Power transmission conductor crimping device

Abstract

The present application relates to wire crimping processing technical field, especially to a kind of power transmission wire crimping device, including rotating mechanism, clamping mechanism and cutting mechanism;Rotating mechanism includes mounting bracket and several connecting frames, mounting bracket side wall is provided with through-hole, and several connecting frames are arranged on the inner wall of mounting bracket;Clamping mechanism includes the clamping seat for clamping wire and support base, clamping seat includes the upper clamping structure and lower clamping structure of butt joint, support base is fixedly connected with lower clamping structure, and several connecting frames are respectively slidably connected with clamping seat, so that mounting bracket can rotate around clamping seat;Cutting mechanism includes cutting frame and tool bit, cutting frame is telescopically arranged in through-hole, and tool bit is arranged towards wire;The present application is used to overcome the defects that wire cutting and stripping efficiency is low and wire is easily damaged in the prior art, the present application can effectively improve the stability of wire fixed clamping, while being able to adjust cutting depth, reduce the damage to wire steel core, and improve work efficiency.

Description

Technical Field

[0001] This invention relates to the field of conductor crimping technology, and more particularly to a power transmission and transformation conductor crimping device. Background Technology

[0002] Crimping of power transmission and transformation lines refers to the method of mechanically pressing the power transmission and transformation conductors to deform the steel core and aluminum wire within allowable limits, thereby achieving a tight connection. In the process of crimping power transmission and transformation conductors, a series of operations are required, such as cutting, stripping, inserting into conduits, and marking. Among these operations, ratchet shears or wire cutters are still used for cutting or stripping the wires. On the one hand, the work efficiency is low, and on the other hand, the clamping and fixing of the conductors is poor. The conductors are prone to displacement during the operation, and the cutting depth is difficult to control, which can easily damage the steel core of the conductors and affect the crimping quality. Summary of the Invention

[0003] To overcome the shortcomings of the prior art, which has low efficiency in cutting and stripping wires and is prone to damaging the wires, this invention provides a power transmission and transformation wire crimping device that can effectively improve the stability of wire clamping, adjust the cutting depth, reduce damage to the wire core, and improve work efficiency.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is: a power transmission and transformation conductor crimping device, comprising a rotating mechanism, a clamping mechanism and a cutting mechanism;

[0005] The rotating mechanism includes a mounting frame and several connecting frames. The side wall of the mounting frame is provided with through holes, and the several connecting frames are arranged on the inner wall of the mounting frame.

[0006] The clamping mechanism includes a clamping seat and a support base for clamping wires. The clamping seat includes an upper clamping structure and a lower clamping structure that are mated together. The support base is fixedly connected to the lower clamping structure. A plurality of the connecting frames are slidably connected to the clamping seat, so that the mounting frame can rotate around the clamping seat.

[0007] The cutting mechanism includes a cutting frame and a cutting head. The cutting frame is telescopically disposed within the through hole, and the cutting head is positioned toward the wire.

[0008] Furthermore, the upper clamping structure and the lower clamping structure are both semi-circular structures.

[0009] Furthermore, the outer walls of the two semi-circular structures are respectively provided with sliding grooves along the circumference, and the two sliding grooves close to form an annular groove, and the connecting frame is slidably disposed in the annular groove.

[0010] Furthermore, the end of the connecting frame that is slidably disposed within the annular groove is provided with a roller.

[0011] Furthermore, a detachable clamping cylinder is provided between the clamping seat and the wire. The clamping cylinder has a two-half butt joint structure, and the sliding groove is provided on the outer wall of the clamping cylinder.

[0012] Furthermore, the connecting frame includes two arc-shaped clamps, which are connected and installed together.

[0013] Furthermore, each of the two arc-shaped clamps is provided with a corresponding through hole, and an installation cylinder is provided in each of the two through holes. The cutting frame is telescopically disposed in the installation cylinder.

[0014] Furthermore, the cutting frame includes a blade holder and a blade handle. The blade holder is slidably connected to the mounting cylinder. One end of the blade handle is threadedly connected to the blade holder. The other end of the blade handle extends out of the mounting cylinder. The blade head is connected to the blade holder.

[0015] Furthermore, the outer wall of the tool holder is provided with a limiting groove, and the inner wall of the mounting cylinder is provided with a protrusion. The protrusion is slidably disposed in the limiting groove to restrict the rotation of the tool holder.

