Prefabricated module assembly system, method, apparatus and computer readable medium

CN116339504BActive Publication Date: 2026-10-23JIANGSU HENGXIN DIGITAL INTELLIGENCE TECH CO LTD
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Patent Information

Application Number
CN202310111664.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-02-14
Publication Date
2026-10-23
Estimated Expiration
2043-02-14

AI Technical Summary

Technical Problem

[0005]本申请的一个目的是提供一种预制化模块的装配系统、方法、设备及计算机可读介质,至少用以解决相关技术中对各模块的装配效率较低的技术问题

Benefits of technology

[0009]本申请的一些实施例还提供了一种计算机可读介质,其上存储有计算机程序指令,所述计算机程序指令可被处理器执行以实现如上所述的方法。

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Abstract

The application provides an assembly system, method, device and computer readable medium of prefabricated modules, wherein the assembly system of prefabricated modules comprises: a virtual display unit configured to display a virtual target module corresponding to a real target module, display assembly information of the virtual target module in a first touch mode, so that an assembly personnel assembles the real target module according to the assembly information, and receives report information sent by the assembly personnel in a second touch mode; and an information processing unit configured to process the report information, and send feedback information sent by an expert to the virtual display unit after receiving the feedback information, so that the assembly personnel assembles according to the feedback information. The assembly scheme of prefabricated modules provided by the application can at least be used to solve the technical problem of low assembly efficiency of each module in the related art.
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Description

Technical Field

[0001] This application relates to the field of construction, and more particularly to an assembly system, method, apparatus, and computer-readable medium for prefabricated modules. Background Technology

[0002] Prefabricated modular buildings refer to buildings assembled on-site using prefabricated components. Compared with traditional buildings, they have advantages such as reduced energy consumption, shorter construction cycles, simplified on-site operations, and reduced environmental impact, enabling rapid on-site assembly. Therefore, prefabricated modular buildings are an important component of industrialized construction and a crucial vehicle for transforming urban construction models, reducing building energy consumption, and promoting building industrialization.

[0003] In related technologies, in order to ensure rapid assembly and improve assembly efficiency, it is necessary to achieve precise assembly control of the various modules that are separated in the prefabrication project.

[0004] However, the inventors have discovered at least the following technical problems in the related technology: In the actual process of accurately assembling and controlling the various modules that are separated in the prefabrication project, there are often various problems, such as the assembly adjustment plan proposed on the spot, the difficulty in assembling certain modules, or even assembly errors. These situations will seriously affect the efficiency of subsequent assembly and integration of various modules. Therefore, the assembly efficiency of each module in the related technology is low. Summary of the Invention

[0005] One object of this application is to provide an assembly system, method, apparatus and computer-readable medium for prefabricated modules, at least to solve the technical problem of low assembly efficiency of modules in the related art.

[0006] To achieve the above objectives, some embodiments of this application provide an assembly system for prefabricated modules. The system includes: a virtual display unit for displaying a virtual target module corresponding to a real target module, displaying assembly information of the virtual target module in a first touch mode so that assembly personnel can assemble the real target module according to the assembly information, and receiving report information issued by the assembly personnel in a second touch mode; and an information processing unit for processing the report information and, after receiving feedback information from an expert regarding the report information, sending the feedback information to the virtual display unit so that the assembly personnel can assemble the module according to the feedback information.

[0007] Some embodiments of this application also provide a method for assembling a prefabricated module. The method includes: displaying a virtual target module corresponding to a real target module; displaying assembly information of the virtual target module in a first touch mode so that an assembly worker can assemble the real target module according to the assembly information; and receiving report information from the assembly worker in a second touch mode; processing the report information; and after receiving feedback information from an expert regarding the report information, sending the feedback information to the virtual display unit so that the assembly worker can assemble the module according to the feedback information.

[0008] Some embodiments of this application also provide an assembly apparatus for prefabricated modules, the apparatus comprising: one or more processors; and a memory storing computer program instructions, which, when executed, cause the processors to perform the methods described above.

