A rolling mill spatial position detection method, device, medium and electronic equipment

CN116329300BActive Publication Date: 2026-09-22SHOUGANG ZHIXIN QIAN AN ELECTROMAGNETIC MATERIALS CO LTD
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Patent Information

Application Number
CN202310203993.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-06
Publication Date
2026-09-22
Estimated Expiration
2043-03-06

AI Technical Summary

Technical Problem

[0003]本申请提供了一种辊轧机空间位置检测方法、装置、介质、电子设备,可以解决因牌坊的位置发生便宜而导致的带钢板形发生影响的问题

Benefits of technology

[0029]在本申请实施例的技术方案中,可以通过辊轧机的牌坊的初始位置数据以及发生了偏移后的所述牌坊的实时位置数据,以此来判断牌坊的空间位置是否发生了不准确的变化,进而可以基于实时初始位置数据以及实时位置数据对辊轧机的空间位置的精确度进行检测。通过本申请提供的辊轧机空间位置检测方法,可以解决因牌坊的位置发生便宜而导致的带钢板形发生影响的问题。

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Abstract

The application relates to the technical field of strip rolling, and discloses a rolling mill space position detection method, a rolling mill space position detection device, a medium and an electronic device. The method comprises the following steps: acquiring initial position data of a portal of a rolling mill; performing a strip rolling test on the rolling mill; acquiring real-time position data of the portal; and detecting the accuracy of the space position of the rolling mill based on the real-time initial position data and the real-time position data. The initial position data of the portal of the rolling mill and the real-time position data of the portal after the portal has deviated can be used to determine whether the space position of the portal has changed inaccurately, and the accuracy of the space position of the rolling mill can be detected based on the real-time initial position data and the real-time position data. The rolling mill space position detection method provided by the application can solve the problem that the strip flatness is affected due to the deviation of the position of the portal.
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Description

Technical Field

[0001] This application relates to the field of strip rolling technology, and in particular to a method, apparatus, medium, and electronic equipment for detecting the spatial position of a rolling mill. Background Technology

[0002] Due to the complexity of the roll system, extremely high spatial positioning accuracy of the inner arches is required to ensure the high symmetry of the rolls. Currently, micrometers are commonly used to measure the diagonals of the upper and lower inner arches, which requires a high level of skill and personal experience from the measuring personnel and is not easily replicable. Simultaneously, during production, the 20-roll mill is a reversible, high-tension coiling and rolling mill. The copper liners on the inner arches experience varying degrees of wear under rolling line adjustments and strip tension, which cannot be detected in real time. If the liner wear is inconsistent, exceeds the standard, or if there is an abnormality in the clearance-eliminating hydraulic cylinder, causing the inner arches to shift, the rolls will roll asymmetrically, resulting in strip warping. This severely affects the strip shape and may even prevent subsequent annealing unit production. Summary of the Invention

[0003] This application provides a method, device, medium, and electronic equipment for detecting the spatial position of a rolling mill, which can solve the problem of strip shape being affected by the position of the mill arch.

[0004] Other features and advantages of this application will become apparent from the following detailed description, or may be learned in part from practice of this application.

[0005] According to one aspect of the embodiments of this application, a method for detecting the spatial position of a rolling mill is provided, the method comprising:

[0006] Obtain the initial position data of the archway of the rolling mill;

[0007] The strip steel is rolled on the rolling mill to obtain the real-time position data of the archway;

[0008] The accuracy of the spatial position of the rolling mill is detected based on real-time initial position data and real-time position data.

[0009] In one embodiment of this application, based on the foregoing scheme, the archway includes an inner archway and an outer archway, and obtaining the initial position data of the archway of the rolling mill includes:

[0010] Obtain the first relative position data between the inner archway and the outer archway, as well as the initial position data of the inner archway;

[0011] The initial position data of the archway is derived based on the initial position data of the inner archway and the first relative position data.