[0016] Furthermore, the outer wall of the tool holder is provided with graduations.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0018] This invention provides a power transmission and transformation conductor crimping device. The upper and lower clamping structures of the clamping mechanism replace manual fixing and positioning of the conductor, confining it within the clamping seats to prevent movement and maintain its horizontality. This improves the conductor's fixing effect and ensures the stability and convenience of the cutting, stripping, and crimping processes, thereby increasing work efficiency. Simultaneously, the telescopic cooperation between the cutting frame and the mounting frame allows the cutting head to move linearly back and forth within the through-hole of the mounting frame, enabling control over the conductor cutting depth. This device is convenient to operate, highly efficient, reduces damage to the conductor's steel core, and improves the quality of conductor crimping. Attached Figure Description

[0019] Appendix Figure 1 This is a schematic diagram of the structure of the power transmission and transformation conductor crimping device in this invention, showing how it holds the conductor.

[0020] Appendix Figure 2 This is a schematic diagram of the clamping mechanism in this invention;

[0021] Appendix Figure 3 This is a schematic diagram of the rotating mechanism in this invention;

[0022] Appendix Figure 4 This is a schematic diagram of the cutting mechanism in this invention;

[0023] Appendix Figure 5 This is a schematic diagram of the combined installation of the rotating mechanism and the cutting mechanism in this invention;

[0024] Appendix Figure 6 This is a schematic diagram of the structure of the present invention, which uses two power transmission and transformation conductor crimping devices to clamp the conductor.

[0025] Reference numerals: 1-Rotating mechanism; 110-Arc-shaped clamp; 120-Connecting frame; 130-Through hole; 2-Clamping mechanism; 210-Upper clamping structure; 220-Lower clamping structure; 230-Support base; 3-Cutting mechanism; 310-Handle; 320-Tool holder; 330-Tool head; 4-Slide groove; 5-Roller; 6-Clamping cylinder; 7-Mounting cylinder; 8-Limiting groove; 9-Scale; 10-Rolling bearing; 11-Wire. Detailed Implementation

[0026] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The present invention will be described in one embodiment below with reference to specific embodiments. The accompanying drawings are for illustrative purposes only and represent schematic diagrams, not actual pictures, and should not be construed as limiting the present patent. In order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged, or reduced, and do not represent the actual product size. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0027] like Figure 1-2 As shown, this embodiment provides a power transmission and transformation conductor crimping device, including a rotating mechanism 1, a clamping mechanism 2, and a cutting mechanism 3. The clamping mechanism 2 is used to clamp the conductor 11 and position the conductor 11 to prevent the conductor 11 from shifting. The cutting mechanism 3 is used to cut and strip the conductor 11. The rotating mechanism 1 is disposed between the clamping mechanism 2 and the cutting mechanism 3, so that the cutting mechanism 3 can rotate around the conductor 11 to perform circumferential cutting on the conductor 11.

[0028] Specifically, such as Figure 3As shown, the rotating mechanism 1 includes two arc-shaped clamps 110 that are mated together. Connecting ears are provided on the mating surfaces of the two arc-shaped clamps 110, and mounting holes are provided on the connecting ears respectively. Bolts are installed in the mounting holes and matched with wing nuts to realize the installation of the two arc-shaped clamps 110. Among them, through holes 130 are provided at the relative positions of the two arc-shaped clamps 110. The cutting mechanism 3 is telescopically arranged in the through holes 130. By controlling the telescopic length of the cutting mechanism 3 in the through holes 130, the cutting depth of the wire 11 can be adjusted to avoid damaging the steel core of the wire 11. At the same time, several connecting frames 120 are provided on the inner walls of the two arc-shaped clamps 110. Preferably, two connecting frames 120 are provided on the inner wall of each arc-shaped clamp 110. Each connecting frame 120 is slidably connected to the clamping mechanism 2, so that the rotating mechanism 1 can rotate around the wire 11 clamped by the clamping mechanism 2, thereby realizing the circumferential cutting of the wire 11.

[0029] It should be noted that, as Figure 3 As shown, two arc-shaped clamps 110 installed together form a mounting frame. In this embodiment, it is preferable to use two arc-shaped clamps 110 to form a ring-shaped mounting frame, which facilitates the circumferential cutting of the conductor 11. Of course, it is also feasible to set the mounting frame to other shapes such as rectangle.

