Intelligent scrap metal recycling grab
Patent Information
- Application Number
- CN202310394545.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-13
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2043-04-13
AI Technical Summary
[0003]现有技术中的抓钢机大多都是通过专业的操作人员进行操作,有时还需要调节驾驶舱的位置进行工作,较为依赖人工,使得长时间作业下,驾驶人员的劳动强度大,操作也不如初始的集中和稳定,安全隐患较大,同时部分抓料斗在抓取碎料过程中易发生掉落现象,使得碎料的抓取不够充分,耗费时间,工作效率低
[0018]相比于现有技术,本发明的优点在于:
Smart Images

Figure CN116277018B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of steel grabbing machine technology, and more specifically, to a smart steel grabbing machine for recycling scrap metal. Background Technology
[0002] A steel grabber is a machine that grabs steel materials, generally evolved from a hydraulic excavator. The boom and arm of a steel grabber are commonly known as "grabbing arms," and are generally quite long. The front end of the boom is the steel grabber, also called a grab gripper, or a plum blossom-shaped hydraulic grab bucket or an orange-petal grab bucket. Its main function is to grab and load various materials such as scrap metal, industrial waste, gravel, construction waste, and domestic waste.
[0003] Most existing steel grabbing machines are operated by professional personnel, and sometimes the position of the cab needs to be adjusted. This reliance on manual labor leads to high labor intensity for operators during long-term operation, and the operation is not as focused and stable as it was initially, resulting in significant safety hazards. In addition, some grabbing buckets are prone to falling during the grabbing of fragments, resulting in insufficient grabbing of fragments, wasting time, and low work efficiency. Summary of the Invention
[0004] 1. Technical problems to be solved
[0005] To address the problems existing in the prior art, the present invention aims to provide an intelligent scrap metal recycling steel grabber. This solution utilizes an environmental monitoring mechanism to drive an environmental monitoring device for global monitoring and data entry of the work area. Combined with an operation planning system, a global model is constructed and updated in real time. This allows the intelligent robotic arm and intelligent robotic claw to grab scrap materials according to the real-time operation plan, reducing reliance on manual labor and maintaining real-time work focus and safety stability. Furthermore, the pneumatic cleaning mechanism, utilizing a saturated carbon dioxide aqueous solution for shaking, causes the overflow of carbon dioxide to drive a telescopic airbag, compressing air and blowing it towards the environmental monitoring device, reducing dust interference during real-time monitoring. When the intelligent robotic claw grabs fragments, an extended leak-proof mechanism, along with a high-strength baffle and magnetic sleeve, blocks the fragments, preventing them from falling and ensuring more thorough and comprehensive grabbing, thus improving work efficiency.
[0006] 2. Technical Solution
[0007] To solve the above problems, the present invention adopts the following technical solution.
[0008] A smart scrap metal recycling steel grabber includes a driver's body. An intelligent control cabin and an intelligent robotic arm are mounted on the upper part of the driver's body. An intelligent control terminal is installed inside the intelligent control cabin, and an environmental monitoring mechanism is located at the upper part of the cabin. The environmental monitoring mechanism contains a pneumatic cleaning mechanism. An intelligent robotic claw is mounted on the lower part of the intelligent robotic arm, and an extension leak-repairing mechanism is located at the outer end of the claw. This solution uses the environmental monitoring mechanism to drive an environmental monitoring device to perform global monitoring and data entry of the working area. It also works with an operation planning system to construct a global model and perform... Real-time updates enable the intelligent robotic arm and gripper to grasp waste materials according to real-time work plans, reducing reliance on manual labor, maintaining real-time work focus and safety stability. The pneumatic cleaning mechanism, using a saturated carbon dioxide solution to agitate the work, causes the overflow of carbon dioxide to drive the telescopic airbag to compress air and blow it toward the environmental monitoring device, reducing dust interference during real-time monitoring. When the intelligent robotic gripper grasps fragments, the extended leak-proof mechanism drives a high-strength baffle frame in conjunction with a magnetic sleeve to shield the fragments, making it less likely for fragments to fall, thus promoting more thorough and comprehensive grasping of fragments and improving work efficiency.
[0009] Furthermore, the environmental monitoring mechanism includes a lifting hydraulic cylinder installed on the upper part of the intelligent control cabin, and a heat dissipation hemisphere is fixedly connected to the upper end of the lifting hydraulic cylinder. Multiple contacting sealing arc plates are rotatably connected to the upper end of the heat dissipation hemisphere. A rotary motor is installed on the inner wall of the heat dissipation hemisphere, and an environmental monitoring device is rotatably connected to the heat dissipation hemisphere. The output end of the rotary motor is fixedly connected to the environmental monitoring device. An operation planning system is provided between the environmental monitoring device and the intelligent control terminal. The environmental monitoring mechanism drives the environmental monitoring device to move upward through the lifting hydraulic cylinder to adjust its height. In conjunction with the rotary motor, it drives the device to rotate, enabling the environmental monitoring device to perform real-time global environmental monitoring of the working area under conditions of wide field of vision, ensuring the comprehensiveness of environmental monitoring.
