A welding positioning device

CN116237698BActive Publication Date: 2026-08-21ZHEJIANG YITIAN INTELLIGENT KITCHEN ELECTRICITY CO LTD
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Patent Information

Application Number
CN202310320308.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-29
Publication Date
2026-08-21
Estimated Expiration
2043-03-29

AI Technical Summary

Technical Problem

相关技术中,定位固定焊接组件的方式通常采用人工的方式对焊接组件进行固定,因此未能保证每次焊接的准确度,从而需要重复焊接,这就导致产品的一次焊接合格率低

Benefits of technology

[0034]焊接定位设备包括:底座、第一压紧机构、第二压紧机构和第一支撑机构;底座包括顶板、第一固定杆、第二固定杆和第三固定杆,第一焊接组件置于第一固定杆和第二固定杆之间,第一固定杆固定于顶板的第一侧边,第二固定杆固定于顶板的第二侧边,第三固定杆固定于顶板的第三侧边,第三侧边垂直于第一侧边和第二侧边,第一侧边与第二侧边相对设置;第一压紧机构设置于第一固定杆上,第一压紧机构用于向第一焊接组件的一侧提供第一压紧力;第二压紧机构设置于第二固定杆上,第二压紧机构用于向第一焊接组件的另一侧提供第二压紧力,第一压紧力的方向与第二压紧力的方向相对;第一支撑机构固定于第三固定杆的顶部,第一支撑机构用于支撑第一焊接组件的底部内壁。

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Abstract

The present disclosure relates to a welding positioning device, which comprises a base 1, a first pressing mechanism 2, a second pressing mechanism 3 and a first supporting mechanism 4; the base 1 comprises a top plate 101, a first fixed rod 102, a second fixed rod 103 and a third fixed rod 104, a first welding assembly 501 is arranged between the first fixed rod 102 and the second fixed rod 103, the first fixed rod 102 is fixed to a first side edge of the top plate 101, the second fixed rod 103 is fixed to a second side edge of the top plate 101, and the third fixed rod 104 is fixed to a third side edge of the top plate 101; the first pressing mechanism 2 is arranged on the first fixed rod 102, and is used for providing a first pressing force to one side of the first welding assembly 501; the second pressing mechanism 3 is arranged on the second fixed rod 103, and is used for providing a second pressing force to the other side of the first welding assembly 501; and the first supporting mechanism 4 is fixed to the top of the third fixed rod 104, and is used for supporting the bottom inner wall of the first welding assembly 501.
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Description

Technical Field

[0001] This invention relates to the field of welding technology, and in particular to a welding positioning device. Background Technology

[0002] When welding components using welding equipment, the components must first be positioned and fixed to ensure welding accuracy. In related technologies, the positioning and fixing of welding components is usually done manually, which fails to guarantee accuracy for each weld, necessitating repeated welding and resulting in a low first-pass yield. Summary of the Invention

[0003] To address at least one of the aforementioned technical problems, this disclosure provides a welding positioning device.

[0004] On the one hand, this disclosure provides a welding positioning device, which includes:

[0005] The welding positioning equipment includes: a base, a first clamping mechanism, a second clamping mechanism, and a first support mechanism;

[0006] The base includes a top plate, a first fixing rod, a second fixing rod, and a third fixing rod. A first welding assembly is placed between the first fixing rod and the second fixing rod. The first fixing rod is fixed to the first side of the top plate, the second fixing rod is fixed to the second side of the top plate, and the third fixing rod is fixed to the third side of the top plate. The third side is perpendicular to the first side and the second side, and the first side and the second side are arranged opposite to each other.

[0007] The first clamping mechanism is disposed on the first fixed rod, and the first clamping mechanism is used to provide a first clamping force to one side of the first welding assembly;

[0008] The second clamping mechanism is mounted on the second fixed rod. The second clamping mechanism is used to provide a second clamping force to the other side of the first welding assembly. The direction of the first clamping force is opposite to the direction of the second clamping force.

[0009] The first support mechanism is fixed to the top of the third fixed rod, and the first support mechanism is used to support the bottom inner wall of the first welding assembly.

[0010] In an optional embodiment, the first support mechanism includes a support plate, a first support member, and a second support member;

[0011] The side of the support plate is fixed to the top of the third fixing rod;

[0012] The first support member is disposed at one end of the support plate. The first support member is used to support the inner wall of the first bending part of the first welding assembly. The first bending part is the connection between the bottom and one side of the first welding assembly.

[0013] The second support member is located at the other end of the support plate. The first support member is used to support the inner wall of the second bend of the first welding assembly. The second bend is the connection point between the bottom of the first welding assembly and the other side.

[0014] In an optional embodiment, the first clamping mechanism includes a first clamping member that moves in a direction perpendicular to the side of the first welding assembly, and the first clamping member is used to apply a first clamping force to the outer wall of the first bend.

[0015] The second clamping mechanism includes a second clamping member that moves in a direction perpendicular to the side of the first welding assembly and is used to apply a second clamping force to the outer wall of the second bend.

[0016] In an optional embodiment, the welding positioning device further includes: a positioning mechanism;

[0017] The positioning mechanism is fixed to the first support mechanism. The positioning mechanism is used to fix the second welding component, and the second welding component is welded to the bottom of the first welding component.