[0012] In one embodiment of this application, based on the foregoing scheme, obtaining the real-time location data of the archway includes:

[0013] Obtain the second relative position data between the inner archway and the outer archway, as well as the final position data of the inner archway;

[0014] The real-time location data of the archway is derived based on the inner archway and the final location data.

[0015] In one embodiment of this application, based on the foregoing scheme, the detection of the accuracy of the spatial position of the rolling mill based on real-time initial position data and real-time position data includes:

[0016] Based on the real-time initial position data and the real-time position data, the spatial position change data of the archway is obtained;

[0017] The accuracy of the spatial position of the rolling mill is detected based on the spatial position change data.

[0018] In one embodiment of this application, based on the foregoing scheme, the detection of the accuracy of the spatial position of the rolling mill based on the spatial position change data includes:

[0019] If the spatial position change data is within the preset data change range, the accuracy of the spatial position of the rolling mill is determined to be qualified;

[0020] If the spatial position change data is not within the range of data changes, the accuracy of the spatial position of the rolling mill is determined to be unqualified.

[0021] In one embodiment of this application, based on the foregoing scheme, the method further includes:

[0022] If the spatial position change data is outside the range of data changes, an alarm message indicating insufficient accuracy of the rolling mill is sent to the terminal.

[0023] In one embodiment of this application, based on the foregoing scheme, the method further includes:

[0024] An analysis data report is generated by analyzing the real-time initial location data and the real-time location data.

[0025] The analysis data report is uploaded to the cloud server.

[0026] According to one aspect of the embodiments of this application, a rolling mill spatial position detection device is provided. The device includes a first acquisition unit for acquiring initial position data of the rolling mill arch; a second acquisition unit for performing strip rolling on the rolling mill and acquiring real-time position data of the arch; and a detection unit for detecting the accuracy of the spatial position of the rolling mill based on the real-time initial position data and the real-time position data.

[0027] According to one aspect of the embodiments of this application, a computer-readable storage medium is provided, on which a computer program is stored, the computer program including executable instructions that, when executed by a processor, implement the rolling mill spatial position detection method as described in the above embodiments.

[0028] According to one aspect of the embodiments of this application, an electronic device is provided, including: one or more processors; and a memory for storing executable instructions of the processors, wherein when the executable instructions are executed by the one or more processors, the one or more processors implement the rolling mill spatial position detection method as described in the above embodiments.

[0029] In the technical solution of this application embodiment, the initial position data of the roll mill arch and the real-time position data of the arch after displacement can be used to determine whether the spatial position of the arch has changed inaccurately. Furthermore, the accuracy of the spatial position of the roll mill can be detected based on the real-time initial position data and the real-time position data. The roll mill spatial position detection method provided in this application can solve the problem of strip shape being affected by changes in the position of the arch.

[0030] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description

[0031] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this application and, together with the description, serve to explain the principles of this application. It is obvious that the drawings described below are merely some embodiments of this application, and those skilled in the art can obtain other drawings based on these drawings without any inventive effort. In the drawings:

[0032] Figure 1 This is a flowchart illustrating a method for detecting the spatial position of a rolling mill according to an embodiment of this application;

[0033] Figure 2 The flowchart illustrating the acquisition of the initial position data of the archway of the rolling mill, as shown in the embodiments of this application, includes an inner archway and an outer archway.

[0034] Figure 3 This is a block diagram of a rolling mill spatial position detection device according to an embodiment of this application;

[0035] Figure 4 This is a schematic diagram of the system structure of an electronic device according to an embodiment of this application. Detailed Implementation

[0036] Exemplary embodiments will now be described more fully with reference to the accompanying drawings. However, these exemplary embodiments can be implemented in many forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided to make this application more comprehensive and complete, and to fully convey the concept of the exemplary embodiments to those skilled in the art.

