A recycling device and method of online automatic purification of masks

CN116274309BActive Publication Date: 2026-09-25SHANDONG UNIV
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202310144969.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-02-20
Publication Date
2026-09-25
Estimated Expiration
2043-02-20

AI Technical Summary

Technical Problem

[0005]针对现有技术存在的不足,本发明的目的是提供一种在线自动净化口罩的回收利用设备,解决现有一次性口罩资源浪费、污染环境、再利用困难的问题

Benefits of technology

[0034]1)本发明通过上述设备,支撑台对回收的口罩进行支撑,能够对口罩微生物进行染色,检测部件中微生物荧光检测机构能够对口罩微生物数量进行判断,进而发送信息给控制单元,控制单元根据该信息控制消毒部件的工作,再进一步实现清洗和烘干,整体充分利用第一壳的内部空间,实现对口罩的消毒、清洗和烘干,实现对口罩的回收利用,而且还根据微生物量的多少来控制消毒净化,更加智能,起到节约资源的作用。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN116274309B_ABST
    Figure CN116274309B_ABST
Patent Text Reader

Abstract

The application discloses a kind of recycling equipment and method of online automatic purification mask, solve the problem of lack of corresponding equipment recycling mask, realize the reuse of mask, and can control disinfection purification procedure and effect according to pollutant amount, specific scheme is as follows: a kind of recycling equipment of online automatic purification mask, including first shell, vertical partition is arranged in first shell, first shell is arranged at the two sides of vertical partition and is respectively provided with inlet and outlet, support platform is arranged in the bottom of first shell, support platform is connected with lifting mechanism, lifting mechanism moves at the two sides of vertical partition, first shell is sequentially provided with dyeing component, detection component and disinfection component from top to bottom at the side of inlet in first shell, cleaning component and drying component are sequentially provided with from bottom to top at the side of outlet in first shell;Dyeing component includes dye atomization nozzle mounted to first shell to spray dye to recycled mask, to dye microorganism;Detection component includes microorganism fluorescence detection mechanism fixed to first shell.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the fields of environment and public health, and in particular to an online automatic purification and recycling device and method for face masks. Background Technology

[0002] The statements in this section are merely background information related to the present invention and do not necessarily constitute prior art.

[0003] Face masks are the most common measure to block the spread of exhaled pathogens and prevent respiratory infections. The use of personal protective equipment such as face masks (e.g., ordinary medical surgical masks, N95 masks) is increasing year by year in countries and regions around the world, becoming an essential item in modern life. However, most masks purchased and used are disposable, discarded after one or more uses. Even if individuals wash or disinfect used masks, it is impossible to completely remove the contaminants accumulated on their surface. Used masks easily carry allergens and pathogens, and the disposal of these used masks easily creates environmental problems, affecting public health and human health. Furthermore, the large-scale production of disposable masks consumes a significant amount of global production resources. In addition, in the event of a public health emergency, the production capacity of disposable masks may not be able to keep up with demand.

[0004] While existing technologies include disinfection equipment for masks, these are only simple disinfection methods and are not suitable for the collection, disinfection, and reuse of large quantities of masks. Summary of the Invention

[0005] In view of the shortcomings of existing technologies, the purpose of this invention is to provide an online automatic purification and recycling device for disposable masks, which solves the problems of resource waste, environmental pollution, and difficulty in reuse of existing disposable masks.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solution:

[0007] An online automatic purification mask recycling device includes a first shell, a vertical partition plate inside the first shell, an inlet and an outlet on both sides of the vertical partition plate, a support platform at the bottom inside the first shell, the support platform being connected to a lifting mechanism, the lifting mechanism moving on both sides of the vertical partition plate, a dyeing component, a detection component and a disinfection component arranged sequentially from top to bottom on the inlet side inside the first shell, and a cleaning component and a drying component arranged sequentially from bottom to top on the outlet side inside the first shell.

[0008] The dyeing component includes a dye atomizing nozzle mounted on the first shell to spray dye onto the recycled mask, thereby staining it with microorganisms;

[0009] The detection components include a microbial fluorescence detection mechanism fixed to the first shell;

[0010] The lifting mechanism, dyeing component, detection component, disinfection component, cleaning component, and drying component are each individually connected to the control unit.

