A monomer battery separator bonding and winding mechanism

CN116221244BActive Publication Date: 2026-06-19WUHU JUHANG NEW MATERIAL TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
WUHU JUHANG NEW MATERIAL TECH CO LTD
Filing Date
2023-03-03
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Traditional single-cell separator bonding and winding mechanisms are inefficient during installation and disassembly, and it is difficult to effectively compact the separators during winding, which can easily lead to separator peeling and detachment.

Method used

The design incorporates components such as a base frame, drive plate, winding sleeve, first driver, threaded rod, insert frame, first compaction roller, second compaction roller, electric cylinder, and extrusion roller to enable rapid installation and disassembly. The compaction rollers compact the partition belt, preventing the partition from peeling off.

Benefits of technology

It improves winding efficiency, ensures strong adhesion of partitions, prevents partitions from peeling off, and enhances processing efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to the field of battery processing technology, and in particular to a single-cell battery separator bonding and winding mechanism, comprising a base frame, a drive plate, and a winding sleeve. The drive plate is slidably connected to both the front and rear sides of the upper end of the base frame. A drive block is fixedly connected to the center of the bottom end of each drive plate. The drive block is slidably connected to the front and rear sides of the upper end of the base frame. A threaded rod passes through the drive block and is helically connected to the drive block. The threaded rod is rotatably connected to the inside of the base frame. The front end of the threaded rod is connected to a first driver via a coupling. The first driver is installed in the center of the front end of the base frame. A winding sleeve is provided on the right side of the upper end of the base frame. This invention enables quick installation and removal of the winding sleeve before and after winding, effectively improving the winding efficiency of the device. Furthermore, it can compact the separator and separator strip during the winding process, preventing problems such as separator adhesive failure or detachment, thus improving the winding effect.
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Description

Technical Field

[0001] This invention relates to the field of battery processing technology, and in particular to a single-cell battery separator bonding and winding mechanism. Background Technology

[0002] A single battery cell is the basic unit for converting chemical energy into electrical energy. It consists of a positive electrode, a negative electrode, a separator, an electrolyte, a battery case, a battery cover, and terminals. The separator prevents the active material from falling off the plates and prevents the plates from deforming, thus extending the battery's lifespan. When the battery is being processed, a winding mechanism is used to bond and wind up the battery separator to facilitate subsequent battery processing.

[0003] Traditional single-cell separator bonding and winding mechanisms are inconvenient to install and disassemble before and after winding, requiring a lot of manual time and thus affecting work efficiency. Furthermore, it is not convenient to compact the separator during the winding process, which may lead to the separator peeling off. In view of this, a single-cell separator bonding and winding mechanism is provided to overcome the above defects. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a single-cell battery separator bonding and winding mechanism.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a single-cell battery separator bonding and winding mechanism, comprising a base frame, a drive plate, and a winding sleeve. The drive plate is slidably connected to both the front and rear sides of the upper end of the base frame. A drive block is fixedly connected to the middle of the bottom end of the drive plate. The drive block is slidably connected to the front and rear sides of the upper end of the base frame. A threaded rod passes through the drive block and is helically connected to the drive block. The threaded rod is rotatably connected to the inner side of the base frame. The front end of the threaded rod is connected to a first driver through a coupling. The first driver is installed in the middle of the front end of the base frame. A winding sleeve is provided on the right side of the upper end of the base frame. A rotating disk is attached to both the front and rear ends of the winding sleeve. The rotating disk is rotatably connected to the right side of the drive plate. The end of the rotating disk away from the winding sleeve is connected to a second driver through a coupling. The second driver is installed on the drive plate.

[0006] As a further description of the above technical solution: the inner sides of both the front and rear ends of the take-up sleeve are slidably equipped with inserts, and the inserts are fixedly connected to the middle of the rotating disk near the end of the take-up sleeve. The take-up sleeve can be fixed by the inserts.

[0007] As a further description of the above technical solution: both the right end and the bottom end of the winding sleeve are provided with extrusion rollers, and both ends of the extrusion rollers are provided with fixed rods, and the fixed rods are slidably connected to the extrusion rollers. A second spring is sleeved on the fixed rod, and the second spring is fixedly connected to the fixed rod. The second spring is rotatably connected to the inner side of both ends of the extrusion rollers through a washer. Through the second spring, the extrusion rollers can be held between the driving plates.

[0008] As a further description of the above technical solution: a connecting block is fixedly connected to the end of the fixed rod away from the extrusion roller, the connecting block is slidably connected to the inner side of the driving plate, a third spring is fixedly connected to one end of the connecting block, and the third spring is fixedly connected to the inner side of the driving plate. Through the third spring, the extrusion roller can extrude the partition belt and the partition.

[0009] As a further description of the above technical solution: a first compaction roller is attached to the middle and left side of the driving plate, and a second compaction roller is provided at the bottom of the first compaction roller. The front and rear ends of the first compaction roller and the second compaction roller are slidably connected by connecting rods. The connecting rod on the first compaction roller is rotatably connected to the driving plate, and the connecting rod on the second compaction roller is rotatably connected to the lifting block. Through the first compaction roller and the second compaction roller, the partition belt and the partition can be compacted.