[0009] Some embodiments of this application also provide a computer-readable medium having computer program instructions stored thereon, which can be executed by a processor to implement the methods described above.

[0010] Compared to existing technologies, the solution provided in this application, by virtualizing the real target module to obtain the corresponding virtual target module, can ensure the accuracy of the assembly process when assembly personnel assemble according to the virtual target module. Since various problems encountered during the precise assembly control of the modules in the prefabricated project, such as unclear assembly methods, impromptu assembly adjustments, difficult or incorrect assembly of certain modules, can be fed back to the information processing unit in real time, experts can propose solutions based on the information processing unit's report and provide feedback to the assembly personnel. Furthermore, when the expert is a human expert, even if the human expert is not at the assembly site, they can still propose solutions based on the report and provide feedback to the assembly personnel. This can largely solve the problem of long delays or even stagnation in the entire assembly process caused by a single issue, thereby improving the assembly efficiency of each module. Attached Figure Description

[0011] Figure 1 An exemplary schematic diagram of an assembly system for prefabricated modules provided in this application embodiment;

[0012] Figure 2 An exemplary flowchart illustrating a method for assembling a prefabricated module as provided in an embodiment of this application;

[0013] Figure 3 This is an exemplary structural diagram of an assembly equipment for prefabricated modules provided in an embodiment of this application. Detailed Implementation

[0014] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0015] Example 1

[0016] In some embodiments of this application, an assembly system for prefabricated modules is provided. The system includes:

[0017] A virtual display unit is used to display a virtual target module corresponding to the real target module. In a first touch mode, it displays the assembly information of the virtual target module so that the assembly personnel can assemble the real target module according to the assembly information. In a second touch mode, it receives report information sent by the assembly personnel.

[0018] An information processing unit is used to process the report information and, after receiving feedback information from an expert regarding the report information, send the feedback information to the virtual display unit so that the assembly personnel can perform assembly according to the feedback information.

[0019] Specifically, in practical applications, the prefabricated module assembly system provided in this application embodiment can generally include three stages, see [link to relevant documentation]. Figure 1 As shown:

[0020] Phase 1: Preliminary Modeling Phase. In this phase, the prefabricated modules required for the assembly of the prefabricated building can be broken down. In some examples, this breakdown can be based on the prefabricated building's structure, either professionally or functionally, to obtain assembly targets such as water, electricity, HVAC, and MEP (Mechanical, Electrical, and Plumbing). These assembly targets can then be further decomposed to obtain the actual target modules, and 3D design can be performed based on these modules, resulting in different virtual target modules. Subsequently, relevant personnel can embed these virtual target modules into the virtual display unit for a full-module scene display. In some examples, the virtual target modules can be tested and simulated using the virtual display unit. Only after successful testing and simulation can the module be officially put into use.

[0021] Phase Two: The Virtual Display Unit Usage Phase. In this phase, the virtual display unit can display a virtual target module corresponding to the real target module, allowing assemblers to assemble the module from details to the whole based on the assembly information displayed in the first touch mode. In some examples, the system can compare the various module parameters of the real target module with those of the virtual target module. Assemblers can scale, reduce, and rotate the virtual target module proportionally as needed, and even simulate assembly operations, providing comprehensive, multi-angle reference information. Assemblers can then combine this information with the reference information to assemble the real target module. If any problems are found during the assembly of the real target module, the assembler can activate the second touch mode to send a report, which the virtual display unit can then receive.

[0022] The third stage: Expert feedback stage. In this stage, experts can process the received report information based on the information processing unit. This includes troubleshooting, adaptability redesign, etc. The feedback information can then be sent to the virtual display unit. The assembly personnel can then continue assembly based on this feedback, completing the installation of individual assembly targets, and ultimately, the combined installation of all assembly targets.

[0023] In some examples, the actual target module can be a basic unit involved in the assembly project. Examples include functional room modules, equipment room modules, corridor modules, office modules, stairwell modules, and elevator modules.

[0024] In some embodiments of this application, the assembly information includes at least one or any combination of the following for the target module: installation process, node processing method, and precautions.