[0011] The aforementioned equipment features a support platform that supports the recycled masks and can stain the masks for microorganisms. The microbial fluorescence detection mechanism in the detection component can determine the number of microorganisms in the mask and then send the information to the control unit. The control unit controls the operation of the disinfection component based on the information, and further achieves cleaning and drying. The entire system makes full use of the internal space of the first shell to achieve disinfection, cleaning and drying of the masks. The disinfection and purification are controlled according to the amount of microorganisms, saving energy while recycling masks.

[0012] The online automatic purification mask recycling device described above, wherein the disinfection component includes an ultraviolet sterilization unit and at least one plasma sterilization unit disposed along the first shell;

[0013] This forms a tiered, multi-stage purification unit. The control unit adjusts the activation frequency of disinfection components based on the amount of microorganisms present. If the microbial population is low, only the ultraviolet sterilization unit is activated; if the microbial population is high, the plasma sterilization unit is activated. In some designs, the plasma sterilization unit is divided into a first-stage plasma sterilization zone and a second-stage plasma sterilization zone. The main difference between the first-stage and second-stage plasma sterilization zones lies in the number of low-temperature plasma generators; the second stage has more generators than the first.

[0014] The plasma sterilization unit is connected to the cleaning component.

[0015] The online automatic purification mask recycling device described above includes a cleaning component comprising a water jet nozzle installed in the first housing;

[0016] The drying component includes a drying mechanism, which includes an air outlet fixed to the first housing to blow hot air onto the washed mask.

[0017] As described above, in an online automatic purification mask recycling device, the first shell contains a conduit area below the cleaning component to store the tubing, mainly because the tubing of the plasma sterilization unit needs to occupy the space of the conduit area.

[0018] The bottom of the first housing is provided with a track, and the side of the lifting mechanism is provided with a roller. The roller is an electric roller and is connected to the control unit. The control unit controls the roller to achieve reciprocating motion.

[0019] As described above, an online automatic purification mask recycling device has a second shell arranged around the first shell, with a space between the second shell and the first shell for storing masks. A mask conveying mechanism is fixed inside the second shell and can extend into the outlet of the first shell.

[0020] As described above, in an online automatic purification mask recycling device, a third shell is fixed to the periphery of the second shell, and the third shell is provided with a mask retrieval port communicating with the second shell. The mask conveying mechanism is fixed between the mask retrieval port and the outlet of the first shell.

[0021] As described above, in an online automatic purification mask recycling device, a base is fixed to the bottom of the second shell, and a portion of the disinfection components are installed inside the base.

[0022] The base is equipped with several casters, which are connected to the control unit.

[0023] As described above, in an online automatic purification mask recycling device, the third shell is fixed with an obstacle detection switch, which is connected to the control unit.

[0024] As described above, an online automatic purification mask recycling device has a head shell at the top of the first shell, the control unit is fixed to the head shell, the head shell covers the entrance, the first shell has a switch door at the entrance, a sensor switch is installed at the switch door, and the sensor switch is connected to the control unit.

[0025] The control unit is connected to the operation display screen, which is located on the head shell, enabling human-machine interaction.

[0026] Secondly, the present invention also provides a method for operating an online automatic purification mask recycling device, comprising the following:

[0027] The recycled masks enter the first shell through the inlet, and the support platform is raised to the dyeing part by the lifting mechanism;

[0028] The dye atomizing nozzle at the dyeing component sprays dye toward the recycled mask to fluorescently dye the mask;

[0029] The support platform moves the mask down to the detection component, where the microbial fluorescence detection mechanism performs microbial fluorescence detection on the mask and sends the detected information to the control unit. The control unit controls the opening of the disinfection component based on the detected amount of microorganisms.

[0030] The support platform moves the mask down to the disinfection unit, where the disinfection unit disinfects the mask.

[0031] The support platform moves the mask to the other side of the vertical partition and lifts it to the cleaning unit, where the cleaning unit cleans the mask.

[0032] The support platform moves the mask upwards, and the drying components dry the mask.