[0018] In an optional embodiment, a third pressing mechanism is provided on each side of the positioning mechanism;

[0019] The third clamping mechanism is used to provide a third clamping force to the second welding assembly, and the third clamping force is used to clamp the bottom of the second welding assembly and the first welding assembly.

[0020] In an optional embodiment, each third clamping mechanism includes a third clamping element;

[0021] The third clamping member moves in a direction perpendicular to the second welding assembly, and the third clamping member is used to apply a third clamping force to the side of the second welding assembly.

[0022] In an optional embodiment, the welding positioning device further includes: a fourth clamping mechanism and a fifth clamping mechanism;

[0023] The fourth clamping mechanism is located at the top of the first fixed rod. The fourth clamping mechanism is used to provide a fourth clamping force to the first welding assembly. The angle between the direction of the fourth clamping force and the vertical direction is an acute angle.

[0024] The fifth clamping mechanism is located at the top of the second fixed rod. The fifth clamping mechanism is used to provide a fifth clamping force to the first welding assembly. The angle between the direction of the fifth clamping force and the vertical direction is an acute angle.

[0025] In an optional embodiment, the fourth clamping mechanism includes a fourth clamping member, and the fifth clamping mechanism includes a fifth clamping member;

[0026] The width of the fourth clamping member matches the bottom width of the first welding assembly, and the fourth clamping member is used to apply a fourth clamping force to the bottom of the first welding assembly;

[0027] The width of the fifth clamping member matches the bottom width of the first welding assembly, and the fifth clamping member is used to apply a fifth clamping force to the bottom of the first welding assembly.

[0028] In an optional embodiment, the welding positioning device further includes at least two second support mechanisms;

[0029] The second support mechanism is installed on the top plate and is used to support the top of the first welding assembly.

[0030] In an optional embodiment, the second support mechanism includes a third support member;

[0031] The third support moves in a direction perpendicular to the top plate. The third support is used to support the third bend of the first welding assembly, which is the connection between the top and the side of the first welding assembly.

[0032] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and are not intended to limit this disclosure.

[0033] Implementing this disclosure will have the following beneficial effects:

[0034] The welding positioning equipment includes: a base, a first clamping mechanism, a second clamping mechanism, and a first support mechanism; the base includes a top plate, a first fixing rod, a second fixing rod, and a third fixing rod, with a first welding assembly positioned between the first and second fixing rods. The first fixing rod is fixed to a first side of the top plate, the second fixing rod is fixed to a second side of the top plate, and the third fixing rod is fixed to a third side of the top plate. The third side is perpendicular to the first and second sides, and the first and second sides are opposite to each other. The first clamping mechanism is mounted on the first fixing rod and provides a first clamping force to one side of the first welding assembly. The second clamping mechanism is mounted on the second fixing rod and provides a second clamping force to the other side of the first welding assembly. The direction of the first clamping force is opposite to the direction of the second clamping force. The first support mechanism is fixed to the top of the third fixing rod and supports the bottom inner wall of the first welding assembly.

[0035] This disclosure provides a first clamping mechanism and a second clamping mechanism on the fixing rods on both sides of the first welding assembly, which can apply clamping force to both sides of the first welding assembly to fix and position the first welding assembly and prevent the first welding assembly from shaking. By providing a first support mechanism on the top of the third fixing rod, the bottom inner wall of the first welding assembly can be supported, preventing welding errors caused by the lack of support on the inner wall when welding the outer side, and improving the pass rate of welding in one go.

[0036] Other features and aspects of this disclosure will become clear from the following detailed description of exemplary embodiments with reference to the accompanying drawings. Attached Figure Description

[0037] To more clearly illustrate the technical solutions and advantages in the embodiments of this application or related technologies, the accompanying drawings used in the description of the embodiments or related technologies will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. The accompanying drawings are incorporated in and constitute a part of this specification, illustrating embodiments consistent with this disclosure, and are used together with the description to explain the principles of this disclosure, and do not constitute an improper limitation of this disclosure.

[0038] Figure 1 This is a schematic diagram of a welding positioning device for assembling welding components according to an exemplary embodiment;

[0039] Figure 2 This is a schematic diagram illustrating a welding positioning device for an unassembled welding assembly according to an exemplary embodiment;

[0040] The following is supplementary explanation of the attached figures:

[0041] 1-Base; 101-Top plate; 102-First fixing rod; 103-Second fixing rod; 104-Third fixing rod; 2-First pressing mechanism; 201-First pressing component; 3-Second pressing mechanism; 301-Second pressing component; 4-First support mechanism; 401-Support plate; 402-First support component; 403-Second support component; 501-First welding assembly; 502-Second welding assembly; 6-Positioning mechanism; 7-Third pressing mechanism; 701-Third pressing component; 8-Fourth pressing mechanism; 801-Fourth pressing component; 9-Fifth pressing mechanism; 901-Fifth pressing component; 10-Second support mechanism; 1001-Third support component. Detailed Implementation

[0042] The technical solutions in the embodiments of this specification will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this specification, and not all embodiments. Based on the embodiments in this specification, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this invention.

[0043] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this invention are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of the invention described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or server that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or devices.

