A mounting structure and assembly method suitable for wall modules of different thicknesses

Abstract

The application discloses a mounting structure and assembling method suitable for wall modules with different thicknesses, and belongs to the field of assembled walls. The mounting structure comprises a packaging plate and a plurality of connecting assemblies, and the connecting assemblies are arranged along the length direction of the I-beam. Any connecting assembly comprises a slot card, a support profile and two corner cards. The top of the wall module is inserted into the mounting slot and attached to the first side wall, and the support profile is arranged in the mounting slot and located on the side of the wall module away from the first side wall. The assembling method comprises assembling the connecting assembly, arranging the wall module, filling the first filling material and mounting the packaging plate. The mounting structure can adapt to different wall modules by adjusting the support profile based on solving the problem of I-beam rooting, thereby reducing the number of products and the cost.

Description

Technical Field

[0001] This invention relates to the field of prefabricated wall systems, and more specifically, to an installation structure and assembly method for wall modules of different thicknesses. Background Technology

[0002] Steel structures, as an important assembly method, are characterized by high assembly rates and fast construction speeds. However, I-beams in steel structures cannot be drilled and anchored when connecting to walls. This affects the overall structural strength, and steel structures exhibit significant lateral displacement under wind loads, often leading to wall cracking. Furthermore, the connection structures for I-beams are not interchangeable with walls of varying thicknesses, undoubtedly increasing production and installation costs. Summary of the Invention

[0003] This invention provides an installation structure for wall modules of different thicknesses, used to connect an I-beam and a wall module arranged along a first direction. The installation structure includes a sealing plate and connecting components. Multiple connecting components are provided and are spaced apart along the length direction of the I-beam.

[0004] The I-beam includes a horizontal lower flange plate. Each of the connecting components includes a slotted clip, a supporting profile, and two corner clips. The top surface of the slotted clip abuts against the bottom surface of the lower flange plate. The two corner clips are respectively disposed at both ends of the lower flange plate in a second direction, which is perpendicular to the first direction. One end of each corner clip abuts against the top surface of the lower flange plate, and the other end abuts against the top surface of the slotted clip. The corner clips are connected to the slotted clips by fasteners to suspend the slotted clips on the lower flange plate.

[0005] The bottom surface of the slotted component is provided with an installation slot, the installation slot includes a first side wall, the top of the wall module is inserted into the installation slot and attached to the first side wall, the support profile is disposed in the installation slot and located on the side of the wall module facing away from the first side wall, so as to abut against the wall module and make it tightly attached to the first side wall.

[0006] The encapsulation panel includes a horizontal encapsulation wall panel and two vertical encapsulation wall panels. The two vertical encapsulation wall panels are respectively disposed at both ends of the slot member in the second direction and extend upward to cover the side of the slot member and the I-beam. The horizontal encapsulation wall panel is disposed on the lower side of the slot member to cover the bottom surface of the slot member.

[0007] One possible design is that the slotted component includes a first flat plate, a first side plate, and a second side plate. The first side plate and the second side plate are respectively disposed at both ends of the first flat plate and located on the same side of the first flat plate. The first side plate and the second side plate form the mounting slot. The end face of the first side plate facing the second side plate forms the first sidewall.

[0008] The first flat plate is configured to abut against the lower flange plate, the wall module is attached to the first side plate, and the supporting profile is sandwiched between the second side plate and the wall module and connected to the second side plate.

[0009] One possible design is that the supporting profile is arranged along the first direction, and the supporting profile includes an intermediate plate, a first plate and a second plate. The first plate and the second plate are respectively arranged at both ends of the intermediate plate and located on the same side of the first plate. The supporting profile forms a groove with the opening facing upward.

[0010] The first plate is attached to the wall module, the second plate is attached to and fixed to the second side plate, and the middle plate is connected to the horizontal encapsulation wall panel.

[0011] One possible design is that the supporting profile is arranged along the first direction, and the supporting profile includes an intermediate plate, a first plate, a second plate and a third plate. The first plate and the second plate are respectively disposed at both ends of the intermediate plate and located on the same side of the first plate. The third plate is disposed at the end of the first plate away from the intermediate plate and / or the end of the second plate away from the intermediate plate.

[0012] The intermediate plate is attached to the wall module, the third plate is attached to and fixed to the second side plate, and the first plate is connected to the horizontal encapsulation wall panel; or, the third plate is attached to the wall module, the intermediate plate is attached to and fixed to the second side plate, and the first plate is connected to the horizontal encapsulation wall panel.