[0033] The beneficial effects of the present invention are as follows:

[0034] 1) The present invention uses the above-mentioned equipment to support the recycled masks on the support platform, which can stain the masks for microorganisms. The microbial fluorescence detection mechanism in the detection component can judge the number of microorganisms in the mask and then send the information to the control unit. The control unit controls the operation of the disinfection component according to the information, and further realizes cleaning and drying. The whole system makes full use of the internal space of the first shell to achieve disinfection, cleaning and drying of the mask, realize the recycling of the mask, and control the disinfection and purification according to the amount of microorganisms, which is more intelligent and plays a role in saving resources.

[0035] 2) In addition to the ultraviolet sterilization unit, the disinfection component of this invention is also equipped with several plasma sterilization units, which further enables the control of the activation of different disinfection units according to the amount of microorganisms detected, so as to fully ensure the disinfection effect on the mask.

[0036] 3) This invention, through the setting of a plasma sterilization unit, can not only generate low-temperature plasma in the air using air as a gas source, but also remove dyes and chemical pollutants (such as semi-volatile organic compounds) on the surface of the mask within seconds, while also efficiently removing the microorganisms and allergens on the surface of the mask; the unit can also generate low-temperature plasma underwater (flame jet length 3-5cm), and at the same time produce active water with a sterilization effect. The active oxygen substances (such as OH free radicals and monatomic oxygen) contained in the active water can inactivate microorganisms and be used for cleaning masks in the subsequent cleaning area.

[0037] 4) In this invention, the cleaning component can clean the mask with active sterile water generated by the plasma sterilization unit, or other water sources can be used to clean the mask.

[0038] 5) The second shell of the present invention covers the first shell, the top of the first shell is provided with a head shell, and the first shell is provided with a vertical partition plate. The overall structure is reasonably designed and makes full use of the internal space of the first shell to realize the detection and disinfection of microbial contamination on the surface of the mask, which greatly improves the utilization efficiency of the mask and solves the problems of resource waste, environmental pollution and difficulty in reuse of existing disposable masks. Attached Figure Description

[0039] The accompanying drawings, which form part of this invention, are used to provide a further understanding of the invention. The illustrative embodiments of the invention and their descriptions are used to explain the invention and do not constitute an improper limitation of the invention.

[0040] Figure 1 This is a schematic diagram of the system framework of an online automatic purification and recycling device for face masks according to the present invention;

[0041] Figure 2 This is a front sectional view of the detection and purification area of ​​an online automatic purification mask recycling device according to the present invention;

[0042] Figure 3 This is a side sectional view of an online automatic purification mask recycling device according to the present invention;

[0043] Figure 4 This is a schematic diagram of the operation display screen of an online automatic purification mask recycling device according to the present invention;

[0044] Figure 5 This is a schematic diagram of the ultraviolet sterilization zone of an online automatic purification mask recycling device according to the present invention;

[0045] Figure 6 This is a top sectional view and an enlarged schematic diagram of the low-temperature plasma zone of an online automatic purification mask recycling device according to the present invention;

[0046] Figure 7 This is a schematic diagram and a partially enlarged schematic diagram of the low-temperature plasma generator and part of the structure of an online automatic purification mask recycling device according to the present invention;

[0047] Figure 8 This is a schematic diagram of the lifting mechanism of an online automatic purification mask recycling device according to the present invention;

[0048] Figure 9 This is a schematic diagram of the robotic arm of an online automatic purification and recycling device for face masks according to the present invention;

[0049] Among them, 1. Arc-shaped top, 2. Head shell, 3. Inlet, 4. Dyeing area, 41. Dye atomizing nozzle, 5. Third shell, 6. Detection area, 61. Fluorescence excitation block, 62. Fluorescence signal detector, 7. Ultraviolet sterilization area, 71. Ultraviolet lamp, 8. Low-temperature plasma sterilization area, 81. Plasma generator, 811. Top switch, 812. Air inlet and outlet, 813. Plasma generation area, 8131. Brass rod, 8132. Quartz tube, 814. Plasma, 82. Plasma generator air supply pipe, 9. Support platform, 10. Electric telescopic sleeve, 101. Fittings, 102. Track, 103. Rolling wheel, 1 04. Rack and pinion; 105. Gear; 11. Base; 12. Air pump; 13. Air extraction port; 14. Electric caster wheel; 15. Vertical partition plate; 16. Second shell; 17. Robotic arm; 171. Robotic arm; 172. Robotic arm rotating wheel; 173. Clamp telescopic rotating component; 174. Clamp telescopic control rod; 175. Robotic arm clamp; 18. End storage area; 19. Mask retrieval port; 20. Mask transfer area; 21. First shell; 22. Drying area; 221. Warm air blower; 23. Washing area; 231. Water jet nozzle; 24. Conduit area; 25. Storage area; 26. Voice recognition start button; 27. Operation display screen. Detailed Implementation