[0030] Furthermore, such as Figure 2 As shown, to improve the clamping effect on the wire 11 and thus increase work efficiency, the clamping mechanism 2 in this embodiment includes a clamping seat and a support base 230 for clamping the wire 11. To facilitate clamping wires 11 of different sizes and specifications, the clamping seat includes an upper clamping structure 210 and a lower clamping structure 220 that are mated together. That is, the clamping seat is designed as a split structure. The upper clamping structure 210 and the lower clamping structure 220 are also connected by bolts and wing nuts, so that the wire 11 is positioned between the upper clamping structure 210 and the lower clamping structure 220. Furthermore, to facilitate the inner wall of the clamping seat conforming to the shape of the wire 11, this embodiment preferably designs the upper clamping structure 210 and the lower clamping structure 220 as semi-circular structures to avoid damaging the wire 11. In this embodiment, the support base 230 is used for... Supported on the ground or other mounting platform, it supports the overall structure. The support base 230 is fixedly connected to the lower clamping structure 220. In order to facilitate the rotating mechanism 1 to perform circumferential cutting around the wire 11, in this embodiment, several connecting frames 120 are slidably connected to the clamping seat. Preferably, the outer walls of the upper clamping structure 210 and the lower clamping structure 220 are provided with sliding grooves 4, that is, the outer walls of the two semi-circular structures are respectively provided with sliding grooves 4 along the circumference. The two sliding grooves 4 are closed to form an annular groove. The connecting frame 120 is slidably disposed in the annular groove, thereby realizing the sliding of the connecting frame 120 in the annular groove, so that the mounting frame connected to the connecting frame 120 can rotate around the wire 11. The clamping seat is equivalent to the center of the mounting frame, and the connecting frame 120 is equivalent to the connection structure between the clamping seat and the mounting frame.

[0031] It should be noted that this embodiment can replace manual labor in fixing and positioning the wire 11 during the wire cutting, stripping, and crimping process, preventing the wire 11 from moving, maintaining the horizontality of the wire 11, ensuring the stability and convenience of the wire cutting, stripping, and crimping process, and saving manpower.

[0032] Furthermore, such as Figure 2 As shown, in order to improve the service life of the clamping seat, in this embodiment, a detachable clamping cylinder 6 is provided between the clamping seat and the wire 11. The clamping cylinder 6 is a two-half butt joint structure, and preferably the sliding groove 4 is provided on the outer wall of the clamping cylinder 6.

[0033] It should be noted that when the slide groove 4 on the clamping cylinder 6 breaks or when the slide groove 4 and the connecting frame 120 are repeatedly rubbed and worn, in order to facilitate the maintenance of the slide groove 4, improve the connection stability between the slide groove 4 and the connecting frame 120, and thus improve the connection stability between the mounting frame and the clamping seat, in this embodiment, it is preferable to provide a detachable clamping cylinder 6 between the clamping seat and the wire 11, and set the slide groove 4 on the outer wall of the clamping cylinder 6, so that only the clamping cylinder 6 can be replaced and maintained without disassembling and replacing the entire clamping seat, which is more convenient.

[0034] Preferably, the clamping cylinder 6 has multiple models with different inner hole sizes, so different sizes of wires 11 can be clamped, cut and stripped by changing the size of the clamping cylinder 6.

[0035] In one embodiment, such as Figure 3 As shown, in order to facilitate the sliding of the connecting frame 120 in the slide groove 4 and improve the smoothness of the mounting frame sliding around the clamping seat, in this embodiment, the end of the connecting frame 120 that is slidably disposed in the annular groove is provided with a roller 5.

[0036] Furthermore, such as Figure 4-5 As shown, in this embodiment, to facilitate cutting the wire 11, the cutting mechanism 3 includes a cutting frame and a blade 330. The cutting frame is telescopically disposed in the through hole 130, and the blade 330 is disposed facing the wire 11.

[0037] Specifically, such as Figure 4As shown, to facilitate control of the cutting depth of the cutter head 330 and to flexibly adjust its position for extension and retraction, the cutting frame includes a cutter holder 320 and a cutter handle. The cutter holder 320 is slidably connected to the through hole 130. The cutter holder 320 has internal threads, and the cutter handle has external threads. One end of the cutter handle is threadedly connected to the cutter holder 320, and the other end of the cutter handle extends out of the through hole 130. The cutter head 330 is fixed to the cutter holder 320 with screws. The outer wall of the cutter holder 320 has a limiting groove 8, and the inner wall of the through hole 130 has a protrusion. The protrusion is slidably disposed in the limiting groove 8 to limit the rotation of the cutter holder 320, i.e., when the operator... In use, hold the handle portion extending out of the through hole 130 and rotate the handle with the axis of the through hole 130 where the handle is mounted as the axis. The thread between the handle and the tool holder 320 drives the tool holder 320 to move along the axis of the through hole 130. The limiting groove 8 on the outer wall of the tool holder 320 and the protrusion on the inner wall of the through hole 130 restrict the rotation of the tool holder 320, thereby enabling the tool holder 320 to drive the cutting head 330 to move. This allows control of the cutting depth of the cutting head 330, that is, the rotational motion of the handle is converted into the linear motion of the cutting head 330, thereby controlling the cutting depth of the cutting head 330 on the wire 11.