[0025] In some embodiments of this application, the virtual display unit is specifically a head-mounted augmented reality device or a head-mounted virtual reality device; the information processing unit is specifically a computer terminal device. In some practical application scenarios, the assembly personnel can wear the head-mounted augmented reality device or head-mounted virtual reality device and operate the corresponding real target module in real time according to the virtual target module of the head-mounted augmented reality device or head-mounted virtual reality device. In this example, whatever operation the assembly personnel perform on the virtual module is equivalent to what operation is performed on the corresponding real target module, and both are performed simultaneously.

[0026] In practical applications, the computer terminal device can be a display and operation platform set up in the assembly center, or a personal computer or mobile phone terminal; no specific limitation is made here.

[0027] In some examples, the report information may address assembly design issues of the virtual target module: for example, collision and interference problems between pipelines and walls or steel structure components of various disciplines; or operational limitations or errors in height or size during the assembly of the virtual target module. The report information may also address installation difficulties of the virtual target module: for example, the actual dimensions of the virtual target module material may be too large or too small, making integration and installation inconvenient; or the installation materials or tools that would normally be usable may be inconvenient to use due to the influence of other equipment or pipelines during the integration of the virtual target module.

[0028] In some examples, the report information may be presented as audio, video, or text. If the report information is audio, the processing may specifically involve noise reduction. If the report information is video, the processing may specifically involve resolution adjustment. If the report information is text, the processing may specifically involve formatting and / or keyword (word) annotation.

[0029] In some examples, the expert may be an intelligent expert system such as a robot customized according to the actual use scenario, or it may be an actual human expert; no specific limitation is made here.

[0030] Furthermore, in some embodiments of this application, when the virtual display unit is specifically a head-mounted augmented reality device or a head-mounted virtual reality device, the head-mounted augmented reality device or head-mounted virtual reality device is specifically used to display a virtual target module corresponding to the real target module according to the field of vision of the assembly personnel.

[0031] Furthermore, in some embodiments of this application, when the report information is specifically audio or video report information, the information processing unit is specifically used to convert the audio or video report information into text information, and after receiving feedback information generated by an expert based on the text information, send the feedback information to the virtual display unit so that the assembly personnel can perform assembly according to the feedback information. Thus, when the expert includes a human expert, the human expert can customize whether the audio or video report information needs to be converted into text information based on the specific scenario, allowing the human expert to provide feedback according to their own work style and habits.

[0032] In some examples, the feedback information is used to guide the assembler in performing professional operations regarding the connection methods, precautions, and assembly methods of the virtual target module.

[0033] In some cases, the system can also automatically store the report information.

[0034] It is not difficult to see that, compared with related technologies, the prefabricated module assembly system provided in this application, by virtualizing the real target module to obtain the corresponding virtual target module, can ensure the accuracy of the assembly process when the assembly personnel assemble according to the virtual target module. Because various problems encountered in the actual precise assembly control of the modules broken down in the prefabricated project, such as unclear assembly methods, impromptu assembly adjustment schemes, difficult-to-implement assembly of certain modules, or even assembly errors, can be fed back to the information processing unit in real time, experts can propose countermeasures based on the report information from the information processing unit and provide feedback to the assembly personnel. Furthermore, when the expert is a human expert, even if the human expert is not at the assembly site, they can still propose countermeasures based on the report information and provide feedback to the assembly personnel, which can largely solve the problem of long delays or even stagnation of the entire assembly progress caused by a certain problem, thereby improving the assembly efficiency of each module.

[0035] Example 2

[0036] In some embodiments of this application, the assembly system may further include a module splitting unit.

[0037] The module splitting unit is used to obtain splitting rules for splitting the assembly target into different real target modules; and to generate virtual target modules corresponding to the real target modules according to the splitting rules and the assembly target.

[0038] Specifically, in one implementation, the 3D construction of each virtual target module can be achieved through manual modeling. As a specific implementation, the assembly system can use its module splitting unit to obtain splitting rules for dividing the assembly target into different real target modules. Then, based on the splitting rules and the assembly target, it automatically splits the assembly target to generate virtual target modules corresponding to the real target modules.