[0050] It should be noted that the following detailed description is illustrative and intended to provide further explanation of the invention. Unless otherwise specified, all technical and scientific terms used in this invention have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains.

[0051] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the scope of exemplary embodiments according to the invention. As used herein, unless otherwise expressly indicated by the invention, the singular form is also intended to include the plural form. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0052] For ease of description, the words "up," "down," "left," and "right" appearing in this invention only indicate that they are consistent with the up, down, left, and right directions of the accompanying drawings themselves, and do not limit the structure. They are merely for the purpose of facilitating the description of this invention and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0053] Terminology Explanation: The terms "installation," "connection," "linking," and "fixing" in this invention should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction relationship between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0054] As described in the background section, there is a problem in the existing technology of not having corresponding equipment for recycling masks. In order to solve the above-mentioned technical problem, the present invention proposes an online automatic purification mask recycling device.

[0055] Example 1

[0056] In a typical embodiment of the present invention, reference is made to Figure 1 As shown, an online automatic purification and recycling device for face masks includes:

[0057] The first shell has a vertical partition plate 15 inside. The first shell has an inlet 3 and an outlet on both sides of the vertical partition plate 15. The bottom of the first shell has a support platform 9 connected to a lifting mechanism. The lifting mechanism moves on both sides of the vertical partition plate 15. The first shell 21 has a dyeing component, a detection component and a disinfection component arranged from top to bottom on the inlet side. The first shell 21 has a cleaning component and a drying component arranged from bottom to top on the outlet side.

[0058] The dyeing component includes a dye atomizing nozzle 41 installed in the dyeing zone 4 of the first shell to spray dye onto the recovered mask, thereby staining the microorganisms. The dye atomizing nozzle 41 is connected to a spray can, which contains dye and water. Specifically, green fluorescent nucleic acid dye, red fluorescent nucleic acid dye, and sodium iodide are used as dyes. During operation, the dye and water are mixed and the liquid is atomized and sprayed onto the surface of the mask through the dye atomizing nozzle. After dyeing, the active bacteria are green and the inactivated microorganisms are red.

[0059] The detection component includes a microbial fluorescence detection mechanism fixed to the first shell, which is an existing mechanism;

[0060] The lifting mechanism, dyeing component, detection component, disinfection component, cleaning component, and drying component are each individually connected to the control unit.

[0061] The first shell is cylindrical. On one side of the first shell, there are a dyeing area 4, a detection area 6, an ultraviolet sterilization area 7, and a plasma sterilization area 8. On the other side of the first shell, there are a mask transfer area 20, a drying area 22, a cleaning area 23, and a conduit area 24.

[0062] In addition, horizontal partitions are installed between the staining area and the testing area, between the testing area and the ultraviolet sterilization area, and between the cleaning area and the catheter area. The horizontal partitions are connected to a flip motor, which is connected to a control mechanism, thereby controlling the flipping of the horizontal partitions to facilitate the lifting mechanism to drive the support platform to move up and down.

[0063] It should be explained that the vertical partition does not reach the bottom of the first shell, leaving room for the horizontal movement of the lifting mechanism and the support platform.

[0064] The detection components include a fluorescence excitation block 61 and a fluorescence signal detector 62 fixed to the detection area 6 of the first shell. The fluorescence excitation block 61 uses a broadband ultraviolet fluorescence excitation block, a narrow-band blue light fluorescence excitation block, or a broadband green light fluorescence excitation block as a laser emission source. The fluorescence signal detector is a prior art technology.