[0044] Various exemplary embodiments, features, and aspects of this disclosure will now be described in detail with reference to the accompanying drawings. Like reference numerals in the drawings denote elements that have the same or similar functions. Although various aspects of embodiments are shown in the drawings, they are not necessarily drawn to scale unless specifically indicated otherwise. The term “exemplary” as used herein means “serving as an example, embodiment, or illustration.” Any embodiment illustrated herein as “exemplary” is not necessarily to be construed as superior to or better than other embodiments.

[0045] In this document, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent three cases: A alone, A and B simultaneously, and B alone. Furthermore, the term "at least one" in this document means any combination of at least two of any one or more elements. For example, including at least one of A, B, and C can mean including any one or more elements selected from the set consisting of A, B, and C.

[0046] Furthermore, to better illustrate this disclosure, numerous specific details are set forth in the following detailed description. Those skilled in the art will understand that this disclosure can be practiced without certain specific details. In some instances, methods, means, components, and circuits well known to those skilled in the art have not been described in detail in order to highlight the main points of this disclosure.

[0047] In related technologies, the method of positioning and fixing welding components usually involves manual fixing of the welding components, which fails to guarantee the accuracy of each welding, thus requiring repeated welding, resulting in a low first-pass yield of the product.

[0048] In order to achieve accurate positioning and fixation of welding components and improve the pass rate of welding in one pass, this disclosure provides a welding positioning device.

[0049] Figure 1This is a schematic diagram of the structure of a welding positioning device according to an exemplary embodiment, such as... Figure 1 As shown, the welding positioning equipment includes:

[0050] A welding positioning device, the welding positioning device comprising:

[0051] The base 1, the first pressing mechanism 2, the second pressing mechanism 3, and the first support mechanism 4.

[0052] In this embodiment of the disclosure, such as Figure 1 As shown, the base 1 serves as the support structure for the entire welding positioning equipment, and the first clamping mechanism 2, the second clamping mechanism 3, and the first support mechanism 4 are mounted on the base 1. Optionally, the first clamping mechanism 2, the second clamping mechanism 3, and the first support mechanism 4 can all be made of metal.

[0053] The base 1 includes a top plate 101, a first fixing rod 102, a second fixing rod 103, and a third fixing rod 104. A first welding assembly 501 is placed between the first fixing rod 102 and the second fixing rod 103. The first fixing rod 102 is fixed to the first side of the top plate 101, the second fixing rod 103 is fixed to the second side of the top plate 101, and the third fixing rod 104 is fixed to the third side of the top plate 101. The third side is perpendicular to the first side and the second side, and the first side and the second side are arranged opposite to each other.

[0054] In this embodiment of the disclosure, such as Figure 1 As shown, the top plate 101 of the base 1 can be a rectangular flat plate. Optionally, the top plate 101 can be a hollow structure with multiple circular holes in the middle to save manufacturing materials and reduce manufacturing costs. The top plate 101 is provided with a first fixing rod 102, a second fixing rod 103, and a third fixing rod 104. The first fixing rod 102 is fixed to the first side of the top plate 101, and the second fixing rod 103 is fixed to the second side of the top plate 101, with the first and second sides facing each other. Optionally, both the first fixing rod 102 and the second fixing rod 103 include a pair of vertically oriented flat rod-like structures. The upper middle part of each pair of flat rod-like structures in the first fixing rod 102 and the second fixing rod 103 is fixedly connected together by a connecting platform, and one end of each rod-like structure is fixed to the side of the top plate 101 by screws. The third fixing rod 104 is fixed to the third side of the top plate 101, and the third side is perpendicular to the first and second sides. Optionally, the third fixing rod 104 includes two pairs of vertically oriented flat rod-shaped structures. Each pair of flat rod-shaped structures in the third fixing rod 104 is connected together by at least one connecting rod. The two pairs of flat rod-shaped structures are arranged at a certain distance on the third side of the top plate 101. One end of each pair of flat rod-shaped structures is fixed to the third side of the top plate 101 by screws.

[0055] The first clamping mechanism 2 is disposed on the first fixed rod 102, and the first clamping mechanism 2 is used to provide a first clamping force to one side of the first welding assembly 501.

[0056] In this embodiment of the disclosure, such as Figure 1 As shown, the first clamping mechanism 2 is located below the connecting platform on the first fixed rod 102. The first welding assembly 501 is made of stainless steel or carbon steel and has a cuboid frame structure with four faces: top, bottom, and two side faces. The top face is placed face down between the first fixed rod 102 and the second fixed rod 103. The first clamping mechanism 2 provides a first clamping force to one side of the first welding assembly 501. The direction of the first clamping force is from the first clamping mechanism 2 on the first fixed rod 102 horizontally to the second fixed rod 103. Optionally, there can be two first clamping mechanisms 2, respectively located on two flat rod-shaped structures of the first fixed rod 102, with the two first clamping mechanisms 2 at the same horizontal height.

[0057] The second clamping mechanism 3 is disposed on the second fixed rod 103. The second clamping mechanism 3 is used to provide a second clamping force to the other side of the first welding assembly 501. The direction of the first clamping force is opposite to the direction of the second clamping force.

[0058] In this embodiment of the disclosure, such as Figure 1 As shown, the second clamping mechanism 3 is located below the connecting platform on the second fixed rod 103, at the same horizontal height as the first clamping mechanism 2. The second clamping mechanism 3 provides a second clamping force to the other side of the first welding assembly 501. The direction of the second clamping force is from the second clamping mechanism 3 on the second fixed rod 103 horizontally towards the first fixed rod 102. Optionally, there can be two second clamping mechanisms 3, respectively located on two flat rod-shaped structures of the second fixed rod 103, at the same horizontal height.

