A mounting bracket for a blade rotation monitoring device
By designing a mounting bracket for the blade rotation monitoring device and using an adjustment mechanism to adjust the position of the mounting bracket, the problem of the monitoring device being difficult to adjust during installation was solved, achieving accurate coverage of the monitoring range and improving installation efficiency.
Patent Information
- Application Number
- CN202310486274.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-28
- Publication Date
- 2026-11-06
- Estimated Expiration
- 2043-04-28
AI Technical Summary
The monitoring device is not easy to adjust, which means that the monitoring range cannot cover the corresponding blade position well, resulting in low installation efficiency.
Design a mounting bracket for a blade rotation monitoring device, including a support frame, a mounting frame, and an adjustment mechanism. The adjustment mechanism adjusts the lateral and longitudinal positions of the mounting frame so that the orientation of the monitoring device is the same as the blade extension direction.
This improved the installation efficiency and accuracy of the monitoring device, ensuring that the monitoring range accurately covers the corresponding blade positions.
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Figure CN116398380B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of blade monitoring technology, and in particular to a mounting bracket for a blade rotation monitoring device. Background Technology
[0002] A wind turbine is a device that converts wind energy into mechanical work, which drives a rotor to rotate, ultimately outputting alternating current (AC) electricity. A wind turbine typically consists of a rotor (including blades), a generator (including the generator assembly), a directional control unit (tail fin), a tower, a speed-limiting safety mechanism, and an energy storage device. The principle of wind power generation is to use wind power to rotate the turbine blades, and then use a speed increaser to increase the rotational speed, thereby driving the generator to produce electricity. Therefore, the proper operation of the blades affects the generator's power generation efficiency. This necessitates the installation of monitoring devices to monitor the blade rotation.
[0003] When setting up monitoring devices, they are usually placed on a fixed frame. The position of the monitoring device is not easy to adjust, and the monitoring range of the monitoring device cannot accurately cover the corresponding blade position, resulting in low installation efficiency. Summary of the Invention
[0004] The main technical problem solved by this invention is to provide a mounting bracket for a blade rotation monitoring device, which solves the problems that the position of the monitoring device is not easy to adjust, the monitoring range of the monitoring device cannot cover the corresponding blade position well, and the installation efficiency of the monitoring device is low.
[0005] To solve the above-mentioned technical problems, one technical solution adopted by the present invention is to provide a mounting bracket for a blade rotation monitoring device, including a support frame, a mounting frame, and an adjustment mechanism. The mounting frame is disposed at the end of the adjustment mechanism and is used to mount the monitoring device. The adjustment mechanism is disposed on the support frame and is used to adjust the lateral position and / or longitudinal position of the mounting frame so that the orientation of the mounting frame is the same as the extension direction of its corresponding blade.
[0006] Preferably, the adjustment mechanism includes a first swing assembly for adjusting the lateral position of the mounting frame; the first swing assembly includes a hinge and an extension member, the hinge is hinged to the mounting frame and can swing left and right relative to the mounting frame; the extension member is disposed in the middle of the hinge and extends away from the support frame.
[0007] Preferably, the adjustment mechanism further includes a first locking component for locking the lateral swing position of the hinge; the first locking component includes a first locking seat and a second locking seat, the first locking seat is mounted on the mounting base, and the second locking seat is mounted on the front and rear ends of the hinge.
[0008] Preferably, both the locking part of the first locking seat and the second locking seat are provided with a plurality of evenly distributed first indexing holes, and the corresponding first indexing holes are used to insert locking pins.
[0009] Preferably, both the locking portion of the first locking seat and the second locking seat extend with meshing teeth, which mesh for locking the first locking seat and the second locking seat.
[0010] Preferably, the first locking seat includes a fixing part that is horizontally disposed on the mounting bracket, and a locking part that extends upward from the fixing part. The locking part is provided with a first limiting hole, and a first limiting bolt is provided at the first limiting hole. One end of the first limiting bolt is fixed to the second locking seat.