[0065] In this embodiment, the disinfection component includes an ultraviolet sterilization unit and a plasma sterilization unit arranged sequentially from top to bottom along the first shell. The plasma sterilization unit is divided into a first-stage plasma sterilization zone and a second-stage plasma sterilization zone, both of which are low-temperature plasma sterilization units. The arrangement of the plasma generators is referenced. Figure 6 As shown, its specific structural design reference Figure 7 As shown;

[0066] The low-temperature plasma sterilization unit is connected to the cleaning components.

[0067] Specifically, the ultraviolet sterilization unit includes several existing ultraviolet sterilization lamps 71 fixed to the ultraviolet sterilization zone 7 of the first shell, and multiple layers of ultraviolet sterilization zones 7 can be set, see reference. Figure 5 As shown, each UV sterilization zone 7 can specifically use 4 UV sterilization lamps, which are distributed in parallel along the four sides of the UV sterilization zone to perform the first-level disinfection of microorganisms on the surface of the mask.

[0068] refer to Figure 2 and Figure 6 As shown, the low-temperature plasma sterilization unit includes a low-temperature plasma generator 81 fixed at the low-temperature plasma sterilization zone 8. The low-temperature plasma generator 81 is connected to a low-temperature plasma generator air supply pipe 82. The low-temperature plasma generator air supply pipe 82 is provided in multiple locations, and the multiple low-temperature plasma generator air supply pipes 82 are bent toward the plasma sterilization zone 8. The low-temperature plasma generator 81 is provided at the front end of the low-temperature plasma generator air supply pipe 82.

[0069] refer to Figure 7As shown, the low-temperature plasma generator includes a pipeline with a top switch 811 at one end and a circumferential ring around the pipeline with an air inlet and outlet 812. A plasma generation zone 813 is located inside the other end of the pipeline. The plasma generation zone 813 includes a brass rod 8131 and a quartz tube 8132. The quartz tube 8132 is located inside the brass rod 8131, and plasma 814 is generated through the brass rod 8131 and the quartz tube 8132.

[0070] The low-temperature plasma generator 81 outputs 12-24V and generates low-temperature plasma using air as the generator gas source. It uses left and right brass rods and a quartz tube as positive and negative electrodes, generating plasma by breaking down the air. The plasma jet length in the air is 5-10cm. The low-temperature plasma can remove dyes while sterilizing and efficiently remove chemical contaminants (such as semi-volatile organic compounds) from the surface of masks.

[0071] Preferably, in addition to generating plasma flames in the air, the low-temperature plasma generator can also generate plasma underwater, simultaneously producing activated water with disinfection effects. The active oxygen substances (such as OH free radicals and monatomic oxygen) contained in this activated water can inactivate bacteria and are used for cleaning masks in the subsequent cleaning area. Furthermore, the active oxygen substances in the water will decompose and be removed from the air in a very short time (sub-seconds), without causing harm to the human body.

[0072] This forms a tiered, multi-stage purification unit. The control unit adjusts the activation frequency of disinfection components based on the amount of microorganisms present. If the microbial population is low, only the ultraviolet sterilization unit is activated; if the microbial population is high, the plasma sterilization unit is activated. The plasma sterilization unit is divided into a first-stage plasma sterilization zone and a second-stage plasma sterilization zone. The main difference between the first-stage and second-stage plasma sterilization zones lies in the number of low-temperature plasma generators; the second stage has more generators than the first.

[0073] In addition, refer to Figure 3 As shown, the cleaning component includes a water jet nozzle 231 installed on the first housing. The water jet nozzle is connected to the low-temperature plasma sterilization unit, so that the active sterile water generated by the low-temperature plasma sterilization zone is used to clean the mask, remove residual adhering contaminants, and perform deep cleaning on the mask surface; of course, the water jet nozzle can also use other water sources to perform deep cleaning on the mask.

[0074] Understandably, the water jet nozzle 231 is arranged in the cleaning zone 23 of the first shell, and the cleaning zone 23 is at the same height as the ultraviolet sterilization zone 7 on the other side.