[0059] The first support mechanism 4 is fixed to the top of the third fixing rod 104, and the first support mechanism 4 is used to support the bottom inner wall of the first welding assembly 501.

[0060] In this embodiment of the disclosure, such as Figure 1 As shown, the top of the two pairs of flat rod-shaped structures of the first support mechanism 4 and the third fixed rod 104 are fixedly connected. The height of the first support mechanism 4 is less than the height of the bottom of the first welding assembly 501 after it is placed in the welding positioning equipment. The first support mechanism 4 is used to support the bottom inner wall of the first welding assembly 501.

[0061] In an optional embodiment, the first support mechanism 4 includes a support plate 401, a first support member 402, and a second support member 403.

[0062] In this embodiment of the disclosure, such as Figure 2 As shown, the support plate 401 is a rectangular flat plate structure, and its length is approximately equal to the distance between the two sides of the first welding assembly 501. Optionally, the support plate 401 can be a hollow structure, with multiple elliptical holes in the middle of the support plate 401 to save manufacturing materials and reduce manufacturing costs. The first support member 402 and the second support member 403 are disposed at both ends of the support plate 401.

[0063] The side of the support plate 401 is fixed to the top of the third fixing rod 104.

[0064] In this embodiment of the disclosure, such as Figure 2 As shown, one side of the support plate 401 is fixed to the top of the third fixing rod 104 by screws or by welding.

[0065] The first support member 402 is disposed at one end of the support plate 401. The first support member 402 is used to support the inner wall of the first bending part of the first welding assembly 501. The first bending part is the connection between the bottom and one side of the first welding assembly 501.

[0066] In this embodiment of the disclosure, such as Figure 2 As shown, a first support member 402 is disposed at one end of the support plate 401 near the first fixed rod 102. The first support member 402 is used to support the inner wall of the first bent portion of the first welding assembly 501. The first bent portion is the connection point between the bottom of the first welding assembly 501 and the side near the first fixed rod 102, and this connection point has an arc-shaped structure. Optionally, the shape of the first support member 402 matches the shape of the inner wall of the first bent portion, and the length of the first support member 402 is approximately equal to the width of the first bent portion of the first welding assembly 501.

[0067] The second support member 403 is disposed at the other end of the support plate 401, and the first support member 402 is used to support the inner wall of the second bend of the first welding assembly 501. The second bend is the connection between the bottom of the first welding assembly 501 and the other side.

[0068] In this embodiment of the disclosure, such as Figure 2As shown, the second support member 403 is disposed at one end of the support plate 401 near the second fixing rod 103. The second support member 403 is used to support the inner wall of the second bend of the first welding assembly 501. The second bend is the connection point between the bottom of the first welding assembly 501 and the side near the second fixing rod 103, and this connection point has an arc-shaped structure. Optionally, the shape of the second support member 403 matches the shape of the inner wall of the second bend, and the length of the second support member 403 is approximately equal to the width of the second bend of the first welding assembly 501. Optionally, the first support member 402 and the second support member 403 can be fixed to the support plate 401 by welding, or the first support member 402, the second support member 403, and the support plate 401 can be integrally formed.

[0069] Based on the above, in this embodiment of the present disclosure, by setting the first support member 402 at one end of the support plate 401, the inner wall of the first bending part of the first welding assembly 501 can be supported; by setting the second support member 403 at the other end of the support plate 401, the inner wall of the second bending part of the first welding assembly 501 can be supported. Through the above settings, the welding positioning structure can support both ends of the bottom inner wall of the first welding assembly 501, making the fixed support and positioning of the first welding assembly 501 more secure and reducing the possible displacement of the first welding assembly 501 during the welding process.

[0070] In an optional embodiment, the first clamping mechanism 2 includes a first clamping member 201 that moves in a direction perpendicular to the side of the first welding assembly 501 and is used to apply a first clamping force to the outer wall of the first bend.

[0071] In this embodiment of the disclosure, such as Figure 2 As shown, the first clamping mechanism 2 consists of a first fixing member, a first telescopic member, and a first clamping member 201 movably connected to the first fixing member. The first fixing member is fixed below the connecting platform of the first fixing rod 102. The first clamping member 201 is fixedly connected to the first telescopic member, which is sleeved inside the first fixing member. The first telescopic member can be electrically driven to move the first clamping member 201 in a direction perpendicular to the side of the first welding assembly 501. The first clamping member 201 is used to apply a first clamping force to the outer wall of the first bending part. Optionally, the shape of the first clamping member 201 matches the shape of the outer wall of the first bending part.

[0072] The second clamping mechanism 3 includes a second clamping member 301, which moves in a direction perpendicular to the side of the first welding assembly 501. The second clamping member 301 is used to apply a second clamping force to the outer wall of the second bending portion.