[0010] As a further description of the above technical solution: a first spring is sleeved on the connecting rod, and the first spring is fixedly connected to the connecting rod. The first spring is fixedly connected to the inner sides of the front and rear ends of the first compaction roller and the second compaction roller. The lifting block is slidably connected to the inner side of the driving plate. An electric cylinder is fixedly connected to the bottom end of the lifting block. The electric cylinder is fixedly connected to the inner side of the driving plate. Through the first spring, the first compaction roller and the second compaction roller can always be kept between the driving plate.

[0011] The present invention has the following beneficial effects:

[0012] Compared with existing technologies, this single-cell battery separator bonding and winding mechanism, through the arrangement of a first driver, threaded rod, driving block, insert frame, first compaction roller, second compaction roller, electric cylinder, third spring and extrusion roller, can quickly install and disassemble the winding sleeve before and after winding, effectively improving the winding efficiency of the device. In addition, it can also compact the separator and separator strip during the winding process, avoiding problems such as separator peeling or detachment, and improving the winding effect. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0014] Figure 2 This is a top view of the overall structure of the present invention;

[0015] Figure 3 For the present invention Figure 2 A schematic diagram of the structure at point A;

[0016] Figure 4 This is a schematic diagram of the mounting structure of the drive plate of the present invention.

[0017] Legend:

[0018] 1. Base frame; 2. Drive plate; 3. First compaction roller; 4. Second compaction roller; 5. Extrusion roller; 6. Rewinding sleeve; 7. Drive block; 8. First driver; 9. Second driver; 10. First spring; 11. Fixing rod; 12. Second spring; 13. Threaded rod; 14. Connecting rod; 15. Insert bracket; 16. Lifting block; 17. Electric cylinder; 18. Rotating disc; 19. Third spring; 20. Connecting block. Detailed Implementation

[0019] Reference Figure 1-4 The present invention provides a single-cell battery separator bonding and winding mechanism, comprising a base frame 1, a drive plate 2, and a winding sleeve 6. The drive plate 2 is slidably connected to both the front and rear sides of the upper end of the base frame 1. A drive block 7 is fixedly connected to the middle of the bottom end of the drive plate 2. The drive block 7 is slidably connected to the front and rear sides of the upper end of the base frame 1. A threaded rod 13 passes through the drive block 7 and is helically connected to the drive block 7. The threaded rod 13 is rotatably connected to the inner side of the base frame 1. The front end of the threaded rod 13 is connected to a first driver 8 through a coupling. The first driver 8 is installed in the middle of the front end of the base frame 1. A winding sleeve 6 is provided on the right side of the upper end of the base frame 1. A rotating disk 18 is attached to both the front and rear ends of the winding sleeve 6. The rotating disk 18 is rotatably connected to the right side of the drive plate 2. The end of the rotating disk 18 away from the winding sleeve 6 is connected to a second driver 9 through a coupling. The second driver 9 is installed on the drive plate 2.

[0020] As a further description of the above technical solution: Insert brackets 15 are slidably provided on the inner sides of both the front and rear ends of the take-up sleeve 6. The insert brackets 15 are fixedly connected to the middle of the rotating disk 18 near the end of the take-up sleeve 6. The take-up sleeve 6 can be fixed by means of the insert brackets 15.

[0021] As a further description of the above technical solution: a compression roller 5 is provided at both the right end and the bottom end of the winding sleeve 6. A fixed rod 11 passes through both the front and rear ends of the compression roller 5, and the fixed rod 11 is slidably connected to the compression roller 5. A second spring 12 is sleeved on the fixed rod 11, and the second spring 12 is fixedly connected to the fixed rod 11. The second spring 12 is rotatably connected to the inner side of the front and rear ends of the compression roller 5 through a washer. Through the second spring 12, the compression roller 5 can be held between the driving plates 2.

[0022] As a further description of the above technical solution: a connecting block 20 is fixedly connected to the end of the fixed rod 11 away from the extrusion roller 5. The connecting block 20 is slidably connected to the inner side of the driving plate 2. A third spring 19 is fixedly connected to one end of the connecting block 20. The third spring 19 is fixedly connected to the inner side of the driving plate 2. Through the third spring 19, the extrusion roller 5 can extrude the partition belt and the partition.

[0023] As a further description of the above technical solution: a first compaction roller 3 is attached to the middle and left side of the driving plate 2, and a second compaction roller 4 is provided at the bottom of the first compaction roller 3. The first compaction roller 3 and the second compaction roller 4 are slidably connected to the front and rear ends of the first compaction roller 3 and the second compaction roller 4. The connecting rod 14 on the first compaction roller 3 is rotatably connected to the driving plate 2, and the connecting rod 14 on the second compaction roller 4 is rotatably connected to the lifting block 16. The partition belt and the partition can be compacted through the first compaction roller 3 and the second compaction roller 4.