[0010] Furthermore, the operation planning system internally includes a global layout module. The global layout module is electrically connected to a waste identification module and a path planning module. The path planning module is electrically connected to an intelligent operation module, which is also electrically connected to the intelligent robotic arm and intelligent robotic claw. The operation planning system uses the global layout module to construct a corresponding global model based on the global environment monitored by the environmental monitoring device. This model, along with the waste identification module, marks the waste accumulation points. The path planning module plans the movement path of the driving machine, bringing it closer to the waste accumulation points. Simultaneously, the intelligent operation module drives the intelligent robotic arm and intelligent robotic claw to grab the waste. During real-time rotation monitoring by the environmental monitoring device, if waste spills to the edge during the grabbing process, the global layout module and waste identification module can update the global model information in real time. This facilitates the operation of the intelligent robotic arm and intelligent robotic claw, reduces reliance on manual labor, and maintains real-time work focus and safety stability.
[0011] Furthermore, the pneumatic cleaning mechanism is embedded in multiple ventilated inclined cylinders mounted on the heat dissipation hemisphere. The lower end of each ventilated inclined cylinder is fixedly connected to an elastic hemispherical bladder containing a saturated carbon dioxide aqueous solution. The output end of the rotary motor is fixedly connected to multiple compression rods, which are in contact with the elastic hemispherical bladder. A waterproof and breathable plate is embedded in the elastic hemispherical bladder. A telescopic airbag is fixedly connected to the upper end of the elastic hemispherical bladder, and the telescopic airbag communicates with the interior of the elastic hemispherical bladder through the waterproof and breathable plate. A toggle assembly is provided between the telescopic airbag and the waterproof and breathable plate. The pneumatic cleaning mechanism, through the rotation of the compression rods, causes the saturated carbon dioxide aqueous solution inside the elastic hemispherical bladder to intermittently sway, causing carbon dioxide to intermittently overflow into the telescopic airbag, extending it and intermittently compressing the air inside the ventilated inclined cylinders, blowing it towards the environmental monitoring device. This reduces dust interference during real-time monitoring and ensures the clarity of environmental monitoring.
[0012] Furthermore, the actuation assembly includes a tension spring fixedly connected between the telescopic airbag and the waterproof and breathable plate. Two pairs of movable levers are fixedly connected to the outer end of the tension spring. Multiple contact arc blocks are fixedly connected to the inner wall of the telescopic airbag. The two pairs of movable levers are located between the multiple contact arc blocks. When the telescopic airbag extends, the tension spring also extends. The multiple contact arc blocks move with the extension of the telescopic airbag, and the movable levers move with the extension spring, causing the contact arc blocks and movable levers to collide during the movement. This causes the breathable inclined cylinder and the heat dissipation hemisphere to vibrate. Combined with the vibration of the rotating motor, this shakes off dust from the surface of the heat dissipation hemisphere, preventing it from affecting heat dissipation and enhancing the heat dissipation effect.
[0013] Furthermore, the surface of the heat dissipation hemisphere is provided with an aluminum alloy heat dissipation layer, and the upper end of the ventilated inclined cylinder is drilled with multiple evenly distributed ventilated micropores. The waterproof and ventilated plate is made of a new type of polymer waterproof material. Through the setting of the aluminum alloy heat dissipation layer, the heat generated when the rotating motor is working is quickly dissipated, and the setting of the ventilated micropores realizes the air circulation inside and outside the ventilated inclined cylinder. The waterproof and ventilated plate made of the new type of polymer waterproof material can realize the circulation of carbon dioxide while blocking the penetration of aqueous solution.
[0014] Furthermore, the extended leak-sealing mechanism includes two mounting frames installed on the outer end of the intelligent mechanical claw. Each mounting frame has a pair of electric slide rails installed inside. The outer ends of each pair of electric slide rails are fitted with drive sliders, which are slidably connected to them. A high-strength baffle is fixedly connected between the two drive sliders. An opening is cut into the inner bottom of each mounting frame, and the lower end of the high-strength baffle passes through the opening and extends to its lower side. When the intelligent mechanical claw grips debris, the extended leak-sealing mechanism uses the two pairs of electric slide rails to drive the drive sliders downwards, causing them to move the pair of high-strength baffles downwards and extend through the opening to the front and rear ends of the intelligent mechanical claw. This seals and blocks the gripped debris, preventing it from falling out and ensuring more thorough and comprehensive gripping, thus improving work efficiency.