[0013] In one possible design, the supporting profile is arranged along the second direction, and the second side plate is provided with a plurality of positioning elements, which are configured to support the supporting profile.

[0014] The cross-section of the supporting profile is set to "M" shape.

[0015] One possible design is that the corner clip includes a pressure plate and a vertical clip plate connected together, one end of the pressure plate being connected to one end of the vertical clip plate, and the pressure plate being perpendicular to the vertical clip plate;

[0016] The pressure plate extends along the second direction and its lower end face abuts against the upper end face of the lower flange plate; the end of the vertical clamping plate away from the pressure plate abuts against the top surface of the slotted clamping member.

[0017] The pressure plate is provided with a first through hole for the fastener to pass through, and the first plate is provided with a second through hole corresponding to the first through hole.

[0018] One possible design is that the vertical card plate has a positioning protrusion at the end away from the pressure plate, and the top surface of the slotted card has a positioning groove, with the positioning protrusion inserted into the positioning groove;

[0019] The first through hole is configured as an elongated hole, which is arranged along the extension direction of the pressure plate.

[0020] One possible design is that the pressure plate has downwardly extending support plates at both ends in the first direction, and the support plates are configured to abut against the lower flange plate;

[0021] The vertical clamping plate has support plates extending towards the lower flange plate at both ends in the first direction to limit the corner clamps.

[0022] In one possible design, the I-beam further includes an upper flange plate and a vertical plate, the upper flange plate being disposed above the lower flange plate, and the vertical plate connecting the upper flange plate and the lower flange plate;

[0023] The vertical encapsulation wall panel extends to the upper flange plate, and a first filling material is provided between the two vertical encapsulation wall panels. The first filling material is an inorganic fiber filling material, which is granular cotton, glass wool, rock wool, aluminum silicate fiber or ceramic fiber.

[0024] This invention provides an assembly method applied to the above-mentioned installation structure adapted to wall modules of different thicknesses, comprising:

[0025] Assemble the connecting components, connect the multiple connecting components one by one to the I-beam and tighten the fasteners;

[0026] The wall modules, which are divided into multiple unit modules, are arranged one by one under the I-beam and inserted into the mounting groove and the supporting profile is fixed, so that one side of the unit module is attached to the first side wall.

[0027] The first filling material is filled, and a predetermined volume of the first filling material is installed on the upper side of the lower flange plate;

[0028] Install the encapsulation panel, take the vertical encapsulation wall panel and connect it to the slot clip, and take the horizontal encapsulation wall panel and connect it to the supporting profile.

[0029] The installation structure of this invention, while solving the problem of anchoring I-beams, can utilize adjustable support profiles to accommodate unused wall modules, thereby reducing production variety and lowering costs. The wall module is reliable and robust, and can also be appropriately moved within a certain range along the length of the I-beam to mitigate wall cracking caused by lateral inter-story displacement of the steel structure under wind loads. During installation, the wall module is inserted at an angle into the installation slot and positioned against one side of the end wall surface. No lateral movement along the first direction is required to complete the end and final wall assembly without leaving installation gaps, eliminating the need for additional steps at both ends of the wall to accommodate installation gaps. Furthermore, this installation structure is also suitable for weld-free installation of ALC, various cement panels, and other wall modules.

[0030] Other features and advantages of the invention will be set forth in the following description, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention may be realized and obtained by means of the structures particularly pointed out in the description and the drawings. Attached Figure Description

[0031] The accompanying drawings are provided to further understand the technical solutions of the present invention and constitute a part of the specification. They are used together with the embodiments of this application to explain the technical solutions of the present invention and do not constitute a limitation on the technical solutions of the present invention.

[0032] Figure 1 This is an isometric schematic diagram of an installation structure according to an embodiment of the present invention;

[0033] Figure 2 for Figure 1 The installation structure section view in the image;

[0034] Figure 3 for Figure 1 A schematic diagram of the installation structure breakdown;

[0035] Figure 4 for Figure 1 A schematic diagram of the connection components in the diagram;

[0036] Figure 5 for Figure 1 A schematic diagram of the connection components in the diagram;

[0037] Figure 6 This is a schematic diagram of a connection component according to another embodiment of the present invention;

[0038] Figure 7 for Figure 6 A schematic diagram of the cross-section of the connecting components in the diagram;

[0039] Figure 8 for Figure 6 A schematic diagram showing the positioning of the connecting components in the diagram;

[0040] Figure 9 This is a schematic diagram of a connection component according to another embodiment of the present invention;

[0041] Figure 10 This is a schematic diagram of a connection component according to another embodiment of the present invention;

[0042] Figure 11 for Figure 1 A schematic diagram of the installation structure assembly;

[0043] Figure 12 This is a schematic diagram of the splicing keel of a unit module according to an embodiment of the present invention;

[0044] Figure 13 This is a schematic diagram of a corner clip according to an embodiment of the present invention;

[0045] Figure 14 for Figure 13 Diagram of the corner clip in the middle;

[0046] Figure 15 for Figure 13 Diagram showing the installation of the corner clips.