[0037] Furthermore, the described features, structures, or characteristics can be combined in any suitable manner in one or more embodiments. Numerous specific details are provided in the following description to give a thorough understanding of embodiments of this application. However, those skilled in the art will recognize that the technical solutions of this application can be practiced without one or more of the specific details, or other methods, components, apparatuses, steps, etc., can be employed. In other instances, well-known methods, apparatuses, implementations, or operations are not shown or described in detail to avoid obscuring various aspects of this application.

[0038] The block diagrams shown in the accompanying drawings are merely functional entities and do not necessarily correspond to physically independent entities. That is, these functional entities can be implemented in software, in one or more hardware modules or integrated circuits, or in different network and / or processor devices and / or microcontroller node devices.

[0039] The flowcharts shown in the accompanying drawings are merely illustrative and do not necessarily include all content and operations / steps, nor do they necessarily have to be performed in the described order. For example, some operations / steps can be broken down, while others can be combined or partially combined; therefore, the actual execution order may change depending on the specific circumstances.

[0040] It should be noted that "multiple" in this article refers to two or more. "And / or" describes the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A alone, A and B simultaneously, or B alone. The character " / " generally indicates that the preceding and following related objects have an "or" relationship.

[0041] The implementation details of the technical solutions in the embodiments of this application are described in detail below:

[0042] First, it should be noted that the rolling mill spatial position detection scheme proposed in this application can be applied to related technical fields of strip rolling. By using the initial position data of the rolling mill arch and the real-time position data of the arch after a shift, it can be determined whether the spatial position of the arch has changed inaccurately. Furthermore, the accuracy of the rolling mill's spatial position can be detected based on the real-time initial position data and the real-time position data. The rolling mill spatial position detection method provided in this application can solve the problem of strip shape being affected by shifts in the arch's position.

[0043] According to one aspect of this application, a method for detecting the spatial position of a rolling mill is provided. Figure 1 The flowchart below shows a method for detecting the spatial position of a rolling mill according to an embodiment of this application. This method includes at least steps 110 to 130, which are described in detail below:

[0044] In step 110, the initial position data of the archway of the rolling mill is obtained.

[0045] Specifically, the roll forming system comprises an inner roll forming system and an outer roll forming system. The inner roll forming system further includes an upper inner roll forming system and a lower inner roll forming system. The upper and lower inner roll forming systems can move up and down within the outer roll forming system. Six and four backlash-eliminating hydraulic cylinders are respectively installed on the entrance and drive sides of the outer roll forming system to eliminate sliding gaps between the inner and outer roll forming systems and to control rolling tension. This inevitably leads to wear on the steel and copper liners on the exit side. When wear exceeds the limit or the backlash-eliminating hydraulic cylinders malfunction, the upper and lower inner roll forming systems will shift, causing the strip to warp. A high-precision micrometer is installed on the backlash-eliminating hydraulic cylinders and fixed to them using a locking device. The displacement of the upper steel liners on the upper and lower inner roll forming systems is measured by a probe. The measured values ​​are displayed on the HMI screen on the host computer via a transmission cable, enabling real-time dynamic monitoring. Combined with the matching structure of the steel and copper liners, timely adjustments are made to correct symmetry, thereby improving the strip warping caused by roll misalignment.

[0046] In one embodiment of this application, see Figure 2 Step 110 can be performed according to the following steps S1-S2:

[0047] Step S1: Obtain the first relative position data of the inner archway and the outer archway, as well as the initial position data of the inner archway.

[0048] Step S2: Based on the initial position data of the inner archway and the first relative position data, the initial position data of the archway is obtained.

[0049] Continue to refer to Figure 1 In step 120, the strip steel is rolled on the rolling mill to obtain the real-time position data of the archway.

[0050] Specifically, the strip steel can be rolled to detect changes in the spatial displacement of the archway before and after rolling. Many factors can cause warping during strip steel rolling. Furthermore, due to the complex roll system of a 20-roll mill, troubleshooting is difficult once warping or other abnormalities occur. Without removing rolls, the archway's accuracy cannot be measured, making it impossible to immediately pinpoint its spatial position and the root cause of the problem. This inevitably impacts batch quality during roll change cycles.