[0015] Furthermore, the extended leak-sealing mechanism also includes a magnet embedded in the mounting frame. A fixing rod is fixedly connected to the inner wall of the high-strength baffle, and a magnet sleeve is fitted onto the outer end of the fixing rod. The magnet and the magnet sleeve are attracted to each other at their closest points. A pair of elastic arc strips are fixedly connected to the inner wall of the high-strength baffle, and the magnet sleeve contacts the pair of elastic arc strips. Elastic rope balls are fixedly connected to the lower ends of each pair of elastic arc strips. As the high-strength baffle moves downwards, the distance between the magnet sleeve and the magnet increases, and the magnetic attraction weakens. At this point, under the influence of gravity, the magnet sleeve moves downwards, and... The elastic arc strips are compressed and deformed to a suitable shape before stopping. The scrap material is scrap metal. The corresponding magnetic blocks at both ends can magnetically attract the scrap material, making it less likely to fall off. After the scrap material is grabbed, the high-strength baffle moves upward. At this time, the magnetic blocks approach the magnetic blocks, and the magnetic attraction is greater than gravity, causing the magnetic blocks to move upward. The pair of elastic arc strips, which have lost their squeezing effect, rebound and reset. Under the action of their own elasticity and the force of the rebound and reset, the elastic rope ball collides back and forth with the high-strength baffle, shaking off the scrap material remaining on its surface and ensuring the surface is clean.
[0016] Furthermore, the inner wall of the magnet sleeve is chiseled with a pair of spherical grooves, and each of the two spherical grooves is rotatably connected with a ball bearing. The outer ends of the two balls bearings are in contact with the outer ends of the fixed rod. The arrangement of the balls bearings makes the movement of the magnet sleeve smoother and more convenient, and reduces the impact of friction.
[0017] 3. Beneficial effects
[0018] Compared with the prior art, the advantages of this invention are:
[0019] (1) This solution uses an environmental monitoring agency to drive an environmental monitoring device to conduct global monitoring and data entry of the work area. It works in conjunction with the operation planning system to build a global model and update it in real time. This allows the intelligent robotic arm and intelligent robotic claw to grab waste materials according to the real-time operation plan, reducing reliance on manual labor, maintaining real-time work concentration and safety stability. In addition, the pneumatic cleaning mechanism uses a saturated carbon dioxide aqueous solution to shake the operation. The overflow of carbon dioxide drives the telescopic airbag to compress air and blow it toward the environmental monitoring device, reducing the interference of dust in its real-time monitoring process. When the intelligent robotic claw grabs the fragments, the extended leak repair mechanism drives a high-strength baffle frame to block the fragments with a magnetic sleeve, making it less likely for the fragments to fall. This makes the grabbing of fragments more thorough and comprehensive, improving work efficiency.
[0020] (2) The environmental monitoring mechanism includes a lifting hydraulic cylinder installed on the upper part of the intelligent control cabin, and a heat dissipation hemisphere is fixedly connected to the upper end of the lifting hydraulic cylinder. Multiple contacting sealing arc plates are rotatably connected to the upper end of the heat dissipation hemisphere. A rotary motor is installed on the inner wall of the heat dissipation hemisphere. An environmental monitoring device is rotatably connected to the heat dissipation hemisphere, and the output end of the rotary motor is fixedly connected to it. An operation planning system is provided between the environmental monitoring device and the intelligent control terminal. The environmental monitoring mechanism drives the environmental monitoring device to move upward through the lifting hydraulic cylinder to adjust its height. It works in conjunction with the rotary motor to drive the device to rotate, so that the environmental monitoring device can perform real-time global environmental monitoring of the work area under conditions of open field of vision, ensuring the comprehensiveness of environmental monitoring.
[0021] (3) The operation planning system has a global layout module inside. The global layout module is electrically connected to the waste identification module and the path planning module. The path planning module is electrically connected to the intelligent operation module and is electrically connected to the intelligent robotic arm and intelligent robotic claw respectively. The operation planning system constructs a corresponding global model based on the global environment monitored by the environmental monitoring device through the global layout module, and marks the waste pile with the waste identification module. The path planning module plans the movement path of the driving body to get close to the waste pile. At the same time, the intelligent operation module drives the intelligent robotic arm and intelligent robotic claw to work and grab the waste. In real-time rotation monitoring, the environmental monitoring device can drive the global layout module and waste identification module to update the global model information in real time when the waste falls to the edge during the grabbing process. This facilitates the work of the intelligent robotic arm and intelligent robotic claw, reduces the dependence on manual labor, and maintains real-time work concentration and safety stability.
[0022] (4) The pneumatic cleaning mechanism is embedded in multiple ventilated inclined cylinders installed on the heat dissipation hemisphere. The lower end of the ventilated inclined cylinder is fixedly connected to an elastic hemispherical bladder, which contains a saturated carbon dioxide aqueous solution. The output end of the rotary motor is fixedly connected to multiple extrusion rods, which are in contact with the elastic hemispherical bladder. A waterproof and breathable plate is embedded in the elastic hemispherical bladder. A telescopic airbag is fixedly connected to the upper end of the elastic hemispherical bladder, and the telescopic airbag is connected to the interior of the elastic hemispherical bladder through the waterproof and breathable plate. A toggle component is provided between the telescopic airbag and the waterproof and breathable plate. The pneumatic cleaning mechanism causes the saturated carbon dioxide aqueous solution inside the elastic hemispherical bladder to shake intermittently by rotating and extruding the extrusion rods, causing the carbon dioxide to overflow intermittently into the telescopic airbag, causing it to extend and intermittently extruding the air inside the ventilated inclined cylinders to blow towards the environmental monitoring device, reducing the interference of dust in its real-time monitoring process and ensuring the clarity of environmental monitoring.