[0073] In this embodiment of the disclosure, such as Figure 2As shown, the second clamping mechanism 3 consists of a second fixing member, a second telescopic member, and a second clamping member 301 movably connected to the second fixing member. The second fixing member is fixed below the connecting platform of the second fixing rod 103. The second clamping member 301 is fixedly connected to the second telescopic member, which is sleeved inside the second fixing member. The second telescopic member can be electrically driven to move the second clamping member 301 in a direction perpendicular to the side of the first welding assembly 501. The second clamping member 301 is used to apply a second clamping force to the outer wall of the second bending portion. Optionally, the shape of the second clamping member 301 matches the shape of the outer wall of the second bending portion. Optionally, the moving direction of the second clamping member 301 is on the same straight line as the moving direction of the first clamping member 201. When there are multiple second clamping members 301 and multiple first clamping members 201, the number of second clamping members 301 and first clamping members 201 is the same, and the second clamping members 301 and the first clamping members 201 are set in a one-to-one correspondence. The moving direction of each second clamping member 301 is on the same straight line as the moving direction of the corresponding first clamping member 201.

[0074] Based on the above, in this embodiment of the present disclosure, the first clamping member 201 of the first clamping mechanism 2 can flexibly apply a first clamping force in a direction perpendicular to the side of the first welding assembly 501; the second clamping member 301 of the second clamping mechanism 3 can flexibly apply a second clamping force in a direction perpendicular to the other side of the first welding assembly 501; the first clamping force and the second clamping force can make the fixing and positioning of the first welding assembly 501 more reliable.

[0075] In an optional embodiment, the welding positioning device further includes a positioning mechanism 6, which is fixed to the first support mechanism 4 and is used to fix the second welding assembly 502, which is welded to the bottom of the first welding assembly 501.

[0076] In this embodiment of the disclosure, such as Figure 1 As shown, the positioning mechanism 6 includes two back plates and two side plates. The two back plates are fixed to the side plates of the first support mechanism 4 and the third fixing rod 104. Each back plate is connected to a side plate, which is rectangular in structure. The two side plates are arranged parallel to each other in the horizontal direction, and the short side of the rectangular structure of the side plate is fixedly connected to the corresponding back plate. The positioning mechanism 6 is used to fix the second welding assembly 502, which is made of stainless steel or carbon steel. Optionally, the positioning mechanism 6 fixes the second welding assembly 502 by providing a slot on the inner side of each back plate to accommodate the side of the second welding assembly 502. The shape of the slot matches the shape of the side of the second welding assembly 502, and the second welding assembly 502 is welded to the bottom of the first welding assembly 501.

[0077] As can be seen from the above, in this embodiment of the present disclosure, the positioning mechanism 6 fixed on the first support mechanism 4 can realize the positioning and fixing of the second welding component 502, which facilitates the bottom welding of the second welding component 502 and the first welding component 501.

[0078] In an optional embodiment, a third pressing mechanism 7 is provided on both sides of the positioning mechanism 6. The third pressing mechanism 7 is used to provide a third pressing force to the second welding assembly 502. The third pressing force is used to press the bottom of the second welding assembly 502 and the first welding assembly 501.

[0079] In this embodiment of the disclosure, such as Figure 1 As shown, the third clamping mechanism 7 is respectively disposed on the outer side of the side plate of the positioning mechanism 6. The third clamping mechanisms 7 on both sides are located at the same horizontal height. The third clamping mechanism 7 is used to provide a third clamping force to the second welding assembly 502. The third clamping force is used to clamp the bottom of the second welding assembly 502 and the first welding assembly 501. The direction of the third clamping force is perpendicular to the bottom of the first welding assembly 501. Optionally, there can be two third clamping mechanisms 7 on each side, which are disposed adjacently on the outer side of the back plate of the positioning mechanism 6. The two third clamping mechanisms 7 are located at the same horizontal height.

[0080] As can be seen from the above, in this embodiment of the present disclosure, by providing third pressing mechanisms 7 on both sides of the positioning mechanism 6, pressing force can be applied to both sides of the second welding component 502 to fix and position the second welding component 502, preventing the second welding component 502 from shaking during the welding process, which is beneficial to ensuring the accuracy of welding.

[0081] In an optional embodiment, each third clamping mechanism 7 includes a third clamping member 701 that moves in a direction perpendicular to the second welding assembly 502 and is used to apply a third clamping force to the side of the second welding assembly 502.

[0082] In this embodiment of the disclosure, such as Figure 2As shown, the third clamping mechanism 7 consists of a third fixed member, a third telescopic member, and a third clamping member 701 movably connected to the third fixed member. The third fixed member is fixed to the outside of the side plate of the positioning mechanism 6. The third clamping member 701 is fixedly connected to the third telescopic member, which is sleeved inside the third fixed member. The third clamping member 701 can be electrically driven to move in a direction perpendicular to the second welding assembly 502. The third clamping member 701 applies a third clamping force to the side of the second welding assembly 502. Optionally, the shape of the third clamping member 701 matches the shape of the side of the second welding assembly 502. Optionally, the moving directions of each third clamping member 701 are parallel to each other. When there are multiple third clamping members 701 on both sides, the number of third clamping members 701 on each side is the same, and the third clamping members 701 on both sides are arranged in a one-to-one correspondence.

[0083] Based on the above, in this embodiment of the present disclosure, the third clamping member 701 of the third clamping mechanism 7 can flexibly apply a third clamping force in a direction perpendicular to the second welding assembly 502; by applying the third clamping force to both sides of the second welding assembly 502 simultaneously through the third clamping members 701 on both sides, the fixing and positioning between the welding surface of the second welding assembly 502 and the welding surface of the first welding assembly 501 can be made more reliable.