[0051] In one embodiment of this application, obtaining the real-time location data of the archway can be performed according to steps S3-S4:

[0052] Step S3: Obtain the second relative position data of the inner archway and the outer archway, as well as the final position data of the inner archway.

[0053] Step S4: Based on the inner archway and the final location data, derive the real-time location data of the archway.

[0054] Specifically, the real-time position data of the archway is obtained by acquiring the inner archway and the final position data, taking the second relative position data between the inner archway and the outer archway and the final position data of the inner archway, and then using the inner archway and the final position data to obtain the real-time position data of the archway.

[0055] See also Figure 1 In step 130, the accuracy of the spatial position of the rolling mill is detected based on the real-time initial position data and the real-time position data.

[0056] In one embodiment of this application, step S130 may be performed according to steps S5-S6:

[0057] Step S5: Based on the real-time initial position data and the real-time position data, derive the spatial position change data of the archway.

[0058] Step S6: Detect the accuracy of the spatial position of the rolling mill based on the spatial position change data.

[0059] Specifically, the spatial position change data of the archway is derived based on the real-time initial position data and the real-time position data. The position data of the archway before and after the test can be compared to obtain the spatial position change data. The accuracy of the rolling mill's spatial position is then tested using the spatial position change data.

[0060] In one embodiment of this application, detecting the accuracy of the spatial position of the rolling mill based on the spatial position change data includes:

[0061] If the spatial position change data is within the preset data change range, the accuracy of the spatial position of the rolling mill is determined to be qualified;

[0062] If the spatial position change data is not within the range of data changes, the accuracy of the spatial position of the rolling mill is determined to be unqualified.

[0063] Specifically, the preset data change range can be set according to actual needs. If the spatial position change data is within the preset data change range, the accuracy of the spatial position of the rolling mill is determined to be qualified; otherwise, if the spatial position change data is not within the preset data change range, the accuracy of the spatial position of the rolling mill is determined to be unqualified.

[0064] In one embodiment of this application, steps 140-160 may also be performed:

[0065] Step 140: If the spatial position change data is not within the range of data change, send an alarm message to the terminal indicating that the accuracy of the rolling mill is insufficient.

[0066] Step 150: Analyze the real-time initial location data and the real-time location data to obtain an analysis data report.

[0067] Step 160: Upload the analysis data report to the cloud server.

[0068] Specifically, an early warning can be issued by sending an alarm message to the terminal indicating insufficient accuracy of the rolling mill. Simultaneously, the obtained position data can be analyzed and uploaded to a cloud server for later retrieval.

[0069] Figure 3 The diagram shows a block diagram of a rolling mill spatial position detection device 300 according to an embodiment of the present application. The rolling mill spatial position detection device 300 according to an embodiment of the present application includes: a first acquisition unit 301, a second acquisition unit 302, and a detection unit 303.

[0070] The first acquisition unit 301 is used to acquire the initial position data of the archway of the rolling mill;

[0071] The second acquisition unit 302 is used to roll strip steel in the rolling mill and to acquire the real-time position data of the archway.

[0072] The detection unit 303 is used to detect the accuracy of the spatial position of the rolling mill based on real-time initial position data and real-time position data.

[0073] In another aspect, this application also provides a computer-readable storage medium storing a program product capable of implementing the rolling mill spatial position detection method described above. In some possible implementations, various aspects of this application can also be implemented as a program product including program code that, when run on a terminal device, causes the terminal device to perform the steps described in the "Embodiment Methods" section of this specification according to various exemplary embodiments of this application.

[0074] The program product for implementing the above-described method according to the embodiments of this application may employ a portable compact disc read-only memory (CD-ROM) and include program code, and may run on a terminal device, such as a personal computer. However, the program product of this application is not limited thereto. In this document, the readable storage medium may be any tangible medium containing or storing a program that may be used by or in conjunction with an instruction execution system, apparatus, or device.

