjusted by rotating the threaded column 422 with the hand handle, and the spacing between the pressure rollers 423 is adjusted to accommodate integrated wall panels of different thicknesses. When the pressure rollers 423 roll to the edge of the panel, the warping of the edge is reduced.

[0036] The deburring unit 43 includes a sliding plate 431, which is slidably disposed on a sliding groove opened in the U-shaped frame 41. A driving mechanism 432 is connected between the sliding plate 431 and the U-shaped frame 41. The inner side wall of the sliding plate 431 is connected to the bonding plate 434 through a reset telescopic rod 433. A replaceable sandpaper layer 435 is attached to the bonding plate 434, and the sandpaper layer 435 can be replaced.

[0037] Specifically, during the movement of the U-shaped frame 41, the bonding plate 434 and the sandpaper layer 435 will move synchronously. Under the action of the reset telescopic rod 433, the sandpaper layer 435 will always be attached to the edge of the plate, thereby polishing the burrs.

[0038] The drive mechanism 432 includes a motor 4321, which is mounted on a U-shaped frame 41 via a motor mount. An incomplete gear 4322 is mounted on the output shaft of the motor 4321. The incomplete gear 4322 meshes with a rack 4323. The rack 4323 is mounted on the upper and lower ends of a spiral frame 4324, which is mounted on a sliding plate 431.

[0039] Specifically, the motor 4321 drives the incomplete gear 4322 to rotate, and the incomplete gear 4322 and the rack 4323 work together to drive the sliding plate 431 to move short distances left and right. During the overall large-area movement, the sandpaper layer 435 performs small-amplitude high-frequency movements, which is beneficial for removing burrs from the edge of the plate.

[0040] The dust collection unit 44 includes an air pump 441, which is mounted on a U-shaped frame 41. The air pump 441 is connected between the feed inlet 48 and the central frame 442. A working groove is provided on the U-shaped frame 41, and a power supply block 446 is installed on the working groove. The air pump 441, the power supply block 446 and the conductive block 443 are connected in series by a wire 444. The conductive block 443 is installed in the working groove, and a conductive elastic movable rod 445 is provided between the conductive blocks 443. The extended end of the elastic movable rod 445 always abuts against the connecting plate 46.

[0041] The elastic movable rod 445 includes an insulating rod 4451, and an internal spring 4452 is connected between the insulating rod 4451 and the U-shaped layer 45. The internal spring 4452 plays a reset role. A copper block 4453 is provided at the outer end of the insulating rod 4451. In the initial position, the copper block 4453 and the conductive block 443 are not in contact, and the circuit is open at this time. The inlet part of the feed port 48 has a flared structure. A reset spring 49 is connected between the connecting plate 46 and the U-shaped layer 45, which plays a reset role. When the integrated wall panel is not inserted between the deburring mechanism 4, the connecting plate 46 drives the elastic movable rod 445 to move inward under the action of the reset spring 49. At this time, the copper block 4453 and the conductive block 443 are separated.

[0042] Specifically, when the edge of the plate comes into contact with the connecting plate 46, the connecting plate 46 will be squeezed, thereby squeezing the elastic movable rod 445, so that the copper block 4453 of the elastic movable rod 445 comes into contact with the conductive block 443, thus forming a complete circuit. After the suction pump 441 is energized, it sucks out the burrs produced by grinding. When the integrated wall panel is not clamped, the connecting plate 46 will not be squeezed. At this time, the copper block 4453 and the conductive block 443 separate, forming an open circuit state.

[0043] The implementation principle of this embodiment is as follows:

[0044] Insert the integrated wall panel between two U-shaped frames 41, with the sandpaper layer 435 and the U-shaped sponge layer 47 pressing against the edge of the integrated wall panel. Then, use the moving clamp 22 and the fixing clamp 23 to clamp the integrated wall panel at both ends.

[0045] The electric slider 3 drives the U-shaped frame 41 to move back and forth, first to the right and then to the left. During the movement, the pressing unit 42 presses the edge of the plate to be deburred to prevent it from curling up. Then, the deburring unit 43 polishes the burrs on the edge of the plate. The dust suction unit 44 sucks the removed burrs into the collection frame 442 from the feed port 48. Then, the U-shaped sponge layer 47 wipes the edge of the plate to remove the residual burrs.