[0084] In an optional embodiment, the welding positioning device further includes a fourth clamping mechanism 8 and a fifth clamping mechanism 9.

[0085] In this embodiment of the disclosure, such as Figure 1 As shown, both the fourth clamping mechanism 8 and the fifth clamping mechanism 9 can be made of metal.

[0086] The fourth clamping mechanism 8 is disposed on the top of the first fixed rod 102. The fourth clamping mechanism 8 is used to provide a fourth clamping force to the first welding assembly 501. The angle between the direction of the fourth clamping force and the vertical direction is an acute angle.

[0087] In this embodiment of the disclosure, such as Figure 1 As shown, the fourth clamping mechanism 8 is located above the connecting platform on the first fixed rod 102, i.e., at the top of the first fixed rod 102. The height of the fourth clamping mechanism 8 is higher than the height of the bottom of the first welding assembly 501. The fourth clamping mechanism 8 is used to provide a fourth clamping force to the outer wall of the position where the bottom of the first welding assembly 501 meets the first bend. The angle between the direction of the fourth clamping force and the vertical direction is an acute angle, i.e., from the position where the bottom of the first welding assembly 501 meets the first bend to the center of the first welding assembly 501. Optionally, there can be two fourth clamping mechanisms 8, respectively located on two flat rod-shaped structures of the first fixed rod 102, with the two fourth clamping mechanisms 8 at the same horizontal height.

[0088] The fifth clamping mechanism 9 is located on the top of the second fixed rod 103. The fifth clamping mechanism 9 is used to provide a fifth clamping force to the first welding assembly 501. The angle between the direction of the fifth clamping force and the vertical direction is an acute angle.

[0089] In this embodiment of the disclosure, such as Figure 1 As shown, the fifth clamping mechanism 9 is located above the connecting platform on the second fixed rod 103, i.e., at the top of the second fixed rod 103. The height of the fifth clamping mechanism 9 is higher than the height of the bottom of the first welding assembly 501. The fifth clamping mechanism 9 is used to provide a fifth clamping force to the outer wall of the position where the bottom of the first welding assembly 501 meets the second bend. The direction of the fifth clamping force makes an acute angle with the vertical direction, i.e., it points from the position where the bottom of the first welding assembly 501 meets the second bend to the center of the first welding assembly 501. Optionally, there can be two fifth clamping mechanisms 9, respectively located on two flat rod-shaped structures of the second fixed rod 103, with the two fifth clamping mechanisms 9 at the same horizontal height.

[0090] As can be seen from the above, in this embodiment of the present disclosure, by setting a fourth pressing mechanism 8 and a fifth pressing mechanism 9 on the top of the first fixing rod 102 and the second fixing rod 103 respectively, a pressing force can be applied to both sides of the bottom of the first welding component 501 to fix and position the second welding component 502, preventing the first welding component 501 from shaking during the welding process, which is beneficial to ensuring the accuracy of welding.

[0091] In an optional embodiment, the fourth clamping mechanism 8 includes a fourth clamping member 801, the width of which matches the bottom width of the first welding assembly 501, and the fourth clamping member 801 is used to apply a fourth clamping force to the bottom of the first welding assembly 501.

[0092] In this embodiment of the disclosure, such as Figure 2 As shown, the fourth clamping mechanism 8 consists of a fourth fixed member, a fourth telescopic member, and a fourth clamping member 801 movably connected to the fourth fixed member. The fourth fixed member is fixed above the connecting platform of the first fixed rod 102. The fourth clamping member 801 is fixedly connected to the fourth telescopic member, which is sleeved inside the fourth fixed member. It can be electrically driven to apply a fourth clamping force to the bottom of the first welding assembly 501 via the fourth clamping member 801. The width of the fourth clamping member 801 matches the bottom width of the first welding assembly 501.

[0093] The fifth clamping mechanism 9 includes a fifth clamping member 901, the width of which matches the bottom width of the first welding assembly 501. The fifth clamping member 901 is used to apply a fifth clamping force to the bottom of the first welding assembly 501.

[0094] In this embodiment of the disclosure, such as Figure 2As shown, the fifth clamping mechanism 9 consists of a fourth fixing member, a fifth telescopic member, and a fifth clamping member 901 movably connected to the fifth fixing member. The fifth fixing member is fixed above the connecting platform of the second fixing rod 103. The fifth clamping member 901 is fixedly connected to the fifth telescopic member, which is sleeved inside the fifth fixing member. It can be electrically driven to apply a fifth clamping force to the bottom of the first welding assembly 501 via the fifth clamping member 901. The width of the fifth clamping member 901 matches the bottom width of the first welding assembly 501.

[0095] Based on the above, in this embodiment of the present disclosure, the fourth clamping member 801 of the fourth clamping mechanism 8 and the fifth clamping member 901 of the fifth clamping mechanism 9 can apply a downward-sloping fourth and fifth clamping force to the bottom of the first welding assembly 501; the above-mentioned fourth and fifth clamping forces can make the fixation and positioning of the bottom of the first welding assembly 501 more reliable.

[0096] In an optional embodiment, the welding positioning device further includes at least two second support mechanisms 10, which are disposed on the top plate 101 and are used to support the top of the first welding assembly 501.