[0075] The program product may employ any combination of one or more readable media. A readable medium may be a readable signal medium or a readable storage medium. A readable storage medium may be, for example, but not limited to, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any combination thereof. More specific examples of readable storage media (a non-exhaustive list) include: an electrical connection having one or more wires, a portable disk, a hard disk, random access memory (RAM), read-only memory (ROM), erasable programmable read-only memory (EPROM or flash memory), optical fiber, portable compact disk read-only memory (CD-ROM), optical storage devices, magnetic storage devices, or any suitable combination thereof.

[0076] Computer-readable signal media may include data signals propagated in baseband or as part of a carrier wave, carrying readable program code. Such propagated data signals may take various forms, including but not limited to electromagnetic signals, optical signals, or any suitable combination thereof. A readable signal medium may also be any readable medium other than a readable storage medium, capable of sending, propagating, or transmitting programs for use by or in conjunction with an instruction execution system, apparatus, or device.

[0077] The program code contained on the readable medium may be transmitted using any suitable medium, including but not limited to wireless, wired, optical fiber, RF, etc., or any suitable combination thereof.

[0078] Program code for performing the operations of this application can be written in any combination of one or more programming languages, including object-oriented programming languages ​​such as Java and C++, and conventional procedural programming languages ​​such as C or similar languages. The program code can execute entirely on the user's computing device, partially on the user's device, as a standalone software package, partially on the user's computing device and partially on a remote computing device, or entirely on a remote computing device or server. In cases involving remote computing devices, the remote computing device can be connected to the user's computing device via any type of network, including a local area network (LAN) or a wide area network (WAN), or it can be connected to an external computing device (e.g., via the Internet using an Internet service provider).

[0079] In another respect, this application also provides an electronic device capable of implementing the above-described method.

[0080] Those skilled in the art will understand that various aspects of this application can be implemented as a system, method, or program product. Therefore, various aspects of this application can be specifically implemented in the following forms: a completely hardware implementation, a completely software implementation (including firmware, microcode, etc.), or a combination of hardware and software implementations, collectively referred to herein as a "circuit," "module," or "system."

[0081] The following reference Figure 4 To describe an electronic device 400 according to this embodiment of the present application. Figure 4 The electronic device 400 shown is merely an example and should not impose any limitations on the functionality and scope of use of the embodiments of this application.

[0082] like Figure 4 As shown, the electronic device 400 is manifested in the form of a general-purpose computing device. The components of the electronic device 400 may include, but are not limited to: at least one processing unit 410, at least one storage unit 420, and a bus 430 connecting different system components (including storage unit 420 and processing unit 410).

[0083] The storage unit stores program code that can be executed by the processing unit 410, causing the processing unit 410 to perform the steps described in the "Embodiment Methods" section above according to various exemplary embodiments of this application.

[0084] Storage unit 420 may include a readable medium in the form of a volatile storage unit, such as random access memory (RAM) 421 and / or cache memory 422, and may further include a read-only memory (ROM) 423.

[0085] Storage unit 420 may also include a program / utility 424 having a set (at least one) of program modules 425, such program modules 425 including but not limited to: an operating system, one or more application programs, other program modules, and program data, each or some combination of these examples may include an implementation of a network environment.

[0086] Bus 430 can represent one or more of several types of bus structures, including a memory cell bus or memory cell control node, a peripheral bus, a graphics acceleration port, a processing unit, or a local bus using any of the various bus structures.

[0087] Electronic device 400 can also communicate with one or more external devices 1200 (e.g., keyboard, pointing device, Bluetooth device, etc.), and with one or more devices that enable a user to interact with electronic device 400, and / or with any device that enables electronic device 400 to communicate with one or more other computing devices (e.g., router, modem, etc.). This communication can be performed via input / output (I / O) interface 450. Furthermore, electronic device 400 can also communicate with one or more networks (e.g., local area network (LAN), wide area network (WAN), and / or public networks, such as the Internet) via network adapter 460. As shown, network adapter 460 communicates with other modules of electronic device 400 via bus 430. It should be understood that, although not shown in the figures, other hardware and / or software modules can be used in conjunction with electronic device 400, including but not limited to: microcode, device drivers, redundant processing units, external disk drive arrays, RAID systems, tape drives, and data backup storage systems.

