一种高颈法兰生产系统及采用该生产系统的轧制工艺

By optimizing the high-neck flange production system and rolling process, the problems of high forming difficulty and low efficiency in the production of high-neck flanges have been solved, and efficient and low-cost single-pass rolling forming has been achieved.

CN116329443BActive Publication Date: 2026-07-17MAANSHAN MAGANG JINXI RAIL TRANSPORT EQUIP

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
MAANSHAN MAGANG JINXI RAIL TRANSPORT EQUIP
Filing Date
2022-12-19
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing high-neck flange production lines suffer from problems such as large rolling deformation, high forming difficulty, low production efficiency, unreasonable metal distribution, and high scrap rate.

Method used

The optimized high-neck flange production system, including forming dies and mill rolls, optimizes the billet shape through forming grooves, positioning protrusions, and arc-shaped surface structures. Combined with the size differences between the special pre-punch and final punch, the rolling process is optimized to achieve single-pass rolling forming.

Benefits of technology

It improves the production efficiency of high-neck flanges, reduces scrap rate, lowers labor costs, ensures that the billet is free of folds and dents during rolling, and achieves efficient billet shape control.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明涉及环件轧制领域,具体来说是一种高颈法兰生产系统及采用该生产系统的轧制工艺;包括成型模具,所述成型模具包括下模嵌套,所述下模嵌套包括嵌套体,所述嵌套体上设有成型沉槽;所述成型沉槽在嵌套体上形成底平面;所述底平面连接有侧面;所述侧面与底平面通过弧连面相连接;所述侧面也为弧形面;本发明公开了一种高颈法兰生产系统;本发明通过成型模具的设置,可以优化坯料形态,通过优化定位沉槽的结构,使得制坯预冲下压过程,在圆弧引导下金属向外流动时无约束,圆弧过渡减少坯料高度变化梯度,同时坯料踏面设计合理的斜度,消除了辗压过程踏面大量金属向上流动产生折叠的诱因。
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