[0075] The drying component includes a drying mechanism, which includes an air outlet fixed to the drying area 22 of the first shell to blow hot air onto the cleaned mask. The drying mechanism dries the thoroughly disinfected and cleaned mask, keeping it dry and flat. Understandably, the drying mechanism adopts an existing drying mechanism.

[0076] The first shell contains a conduit area 24 below the cleaning components to store pipelines, mainly the pipelines of the plasma sterilization unit, such as the low-temperature plasma generator gas supply pipe 82, which require space in the conduit area.

[0077] The bottom of the first housing is provided with a track 102, which may be a groove. The side of the lifting mechanism is provided with a roller 103, which is an electric roller. The electric roller is connected to the control unit, and the control unit controls the roller to achieve reciprocating motion.

[0078] In this embodiment, reference Figure 8 As shown, the lifting mechanism is an electric telescopic sleeve 10, and the support platform 10 is hollow, so that the support platform can drive the mask to move vertically and horizontally.

[0079] In some examples, the electrically telescopic sleeve 10 includes multiple pipe fittings 101. The outer wall of each pipe fitting 101 is provided with a rack 104. The rack engages with a gear fixed to the next pipe fitting. The rotation of the gear 105 drives the pipe fitting 101 to extend or retract, thereby achieving vertical movement.

[0080] A second shell 16 is disposed around the periphery of the first shell 21. A space is provided between the second shell 16 and the first shell 21 to store masks. A mask conveying mechanism is fixed inside the second shell and can extend into the outlet of the first shell. A third shell is fixed around the periphery of the second shell. The third shell is provided with a mask retrieval port communicating with the second shell. The mask conveying mechanism is fixed between the mask retrieval port and the outlet of the first shell, and the mask conveying mechanism transports the dried masks to the mask retrieval port 19.

[0081] The third shell 5 is fixed to the periphery of the second shell, and the mask retrieval opening of the second shell extends to the third shell.

[0082] The second and third shells are also cylindrical. A storage area 25 is formed between the second shell and the first shell. The storage area 25 is used to store clean masks. Some masks can be placed in the storage area. Both the third shell and the second shell are provided with a common opening for taking out and putting in masks. A door can be installed at the opening for taking out and putting in masks. In some examples, the diameter of the first shell is 1 / 2 the diameter of the second shell, and the diameter of the second shell is 1 / 2 the diameter of the third shell.

[0083] In this embodiment, a mask transfer area 20 is formed above the drying component inside the first shell. The mask conveying mechanism is a robotic arm. The robotic arm 17 is fixed to the inner wall of the second shell by a robotic arm. The robotic arm can rotate and extend to transfer the disinfected and purified masks from the mask transfer area 20 to the end storage area 18.

[0084] refer to Figure 9 As shown, the robotic arm includes a robotic arm 171, which is a telescopic rod. The robotic arm is connected to a robotic gripper via a robotic arm rotating wheel 172. The robotic arm 171 can control the extension and retraction of the robotic arm, thereby enabling the robotic arm to move in the vertical direction. The robotic arm rotating wheel 172 can control the rotation of the robotic gripper, thereby enabling the robotic arm to move in the horizontal direction.

[0085] The mechanical gripper includes a connecting rod that is connected to the rotating wheel 172 of the robotic arm. One end of the connecting rod is equipped with a clamp telescopic control rod 174 and two robotic arm clamps 175. The clamp telescopic control rod is T-shaped. The clamp telescopic rod 174 is connected to the robotic arm clamps 175 through a clamp telescopic rotation component 173 (such as a pin). When the clamp telescopic control rod 174 extends or retracts, the robotic arm clamps 175 can be opened and clamped by the control of the clamp telescopic rotation component 173, thereby realizing the placement and retrieval of masks.

[0086] In addition, a base 11 is fixed at the bottom of the second shell. Some disinfection components are installed inside the base, mainly referring to the air pump 12. The air pump provides the necessary gas raw materials to the low-temperature plasma generator through the low-temperature plasma generator gas supply pipe 82. There is a pump exhaust port 13 on the side of the base.

[0087] It should be added that the base 11 is a trapezoidal cylinder, and the base 11 is equipped with several casters. The casters are connected to the control unit and are electric casters 14. The control unit controls the casters to drive the entire device to move, and it can be moved to a designated position as required.