[0023] (5) The actuation component includes a tension spring fixedly connected between the telescopic airbag and the waterproof and breathable plate. Two pairs of movable levers are fixedly connected to the outer end of the tension spring. Multiple contact arc blocks are fixedly connected to the inner wall of the telescopic airbag. The two pairs of movable levers are located between the multiple contact arc blocks. When the telescopic airbag extends, the tension spring also extends. The multiple contact arc blocks move with the extension of the telescopic airbag. The movable levers move with the extension of the tension spring, causing the contact arc blocks and movable levers to collide during the movement. This causes the breathable inclined cylinder and the heat dissipation hemisphere to vibrate. Combined with the vibration of the rotating motor, the dust on the surface of the heat dissipation hemisphere is shaken off, avoiding any impact on heat dissipation and enhancing the heat dissipation effect.
[0024] (6) The surface of the heat dissipation hemisphere is provided with an aluminum alloy heat dissipation layer, and the upper end of the ventilated inclined cylinder is chiseled with multiple evenly distributed ventilated micropores. The waterproof and ventilated plate is made of a new type of polymer waterproof material. Through the setting of the aluminum alloy heat dissipation layer, the heat generated when the rotating motor is working can be dissipated quickly. The setting of the ventilated micropores enables air circulation inside and outside the ventilated inclined cylinder. The waterproof and ventilated plate made of the new type of polymer waterproof material can enable the circulation of carbon dioxide while blocking the penetration of aqueous solution.
[0025] (7) The extended leak repair mechanism includes two mounting frames installed on the outer end of the intelligent mechanical claw. Each mounting frame has a pair of electric slide rails installed inside. The outer ends of each pair of electric slide rails are fitted with drive sliders, which are slidably connected to them. A high-strength baffle is fixedly connected between the two drive sliders. An opening is cut into the inner bottom of the mounting frame, and the lower end of the high-strength baffle passes through the opening and extends to its lower side. When the intelligent mechanical claw grabs the debris, the extended leak repair mechanism drives the drive sliders to move downward through the two pairs of electric slide rails, which in turn drives the pair of high-strength baffles to move downward and extend through the opening to the front and rear ends of the intelligent mechanical claw, sealing and blocking the grabbed debris, making it difficult for the debris to fall, and promoting more thorough and comprehensive grabbing of the debris, thereby improving work efficiency.
[0026] (8) The extended leak repair mechanism also includes a magnet block embedded in the mounting frame. A fixing rod is fixedly connected to the inner wall of the high-strength baffle, and a magnet sleeve block is fitted on the outer end of the fixing rod. The magnet block and the magnet sleeve block are attracted to each other at their closest ends. A pair of elastic arc strips are fixedly connected to the inner wall of the high-strength baffle, and the magnet sleeve block is in contact with the pair of elastic arc strips. An elastic rope ball is fixedly connected to the lower end of each pair of elastic arc strips. As the high-strength baffle moves downward, the distance between the magnet sleeve block and the magnet block becomes farther and farther, and the magnetic attraction weakens. At this time, under the action of gravity, the magnet sleeve block moves downward and squeezes the elastic arc strips. The material is deformed to a suitable shape and stops moving. The scrap material is scrap metal. The corresponding magnetic blocks at both ends can exert a certain magnetic attraction on the scrap material, making it less likely to fall off. After the scrap material is grabbed, the high-strength baffle moves upward. At this time, the magnetic blocks are close to the magnetic blocks. The magnetic attraction is greater than the gravity, which drives the magnetic blocks to move upward. The pair of elastic arc strips that have lost their squeezing effect rebound and reset. Under the action of their own elasticity and the pushing force of the rebound and reset, the elastic rope ball collides back and forth with the high-strength baffle, shaking off the scrap material remaining on its surface and ensuring the surface is clean.
[0027] (9) A pair of spherical grooves are carved into the inner wall of the magnet sleeve, and a pair of spherical grooves are rotatably connected to the inside of each groove. The outer ends of the two balls are in contact with the outer ends of the fixed rod. The setting of the balls makes the movement of the magnet sleeve smoother and more convenient, and reduces the impact of friction. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0029] Figure 2 This is a schematic diagram of the intelligent control cabin in this invention;
[0030] Figure 3 This is a cross-sectional structural diagram of the environmental monitoring mechanism and the pneumatic cleaning mechanism in this invention;
[0031] Figure 4 This is a schematic diagram of the workflow structure of the job planning system in this invention;
[0032] Figure 5 This is a partial structural schematic diagram of the pneumatic cleaning mechanism in this invention;
[0033] Figure 6 This is a cross-sectional structural diagram of the extended leak repair mechanism in this invention.