[0011] Preferably, the adjustment mechanism further includes a second rocking assembly for adjusting the longitudinal position of the mounting bracket; the second rocking assembly includes a rocking seat, a rocking hole is provided in the middle of the hinge, the rocking seat is disposed on the left and right sides of the rocking hole, and the rocking seat extends toward the support frame; the mounting bracket extends through the rocking hole to the upper outer side of the rocking seat.
[0012] Preferably, the rocker seat is further provided with a plurality of evenly distributed second indexing holes, and the mounting bracket at the corresponding position of the second indexing hole is provided with a locking hole, and a locking pin is inserted into the corresponding second indexing hole and the locking hole.
[0013] Preferably, the support frame includes a base, an extension seat, a top seat, and a mounting seat. The extension seat is disposed between the base and the top seat, and the mounting seat is disposed outside the top seat. The base is used to connect to the impeller, the extension seat is used to extend the length of the support frame, the top seat is used to connect to the mounting seat, and the mounting seat is used to house the adjustment mechanism.
[0014] Preferably, the mounting bracket includes a connecting plate connected to the adjustment mechanism, the connecting plate including a connecting portion connected to the adjustment mechanism, and an extension portion extending to one side from the outer end of the connecting portion; the extension portion is used to mount the monitoring device.
[0015] The beneficial effects of this invention are as follows: This invention uses a mounting bracket to place the monitoring device at the central axis of the wind turbine, and the lateral and / or longitudinal positions of the monitoring device on the mounting bracket can be easily adjusted via an adjustment mechanism. This greatly improves the efficiency of installing the monitoring device and quickly aligns the orientation of the monitoring device with the extension direction of its corresponding blade. This allows the monitoring range of the device to accurately cover the corresponding blade position. Attached Figure Description
[0016] Figure 1 This is a structural schematic diagram according to an embodiment of the present invention;
[0017] Figure 2 This is an exploded structural diagram of a support frame according to an embodiment of the present invention;
[0018] Figure 3 This is a schematic diagram of the structure of a mounting bracket according to an embodiment of the present invention;
[0019] Figure 4 This is a schematic diagram of the structure of a mounting bracket on one side according to an embodiment of the present invention;
[0020] Figure 5 This is a schematic diagram of the structure of an adjusting mechanism according to an embodiment of the present invention;
[0021] Figure 6 This is a schematic diagram of the lower part of the adjustment structure according to an embodiment of the present invention;
[0022] Figure 7 This is a schematic diagram of the structure of the first swing assembly according to another embodiment of the present invention;
[0023] Figure 8 This is a schematic diagram of the structure of the first locking member according to an embodiment of the present invention;
[0024] Figure 9 This is a schematic diagram of the structure of the second swing component according to an embodiment of the present invention. Detailed Implementation
[0025] To facilitate understanding of the present invention, a more detailed description is provided below with reference to the accompanying drawings and specific embodiments. Preferred embodiments of the invention are shown in the drawings. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a thorough and complete understanding of the disclosure of the invention.
[0026] It should be noted that, unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used in this specification includes any and all combinations of one or more of the associated listed items.
[0027] In the description of this invention, non-limiting terms are used. Figure 1The labels “front,” “back,” “up,” “down,” “left,” and “right” shown are used to facilitate understanding of this embodiment and are not intended to limit the invention. Specifically, front-back indicates longitudinal direction, left-right indicates lateral direction, and up-down indicates vertical direction.
[0028] Figures 1-9 An embodiment of the mounting bracket for a blade rotation monitoring device of the present invention is shown, including a support frame A1, a mounting frame A2, and an adjustment mechanism A3. The mounting frame A2 is disposed at the end of the adjustment mechanism A3 and is used to mount the monitoring device. The adjustment mechanism A3 is disposed on the support frame A1 and is used to adjust the lateral position and / or longitudinal position of the mounting frame A2 so that the orientation of the mounting frame A2 is the same as the extension direction of its corresponding blade.
[0029] This invention uses a mounting bracket to place the monitoring device at the central axis of the wind turbine. The lateral and / or longitudinal position of the monitoring device on the mounting bracket A2 can be easily adjusted via the adjustment mechanism A3. This greatly improves the efficiency of installing the monitoring device and quickly aligns its orientation with the extension direction of the corresponding blade. This ensures that the monitoring range of the device accurately covers the corresponding blade position. The corresponding blade position can be the tip of the blade.