[0039] In practical applications, relevant personnel can optimize and adjust the assembly target based on the results of the automatic splitting of the assembly target by the module splitting unit. This helps to provide strong assurance for the accuracy of the assembly process when assembling virtual target modules.

[0040] It is not difficult to see that the prefabricated module assembly system provided in this application embodiment automatically splits the assembly target through the module splitting unit to generate virtual target modules corresponding to the real target modules. This eliminates the need for each module to be implemented through manual modeling, which helps reduce labor costs and further improves the assembly efficiency of each module.

[0041] Example 3

[0042] In some embodiments of this application, the information processing unit is further configured to determine marking information based on the report information, mark the corresponding position of the virtual target module based on the marking information, and display the virtual target module with the corresponding marking, so that experts can issue feedback information on the marked virtual target module and the report information.

[0043] For example, if the report mainly mentions the problem of difficulty in aligning and connecting the center point of a certain virtual target module, the information processing unit can mark the center point, so that experts can provide feedback based on the marked virtual target module and the report information.

[0044] In some cases, the marking information can also be recorded in a parameterized or data-driven form. For example, if a pipeline is too close to other equipment for convenient installation, the information processing unit will parameterize the minimum acceptable installation spacing, which will then be adjusted by experts based on this minimum value to create a suitable value.

[0045] In some cases, multiple human experts can form an expert group, with different experts responsible for the assembly of different real-world target modules.

[0046] Furthermore, in some examples, the system can store matching and association information between experts and real target modules. In this way, the report information can be sent to the mobile phone of the human expert responsible for the corresponding real target module. Understandably, in this case, the information processing unit is equivalent to the mobile phone of the human expert.

[0047] It is not difficult to see that the prefabricated module assembly system provided in this application embodiment determines the marking information according to the report information and marks the corresponding position of the virtual target module according to the marking information, thereby displaying the virtual target module with the corresponding marking. This helps experts to quickly understand the key points of the report information, and thus helps experts to quickly give corresponding countermeasures and suggestions and feedback, which helps to further improve the assembly efficiency of each module.

[0048] Example 4

[0049] In some embodiments of this application, a method for assembling prefabricated modules is also provided. The method mainly includes the following steps, which can be as follows: Figure 2 As shown:

[0050] Step S101: Display the virtual target module corresponding to the real target module, display the assembly information of the virtual target module in the first touch mode so that the assembly personnel can assemble the real target module according to the assembly information, and receive the report information sent by the assembly personnel in the second touch mode.

[0051] Step S102: Process the report information, and after receiving feedback from the expert regarding the report information, send the feedback information to the virtual display unit so that the assembly personnel can perform assembly according to the feedback information.

[0052] The embodiments of this application are method embodiments corresponding to any or more of the embodiments in Embodiment 1 to Embodiment 3. Their technical implementation details and technical effects correspond to the system embodiments. To avoid repetition, they will not be repeated here.

[0053] Furthermore, this application embodiment also provides an assembly device for prefabricated modules, the structure of which is as follows: Figure 3 As shown, the device includes a memory 11 for storing computer-readable instructions and a processor 12 for executing the computer-readable instructions, wherein when the computer-readable instructions are executed by the processor, the processor is triggered to execute the virtual content distribution method.

[0054] The methods and / or embodiments in this application can be implemented as computer software programs. For example, embodiments of this disclosure include a computer program product comprising a computer program carried on a computer-readable medium, the computer program containing program code for performing the methods shown in the flowchart. When the computer program is executed by a processing unit, it performs the functions defined in the methods of this application.