[0034] Explanation of the labels in the diagram:
[0035] 100. Driving chassis; 200. Intelligent control cabin; 201. Intelligent control terminal; 300. Intelligent robotic arm; 400. Intelligent robotic gripper; 500. Environmental monitoring mechanism; 501. Lifting hydraulic cylinder; 502. Heat dissipation hemisphere; 503. Sealing arc plate; 504. Rotary motor; 505. Environmental monitoring device; 506. Operation planning system; 5061. Global layout module; 5062. Waste identification module; 5063. Path planning module; 5064. Intelligent operation module; 600. Pneumatic cleaning... 601. Breathable inclined cylinder; 602. Elastic hemispherical bladder; 603. Waterproof and breathable plate; 604. Telescopic airbag; 605. Compression rod; 606. Tension spring; 607. Movable lever; 608. Contact arc block; 700. Extended leak repair mechanism; 701. Mounting frame; 702. Electric slide rail; 703. Drive slider; 704. High-strength baffle; 705. Magnet block; 706. Fixing rod; 707. Magnet sleeve block; 7071. Ball bearing; 708. Elastic arc strip; 709. Elastic rope ball. Detailed Implementation
[0036] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0037] In the description of this invention, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0038] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0039] Example:
[0040] Please see Figure 1-6 A smart scrap metal recycling steel grabber includes a driver's body 100. An intelligent control cabin 200 and an intelligent robotic arm 300 are mounted on the upper part of the driver's body 100. An intelligent control terminal 201 is installed inside the intelligent control cabin 200. An environmental monitoring mechanism 500 is located at the upper part of the intelligent control cabin 200, and a pneumatic cleaning mechanism 600 is located inside the environmental monitoring mechanism 500. An intelligent robotic claw 400 is mounted on the lower part of the intelligent robotic arm 300, and an extension leak repair mechanism 700 is located at the outer end of the intelligent robotic claw 400. This solution uses the environmental monitoring mechanism 500 to drive an environmental monitoring device 505 to perform global monitoring and data entry of the working area, in conjunction with an operation planning system 506. A global model is constructed and updated in real time, enabling the intelligent robotic arm 300 and intelligent robotic claw 400 to grasp waste materials according to real-time work planning, reducing reliance on manual labor, maintaining real-time work focus and safety stability. Furthermore, the pneumatic cleaning mechanism 600, under the operation of saturated carbon dioxide aqueous solution shaking, causes the overflow of carbon dioxide to drive the telescopic airbag 604 to compress air and blow it towards the environmental monitoring device 505, reducing the interference of dust in the real-time monitoring process. When the intelligent robotic claw 400 grasps fragments, the extended leak repair mechanism 700 drives the high-strength baffle 704 to work with the magnetic sleeve block 707 to block the fragments, making it less likely for the fragments to fall, promoting more complete and comprehensive grasping of fragments, and improving work efficiency.
[0041] Please see Figure 2-3 The environmental monitoring mechanism 500 includes a lifting hydraulic cylinder 501 installed on the upper end of the intelligent control cabin 200. A heat dissipation hemisphere 502 is fixedly connected to the upper end of the lifting hydraulic cylinder 501. Multiple contacting sealing arc plates 503 are rotatably connected to the upper end of the heat dissipation hemisphere 502. A rotary motor 504 is installed on the inner wall of the heat dissipation hemisphere 502. An environmental monitoring device 505 is rotatably connected to the heat dissipation hemisphere 502, and the output end of the rotary motor 504 is fixedly connected to it. An operation planning system 506 is provided between the environmental monitoring device 505 and the intelligent control terminal 201. The environmental monitoring mechanism 500 drives the environmental monitoring device 505 to move upward through the lifting hydraulic cylinder 501 to adjust its height. In conjunction with the rotary motor 504, the device rotates, enabling the environmental monitoring device 505 to perform real-time global environmental monitoring of the work area under conditions of wide field of vision, ensuring the comprehensiveness of environmental monitoring.
[0042] Please see Figure 4The operation planning system 506 internally includes a global layout module 5061. The global layout module 5061 is electrically connected to a waste identification module 5062, and its external end is electrically connected to a path planning module 5063. The path planning module 5063 is electrically connected to an intelligent operation module 5064, which is electrically connected to the intelligent robotic arm 300 and the intelligent robotic gripper 400, respectively. The operation planning system 506, through the global layout module 5061, constructs a corresponding global model based on the global environment monitored by the environmental monitoring device 505, and works with the waste identification module 5062 to manage waste dumping sites. The system identifies the location and uses the path planning module 5063 to plan the movement path of the driving body 100, bringing it closer to the waste pile. At the same time, the intelligent operation module 5064 drives the intelligent robotic arm 300 and the intelligent robotic claw 400 to work and grab the waste. Meanwhile, the environmental monitoring device 505 monitors the rotation in real time. If the waste falls to the edge during the grabbing process, it can drive the global layout module 5061 and the waste recognition module 5062 to update the global model information in real time. This facilitates the work of the intelligent robotic arm 300 and the intelligent robotic claw 400, reduces reliance on manual labor, and maintains real-time work focus and safety stability.
