A solid waste ultra-high temperature treatment system based on a melting method
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ENVIRONMENTAL ENG ASSESSMENT CENT OF THE MINISTRY OF ECOLOGY & ENVIRONMENT
- Filing Date
- 2023-04-23
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]针对上述情况,为克服现有技术的缺陷,本发明提供一种基于熔融法的固废超高温处理系统,有效的解决了上述背景技术中物料在处理过程中由于其处于静置状态,且在投料时会出现物料堆积一处,导致其加热熔融不够充分,进而造成物料加热熔融处理效率不高的问题
[0017](1)、在工作中,通过设置有高温处理炉、支撑腿出料管、箱盖、进料管、开槽四、加热装置、泄气管、处理盒、排气孔和排气组,便于在高温处理炉内部气压较大时进行灵活放气操作,使高温处理炉内部气压处于安全状态,提高了高温处理炉的使用安全性,且有效的避免人工排气,减少了劳动力投入,当熔融产生的废气进入处理盒内后,通过多层滤网的设计,有效的对废气进行杂质清理,可以避免废气直接排放,进而实现对环境的保护;
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Figure CN116475195B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of solid waste treatment technology, specifically a solid waste ultra-high temperature treatment system based on melting method. Background Technology
[0002] Currently, various types of domestic and industrial solid wastes have complex compositions. The degree to which solid wastes contain carbonaceous wastes such as plastic products, sludge, asphalt, rubber, and food scraps has significantly increased. The carbon sources in solid wastes inevitably produce greenhouse gases during the melting process. Moreover, the high-temperature plasma melting process has limited recovery and utilization of carbon components, and the subsequent treatment of residues is inadequate.
[0003] When treating materials at ultra-high temperatures, the materials are first crushed and then fed into a high-temperature treatment furnace for heating and melting. However, during the process, the materials are in a static state and tend to accumulate in one place when being fed, resulting in insufficient heating and melting and thus low heating and melting efficiency. Summary of the Invention
[0004] In order to overcome the shortcomings of the prior art, the present invention provides a solid waste ultra-high temperature treatment system based on melting method, which effectively solves the problem in the background art that the material is in a static state during the treatment process and the material will accumulate in one place when it is fed, resulting in insufficient heating and melting, and thus low material heating and melting treatment efficiency.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a solid waste ultra-high temperature treatment system based on melting method, comprising a high temperature treatment furnace, supporting legs symmetrically provided at the bottom end of the high temperature treatment furnace, a discharge pipe provided at the bottom end of the high temperature treatment furnace, a box cover provided at the top end of the high temperature treatment furnace, a feed pipe provided at the top of one side of the high temperature treatment furnace, four slots symmetrically opened at the bottom of the outer wall of the high temperature treatment furnace, heating devices provided at the top of each of the four slots, a treatment box provided at the top of the box cover, an exhaust pipe installed on the box cover, an exhaust group located inside the treatment box located outside the exhaust pipe, filter screens installed at equal intervals at the top of the inner wall of the treatment box, a dispersion box provided inside the high temperature treatment furnace, screening holes equidistantly opened on the dispersion box, the dispersion box connected to a shaking mechanism, a stirring mechanism provided below the dispersion box, the shaking mechanism and the stirring mechanism connected by a drive mechanism, a slot one and a slot two opened on the inner wall of the high temperature treatment furnace, slot one and slot two connected to each other, and slot one located above slot two, and slot three symmetrically opened on both sides of the inner wall of the high temperature treatment furnace located above slot one;
[0006] The drive mechanism includes a rotating cylinder, a rotating rod, a motor, a bracket, bevel gear one, bevel gear two, and bevel gear three. The rotating cylinder is rotatably mounted on the cover. A rotating rod is inserted inside the rotating cylinder. The top of the rotating rod is connected to the motor. Bevel gear one is sleeved on the rotating rod. Bevel gear two is sleeved on the outside of the rotating cylinder. The top of the cover is provided with a bracket connected to the motor. Bevel gear three, which meshes with both bevel gear one and bevel gear two, is rotatably mounted on one side of the bracket.