[0055] It should be noted that the computer-readable medium described in this application can be a computer-readable signal medium or a computer-readable storage medium, or any combination thereof. A computer-readable medium can be, for example,—but not limited to—an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any combination thereof. More specific examples of a computer-readable storage medium may include, but are not limited to: an electrical connection having one or more wires, a portable computer disk, a hard disk, random access memory (RAM), read-only memory (ROM), erasable programmable read-only memory (EPROM or flash memory), optical fiber, portable compact disk read-only memory (CD-ROM), optical storage device, magnetic storage device, or any suitable combination thereof. In this application, a computer-readable medium can be any tangible medium containing or storing a program that can be used by or in conjunction with an instruction execution system, apparatus, or device.

[0056] In this application, a computer-readable signal medium may include a data signal propagated in baseband or as part of a carrier wave, carrying computer-readable program code. Such propagated data signals may take various forms, including but not limited to electromagnetic signals, optical signals, or any suitable combination thereof. The computer-readable signal medium may also be any computer-readable medium other than a computer-readable storage medium, capable of transmitting, propagating, or transmitting a program for use by or in connection with an instruction execution system, apparatus, or device. The program code contained on the computer-readable medium may be transmitted using any suitable medium, including but not limited to: wireless, wireline, optical fiber, RF, etc., or any suitable combination thereof.

[0057] Computer program code for performing the operations of this application can be written in one or more programming languages ​​or a combination thereof, including object-oriented programming languages ​​such as Java, Smalltalk, and C++, and conventional procedural programming languages ​​such as the "C" language or similar programming languages. The program code can be executed entirely on the user's computer, partially on the user's computer, as a standalone software package, partially on the user's computer and partially on a remote computer, or entirely on a remote computer or server. In cases involving remote computers, the remote computer can be connected to the user's computer via any type of network—including a local area network (LAN) or a wide area network (WAN)—or can be connected to an external computer (e.g., via the Internet using an Internet service provider).

[0058] The flowcharts or block diagrams in the accompanying drawings illustrate the architecture, functionality, and operation of possible implementations of devices, methods, and computer program products according to various embodiments of this application. In this regard, each block in a flowchart or block diagram may represent a module, segment, or portion of code containing one or more executable instructions for implementing a specified logical function. It should also be noted that in some alternative implementations, the functions indicated in the blocks may occur in a different order than those indicated in the drawings. For example, two consecutively indicated blocks may actually be executed substantially in parallel, and they may sometimes be executed in reverse order, depending on the functions involved. It should also be noted that each block in the block diagrams and / or flowcharts, and combinations of blocks in the block diagrams and / or flowcharts, can be implemented using a dedicated hardware-specific system that performs the specified function or operation, or using a combination of dedicated hardware and computer instructions.

[0059] In another aspect, embodiments of this application also provide a computer-readable medium, which may be included in the device described in the above embodiments; or it may exist independently and not assembled into the device. The aforementioned computer-readable medium carries one or more computer-readable instructions, which may be executed by a processor to implement the steps of the methods and / or technical solutions of the various embodiments of this application.

[0060] In a typical configuration of this application, the terminal and the service network devices each include one or more processors (CPUs), input / output interfaces, network interfaces, and memory.

[0061] Memory may include non-persistent storage in computer-readable media, such as random access memory (RAM) and / or non-volatile memory, such as read-only memory (ROM) or flash RAM. Memory is an example of computer-readable media.

[0062] Computer-readable media include both permanent and non-permanent, removable and non-removable media, which can store information using any method or technology. Information can be computer-readable instructions, data structures, modules of programs, or other data. Examples of computer storage media include, but are not limited to, phase-change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), other types of random access memory (RAM), read-only memory (ROM), electrically erasable programmable read-only memory (EEPROM), flash memory or other memory technologies, read-only optical disc (CD-ROM), digital versatile optical disc (DVD) or other optical storage, magnetic tape, magnetic disk storage or other magnetic storage devices, or any other non-transfer medium that can be used to store information accessible by a computing device.

[0063] Furthermore, this application also provides a computer program stored in a computer device, which enables the computer device to execute the method for executing the control code.