[0030] Preferred, such as Figure 2 As shown, the support frame A1 is located at the central shaft of the impeller. The support frame A1 includes a base A11, an extension seat A12, a top seat A13, and a mounting seat A14. The extension seat A12 is located between the base A11 and the top seat A13, and the mounting seat A14 is located outside the top seat A13. The base A11 is used to connect to the impeller, the extension seat A12 is used to extend the length of the support frame A1, the top seat A13 is used to connect to the mounting seat A14, and the mounting seat A14 is used to house the adjustment mechanism A3.
[0031] Preferably, the base A11 and the top seat A13 are square plate structures, and the extension seat A12 is a hollow column structure. The base A11 and the top seat A13 both extend into the extension seat A12 with protrusions that are adapted to the hollow cross section of the extension seat A12. The two ends of the extension seat A12 surround the protrusions, which facilitates the installation of the extension seat A12 and improves the stability of the mounting bracket.
[0032] Preferably, the mounting base A14 has a square plate structure and is located on the long side of the top base A13. A reinforcing rib A15 is provided between the mounting base A14 and the top base A13 to improve the firmness of the mounting base A14.
[0033] Preferred, such as Figure 3 and Figure 4As shown, the mounting bracket A2 includes a connecting plate A21 connected to the adjustment mechanism A3. The connecting plate A21 includes a connecting portion A211 connected to the adjustment mechanism 3, and an extension portion A212 extending to one side from the outer end of the connecting portion A211. The extension portion A212 is used to mount the monitoring device. The extension portion A212 increases the contact area between the mounting bracket A2 and the monitoring device, ensuring the stability of the monitoring device.
[0034] Preferably, two connecting plates A21 are symmetrically arranged, and a partition A22 is provided between the lower and upper ends of each connecting plate A21. The partition A22 can improve the connection strength between the two connecting plates A21.
[0035] Preferred, such as Figure 5 As shown, the adjustment mechanism A3 includes a first rocking component A31, which is used to adjust the lateral position of the mounting bracket A2.
[0036] Preferred, such as Figure 5 and Figure 6 As shown, the first swing assembly A31 includes a hinge A311 and an extension A312. The hinge A311 is hinged to the mounting base A14 and can swing left and right relative to the mounting base A14. The extension A312 is located in the middle of the hinge A311 and extends away from the support frame A1. There are two extensions A312, which are symmetrically arranged on the left and right sides of the mounting hole A141. The connecting part A211 of the mounting frame A2 is sandwiched between the two extensions A312.
[0037] Preferred, such as Figure 2 and Figure 6 As shown, the mounting base A14 has a mounting hole A141. First hinge plates A142 extend from the front and rear sides of the mounting base A14 away from the support frame A1. A hinge member A311 is disposed within the mounting hole A141. Both the mounting hole A141 and the hinge member A311 are square, with the width of the hinge member A311 being smaller than the width of the mounting hole A141. A second hinge plate A3111 extends from the hinge member A311 away from the support frame A1. The first hinge plate A142 and the second hinge plate A3111 are hinged together by a hinge shaft. This allows the hinge member A311 to swing left and right relative to the mounting base A14.
[0038] Furthermore, such as Figure 5 As shown, the adjustment mechanism A3 also includes a first locking component A32, which is used to lock the lateral swing position of the hinge A311.
[0039] Preferred, such as Figure 5 and Figure 8As shown, the first locking assembly A32 includes a first locking seat A321 and a second locking seat A322. The first locking seat A321 is installed on the front and rear sides of the mounting hole A141 and extends towards the support frame A1. The second locking seat A322 is installed on the front and rear ends of the hinge member A311 and extends towards the support frame A1. The first locking seat A321 and the second locking seat A322 can be fixedly connected by bolts, thereby fixing the hinge member A311 to the mounting base A14 and locking the lateral swing position of the mounting frame A2.