[0047] Reference numerals: 1-I-beam, 2-wall module, 3-lower flange plate, 4-connecting component, 5-corner clip, 6-vertical encapsulation wall panel, 7-horizontal encapsulation wall panel, 8-slot clip, 9-support profile, 10-upper and lower flange plates, 11-vertical plate, 12-first filler material, 13-second filler material, 14-fastener, 15-mounting slot, 16-first sidewall, 17-nut, 18-bolt, 19-intermediate plate, 20-first plate, 21-second plate, 22-first Flat plate, 23-first side plate, 24-second side plate, 25-pressure plate, 26-vertical clamping plate, 27-first through hole, 28-positioning protrusion, 29-second through hole, 30-positioning groove, 31-positioning screw, 32-extrusion groove, 33-third plate, 34-first side plate, 35-second side plate, 36-first abutting plate, 37-second abutting plate, 38-third abutting plate, 39-fourth abutting plate, 40-fifth abutting plate, 41-web plate, 42-support plate, 43-folding plate. Detailed Implementation

[0048] To make the objectives, technical solutions, and advantages of the present invention clearer, the embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features described in this application can be arbitrarily combined with each other.

[0049] Please see Figures 1 to 11This invention provides an installation structure adapted to wall modules of varying thicknesses. This installation structure connects an I-beam 1 and a wall module 2 arranged along a first direction. The installation structure includes encapsulation plates and connecting components 4. Multiple connecting components 4 are provided and spaced apart along the length of the I-beam 1. The I-beam 1 includes a horizontal lower flange plate 3. Each connecting component 4 includes a slotted clip 8, a supporting profile 9, and two corner clips 5. The top surface of the slotted clip 8 abuts against the bottom surface of the lower flange plate 3. The two corner clips 5 are respectively disposed at both ends of the lower flange plate 3 in a second direction, perpendicular to the first direction, both of which are horizontal. One end of each corner clip 5 abuts against the top surface of the lower flange plate 3, and the other end abuts against the top surface of the slotted clip 8. The corner clip 5 is connected to the slotted clip 8 via fasteners 14, allowing the slotted clip 8 to be suspended on the lower flange plate 3. The bottom surface of the aforementioned slotted component 8 is provided with an installation groove 15, which includes a first side wall 16. The top of the wall module 2 is inserted into the installation groove 15 and attached to the first side wall 16. The support profile 9 is disposed within the installation groove 15 and located on the side of the wall module 2 facing away from the first side wall 16, so that the support profile 9 abuts against the wall module 2 and is tightly attached to the first side wall 16. The aforementioned encapsulation plate includes a horizontal encapsulation wall panel 7 and two vertical encapsulation wall panels 6. The two vertical encapsulation wall panels 6 are respectively disposed at both ends of the slotted component 8 in a second direction and extend upward. The vertical encapsulation wall panels 6 can cover the sides of the slotted component 8 and the I-beam 1. The horizontal encapsulation wall panel 7 is disposed on the lower side of the slotted component 8 and can cover the bottom surface of the slotted component 8. Thus, this installation structure solves the problem of I-beam anchoring and can utilize the adjustable support profile 9 to accommodate unused wall modules 2, thereby reducing production variety and lowering costs.

[0050] The wall module 1 comprises multiple unit modules arranged sequentially along a first direction, consistent with the length direction of the I-beam 1. Two adjacent unit modules are joined together by an assembly keel. Specifically, each unit module also includes two wall panels and a third filling material sandwiched between the two wall panels. This third filling material possesses both sound insulation and fire resistance properties and can be mineral wool, fiberglass wool, rock wool, expanded perlite board, flame-retardant foamed resin, foamed polyester, damping sound insulation materials, etc. The upper wall panels can be building materials such as bamboo fiberboard, gypsum board, cement board, calcium silicate board, etc.