[0038] Meanwhile, when circumferentially cutting the conductor 11, the operator can hold the handle and drive the mounting bracket to rotate around the clamping seat with the conductor 11 as the axis, which will drive the cutter head 330 to circumferentially cut the surface of the conductor 11.

[0039] Furthermore, in order to improve the smoothness of the tool holder's rotation within the through hole 130, in this embodiment, a rolling bearing 10 is provided at the entrance of the through hole 130. The outer ring of the rolling bearing 10 is interference-fitted with the through hole 130, and the inner ring of the rolling bearing 10 is interference-fitted with the tool holder.

[0040] Furthermore, such as Figure 3 As shown, in order to improve the service life of the mounting bracket, in this embodiment, a mounting cylinder 7 is provided in the two through holes 130 of the mounting bracket. The cutting bracket is telescopically arranged in the mounting cylinder 7. That is, the through holes 130 on the mounting bracket can be avoided by replacing the mounting cylinder 7. At the same time, when the wall thickness of the mounting bracket is too thin, the connection area between the cutting bracket and the mounting bracket can be increased by using the mounting cylinder 7, thereby improving the connection stability between the cutting mechanism 3 and the rotating structure.

[0041] Specifically, the mounting cylinder 7 is placed inside the through hole 130 of the mounting bracket. The inner wall of the mounting cylinder 7 is provided with screws, which are equivalent to protrusions on the inner wall of the through hole 130. The tool holder 320 is provided with a limiting groove 8. The screws cooperate with the limiting groove 8 to restrict the rotation of the tool holder 320 inside the mounting cylinder 7. The tool handle is threadedly connected to the tool holder 320, and the other end of the tool handle extends out of the mounting cylinder 7. A rolling bearing 10 is provided between the tool handle and the mounting cylinder 7. Therefore, when the tool handle is rotated, the tool holder 320 can make reciprocating linear motion inside the mounting cylinder 7, that is, drive the tool head 330 to make reciprocating linear motion, thereby realizing the control of the cutting depth of the wire 11.

[0042] It should be noted that in this embodiment, the rotational motion of the hand-twisting handle 310 is transformed into the linear reciprocating motion of the cutter head 330, which has the advantages of easy disassembly and assembly, simple structure and low manufacturing cost.

[0043] In one embodiment, such as Figure 4 As shown, in order to facilitate control of the cutting depth and avoid damaging the steel core during wire stripping, the outer wall of the knife holder 320 is provided with a scale 9.

[0044] Preferably, in this embodiment, the two arc-shaped clamps 110 are respectively provided with corresponding cutting mechanisms 3, that is, each of the left and right sides of the mounting frame is equipped with a cutting mechanism 3. The double-blade structure is used for cutting, which is convenient to operate and highly efficient. It can not only cut the outer aluminum stranded wire of the conductor 11, but also cut the conductor 11 as a whole, that is, realize the integration of wire stripping and wire cutting functions.

[0045] Preferably, in this embodiment, the cutter head 330 is configured as a circular blade structure, which helps to increase the cutting area of ​​the wire 11 and improve the cutting efficiency.

[0046] Working principle:

[0047] like Figure 6 As shown, when using this device, the wires 11 can be clamped by two power transmission and transformation wire crimping devices. When cutting the wires 11, the operator holds the handles 310 with both hands and turns the left and right handles 310 counterclockwise. This drives the cutter head 330 to make a linear feed motion, so that the two cutter heads 330 clamp the outermost aluminum stranded wire of the wires 11. Then, the operator rotates the handles 310 one revolution, which drives the rollers 5 on the connecting frame 120 to slide in the groove 4, so that the cutter head 330 makes a circumferential cut on the outermost aluminum stranded wire. The operator continues to turn the handles 310 counterclockwise to increase the cutting depth of the cutter head 330 on the wires 11. The operator then rotates the handles 310 to make a circumferential cut, cutting layer by layer until the steel core in the middle of the wires 11 is cut off, thus completing the cutting operation of the wires 11. Finally, the operator turns the handles 310 clockwise to drive the cutter head 330 to make a retraction action.