[0097] In this embodiment of the disclosure, such as Figure 1 As shown, the second support mechanisms 10 are arranged in pairs on the top plate 101, with each pair of second support mechanisms 10 correspondingly arranged on both sides of the top plate 101. All second support mechanisms 10 are located at the same horizontal height and are used to support the top of the first welding assembly 501. Optionally, there can be two pairs of second support mechanisms 10, one pair located at the corresponding position at the front end of the top of the first welding assembly 501, and the other pair located at the corresponding position at the rear end of the top of the first welding assembly 501.

[0098] As can be seen from the above, in this embodiment of the present disclosure, by providing at least two second support mechanisms 10 on the top plate 101, the top of the first welding component 501 can be supported to fix and position the first welding component 501 from the top, preventing the second welding component 502 from shaking during the welding process, which is beneficial to ensuring the accuracy of welding.

[0099] In an optional embodiment, the second support mechanism 10 includes a third support member 1001, which moves in a direction perpendicular to the top plate 101. The third support member 1001 is used to support the third bend of the first welding assembly 501, which is the connection between the top and the side of the first welding assembly 501.

[0100] In this embodiment of the disclosure, such as Figure 2As shown, the second support mechanism 10 consists of a sixth fixing member, a sixth telescopic member, and a third support member 1001 movably connected to the sixth fixing member. The sixth fixing member is fixed to the outside of the side plate of the positioning mechanism 6. The third support member 1001 is fixedly connected to the sixth telescopic member, which is sleeved inside the sixth fixing member and passes through a corresponding hole on the top plate 101 to connect with the third support member 1001. The third support member 1001 can be electrically driven to move in a direction perpendicular to the top of the first welding assembly 501. The third support member 1001 is used to support the third bent portion of the first welding assembly 501, which is the connection point between the top and the side of the first welding assembly 501. Optionally, the shape of the third support member 1001 matches the shape of the outer wall of the third bent portion of the first welding assembly 501. Optionally, each of the second support mechanisms 10 is respectively arranged on both sides of the top of the first welding assembly 501. When there are multiple third support members 1001 on both sides, the number of third support members 1001 on each side is the same, and the third support members 1001 on both sides are arranged one-to-one.

[0101] Based on the above, in this embodiment of the present disclosure, the third support member 1001 of the second support mechanism 10 can provide support force to the connection between the top and side of the first welding assembly 501 in a direction perpendicular to the top of the first welding assembly 501; by providing support force to both sides of the top of the first welding assembly 501 through the aforementioned third support members 1001 on both sides, the fixing and positioning of the top of the first welding assembly 501 can be made more reliable.

[0102] In the above embodiments, this disclosure provides a welding positioning device. Compared with other welding positioning devices, in this embodiment, by using the first support member 402 and the second support member 403, the inner walls of the two bent portions at the bottom of the first welding assembly 501 can be supported; by using the first pressing member 201 of the first pressing mechanism 2 and the second pressing member 301 of the second pressing mechanism 3, a pressing force can be flexibly applied in a direction perpendicular to the side of the first welding assembly 501; by using the positioning mechanism 6 fixed on the first support mechanism 4, the second welding assembly 502 can be positioned and fixed, facilitating the welding of the second welding assembly 502 to the bottom of the first welding assembly 501; by using the third pressing member 701 of the third pressing mechanism 7, the second welding assembly 502 can be positioned and fixed to the bottom of the first welding assembly 501; and by using the third pressing member 701 of the third pressing mechanism 7, the second welding assembly 502 can be positioned and fixed to the bottom of the first welding assembly 501. A clamping force is flexibly applied in a direction perpendicular to the plane of the second welding component 502 to fix and position the welding surface of the second welding component 502 and the welding surface of the first welding component 501. Through the fourth clamping member 801 of the fourth clamping mechanism 8 and the fifth clamping member 901 of the fifth clamping mechanism 9, a fourth and fifth clamping force obliquely downward can be applied to the bottom of the first welding component 501, making the fixation and positioning of the bottom of the first welding component 501 more reliable. Through the third support member 1001 of the second support mechanism 10, support force can be provided to the top two sides of the first welding component 501, making the fixation and positioning of the top of the first welding component 501 more reliable.

[0103] In one specific embodiment, the technical solution implementation process of this application is as follows: The first welding component 501 is placed upside down on the first support mechanism 4, and the first welding component 502 is placed in the positioning mechanism 6 for positioning. Then, the welding positioning device starts to operate. The third clamping member 701 of the third clamping mechanism 7 presses down to fix the first welding component 502. The fourth clamping member 801 of the fourth clamping mechanism 8 and the fifth clamping member 901 of the fifth clamping mechanism 9 press down simultaneously and then release the pressure (relieve the cylinder pressure). Then, the third support member 1001 of the second support mechanism 10 presses up. The first clamping member 201 of the first clamping mechanism 2 and the second clamping member 301 of the second clamping mechanism 3 press inward simultaneously. Finally, the fourth clamping member 801 of the fourth clamping mechanism 8 and the fifth clamping member 901 of the fifth clamping mechanism 9 press down simultaneously (hold pressure). After that, laser welding is performed.

[0104] Other embodiments of this disclosure will readily occur to those skilled in the art upon consideration of the specification and practice of the invention disclosed herein. This disclosure is intended to cover any variations, uses, or adaptations of this disclosure that follow the general principles of this disclosure and include common knowledge or customary techniques in the art not disclosed herein. The specification and examples are to be considered exemplary only, and the true scope and spirit of this disclosure are indicated by the claims.