[0051] The aforementioned assembled keel can be made of metal, wood-plastic composite, or plastic; this example uses metal. Each assembled keel forms a semi-enclosed structure. Each assembled keel includes a first side plate 34, a second side plate 35, and a web plate 41. The first side plate 34 and the second side plate 35 are respectively disposed at both ends of the web plate 41 and form a groove with the web plate 41. The web plate 41 is stepped, with one end connected to the end of the first side plate 34 and the other end connected to the end of the second side plate 35. The web plate 41 includes a first abutment plate 36, a second abutment plate 37, a third abutment plate 38, a fourth abutment plate 39, and a fifth abutment plate 40 connected sequentially. The first abutment plate 36 is perpendicular to the second abutment plate 37 and the first side plate 34; the second abutment plate 37 is perpendicular to the third abutment plate 38; the third abutment plate 38 is perpendicular to the fourth abutment plate 39; and the fifth abutment plate 40 is perpendicular to the fourth abutment plate 37 and the second side plate 35. Therefore, the fourth abutment plate 39 and the fifth abutment plate 40 form a protrusion, i.e., the first protrusion, while the first abutment plate 36 and the second abutment plate 37 form a groove, i.e., the first groove. Simultaneously, the first protrusion and the first groove are matched. At this time, the width of the first abutment plate 36 along the second direction is equal to or close to the width of the fifth abutment plate 40 along the second direction, and the width of the second abutment plate 37 along the first direction is less than the width of the fourth abutment plate 39 along the first direction. When the above-mentioned assembly keel, wall panels, and third filling material form a unit module, the groove opening formed by the assembly keel faces the third filling material, and the assembly keel is embedded between the two wall panels. The first side plate 34 and the second side plate 35 are respectively attached to the inner sides of the two wall panels and connected by screws. Simultaneously, the ends of the two wall panels are flush with the first abutment plate 36 and the fifth abutment plate 40, respectively. When two adjacent unit modules are assembled, they are joined together by two assembly keels. The two assembly keels of the two unit modules are set correspondingly, that is, the first side plate 34 of one assembly keel is set correspondingly with the second side plate 35 of the other assembly keel. It is equivalent to one assembly keel being rotated 180° to the other. The ends of the wall panels of the two unit modules abut each other, and the first protrusion on one assembly keel 41 is inserted into the first groove on the other assembly keel. The two unit modules are then fixed by screws driven in from the side.

[0052] like Figures 1 to 3As shown, the aforementioned I-beam 1 is in the shape of an "I", comprising an upper flange plate 10, a lower flange plate 3, and a vertical plate 11, which together form an "I" shape. The upper flange plate 10 and the lower flange plate 3 are parallel, and the vertical plate 11 is perpendicular to both. The connecting component 5 is a metal part, wherein the slotted component 8 includes a first flat plate 22, a first side plate 23, and a second side plate 24. The first side plate 23 and the second side plate 24 are respectively located at both ends of the first flat plate 22 and on the same side of the first flat plate 22, forming a mounting groove 25 between the first side plate 23 and the second side plate 24. The first side plate 23 and the second side plate 24 have the same structure and are symmetrically arranged, both being flat. The end face of the first side plate 23 facing the second side plate 24 forms a first sidewall 16, and the width of the mounting groove 25 is greater than the thickness of the wall module 2. The side of the slotted component 8 refers to the end face of the first side plate 23 facing away from the second side plate 24, and the second side plate 24 facing away from the first side plate 23. In addition, there is something between the top of the wall module 2 and the first plate 22, which facilitates installation and allows the second filling material 13 to be filled into the installation groove 25. The second filling material 13 can be the same material as the third filling material to improve the heat insulation and sound insulation performance of the wall.

[0053] like Figures 2 to 5 As shown, the corner clamp 5 includes a pressure plate 25 and a vertical clamping plate 26 connected together. One end of the pressure plate 25 is connected to one end of the vertical clamping plate 26, and the pressure plate 25 is perpendicular to the vertical clamping plate 26, forming an L-shape. The pressure plate 25 has a first through hole 27 for the fastener 14 to pass through. This first through hole 27 is an elongated hole arranged along the extension direction of the pressure plate, i.e., perpendicular to the direction of the vertical clamping plate 26. Meanwhile, the vertical clamping plate 26 has a positioning protrusion 28 at the end away from the pressure plate 25. Correspondingly, the first flat plate 22 of the slot clamp 8 has a second through hole 29 corresponding to the first through hole 27. This second through hole 29 is also an elongated hole. The first flat plate 22 also has a positioning groove 30 that matches the positioning protrusion 28. (The above-mentioned bolt...)