[0064] It should be noted that this application can be implemented in software and / or a combination of software and hardware, for example, using an application-specific integrated circuit (ASIC), a general-purpose computer, or any other similar hardware device. In some embodiments, the software program of this application can be executed by a processor to implement the steps or functions described above. Similarly, the software program of this application (including related data structures) can be stored in a computer-readable recording medium, such as RAM memory, magnetic or optical drives, floppy disks, and similar devices. Furthermore, some steps or functions of this application can be implemented in hardware, for example, as circuitry that cooperates with a processor to perform the various steps or functions.

[0065] It will be apparent to those skilled in the art that this application is not limited to the details of the exemplary embodiments described above, and that this application can be implemented in other specific forms without departing from the spirit or essential characteristics of this application. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this application is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be embraced within this application. No reference numerals in the claims should be construed as limiting the scope of the claims. Furthermore, it is clear that the word "comprising" does not exclude other units or steps, and the singular does not exclude the plural. Multiple units or devices recited in the apparatus claims may also be implemented by a single unit or device in software or hardware. The terms "first," "second," etc., are used to indicate names and do not indicate any particular order.

Claims

1. An assembly system for prefabricated modules, characterized in that, The system includes: A virtual display unit is used to display a virtual target module corresponding to the real target module. In a first touch mode, it displays the assembly information of the virtual target module so that the assembly personnel can assemble the real target module according to the assembly information. In a second touch mode, it receives report information sent by the assembly personnel. An information processing unit is used to process the report information and, after receiving feedback information from an expert regarding the report information, send the feedback information to the virtual display unit so that the assembly personnel can perform assembly according to the feedback information. The assembly system also includes a module splitting unit; The module splitting unit is used to obtain splitting rules for splitting the assembly target into different real target modules, wherein the assembly target is obtained by professional or functional splitting of the prefabricated assembled building; according to the splitting rules and the assembly target, the assembly target is automatically split to obtain different real target modules; and a three-dimensional design is performed based on the real target modules to generate virtual target modules corresponding to the real target modules.

2. The system according to claim 1, characterized in that, The assembly information includes at least one or any combination of the following for the target module: Installation process, joint treatment methods, and precautions.

3. The system according to claim 1, characterized in that, The virtual display unit is specifically a head-mounted augmented reality device or a head-mounted virtual reality device; The information processing unit is specifically a computer terminal device.

4. The system according to claim 3, characterized in that, The head-mounted augmented reality device or head-mounted virtual reality device is specifically used to display a virtual target module corresponding to the real target module, based on the field of vision of the assembly personnel.

5. The system according to claim 1, characterized in that, The report information specifically refers to audio report information or video report information; The information processing unit is specifically used to convert the audio report information or video report information into text information, and after receiving feedback information generated by the expert based on the text information, send the feedback information to the virtual display unit so that the assembly personnel can perform assembly according to the feedback information.

6. The system according to any one of claims 1 to 5, characterized in that, The information processing unit is further configured to determine marking information based on the report information, mark the corresponding position of the virtual target module based on the marking information, and display the virtual target module with the corresponding marking, so that experts can issue feedback information on the marked virtual target module and the report information.

7. A method for assembling prefabricated modules, characterized in that, The method includes: Obtain the splitting rules for dividing the assembly target into different real target modules, wherein the assembly target is obtained by professionally or functionally splitting the prefabricated building; automatically split the assembly target according to the splitting rules and the assembly target to obtain different real target modules; perform 3D design based on the real target modules to generate virtual target modules corresponding to the real target modules; The system displays a virtual target module corresponding to the real target module. In the first touch mode, it displays the assembly information of the virtual target module so that the assembly personnel can assemble the real target module according to the assembly information. In the second touch mode, it receives the report information sent by the assembly personnel. The report information is processed, and after receiving feedback from experts regarding the report information, the feedback information is sent to the virtual display unit so that the assembly personnel can perform assembly according to the feedback information.

8. An assembly device for prefabricated modules, characterized in that, The device includes: One or more processors; and A memory storing computer program instructions, which, when executed, cause the processor to perform the method as described in claim 7.

9. A computer-readable medium having stored thereon computer program instructions that can be executed by a processor to implement the method of claim 7.

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