[0088] Through the above description of the embodiments, those skilled in the art will readily understand that the exemplary embodiments described herein can be implemented by software or by combining software with necessary hardware. Therefore, the technical solutions according to the embodiments of this application can be embodied in the form of a software product, which can be stored in a non-volatile storage medium (such as a CD-ROM, USB flash drive, external hard drive, etc.) or on a network, including several instructions to cause a computing device (such as a personal computer, server, terminal device, or network device, etc.) to execute the method according to the embodiments of this application.

[0089] Furthermore, the above figures are merely illustrative of the processes included in the method according to exemplary embodiments of this application, and are not intended to be limiting. It is readily understood that the processes shown in the above figures do not indicate or limit the temporal order of these processes. Additionally, it is readily understood that these processes may be executed synchronously or asynchronously, for example, in multiple modules.

[0090] It should be understood that this application is not limited to the precise structures described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The scope of this application is limited only by the appended claims.

Claims

1. A method for detecting the spatial position of a rolling mill, characterized in that, include: Acquire the first relative position data of the inner and outer arches of the rolling mill, as well as the initial position data of the inner arch; The initial position data of the inner archway is derived based on the initial position data of the inner archway and the first relative position data. The rolling mill is used to roll strip steel, and the second relative position data of the inner archway and the outer archway and the final position data of the inner archway are obtained. The real-time position data of the archway is derived based on the second relative position data between the inner archway and the outer archway and the final position data of the inner archway. Based on the initial location data and the real-time location data, the spatial position change data of the archway is obtained; If the spatial position change data is within the preset data change range, the accuracy of the spatial position of the rolling mill is determined to be qualified; If the spatial position change data is not within the range of data changes, the accuracy of the spatial position of the rolling mill is determined to be unqualified.

2. The method for detecting the spatial position of a rolling mill according to claim 1, characterized in that, The method further includes: If the spatial position change data is outside the range of data changes, an alarm message indicating insufficient accuracy of the rolling mill is sent to the terminal.

3. The method for detecting the spatial position of a rolling mill according to claim 1, characterized in that, The method further includes: An analysis data report is generated by analyzing the initial location data and the real-time location data; The analysis data report is uploaded to the cloud server.

4. A spatial position detection device for a rolling mill, characterized in that, The device includes: The first acquisition unit is used to acquire the first relative position data of the inner and outer arches of the rolling mill and the initial position data of the inner arch; and to derive the initial position data of the arch of the rolling mill based on the initial position data of the inner arch and the first relative position data. The second acquisition unit is used to roll strip steel in the rolling mill and acquire the second relative position data of the inner archway and the outer archway, as well as the final position data of the inner archway; and to obtain the real-time position data of the archway based on the second relative position data of the inner archway and the outer archway and the final position data of the inner archway. The detection unit is used to derive the spatial position change data of the archway based on the initial position data and the real-time position data; if the spatial position change data is within a preset data change range, the accuracy of the spatial position of the rolling mill is determined to be qualified; if the spatial position change data is not within the data change range, the accuracy of the spatial position of the rolling mill is determined to be unqualified.

5. A computer-readable storage medium, characterized in that, The computer-readable storage medium stores at least one piece of program code, which is loaded and executed by a processor to perform the operations performed by the method as described in any one of claims 1 to 3.

6. An electronic device, characterized in that, The electronic device includes one or more processors and one or more memories, wherein at least one piece of program code is stored in the one or more memories, and the at least one piece of program code is loaded and executed by the one or more processors to perform the operation performed by the method as described in any one of claims 1 to 3.

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