[0054] like Figures 2 to 4 As shown, during installation, the first flat plate 22 abuts against the lower flange plate 3, the pressure plate 25 extends along the second direction and its lower end face abuts against the upper end face of the lower flange plate 3, and the end of the vertical clamping plate 26 away from the pressure plate 25 abuts against the top surface of the slotted clamping member 8. Simultaneously, the positioning protrusion 28 is inserted into the positioning groove 30 to position the corner clamping member 5. Furthermore, the fastener 14 consists of a nut 17 and a bolt 18. The bolt 18 passes through the first through hole 27 and the second through hole 29 and engages with the nut 17 to lock the corner clamping member 5 and the slotted clamping member 8. Thus, the corner clamping member 5 and the slotted clamping member 8 clamp the lower flange plate 3, allowing the slotted clamping member 8 to be suspended on the lower flange plate 3.

[0055] like Figure 4As shown, the support profile 9 includes a middle plate 19, a first plate 20, and a second plate 21. The first plate 20 and the second plate 21 are respectively disposed at both ends of the middle plate 19 and located on the same side of the first flat plate. Both the first plate 20 and the second plate 21 are perpendicular to the middle plate 19, thus forming a groove shape with the support profile 9. Simultaneously, the length of the first plate 20 and the second plate 21 extending away from the middle plate 19 is less than the depth of the mounting groove 15. The distance between the first plate 20 and the second plate 21 needs to be equal to the distance between the second side plate and the wall module 2, so that the support profile 9 presses tightly against the wall module 2, limiting the displacement of the top of the wall module 2 in the second direction. For wall modules 2 of different thicknesses, only the support profile 9 of appropriate size needs to be replaced, without the need to replace corner clips, etc., reducing the number of parts, improving the applicability of parts, and reducing costs. When the support profile 9 is installed, it is arranged along the first direction. The first plate 20 is attached to the wall module 2, the second plate 21 is attached to the second side plate 24 and fixed by screws, and the middle plate 19 protrudes slightly from the mounting groove 15 to fix the transverse encapsulated wall panel 7 with screws.

[0056] like Figures 6 to 8As shown, the support profile 9 includes an intermediate plate 19, a first plate 20, a second plate 21, and a third plate 33. The first plate 20 and the second plate 21 are respectively located at both ends of the intermediate plate 19 and on the same side of the first plate. Both the first plate 20 and the second plate 21 are perpendicular to the intermediate plate 19. The third plate 33 has two sections, each located at the end of the first plate 20 and the second plate 21 away from the intermediate plate 19, and is parallel to the intermediate plate 19. The intermediate plate 19 also has an extrusion groove 32 recessed towards the third plate 33, causing the support profile 9 to form an "M" shape. The length of the first plate 20 and the second plate 21 extending away from the middle plate 19 is less than the depth of the mounting groove 15. The length of the support profile 9 is equal to the distance between the second side plate and the wall module 2, so that the support profile 9 is pressed tightly against the wall module 2, limiting the displacement of the top of the wall module 2 in the second direction. For wall modules 2 of different thicknesses, only the support profile 9 of appropriate length needs to be replaced, without the need to replace corner clips, etc., reducing the number of parts, improving the applicability of parts, and reducing costs. When installing the support profile 9, it is arranged along the second direction and can be cut on-site according to the site conditions. When placed, one end of the support profile 9 abuts against the wall module 2 in the length direction, and the other end abuts against the second side plate 24 and is limited by the positioning screw 31. The middle plate 19 protrudes slightly from the mounting groove 15 to fix the transverse encapsulated wall panel 7 with screws. The aforementioned positioning screws 31 are provided in three parts. One positioning screw 31 is located on the lower side of the middle plate 19 and inside the extrusion groove 32, supporting the middle plate 19. Two positioning screws 31 are located on the upper side of the middle plate 19 and on both sides of the other positioning screw 31, preventing the supporting profile 9 from flipping. However, the positioning position of the positioning screws 31 is not limited to this, nor is it limited to using positioning screws 31. Other fasteners can also be used.