[0007] Preferably, the shaking mechanism includes a first fixed seat, pulleys, a moving block, a stabilizing rod, a second spring, a pushing group, and a scraping group. The moving block is symmetrically provided at the top of the outer wall of the dispersion box, and the moving block extends into the interior of the third slot. The interior of the third slot is provided with a stabilizing rod that penetrates the interior of the moving block. The outside of the stabilizing rod is fitted with a second spring that is connected to the top and bottom of the moving block. The bottom of the outer wall of the dispersion box is symmetrically provided with a first fixed seat located inside the first slot. A pulley is rotatably mounted on the first fixed seat. The two pulleys are connected by a pushing group. The outside of the rotating cylinder is provided with a scraping group that is slidably connected to the dispersion box.
[0008] Preferably, the scraping assembly includes a connecting cylinder, a first scraper, a second scraper, and a toothed ring. The outer side of the rotating cylinder is slidably fitted with a connecting cylinder that passes through the middle of the bottom end of the dispersion box. The top of the outer wall of the connecting cylinder is provided with a first scraper that is slidably connected to the bottom end of the dispersion box. The bottom end of the connecting cylinder is symmetrically provided with a second scraper that is slidably connected to the bottom end of the dispersion box. The outer walls of the two second scrapers are connected by a toothed ring.
[0009] Preferably, the inner wall of the connecting cylinder is symmetrically provided with sliders, and the outer wall of the rotating cylinder is symmetrically provided with grooves. The sliders extend into the interior of the grooves and are slidably connected to the grooves. Both the grooves and the sliders are rectangular structures.
[0010] Preferably, the pushing assembly includes a stabilizing shaft, a bevel gear four, a cam, a transmission component one, and a transmission component two. The inner wall of the slot two is rotatably mounted with a stabilizing shaft extending into the interior of the high-temperature treatment furnace. One end of the stabilizing shaft is provided with a bevel gear four, and a cam is sleeved on the stabilizing shaft. The protruding end of the cam is slidably connected to the bottom end of the pulley. The bevel gear four is connected to the transmission component one, and the gear ring is connected to the transmission component one through the transmission component two.
[0011] Preferably, the transmission component includes a rotating shaft, a gear, a bevel gear five, a connecting seat, a telescopic cylinder, a limiting block, and a limiting groove. The rotating shaft is rotatably mounted on the bottom end of the dispersion box. A gear is sleeved on the top of the rotating shaft. A telescopic cylinder is sleeved on the outer bottom end of the rotating shaft. The telescopic cylinder is connected to the stabilizing shaft through a connecting seat. Limiting blocks are symmetrically provided on the top end of the rotating shaft. A limiting groove is opened on the inner wall of the telescopic cylinder to slide and connect with the limiting blocks. A bevel gear five is provided at the bottom end of the telescopic cylinder to mesh with the bevel gear four.
[0012] Preferably, the transmission component two includes inner and outer toothed rings, a T-shaped rotating ring, and a T-shaped groove. The top of the dispersion box is provided with inner and outer toothed rings sleeved on the outside of the toothed ring. The inner and outer toothed rings are meshed with the toothed ring and are also meshed with gears. The top of the inner and outer toothed rings is provided with a T-shaped rotating ring, and the bottom of the dispersion box is provided with a T-shaped groove that is movably connected to the T-shaped rotating ring.
[0013] Preferably, the stirring mechanism includes a second fixed seat, a connecting rod, a scraper, a convex plate, and a stirring element. The bottom end of the rotating rod is provided with a second fixed seat, and the two sides of the second fixed seat are symmetrically provided with connecting rods. One end of each connecting rod is provided with a scraper that is slidably connected to the inner wall of the high-temperature treatment furnace, and the bottom end of the rotating rod is provided with a stirring element.
[0014] Preferably, the agitator includes a slide, a lead screw, a stirring plate, a convex plate, and a threaded seat. The top of the rotating rod is provided with a lead screw, and a threaded seat is sleeved on the outside of the lead screw. The threaded seat is threadedly connected to the lead screw. The outer wall of the threaded seat is symmetrically provided with stirring plates, and one end of each stirring plate is provided with a slide that is slidably connected to the convex plate.