[0088] The third housing is equipped with an obstacle detection switch, which is connected to the control unit.

[0089] The first shell has a head cover at the top, and the control unit is fixed to the head cover 2. The head cover has an arc-shaped top 1 and covers the entrance 3. The first shell has a switch cover at the entrance 3. The switch cover is connected to the first shell through a rotating shaft. The rotating shaft is connected to a motor. An existing induction switch is installed at the switch cover. The induction switch is connected to the control unit and the motor separately. When the user approaches the induction switch, the induction switch sends a message to the control unit. The control unit controls the motor to drive the rotating shaft to rotate, thereby opening the switch cover. After opening, the user puts the mask into the entrance.

[0090] refer to Figure 4As shown, the control unit is connected to the operation display screen 27, which displays relevant detection information. The operation display screen 27 is equipped with a voice recognition button 26. The operation display screen is located on the head shell 2. Users can view the mask pollution detection results and disinfection and purification effects through the operation display screen 27, and can also activate the voice recognition button 26 to control the movement of the device, the recycling and retrieval of the mask, etc.

[0091] It is easy to understand that the control unit is a PLC controller or other type of controller. The control unit is equipped with an existing signal processing feature extraction module and decoder, and has a voice recognition module. Through the voice recognition module, the control unit can recognize the user's voice commands. The control unit is connected to a camera, and through the camera and the signal processing feature extraction module, the location of the user can be automatically identified and tracked, thereby realizing human-machine interaction.

[0092] In addition, the control unit can wirelessly transmit data with mobile phones or other wireless devices via Bluetooth or other wireless communication facilities.

[0093] The device provided in this embodiment supports the recycled masks on a support platform and can stain the masks for microorganisms. The microbial fluorescence detection mechanism in the detection component can determine the number of microorganisms in the mask and then send information to the control unit. The control unit controls the operation of the disinfection component based on the information, and further realizes cleaning and drying. The whole device makes full use of the internal space of the first shell to achieve disinfection, cleaning and drying of the mask. The whole device controls the opening of each disinfection component according to the amount of microorganisms to disinfect and purify the mask. While realizing the recycling of masks, it also saves energy.

[0094] The mask recycling equipment provided in this embodiment has a total cost of approximately RMB 0.55 when operating at the highest level of disinfection and purification. This includes RMB 0.50 for dyeing, RMB 0.024 for ultraviolet sterilization, RMB 0.000168 for plasma sterilization, and RMB 0.025 for the drying component. The energy consumption of other components is negligible. Under these operating conditions and costs, assuming 20 masks need to be disinfected, the recycling cost per mask is less than RMB 0.0275. Moreover, the more masks disinfected and purified, the lower the recycling cost per mask. Compared to the cost of producing masks (approximately RMB 0.11 per mask), this significantly reduces the resource and labor costs required for mask production. Furthermore, mask recycling greatly reduces the environmental space occupation and pollution caused by discarded masks, possessing broad market prospects globally. Moreover, mask disinfection also prevents pathogens, allergens, and chemical pollutants carried on used masks from contaminating the environment.

[0095] Example 2

[0096] This embodiment provides a working method for an online automatic purification mask recycling device, referring to... Figure 1 As shown, it includes the following:

[0097] Used disposable medical surgical masks enter the first shell through the entrance, and the support platform is raised to the dyeing part by the lifting mechanism;

[0098] The dye atomizing nozzles at the dyeing component spray dye toward the recycled masks to stain microorganisms;

[0099] The support platform moves the mask down to the detection component. The microbial fluorescence detection mechanism performs microbial fluorescence detection on the mask to obtain microbial quantity information and sends the detected information to the control unit. The control unit controls the activation of each level of disinfection components based on the detected microbial quantity information. It determines whether to activate only the ultraviolet lamp or the low-temperature plasma sterilization unit based on the amount of microorganisms.

[0100] The support platform moves the mask down to the disinfection component, which then disinfects the mask. When the low-temperature plasma sterilization unit is turned on, it can remove some of the residual dye from the mask.

[0101] The support platform moves the mask to the other side of the vertical partition and lifts it to the cleaning unit, where it cleans the mask, removes contaminants, and provides further cleaning.