[0057] like Figure 9As shown, the supporting profile 9 includes an intermediate plate 19, a first plate 20, a second plate 21, and a third plate 33. The first plate 20 and the second plate 21 are respectively disposed at both ends of the intermediate plate 19 and located on the same side of the first plate. The first plate 20 and the second plate 21 are both perpendicular to the intermediate plate 19. There are two third plates 33, which are respectively located at the ends of the first plate 20 and the second plate 21 away from the intermediate plate 19. At the same time, the third plate 33 is parallel to the intermediate plate 19, so that the supporting profile 9 forms a C-shape. Meanwhile, the distance between the first plate 20 and the second plate 21 is less than the depth of the mounting groove 15, and the extension length of the first plate 20 and the second plate 21 away from the middle plate 19 is equal to the distance between the second side plate 24 and the wall module 2. This allows the support profile 9 to press tightly against the wall module 2, limiting the displacement of the top of the wall module 2 in the second direction. For wall modules 2 of different thicknesses, only the support profile 9 of appropriate size needs to be replaced, without the need to replace corner clips, etc., reducing the number of parts, improving the applicability of parts, and reducing costs. When the support profile 9 is installed, it is arranged along the first direction. The third plate 33 is attached to the wall module 2, the middle plate 19 is attached to the second side plate 24 and fixed with screws, and the first plate 20 protrudes slightly from the mounting groove 15 to fix the transverse encapsulated wall panel 7 with screws.

[0058] In some exemplary embodiments, such as Figures 13 to 15 As shown, the pressure plate 25 has downwardly extending support plates 42 at both ends in the first direction. These support plates 42 are perpendicular to the pressure plate 25 and abut against the lower flange plate, thus separating the pressure plate 25 from the lower flange plate. Simultaneously, the vertical locking plate 26 has folded plates 43 extending downwards from both ends in the first direction, controlling the distance between the vertical locking plate 26 and the lower flange plate to limit the corner clamp. Furthermore, the corner clamp utilizes the bent support plates 42 and folded plates 43 to enhance its overall strength.

[0059] like Figure 10As shown, the supporting profile 9 includes an intermediate plate 19, a first plate 20, a second plate 21, and a third plate 33. The first plate 20 and the second plate 21 are respectively disposed at both ends of the intermediate plate 19 and located on the same side of the first plate. The first plate 20 and the second plate 21 are both perpendicular to the intermediate plate 19. There are two third plates 33, which are respectively located at the ends of the first plate 20 and the second plate 21 away from the intermediate plate 19. At the same time, the third plate 33 is parallel to the intermediate plate 19, so that the supporting profile 9 forms a C-shape. Meanwhile, the distance between the first plate 20 and the second plate 21 is less than the depth of the mounting groove 15, and the extension length of the first plate 20 and the second plate 21 away from the middle plate 19 is equal to the distance between the second side plate 24 and the wall module 2. This allows the support profile 9 to press tightly against the wall module 2, limiting the displacement of the top of the wall module 2 in the second direction. For wall modules 2 of different thicknesses, only the support profile 9 of appropriate size needs to be replaced, without the need to replace corner clips, etc., reducing the number of parts, improving the applicability of parts, and reducing costs. When the support profile 9 is installed, it is arranged along the first direction. The third plate 33 is attached to the second side plate 24 and fixed with screws. The middle plate 19 is attached to the wall module 2. The first plate 20 protrudes slightly from the mounting groove 15 to be used to fix the horizontally encapsulated wall panel 7 with screws.

[0060] The aforementioned encapsulation panels are made of the same material as the aforementioned wall panels. Two vertical encapsulation wall panels 6 stand upright, positioned on either side of the slotted bracket 8. The bottom of each vertical encapsulation wall panel 6 slightly protrudes from the bottom of the first side panel, and its top is flush with the top surface of the upper flange plate 10. The bottom of the vertical encapsulation wall panel 6 is fixed to the first side panel or the first side panel by screws. A certain space exists between each vertical encapsulation wall panel 6 and the I-beam 1, which is the space for filling with the first filling material. The aforementioned first filling material 12 is set as an inorganic fiber filling material, which may include granular cotton, glass wool, rock wool, aluminum silicate fiber, or ceramic fiber. This inorganic fiber material is transported to the outlet by a fan, where an adhesive spray nozzle is simultaneously installed for simultaneous spraying and filling. Thus, the vertical encapsulation wall panels 6 cover the I-beam 1, the sides of the slotted bracket, and the corner brackets, etc. The horizontal encapsulation wall panel 7 is horizontally set, extending from the vertical encapsulation wall panel 6 on one side to the wall module 2, covering the part of the mounting groove 15 not occupied by the wall module 2, and is connected to the aforementioned support profile by screws.