[0015] Preferably, the exhaust assembly includes a vent pipe, an exhaust port, and a spring. The vent pipe is fitted around the exhaust pipe, and exhaust ports are evenly spaced at the top of the vent pipe. A spring is fitted around the vent pipe and connected to the top of the high-temperature treatment furnace cover.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] (1) In operation, the high-temperature treatment furnace, support leg discharge pipe, box cover, feed pipe, slotted four, heating device, vent pipe, treatment box, exhaust hole and exhaust group are set up to facilitate flexible venting operation when the gas pressure inside the high-temperature treatment furnace is large, so that the gas pressure inside the high-temperature treatment furnace is in a safe state, which improves the safety of the high-temperature treatment furnace and effectively avoids manual venting, reducing labor input. When the waste gas generated by melting enters the treatment box, the multi-layer filter design effectively cleans the impurities of the waste gas, which can avoid the direct emission of waste gas, thereby achieving environmental protection.
[0018] (2) Through the design of the dispersion box, screening holes and shaking mechanism, the dispersion box can be reciprocated and shaken, which can drive the material to shake. At the same time, the material can be scraped to avoid the material from accumulating in one place, thus dispersing the material and effectively speeding up the screening efficiency of the material. This makes it easier to break up the clumps of material and improve the efficiency of the subsequent heating and melting of the material.
[0019] (3) The design of the second fixed seat, connecting rod, scraper, convex plate and stirring component facilitates the stirring of heated and molten materials, increases the stirring range of materials, achieves full stirring of materials, and at the same time achieves scraping of the inner wall of the high temperature treatment furnace, avoids materials adhering to the inner wall of the high temperature treatment furnace, and allows materials to be fully heated and melted, thereby improving the material heating and melting efficiency. Attached Figure Description
[0020] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.
[0021] In the attached diagram:
[0022] Figure 1 This is a schematic diagram of the ultra-high temperature solid waste treatment system based on the melting method of the present invention;
[0023] Figure 2 This is a schematic diagram of the connection structure between the material shaking mechanism and the driving mechanism of the present invention;
[0024] Figure 3 For the present invention Figure 2 Enlarged structural diagram at point A;
[0025] Figure 4 For the present invention Figure 1 Enlarged structural diagram at point B;
[0026] Figure 5 For the present invention Figure 4 Enlarged structural diagram at point C;
[0027] Figure 6 This is a schematic diagram of the stirring mechanism of the present invention;
[0028] Figure 7 For the present invention Figure 1 Enlarged structural diagram at point D;
[0029] In the diagram: 1. High-temperature treatment furnace; 2. Support leg; 3. Discharge pipe; 4. Box cover; 5. Feed pipe; 6. Slot four; 7. Heating device; 8. Vent pipe; 9. Vent pipe; 10. Treatment box; 11. Exhaust port; 12. Filter screen; 13. Dispersion box; 14. Screening hole; 15. Spring one; 16. Slot one; 17. Slot two; 18. Slot three; 19. Rotating cylinder; 20. Rotating rod; 21. Motor; 22. Support; 23. Bevel gear one; 24. Bevel gear two; 25. Bevel gear three; 26. Slide; 27. Connecting cylinder; 28. Scraper plate 1. 29. Slider; 30. Slide; 31. Scraper; 2. First fixed seat; 33. Pulley; 34. Moving block; 35. Stabilizing rod; 36. Spring; 2. 37. Stabilizing shaft; 38. Bevel gear; 49. Cam; 40. Internal and external gear rings; 41. Gear ring; 42. Rotating shaft; 43. Gear; 44. Bevel gear; 5. Connecting seat; 46. Telescopic cylinder; 47. Limiting block; 48. Limiting groove; 49. Lead screw; 50. Second fixed seat; 51. Connecting rod; 52. Stirring plate; 53. Scraper; 54. Protruding plate; 55. Threaded seat. Detailed Implementation
[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0031] Example 1, by Figures 1 to 7The present invention includes a high-temperature processing furnace 1, with symmetrically arranged support legs 2 at the bottom end of the furnace 1, a discharge pipe 3 at the bottom end of the furnace 1, a cover 4 at the top end of the furnace 1, a feed pipe 5 at the top of one side of the furnace 1, symmetrically arranged slots 6 at the bottom of the outer wall of the furnace 1, each slot 6 having a heating device 7 at its inner top, a processing box 10 at the top of the cover 4, an exhaust pipe 9 installed on the cover 4, an exhaust assembly located inside the processing box 10 located outside the exhaust pipe 9, and an inner top of the processing box 10. Filter screens 12 are installed at equal intervals. A dispersion box 13 is provided inside the high-temperature treatment furnace 1. Screening holes 14 are equally spaced on the dispersion box 13. The dispersion box 13 is connected to a shaking mechanism. A stirring mechanism is located below the dispersion box 13. The shaking mechanism and the stirring mechanism are connected by a drive mechanism. The inner wall of the high-temperature treatment furnace 1 has a first slot 16 and a second slot 17, which are connected and located above the second slot 17. A third slot is symmetrically located on both sides of the inner wall of the high-temperature treatment furnace 1, above the first slot 16. 