[0102] The support platform continues to move the mask upwards, and the drying components dry the mask.

[0103] After drying, the robotic arm transfers the dried masks to the end storage area 18, or places the masks in the storage area 25;

[0104] Users can remove the mask through the mask removal port 19 or the removal / putting-in port.

[0105] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. An online automatic purification and recycling device for face masks, characterized in that, The first shell includes a vertical partition plate inside the first shell. An inlet and an outlet are respectively provided on both sides of the vertical partition plate. A support platform is provided at the bottom of the first shell. The support platform is connected to a lifting mechanism. The lifting mechanism moves on both sides of the vertical partition plate. A dyeing component, a detection component, and a disinfection component are arranged sequentially from top to bottom on the inlet side of the first shell. A cleaning component and a drying component are arranged sequentially from bottom to top on the outlet side of the first shell. The dyeing component includes a dye atomizing nozzle mounted on the first shell to spray dye onto the recycled mask, thereby staining it with microorganisms; The detection components include a microbial fluorescence detection mechanism fixed to the first shell; The lifting mechanism, dyeing component, detection component, disinfection component, cleaning component, and drying component are each individually connected to the control unit; The disinfection component includes an ultraviolet sterilization unit and at least one plasma sterilization unit disposed along the first shell; The plasma sterilization unit is connected to the cleaning component.

2. The online automatic purification and recycling equipment for face masks according to claim 1, characterized in that, The cleaning component includes a water jet nozzle installed on the first housing; The drying component includes a drying mechanism, which includes an air outlet fixed to the first housing to blow hot air onto the washed mask.

3. The online automatic purification and recycling equipment for face masks according to claim 1, characterized in that, The first housing contains a conduit area below the cleaning component to store tubing; A track is provided at the bottom of the first housing, and a roller is provided on the side of the lifting mechanism. The roller is an electric roller and is connected to the control unit.

4. The online automatic purification and recycling equipment for face masks according to claim 1, characterized in that, A second shell is provided around the first shell, and there is a space between the second shell and the first shell to store masks. A mask conveying mechanism is fixed inside the second shell, and the mask conveying mechanism can extend into the outlet of the first shell.

5. The online automatic purification and recycling equipment for face masks according to claim 4, characterized in that, A third shell is fixed to the periphery of the second shell. The third shell is provided with a mask taking port that communicates with the second shell. The mask conveying mechanism is fixed between the mask taking port and the outlet of the first shell.

6. The online automatic purification mask recycling equipment according to claim 4, characterized in that, The bottom of the second shell is fixed with a base, and part of the disinfection component is installed inside the base; The base is equipped with several casters, which are connected to the control unit.

7. The online automatic purification mask recycling equipment according to claim 5, characterized in that, An obstacle detection switch is fixed to the third housing, and the obstacle detection switch is connected to the control unit.

8. The online automatic purification mask recycling equipment according to claim 1, characterized in that, The first shell has a head shell at its top, the control unit is fixed to the head shell, the head shell covers the entrance, the first shell has a door at the entrance, a sensor switch is installed at the door, and the sensor switch is connected to the control unit. The control unit is connected to the operation display screen, which is located on the head shell.

9. The operating method of the online automatic purification mask recycling device according to any one of claims 1-8, characterized in that, Includes the following: The recycled masks enter the first shell through the inlet, and the support platform is raised to the dyeing part by the lifting mechanism; The dye atomizing nozzle at the dyeing component sprays dye toward the recycled mask to fluorescently dye the mask; The support platform moves the mask down to the detection component, where the microbial fluorescence detection mechanism performs microbial fluorescence detection on the mask and sends the detected information to the control unit. The control unit controls the opening of the disinfection component based on the detected amount of microorganisms. The support platform moves the mask down to the disinfection unit, where the disinfection unit disinfects the mask. The support platform moves the mask to the other side of the vertical partition and lifts it to the cleaning unit, where the cleaning unit cleans the mask. The support platform moves the mask upwards, and the drying components dry the mask.

Citation Information

Patent Citations

  • Nanometer mask disinfection and sterilization method based on gamma-ray irradiation

    CN112999375A

  • KR20220055095A