[0040] Preferred, such as Figure 5 and Figure 8 As shown, in one embodiment, the locking part A3212 of the first locking seat A321 and the second locking seat A322 are respectively provided with a plurality of evenly distributed first indexing holes A323. A locking pin is inserted into a pair of corresponding first indexing holes A323 to fix the first locking seat A321 and the second locking seat A322, thereby fixing the hinge A311 to the mounting seat A14 and locking the lateral swing position of the mounting bracket A2.
[0041] In another embodiment, such as Figure 5 and Figure 7 As shown, both the locking portion A3212 of the first locking seat A321 and the second locking seat A322 extend with meshing gear teeth A324. The meshing of the gear teeth A324 fixes the first locking seat A321 and the second locking seat A322, thus fixing the hinge A311 to the mounting base A14 and locking the lateral swing position of the mounting bracket A2. At this time, the first locking seat A321 can move relative to the mounting base A14, moving closer to or further away from the second locking seat A322. A slotted hole A3241 can be provided on the fixing portion A3211 of the first locking seat A321, and a bolt is installed at the slotted hole A3241. The diameter of the bolt is smaller than the diameter of the slotted hole A3241. When the bolt is loosened, the first locking seat A321 can move relative to the mounting base A14. When the first locking seat A321 approaches the second locking seat A322, it meshes with the second locking seat A322, and tightening the bolt locks the swing position of the hinge A311. When the first locking seat A321 moves away from the second locking seat A322, it separates from the second locking seat A322, allowing the first locking seat A321 to swing and adjust the swing position of the hinge A311.
[0042] Preferred, such as Figure 5 and Figure 8As shown, the first locking seat A321 includes a fixing part A3211 horizontally disposed on the mounting seat A14, and a locking part A3212 extending upward from the fixing part A3211. The locking part A3212 is provided with a first limiting hole A3213, and a first limiting bolt A3221 is provided at the first limiting hole A3213. One end of the first limiting bolt A3221 is fixed to the second locking seat A322. The width of the first limiting hole A3213 is greater than the diameter of the first limiting bolt A3221, thereby allowing the first limiting bolt A3221 to slide within the first limiting hole A3213. The first limiting bolt A3221 limits the swing path and range of the hinge member A311 relative to the mounting seat A14, ensuring the stability of the lateral swing of the hinge member A311.
[0043] Furthermore, such as Figure 5 and Figure 9 As shown, the adjustment mechanism A3 also includes a second swing assembly A33, which is used to adjust the longitudinal position of the mounting bracket A2.
[0044] Preferred, such as Figure 9 As shown, the second rocking assembly A33 includes a rocking seat A331. A rocking hole A3311 is provided in the middle of the hinge A311. The rocking seat A331 is located on the left and right sides of the rocking hole A3311, extending towards the support frame A1. The connecting plate A21 extends through the rocking hole A3311 to the upper outer side of the rocking seat A331. A second limiting hole A3312 is provided on the rocking seat A331, and a second limiting bolt A3313 corresponding to the second limiting hole A3312 is provided on the connecting plate A21. The second limiting bolt A3313 can slide within the second limiting hole A3312. The second limiting bolt A3313 limits the swing path and range of the connecting plate A21, ensuring the stability of the connecting plate A21's back-and-forth swing.
[0045] Furthermore, such as Figure 9 As shown, the rocker seat A331 is also provided with a plurality of evenly distributed second indexing holes A3314. The connecting plate A21 at the corresponding position of the second indexing hole A3314 is provided with a locking hole A213. Locking pins can be inserted into the corresponding second indexing hole A3314 and locking hole A213 to lock the connecting plate A21 and the rocker seat A331, thereby locking the longitudinal swing position of the mounting bracket A2.
[0046] Preferably, two rocker seats A331 are provided, one on the upper side and one on the lower side of the connecting plate A21. The two rocker seats A331 can further limit the swing of the connecting plate A21 and prevent the lower end of the connecting plate A21 from shaking.