[0043] Please see Figure 3 and Figure 5 A pneumatic cleaning mechanism 600 is embedded in a plurality of ventilated inclined cylinders 601 mounted on a heat dissipation hemisphere 502. The lower end of each ventilated inclined cylinder 601 is fixedly connected to an elastic hemispherical bladder 602, which contains a saturated carbon dioxide aqueous solution. The output end of a rotary motor 504 is fixedly connected to a plurality of compression rods 605, which are in contact with the elastic hemispherical bladder 602. A waterproof and breathable plate 603 is embedded in the elastic hemispherical bladder 602. A telescopic airbag 604 is fixedly connected to the upper end of the elastic hemispherical bladder 602, and the telescopic airbag 604 is connected to the waterproof and breathable plate. The interior of the elastic hemispherical bladder 603 is connected to the interior of the elastic hemispherical bladder 602. A toggle assembly is provided between the telescopic airbag 604 and the waterproof and breathable plate 603. The pneumatic cleaning mechanism 600, through the rotation of the squeezing rod 605, causes the saturated carbon dioxide aqueous solution inside the elastic hemispherical bladder 602 to shake intermittently, causing carbon dioxide to overflow intermittently into the telescopic airbag 604, causing it to extend and intermittently squeeze the air inside the breathable inclined cylinder 601 and blow it toward the environmental monitoring device 505, reducing the interference of dust in its real-time monitoring process and ensuring the clarity of environmental monitoring.
[0044] Please see Figure 5The actuation component includes a tension spring 606 fixedly connected between the telescopic airbag 604 and the waterproof and breathable plate 603. Two pairs of movable levers 607 are fixedly connected to the outer end of the tension spring 606. Multiple contact arc blocks 608 are fixedly connected to the inner wall of the telescopic airbag 604. The two pairs of movable levers 607 are located between the multiple contact arc blocks 608. When the telescopic airbag 604 extends, the tension spring 606 also extends. The multiple contact arc blocks 608 move with the extension of the telescopic airbag 604, and the movable levers 607 move with the extension of the tension spring 606, causing the contact arc blocks 608 and the movable levers 607 to collide during the movement. This causes the breathable inclined cylinder 601 and the heat dissipation hemisphere 502 to vibrate. In conjunction with the vibration of the rotating motor 504 during operation, dust on the surface of the heat dissipation hemisphere 502 is shaken off, avoiding any impact on heat dissipation and enhancing the heat dissipation effect.
[0045] Please see Figure 3 and Figure 5 The surface of the heat dissipation hemisphere 502 is provided with an aluminum alloy heat dissipation layer, and the upper end of the ventilated inclined cylinder 601 is drilled with multiple evenly distributed ventilated micropores. The waterproof and ventilated plate 603 is made of a new type of high polymer waterproof material. Through the setting of the aluminum alloy heat dissipation layer, the heat generated by the rotating motor 504 during operation can be quickly dissipated. The setting of the ventilated micropores enables air circulation inside and outside the ventilated inclined cylinder 601. The waterproof and ventilated plate 603, made of a new type of high polymer waterproof material, can enable the circulation of carbon dioxide while blocking the penetration of aqueous solutions.
[0046] Please see Figure 6 The extended leak repair mechanism 700 includes two mounting frames 701 installed on the outer end of the intelligent mechanical claw 400. Each mounting frame 701 has a pair of electric slide rails 702 installed inside. Each pair of electric slide rails 702 has a drive slider 703 fitted onto its outer end, and the drive slider 703 is slidably connected to it. A high-strength baffle 704 is fixedly connected between the two drive sliders 703. An opening is cut into the inner bottom of each mounting frame 701, and the lower end of the high-strength baffle 704 passes through the opening and extends to its lower side. When the intelligent mechanical claw 400 grabs debris, the extended leak repair mechanism 700 drives the drive sliders 703 downwards via the two pairs of electric slide rails 702, causing them to move the pair of high-strength baffles 704 downwards. These baffles then pass through the opening and extend to the front and rear ends of the intelligent mechanical claw 400, sealing and blocking the grabbed debris, preventing it from falling out, and ensuring more thorough and comprehensive grabbing of the debris, thus improving work efficiency.