[0024] As a further description of the above technical solution: A first spring 10 is sleeved on the connecting rod 14, and the first spring 10 is fixedly connected to the connecting rod 14. The first spring 10 is fixedly connected to the inner sides of the front and rear ends of the first compaction roller 3 and the second compaction roller 4. The lifting block 16 is slidably connected to the inner side of the driving plate 2. An electric cylinder 17 is fixedly connected to the bottom end of the lifting block 16. The electric cylinder 17 is fixedly connected to the inner side of the driving plate 2. Through the first spring 10, the first compaction roller 3 and the second compaction roller 4 can always be kept between the driving plate 2.

[0025] Working principle:

[0026] When using this invention, the take-up sleeve 6 is first placed between the rotating disks 18. Then, the first driver 8 is controlled to drive the threaded rod 13 to rotate. The threaded rod 13 will move the driving plate 2 through the driving block 7. The driving plate 2 will cooperate with the rotating disk 18 to insert the inserter 15 into the take-up sleeve 6. When the inserter 15 is fully inserted into the take-up sleeve 6, the partition belt can be wound onto the take-up sleeve 6 and the partition belt will pass between the first compaction roller 3 and the second compaction roller 4. At this time, the electric cylinder 17 is controlled to drive the lifting block 16 to rise. After the first compaction roller 3 and the second compaction roller 4 clamp the partition belt, the second driver 9 can be controlled to make the take-up sleeve 6... The partition belt is wound up, and during the winding process, the first compaction roller 3 and the second compaction roller 4 can compact the partition belt to prevent it from being loosely adhered. At the same time, when the partition belt reaches the winding sleeve 6, the third spring 19 and the connecting block 20 can press the partition belt that has reached the winding sleeve 6 to prevent the edges of the partition belt from protruding, which would affect the winding effect. When the driving plate 2 moves, the first compaction roller 3, the second compaction roller 4 and the extrusion roller 5 can always be kept between the driving plate 2 by the first spring 10 and the second spring 12. This makes it convenient to unload the wound winding sleeve 6 and also to compact and prevent it from warping during winding.

[0027] Finally, it should be noted that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A single-cell battery separator bonding and winding mechanism, comprising a base frame (1), a drive plate (2), and a winding sleeve (6), characterized in that: The base frame (1) has a drive plate (2) slidably connected to both the front and rear sides of the upper end. The drive plate (2) has a drive block (7) fixedly connected to the middle of the bottom end. The drive block (7) is slidably connected to the front and rear sides of the upper end of the base frame (1). A threaded rod (13) passes through the drive block (7) and is screwed to the drive block (7). The threaded rod (13) is rotatably connected to the inner side of the base frame (1). The front end of the threaded rod (13) is connected to the first driver (8) through a coupling. The first driver (8) is installed in the middle of the front end of the base frame (1). A winding sleeve (6) is provided on the right side of the upper end of the base frame (1). A rotating disk (18) is attached to both the front and rear ends of the winding sleeve (6). The rotating disk (18) is rotatably connected to the right side of the drive plate (2). The end of the rotating disk (18) away from the winding sleeve (6) is connected to the second driver (9) through a coupling. The second driver (9) is installed on the drive plate (2). The right end and bottom end of the winding sleeve (6) are provided with extrusion rollers (5). The front and rear ends of the extrusion rollers (5) are both through fixed rods (11), and the fixed rods (11) are slidably connected to the extrusion rollers (5). A second spring (12) is sleeved on the fixed rods (11), and the second spring (12) is fixedly connected to the fixed rods (11). The second spring (12) is rotatably connected to the inner side of the front and rear ends of the extrusion rollers (5) through a washer. The fixed rod (11) is fixedly connected to a connecting block (20) at the end away from the extrusion roller (5). The connecting block (20) is slidably connected to the inner side of the driving plate (2). A third spring (19) is fixedly connected to one end of the connecting block (20). The third spring (19) is fixedly connected to the inner side of the driving plate (2). The driving plate (2) has a first compaction roller (3) attached to the middle and left side. A second compaction roller (4) is provided at the bottom of the first compaction roller (3). The first compaction roller (3) and the second compaction roller (4) are slidably connected to each other with connecting rods (14). The connecting rods (14) on the first compaction roller (3) are rotatably connected to the driving plate (2), and the connecting rods (14) on the second compaction roller (4) are rotatably connected to the lifting block (16). A first spring (10) is sleeved on the connecting rod (14), and the first spring (10) is fixedly connected to the connecting rod (14). The first spring (10) is fixedly connected to the inner sides of the front and rear ends of the first compaction roller (3) and the second compaction roller (4). The lifting block (16) is slidably connected to the inner side of the driving plate (2). An electric cylinder (17) is fixedly connected to the bottom end of the lifting block (16), and the electric cylinder (17) is fixedly connected to the inner side of the driving plate (2).

2. The single-cell battery separator bonding and winding mechanism according to claim 1, characterized in that: The take-up sleeve (6) has inserts (15) sliding on the inner sides of both the front and rear ends. The inserts (15) are fixedly connected to the middle of the rotating disk (18) near the end of the take-up sleeve (6).