[0047] Therefore, this invention discloses a mounting bracket for a blade rotation monitoring device. This invention uses the mounting bracket to precisely position the monitoring device at the optimal detection orientation of the wind turbine blades. The lateral and / or longitudinal positions of the monitoring device on the mounting bracket can be easily adjusted via an adjustment mechanism. This greatly improves the accuracy and efficiency of installing the monitoring device, ensuring that the monitoring range of the device accurately covers the corresponding blade position.
[0048] The above are merely embodiments of the present invention and do not limit the patent scope of the present invention. Any equivalent structural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.
Claims
1. A mounting bracket for a blade rotation monitoring device, characterized in that, It includes a support frame, a mounting frame, and an adjustment mechanism. The mounting frame is disposed at the end of the adjustment mechanism and is used to install a monitoring device. The adjustment mechanism is disposed on the support frame and is used to adjust the lateral and / or longitudinal position of the mounting frame so that the orientation of the mounting frame is the same as the extension direction of its corresponding blade. The support frame includes a mounting base, which is a square plate structure and has mounting holes. The mounting base is used to mount the adjustment mechanism. The adjustment mechanism includes a first swing assembly, which is used to adjust the lateral position of the mounting bracket. The first swing assembly includes a hinge and an extension. The hinge is hinged to the mounting base and can swing left and right relative to the mounting base. The extension is disposed in the middle of the hinge and extends away from the support frame. There are two extensions, which are symmetrically disposed in the mounting holes. The adjustment mechanism further includes a second rocking assembly, which is used to adjust the longitudinal position of the mounting bracket; the second rocking assembly includes a rocking seat, a rocking hole is provided in the middle of the hinge, the rocking seat is provided on the left and right sides of the rocking hole, and the rocking seat extends toward the support frame; the mounting bracket extends through the rocking hole to the upper outer side of the rocking seat.
2. The mounting bracket for a blade rotation monitoring device according to claim 1, wherein The adjustment mechanism further includes a first locking component, which is used to lock the lateral swing position of the hinge; the first locking component includes a first locking seat and a second locking seat, the first locking seat is mounted on the mounting base, and the second locking seat is mounted on the front and rear ends of the hinge.
3. The mounting bracket for a blade rotation monitoring device of claim 2, wherein, Both the locking part of the first locking seat and the second locking seat are provided with a plurality of evenly distributed first indexing holes, and the corresponding first indexing holes are used to insert locking pins.
4. The mounting bracket for the blade rotation monitoring device according to claim 2, characterized in that, Both the locking portion of the first locking seat and the second locking seat extend with meshing teeth, which are used to lock the first locking seat and the second locking seat.
5. The mounting bracket for the blade rotation monitoring device according to claim 2, characterized in that, The first locking seat includes a fixing part that is horizontally disposed on the mounting bracket, and a locking part that extends upward from the fixing part. The locking part is provided with a first limiting hole, and a first limiting bolt is provided at the first limiting hole. One end of the first limiting bolt is fixed to the second locking seat.
6. The mounting bracket for the blade rotation monitoring device according to claim 1, characterized in that, The rocker seat is also provided with a plurality of evenly distributed second indexing holes, and the mounting bracket at the corresponding position of the second indexing hole is provided with a locking hole, and a locking pin is inserted into the corresponding second indexing hole and the locking hole.
7. The mounting bracket for the blade rotation monitoring device according to claim 1, characterized in that, The support frame includes a base, an extension seat, a top seat, and a mounting seat. The extension seat is disposed between the base and the top seat, and the mounting seat is disposed outside the top seat. The base is used to connect to the impeller, the extension seat is used to extend the length of the support frame, the top seat is used to connect to the mounting seat, and the mounting seat is used to house the adjustment mechanism.
8. The mounting bracket for the blade rotation monitoring device according to claim 1, characterized in that, The mounting bracket includes a connecting plate connected to the adjustment mechanism. The connecting plate includes a connecting part connected to the adjustment mechanism and an extension part extending to one side from the outer end of the connecting part. The extension part is used to mount the monitoring device.
Citation Information
Patent Citations
Non-contact blade vibration sensor mounting bracket
CN215865479U
Rotating support and monitoring equipment with same
CN217843323U