[0047] Please see Figure 6The extended leak repair mechanism 700 also includes a magnet block 705 embedded in the mounting frame 701. A fixing rod 706 is fixedly connected to the inner wall of the high-strength baffle 704, and a magnet sleeve block 707 is sleeved on the outer end of the fixing rod 706. The magnet block 705 and the magnet sleeve block 707 are attracted to each other at their closest ends. A pair of elastic arc strips 708 are fixedly connected to the inner wall of the high-strength baffle 704, and the magnet sleeve block 707 is in contact with the pair of elastic arc strips 708. An elastic rope ball 709 is fixedly connected to the lower end of each pair of elastic arc strips 708. As the high-strength baffle 704 moves downward, the distance between the magnet sleeve block 707 and the magnet block 705 increases, and the magnetic attraction weakens. At this time, under the action of gravity, the magnet sleeve block 705... 07 moves downwards, compressing the elastic arc strip 708 to deform into a suitable shape and stop moving. The scrap material is scrap metal. The corresponding magnetic sleeves 707 at both ends can exert a certain magnetic attraction on the scrap material, further preventing the scrap material from falling. After the scrap material is grabbed, the high-strength baffle 704 moves upwards. At this time, the magnetic sleeves 707 and the magnetic block 705 are close together. The magnetic attraction is greater than the gravity, causing the magnetic sleeves 707 to move upwards. The pair of elastic arc strips 708, which have lost their squeezing effect, rebound and reset. Under the action of their own elasticity and the pushing force of the rebound reset, the elastic rope ball 709 collides back and forth with the high-strength baffle 704, shaking off the scrap material remaining on its surface and ensuring the surface is clean.
[0048] Please see Figure 6 The inner wall of the magnet sleeve 707 is carved with a pair of spherical grooves, and the inside of each pair of spherical grooves is rotatably connected with a ball bearing 7071. The outer ends of the two balls bearing 7071 are in contact with the outer end of the fixed rod 706. The arrangement of the balls bearing 7071 makes the movement of the magnet sleeve 707 smoother and more convenient, and reduces the impact of friction.
[0049] In this invention, when used by those skilled in the art, the lifting hydraulic cylinder 501 drives the environmental monitoring device 505 upward, while the rotary motor 504 drives it to rotate. This allows the environmental monitoring device 505 to perform global environmental monitoring of the work area from a high vantage point and feed the environmental information back to the operation planning system 506. The global layout module 5061 then constructs a corresponding global model based on the global environment. The waste identification module 5062 marks the waste dumping site in the global environment model. Based on this, the path planning module 5063 plans the movement path of the driving machine 100, bringing it closer to the waste dumping site. Then, the intelligent operation module 5064 uses this information to drive the intelligent robotic arm 300 and the intelligent... The robotic gripper 400 operates to grab waste materials, while the environmental monitoring device 505 monitors the rotation in real time. When some waste materials scatter to the edge during the grabbing process, the global layout module 5061 and the waste identification module 5062 update the global model information in real time based on the latest monitoring information. This facilitates the operation of the intelligent robotic arm 300 and the intelligent robotic gripper 400, reduces reliance on manual labor, and maintains real-time work focus and safety stability. The rotary motor 504 also drives multiple extrusion rods 605 to rotate, causing them to contact and compress the elastic hemispherical bladder 602 during rotation. This causes the saturated carbon dioxide aqueous solution inside to agitate, leading to the carbon dioxide overflowing into the telescopic air bladder 604, which extends upwards and compresses the ventilated inclined cylinder 6. The air inside 01 is blown towards the environmental monitoring device 505, reducing dust interference during real-time monitoring and ensuring the clarity of environmental monitoring. Simultaneously, the tension spring 606 is stretched upwards along with the telescopic airbag 604, causing the contact block 608 to collide with the movable lever 607, resulting in vibration of the ventilated inclined cylinder 601 and the heat dissipation hemisphere 502. This vibration, combined with the vibration of the rotating motor 504, dislodles dust from the surface of the heat dissipation hemisphere 502, preventing it from affecting heat dissipation. After the compression rod 605 rotates and separates from the elastic hemisphere 602, the saturated carbon dioxide aqueous solution gradually stabilizes. At this point, under the action of the tension spring 606, the telescopic airbag 604 contracts, compressing the carbon dioxide and causing it to dissolve back into the aqueous solution. When the extrusion rod 605 squeezes again, it overflows again, enabling intermittent dust blowing for the environmental monitoring device 505. While the intelligent mechanical claw 400 grabs the fragments, two pairs of electric slide rails 702 drive the drive slider 703 downwards, causing it to move a pair of high-strength baffles 704 downwards. These baffles extend through the opening to the front and rear ends of the intelligent mechanical claw 400, sealing and blocking the grabbed fragments to prevent them from falling. After the high-strength baffles 704 move downwards, the distance between the magnetic sleeve block 707 and the magnetic block 705 increases, weakening the magnetic attraction. At this point, under the influence of gravity, the magnetic sleeve block 707 moves downwards, compressing the elastic arc strip 708 to deform into a suitable shape and stop moving. The fragments are scrap metal.The corresponding magnetic sleeves 707 at both ends can exert a certain magnetic attraction on the scrap, further preventing it from falling and ensuring more thorough and comprehensive scrap grabbing, thus improving work efficiency. After scrap grabbing, the high-strength baffle 704 moves upward. At this time, the magnetic sleeves 707 and the magnetic block 705 approach each other, and the magnetic attraction is greater than gravity, causing the magnetic sleeves 707 to move upward. The pair of elastic arc strips 708, having lost their squeezing effect, rebound and reset, causing the elastic rope ball 709 to collide back and forth with the high-strength baffle 704 under its own elasticity and the pushing force of the rebound and reset, shaking off the residual scrap on its surface and ensuring surface cleanliness.