[0061] In some exemplary embodiments, an assembly method applied to the above-described installation structure includes: assembling the connecting components, arranging the wall modules, filling the first filler material, and installing the encapsulation plate.

[0062] First, multiple connecting components need to be connected to the I-beam one by one and fastened with fasteners. In this step, the first plate of the slotted clamp is first pressed against the lower surface of the lower flange plate of the I-beam with its upper surface facing upward. The pressure plates of the corner clamps are then pressed against the upper surfaces of the two sides of the lower flange plate. At the same time, the positioning protrusions on the vertical clamp plates of the corner clamps are engaged with the positioning grooves of the first plate. Bolts are then passed through the first through holes of the corner clamps and the second through holes of the slotted clamps, and tightened with nuts. In this way, multiple slotted clamps and corner clamps are installed sequentially at the preset positions on the I-beam.

[0063] Next, the unit modules are arranged one by one under the I-beam and inserted into the mounting slots, and the supporting profiles are fixed so that one side of the unit module is attached to the first side wall. Each unit module is installed one by one, with its top angled into the mounting slot. After each unit module is installed, the corresponding supporting profile is inserted into the mounting slot and fixed in place. In this way, multiple unit modules are connected sequentially, and adjacent unit modules are joined by splicing joists to form wall modules, while the supporting profiles limit the position of each unit module.

[0064] Then, a first filler material of a predetermined volume is filled on the upper side of the lower flange plate, and a second filler material is filled in the gap between the I-beam and the wall module;

[0065] Finally, take the vertical encapsulation wall panel, connect it to the slotted clip, encapsulate the first filling material, and then take the horizontal encapsulation wall panel and connect it to the supporting profile, thereby avoiding the exposure of metal parts such as connecting components and filling materials.

[0066] The installation structure of this invention, while solving the problem of anchoring I-beams, can utilize adjustable support profiles to accommodate unused wall modules, thereby reducing production variety and lowering costs. The wall module is reliable and robust, and can also be appropriately moved within a certain range along the length of the I-beam to mitigate wall cracking caused by lateral inter-story displacement of the steel structure under wind loads. During installation, the wall module is inserted at an angle into the installation slot and positioned against one side of the end wall surface. No lateral movement along the first direction is required to complete the end and final wall assembly without leaving installation gaps, eliminating the need for additional steps at both ends of the wall to accommodate installation gaps. Furthermore, this installation structure is also suitable for weld-free installation of ALC, various cement panels, and other wall modules.

[0067] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0068] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0069] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0070] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0071] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0072] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. An installation structure adaptable to wall modules of different thicknesses, for connecting I-beams and wall modules arranged along a first direction, characterized in that, The mounting structure includes a packaged plate and connecting components. Multiple connecting components are provided and are spaced apart along the length direction of the I-beam. The I-beam includes a horizontal lower flange plate. Each of the connecting components includes a slotted clip, a supporting profile, and two corner clips. The top surface of the slotted clip abuts against the bottom surface of the lower flange plate. The two corner clips are respectively disposed at both ends of the lower flange plate in a second direction, which is perpendicular to the first direction. One end of each corner clip abuts against the top surface of the lower flange plate, and the other end abuts against the top surface of the slotted clip. The corner clips are connected to the slotted clips by fasteners. The corner clips and slotted clips clamp the lower flange plate to suspend the slotted clips on the lower flange plate. The corner clips are provided with a first through hole, and the slotted clips are provided with a second through hole corresponding to the first through hole. The fasteners are composed of nuts and bolts. The bolts pass through the first and second through holes and cooperate with the nuts to lock the corner clips and slotted clips. The bottom surface of the slotted component is provided with an installation slot, the installation slot includes a first side wall, the top of the wall module is inserted into the installation slot and attached to the first side wall, the support profile is disposed in the installation slot and located on the side of the wall module facing away from the first side wall, so as to abut against the wall module and make it tightly attached to the first side wall. The encapsulation panel includes a horizontal encapsulation wall panel and two vertical encapsulation wall panels. The two vertical encapsulation wall panels are respectively disposed at both ends of the slot member in the second direction and extend upward to cover the side of the slot member and the I-beam. The horizontal encapsulation wall panel is disposed on the lower side of the slot member to cover the bottom surface of the slot member. The support profiles are configured to be replaced with appropriate sizes for wall modules of different thicknesses.