[0046] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An integrated wallboard deburring device, comprising a machine frame (1), a positioning platform (2), an electric sliding block (3), a deburring mechanism (4), characterized in that: A positioning platform (2) is installed in the middle of the machine tool frame (1), and electric sliders (3) are symmetrically arranged at the front and rear ends of the machine tool frame (1). A deburring mechanism (4) is provided on the electric sliders (3). The deburring mechanism (4) includes a U-shaped frame (41), a movable seat (50) is installed at the lower end of the U-shaped frame (41), the movable seat (50) is set on the electric slider (3), a pressing unit (42) is set at the upper and lower right end of the U-shaped frame (41), a deburring unit (43) that can reciprocate is set in the middle of the U-shaped frame (41), a dust suction unit (44) is installed on the outer wall of the left end of the U-shaped frame (41), a U-shaped layer (45) is installed on the inner wall of the left end of the U-shaped frame (41), a connecting plate (46) that can be elastically reset is set in the vertical part of the U-shaped layer (45), a U-shaped sponge layer (47) is installed between the connecting plate (46) and the upper and lower inner walls of the U-shaped layer (45), a feed inlet (48) is opened on the U-shaped frame (41), and the dust suction unit (44) is connected to the feed inlet (48); The deburring unit (43) includes a sliding plate (431), which is slidably disposed on the sliding groove opened in the U-shaped frame (41). A driving mechanism (432) is connected between the sliding plate (431) and the U-shaped frame (41). The inner side wall of the sliding plate (431) is connected to the bonding plate (434) through a reset telescopic rod (433). A replaceable sandpaper layer (435) is attached to the bonding plate (434). The dust collection unit (44) includes an air pump (441), which is installed on a U-shaped frame (41). The air pump (441) is connected between the feed inlet (48) and the central frame (442). A working groove is provided on the U-shaped frame (41), and a power block (446) is installed on the working groove. The air pump (441), the power block (446) and the conductive block (443) are connected in series by a wire (444). The conductive block (443) is installed in the working groove. A conductive elastic movable rod (445) is provided between the conductive blocks (443). The extended end of the elastic movable rod (445) always abuts against the connecting plate (46). The elastic movable rod (445) includes an insulating rod (4451), an internal spring (4452) is connected between the insulating rod (4451) and the U-shaped layer (45), and a copper block (4453) is provided at the outer end of the insulating rod (4451). The copper block (4453) and the conductive block (443) are not in contact at the initial position. The inlet portion of the feed port (48) is a flared structure, and a return spring (49) is connected between the connecting plate (46) and the U-shaped layer (45); The feature is that a drag-reducing plate (51) is installed at the right end of the connecting plate (46), and the drag-reducing plate (51) has a structure that gradually tilts outward from left to right.

2. The integrated wallboard deburring device of claim 1, wherein: The positioning platform (2) includes a processing platform (21), which is mounted on the machine tool frame (1). A movable moving fixture (22) is provided at the left end of the processing platform (21), and a fixed fixture (23) is fixedly installed at the right end of the processing platform (21).

3. The integrated wallboard deburring device of claim 1, wherein: The pressing unit (42) includes a movable plate (421), which is movably mounted on a U-shaped frame (41). The movable plate (421) and the threaded column (422) are connected by a bearing, and the threaded column (422) and the U-shaped frame (41) are connected by a threaded engagement. The extended end of the threaded column (422) is provided with a handle. The U-shaped frame is mounted on the movable plate (421), and a rotatable pressing roller (423) is provided on the U-shaped frame.

4. The deburring device for integrated wall panels according to claim 1, characterized in that: The drive mechanism (432) includes a motor (4321), which is mounted on a U-shaped frame (41) via a motor mount. An incomplete gear (4322) is mounted on the output shaft of the motor (4321). The incomplete gear (4322) meshes with a rack (4323). The rack (4323) is mounted on the upper and lower ends of a spiral frame (4324), which is mounted on a sliding plate (431).

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