[0048] Simultaneously, after cutting the conductor 11, it is necessary to strip the conductor 11, that is, strip the aluminum wire to expose the inner steel core. At this time, when performing the stripping operation, first calculate the outer diameter of the remaining steel core to obtain the required cutting depth. The operator turns the left and right handles 310 counterclockwise, and the left and right cutter heads 330 clamp the outermost aluminum stranded wire. Then, the operator rotates the handles 310 one revolution with both hands, driving the rollers 5 on the connecting frame 120 to slide in the slide groove 4 to perform a circumferential cut on the outermost aluminum stranded wire. Continue to turn the handles 310 counterclockwise to increase the cutting depth, and then rotate the handles 310 to perform a circumferential cut, stripping the wire layer by layer. The cutting depth is controlled by reading the scale 9 on the cutter holder 320. When cutting the last layer of aluminum stranded wire, the cutting depth of the last layer of aluminum stranded wire needs to be adjusted to three-quarters of the diameter of the aluminum stranded wire. The remaining quarter is broken off by hand to avoid damaging the inner steel core during cutting, and the stripping operation is completed.

[0049] In the description of this invention, it should be understood that if terms such as "upper," "lower," "left," and "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, they are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms describing positional relationships in the accompanying drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances. In addition, if the embodiments of this invention involve descriptions of "first," "second," etc., such descriptions are only for descriptive purposes and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one of those features. Furthermore, the meaning of "and / or" throughout the text is to include three parallel solutions. Taking "A and / or B" as an example, it includes solution A, or solution B, or a solution that simultaneously satisfies A and B.

[0050] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention, or direct / indirect applications in other related technical fields, should be included within the scope of protection of the claims of the present invention.

Claims

1. A crimping device for power transmission and transformation conductors, characterized in that, It includes a rotating mechanism (1), a clamping mechanism (2), and a cutting mechanism (3); The rotating mechanism (1) includes a mounting frame and several connecting frames (120). The side wall of the mounting frame is provided with a through hole (130), and several connecting frames (120) are arranged on the inner wall of the mounting frame. The clamping mechanism (2) includes a clamping seat and a support base (230) for clamping the wire (11). The clamping seat includes an upper clamping structure (210) and a lower clamping structure (220) that are connected together. The upper clamping structure (210) and the lower clamping structure (220) are semi-circular structures. The support base (230) is fixedly connected to the lower clamping structure (220). The outer walls of the two semi-circular structures are respectively provided with sliding grooves (4) along the circumferential direction. The two sliding grooves (4) are closed to form an annular groove. The connecting frame (120) is slidably disposed in the annular groove, so that the mounting frame can rotate around the clamping seat. The cutting mechanism (3) includes a cutting frame and a blade (330). An installation cylinder (7) is provided in the through hole (130). The cutting frame is telescopically disposed in the installation cylinder (7). The blade (330) is disposed facing the wire (11). The cutting frame includes a blade holder (320) and a blade handle. The blade holder (320) is slidably connected to the mounting cylinder (7). One end of the blade handle is threadedly connected to the blade holder (320). The other end of the blade handle extends out of the mounting cylinder (7). The blade head (330) is connected to the blade holder (320). The outer wall of the tool holder (320) is provided with a limiting groove (8), and the inner wall of the mounting cylinder (7) is provided with a protrusion. The protrusion is slidably disposed in the limiting groove (8) to restrict the rotation of the tool holder (320).

2. The power transmission and transformation conductor crimping device according to claim 1, characterized in that, The connecting frame (120) is slidably disposed in the annular groove and has a roller (5) at its end.

3. The power transmission and transformation conductor crimping device according to claim 2, characterized in that, A detachable clamping cylinder (6) is provided between the clamping seat and the wire (11). The clamping cylinder (6) has a two-half butt joint structure, and the sliding groove (4) is provided on the outer wall of the clamping cylinder (6).

4. The power transmission and transformation conductor crimping device according to claim 1, characterized in that, The connecting frame (120) includes two arc-shaped clamps (110), which are installed together.

5. A power transmission and transformation conductor crimping device according to claim 4, characterized in that, The two arc-shaped clamps (110) are respectively provided with corresponding through holes (130), and the two through holes (130) are provided with mounting cylinders (7).

6. The power transmission and transformation conductor crimping device according to claim 1, characterized in that, The outer wall of the tool holder (320) is provided with a scale (9).

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