[0105] It should be understood that this disclosure is not limited to the precise structures described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The scope of this disclosure is limited only by the appended claims.

Claims

1. A welding positioning device, characterized in that, The welding positioning device includes: a base (1), a first pressing mechanism (2), a second pressing mechanism (3), and a first support mechanism (4); The base (1) includes a top plate (101), a first fixing rod (102), a second fixing rod (103), and a third fixing rod (104). A first welding assembly (501) is placed between the first fixing rod (102) and the second fixing rod (103). The first fixing rod (102) is fixed to the first side of the top plate (101), the second fixing rod (103) is fixed to the second side of the top plate (101), and the third fixing rod (104) is fixed to the third side of the top plate (101). The third side is perpendicular to the first side and the second side, and the first side and the second side are arranged opposite to each other. The first clamping mechanism (2) is disposed on the first fixed rod (102), and the first clamping mechanism (2) is used to provide a first clamping force to one side of the first welding assembly (501); The second clamping mechanism (3) is disposed on the second fixed rod (103). The second clamping mechanism (3) is used to provide a second clamping force to the other side of the first welding assembly (501). The direction of the first clamping force is opposite to the direction of the second clamping force. The first support mechanism (4) is fixed to the top of the third fixing rod (104), and the first support mechanism (4) is used to support the bottom inner wall of the first welding assembly (501); the height of the first support mechanism (4) is less than the height of the bottom of the first welding assembly (501) after it is placed in the welding positioning device; The first support mechanism (4) includes a support plate (401), a first support member (402), and a second support member (403); the side of the support plate (401) is fixed to the top of the third fixing rod (104); the first support member (402) is disposed at one end of the support plate (401), and the first support member (402) is used to support the inner wall of the first bending part of the first welding assembly (501), the first bending part being the connection point between the bottom and one side of the first welding assembly (501); the second support member (403) is disposed at the other end of the support plate (401), and the second support member (403) is used to support the inner wall of the second bending part of the first welding assembly (501), the second bending part being the connection point between the bottom and the other side of the first welding assembly (501).

2. The welding positioning equipment according to claim 1, characterized in that: The first clamping mechanism (2) includes a first clamping member (201), which moves in a direction perpendicular to the side of the first welding assembly (501) and is used to apply the first clamping force to the outer wall of the first bending portion. The second clamping mechanism (3) includes a second clamping member (301) that moves in a direction perpendicular to the side of the first welding assembly (501) and is used to apply the second clamping force to the outer wall of the second bending portion.

3. The welding positioning equipment according to claim 1, characterized in that, The welding positioning equipment further includes: a positioning mechanism (6); The positioning mechanism (6) is fixed on the first support mechanism (4). The positioning mechanism (6) is used to fix the second welding assembly (502). The second welding assembly (502) is welded to the bottom of the first welding assembly (501).

4. The welding positioning equipment according to claim 3, characterized in that: The positioning mechanism (6) is provided with a third pressing mechanism (7) on both sides; The third clamping mechanism (7) is used to provide a third clamping force to the second welding assembly (502), the third clamping force being used to clamp the bottom of the second welding assembly (502) and the first welding assembly (501).

5. The welding positioning equipment according to claim 4, characterized in that: Each of the third clamping mechanisms (7) includes a third clamping element (701); The third clamping member (701) moves in a direction perpendicular to the second welding assembly (502), and the third clamping member (701) is used to apply the third clamping force to the side of the second welding assembly (502).

6. The welding positioning equipment according to claim 1, characterized in that, The welding positioning equipment further includes: a fourth clamping mechanism (8) and a fifth clamping mechanism (9); The fourth clamping mechanism (8) is disposed on the top of the first fixing rod (102). The fourth clamping mechanism (8) is used to provide a fourth clamping force to the first welding assembly (501). The angle between the direction of the fourth clamping force and the vertical direction is an acute angle. The fifth clamping mechanism (9) is disposed on the top of the second fixing rod (103). The fifth clamping mechanism (9) is used to provide a fifth clamping force to the first welding assembly (501). The angle between the direction of the fifth clamping force and the vertical direction is an acute angle.

7. The welding positioning equipment according to claim 6, characterized in that, The fourth pressing mechanism (8) includes a fourth pressing element (801), and the fifth pressing mechanism (9) includes a fifth pressing element (901); The width of the fourth clamping member (801) matches the bottom width of the first welding assembly (501), and the fourth clamping member (801) is used to apply the fourth clamping force to the bottom of the first welding assembly (501). The width of the fifth clamping member (901) matches the bottom width of the first welding assembly (501), and the fifth clamping member (901) is used to apply the fifth clamping force to the bottom of the first welding assembly (501).

8. The welding positioning equipment according to claim 1, characterized in that, The welding positioning device further includes: at least two second support mechanisms (10); The second support mechanism (10) is disposed on the top plate (101) and is used to support the top of the first welding assembly (501).

9. The welding positioning equipment according to claim 8, characterized in that, The second support mechanism (10) includes a third support member (1001); The third support member (1001) moves in a direction perpendicular to the top plate (101). The third support member (1001) is used to support the third bend of the first welding assembly (501). The third bend is the connection between the top and the side of the first welding assembly (501).

Citation Information

Patent Citations

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