2. The installation structure for wall modules of different thicknesses according to claim 1, characterized in that, The slotted component includes a first flat plate, a first side plate, and a second side plate. The first side plate and the second side plate are respectively disposed at both ends of the first flat plate and located on the same side of the first flat plate. The first side plate and the second side plate form the mounting slot. The end face of the first side plate facing the second side plate forms the first side wall. The first flat plate is configured to abut against the lower flange plate, the wall module is attached to the first side plate, and the supporting profile is sandwiched between the second side plate and the wall module and connected to the second side plate.

3. The installation structure for wall modules of different thicknesses according to claim 2, characterized in that, The supporting profile is arranged along the first direction. The supporting profile includes an intermediate plate, a first plate and a second plate. The first plate and the second plate are respectively arranged at both ends of the intermediate plate and located on the same side of the first plate. The supporting profile forms a groove with the opening facing upward. The first plate is attached to the wall module, the second plate is attached to and fixed to the second side plate, and the middle plate is connected to the horizontal encapsulation wall panel.

4. The installation structure for wall modules of different thicknesses according to claim 2, characterized in that, The supporting profile is arranged along the first direction. The supporting profile includes an intermediate plate, a first plate, a second plate, and a third plate. The first plate and the second plate are respectively arranged at both ends of the intermediate plate and located on the same side of the first plate. The third plate is arranged at the end of the first plate away from the intermediate plate and / or the end of the second plate away from the intermediate plate. The intermediate plate is attached to the wall module, the third plate is attached to and fixed to the second side plate, and the first plate is connected to the horizontal encapsulation wall panel; or, the third plate is attached to the wall module, the intermediate plate is attached to and fixed to the second side plate, and the first plate is connected to the horizontal encapsulation wall panel.

5. The installation structure for wall modules of different thicknesses according to claim 2, characterized in that, The supporting profile is arranged along the second direction, and the second side plate is provided with a plurality of positioning elements, which are configured to support the supporting profile. The cross-section of the supporting profile is set to "M" shape.

6. The installation structure for wall modules of different thicknesses according to any one of claims 2 to 5, characterized in that, The corner clip includes a pressure plate and a vertical clip plate connected together, one end of the pressure plate is connected to one end of the vertical clip plate, and the pressure plate is perpendicular to the vertical clip plate; The pressure plate extends along the second direction and its lower end face abuts against the upper end face of the lower flange plate; the end of the vertical clamping plate away from the pressure plate abuts against the top surface of the slotted clamping member. The pressure plate is provided with a first through hole for the fastener to pass through, and the first plate is provided with a second through hole corresponding to the first through hole.

7. The installation structure for wall modules of different thicknesses according to claim 6, characterized in that, The vertical card plate has a positioning protrusion at the end away from the pressure plate, and the top surface of the slotted card has a positioning groove, and the positioning protrusion is inserted into the positioning groove; The first through hole is configured as an elongated hole, which is arranged along the extension direction of the pressure plate.

8. The installation structure for wall modules of different thicknesses according to claim 6, characterized in that, The pressure plate has downwardly extending support plates at both ends in the first direction, and the support plates are configured to abut against the lower flange plate. The vertical clamping plate has support plates extending towards the lower flange plate at both ends in the first direction to limit the corner clamps.

9. The installation structure for wall modules of different thicknesses according to any one of claims 1 to 5, characterized in that, The I-beam also includes an upper flange plate and a vertical plate, the upper flange plate being disposed on the upper side of the lower flange plate, and the vertical plate connecting the upper flange plate and the lower flange plate; The vertical encapsulation wall panel extends to the upper flange plate, and a first filling material is provided between the two vertical encapsulation wall panels. The first filling material is an inorganic fiber filling material, which is granular cotton, glass wool, rock wool, aluminum silicate fiber or ceramic fiber.

10. An assembly method, applied to the installation structure as described in claim 9 for adapting to wall modules of different thicknesses, characterized in that, include: Assemble the connecting components, connect the multiple connecting components one by one to the I-beam and tighten the fasteners; The wall modules, which are divided into multiple unit modules, are arranged one by one under the I-beam and inserted into the mounting groove and the supporting profile is fixed, so that one side of the unit module is attached to the first side wall. The first filling material is filled, and a predetermined volume of the first filling material is installed on the upper side of the lower flange plate; Install the encapsulation panel, take the vertical encapsulation wall panel and connect it to the slot clip, and take the horizontal encapsulation wall panel and connect it to the supporting profile.

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