[0050] The above description is merely a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and its improved concepts, should be covered within the scope of protection of the present invention.
Claims
1. A smart scrap metal recycling steel grabber, comprising a driving body (100), characterized in that: The upper end of the driving body (100) is respectively equipped with an intelligent control cabin (200) and an intelligent robotic arm (300). An intelligent control terminal (201) is installed inside the intelligent control cabin (200). An environmental monitoring mechanism (500) is provided at the upper end of the intelligent control cabin (200), and a pneumatic cleaning mechanism (600) is provided inside the environmental monitoring mechanism (500). An intelligent robotic claw (400) is installed at the lower end of the intelligent robotic arm (300), and an extension leak repair mechanism (700) is provided at the outer end of the intelligent robotic claw (400). The environmental monitoring mechanism (500) includes a lifting hydraulic cylinder (501) installed at the upper end of the intelligent control cabin (200), and the lifting hydraulic cylinder (501)... A heat dissipation hemisphere (502) is fixedly connected to the upper end. Multiple contacting sealing arc plates (503) are rotatably connected to the upper end of the heat dissipation hemisphere (502). A rotary motor (504) is installed on the inner wall of the heat dissipation hemisphere (502). An environmental monitoring device (505) is rotatably connected to the heat dissipation hemisphere (502), and the output end of the rotary motor (504) is fixedly connected to it. A work planning system (506) is provided between the environmental monitoring device (505) and the intelligent control terminal (201). A global layout module (5061) is provided inside the work planning system (506). A waste identification module (5062) is electrically connected to the outer end of the global layout module (5061), and its outer end is electrically... A path planning module (5063) is connected, and the outer end of the path planning module (5063) is electrically connected to an intelligent operation module (5064), which is electrically connected to an intelligent robotic arm (300) and an intelligent robotic claw (400) respectively. The pneumatic cleaning mechanism (600) is embedded in a plurality of ventilated inclined cylinders (601) mounted on a heat dissipation hemisphere (502). The lower end of the ventilated inclined cylinder (601) is fixedly connected to an elastic hemispherical bladder (602), and its interior is filled with a saturated carbon dioxide aqueous solution. The output end of the rotary motor (504) is fixedly connected to a plurality of extrusion rods (605), which are in contact with the elastic hemispherical bladder (602). The elastic hemispherical bladder (602) is embedded with a waterproof and breathable plate. (603) A telescopic airbag (604) is fixedly connected to the upper end of the elastic hemispherical bladder (602), and the telescopic airbag (604) is in communication with the interior of the elastic hemispherical bladder (602) through the waterproof and breathable plate (603). A toggle assembly is provided between the telescopic airbag (604) and the waterproof and breathable plate (603). The toggle assembly includes a tension spring (606) fixedly connected between the telescopic airbag (604) and the waterproof and breathable plate (603). Two pairs of movable levers (607) are fixedly connected to the outer end of the tension spring (606). Multiple contact arc blocks (608) are fixedly connected to the inner wall of the telescopic airbag (604). The two pairs of movable levers (607) are located between the multiple contact arc blocks (608).The extended leak repair mechanism (700) includes two mounting frames (701) installed on the outer end of the intelligent mechanical claw (400). Each mounting frame (701) has a pair of electric slide rails (702) installed inside. Each pair of electric slide rails (702) has a drive slider (703) fitted onto its outer end, and the drive slider (703) is slidably connected to it. A high-strength baffle (704) is fixedly connected between the two drive sliders (703). An opening is cut into the inner bottom end of each mounting frame (701), and the lower end of the high-strength baffle (704) passes through the opening and extends to its lower side. The structure (700) also includes a magnet block (705) embedded in the mounting frame (701). A fixing rod (706) is fixedly connected to the inner wall of the high-strength baffle (704), and a magnet sleeve block (707) is fitted onto the outer end of the fixing rod (706). The magnet block (705) and the magnet sleeve block (707) are attracted to each other at their closest points. A pair of elastic arc strips (708) are fixedly connected to the inner wall of the high-strength baffle (704), and the magnet sleeve block (707) contacts the pair of elastic arc strips (708). An elastic rope ball (709) is fixedly connected to the lower end of each pair of elastic arc strips (708).
2. The intelligent scrap metal recycling steel grabber according to claim 1, characterized in that: The surface of the heat dissipation hemisphere (502) is provided with an aluminum alloy heat dissipation layer, the upper end of the ventilated inclined cylinder (601) is chiseled with a plurality of evenly distributed ventilated micropores, and the waterproof and ventilated plate (603) is made of a new type of polymer waterproof material.
3. The intelligent scrap metal recycling steel grabber according to claim 1, characterized in that: The inner wall of the magnet sleeve (707) is chiseled with a pair of spherical grooves, and each of the two spherical grooves is rotatably connected with a ball (7071), and the outer ends of the two balls (7071) are in contact with the outer ends of the fixing rod (706).
Citation Information
Patent Citations
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