18; When the staff injects the material into the high-temperature treatment furnace 1 through the feed pipe 5, the material will fall into the dispersion box 13. Since the bottom of the dispersion box 13 is equipped with a screening hole 14, it is convenient to screen the material and break up the clumps. This design can disperse the material and prevent the material from piling up in one place. At the same time, in conjunction with the stirring mechanism, the material is stirred during the heating and melting process, which facilitates the full melting of the material and improves the heating and melting efficiency. The fluid substances generated by the material during the heating and melting process will be discharged through the discharge pipe 3, and the waste gas generated in the high-temperature treatment furnace 1 will be discharged through the exhaust pipe 9. With the design of the exhaust group, when the internal air pressure of the high-temperature treatment furnace 1 is high, flexible venting operation can be achieved to keep the internal air pressure of the high-temperature treatment furnace 1 in a safe state, improve the safety of the high-temperature treatment furnace 1, and effectively avoid manual venting, reducing labor input. When the waste gas generated by melting enters the treatment box 10, the multi-layer filter screen 12 effectively cleans the impurities in the waste gas, which can prevent the waste gas from being directly discharged, thereby protecting the environment.
[0032] The drive mechanism includes a rotating cylinder 19, a rotating rod 20, a motor 21, a bracket 22, a bevel gear 1 23, a bevel gear 24, and a bevel gear 3 25. The rotating cylinder 19 is rotatably mounted on the box cover 4. The rotating rod 20 is inserted inside the rotating cylinder 19. The top of the rotating rod 20 is connected to the motor 21. The bevel gear 1 23 is sleeved on the rotating rod 20. The bevel gear 24 is sleeved on the outside of the rotating cylinder 19. The top of the box cover 4 is provided with a bracket 22 connected to the motor 21. The bevel gear 3 25, which meshes with both the bevel gear 1 23 and the bevel gear 24, is rotatably mounted on one side of the bracket 22.
[0033] By starting the motor 21, the motor 21 drives the rotating rod 20 to rotate, and the rotating rod 20 drives the bevel gear 23 to rotate. Through the meshing connection between the bevel gear 23 and the bevel gear 25, the bevel gear 25 will rotate. Through the meshing connection between the bevel gear 25 and the bevel gear 24, the bevel gear 24 will rotate. The bevel gear 24 drives the rotating cylinder 19 to rotate, thereby realizing the opposite rotation of the rotating cylinder 19 and the rotating rod 20. The rotating cylinder 19 will drive the scraper group to rotate, thereby scraping the dispersion box 13 and preventing the material from blocking the screening holes 14. This can speed up the screening of the material by the dispersion box 13, and at the same time provide convenience for the operation of the stirring mechanism, thereby speeding up the heating and melting efficiency of the material.
[0034] Example 2, based on Example 1, is... Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5The material shaking mechanism includes a first fixed seat 32, pulleys 33, a movable block 34, a stabilizing rod 35, a second spring 36, a pushing group, and a scraping group. The movable block 34 is symmetrically arranged at the top of the outer wall of the dispersion box 13, extending into the interior of the third slot 18. A stabilizing rod 35 is provided inside the third slot 18, penetrating the interior of the movable block 34. A second spring 36, connected to the top and bottom of the movable block 34, is sleeved on the outside of the stabilizing rod 35. A first fixed seat 32 is symmetrically arranged at the bottom of the outer wall of the dispersion box 13, located inside the first slot 16. A pulley 33 is rotatably mounted on the first fixed seat 32, and the two pulleys 33 are connected by a pushing group. A scraping group, slidably connected to the dispersion box 13, is provided on the outside of the rotating cylinder 19. The assembly includes a stabilizing shaft 37, a bevel gear 38, a cam 39, a transmission component 1, and a transmission component 2. A stabilizing shaft 37 extending into the high-temperature treatment furnace 1 is rotatably mounted on the inner wall of slot 2 17. A bevel gear 38 is located at one end of the stabilizing shaft 37. A cam 39 is fitted onto the stabilizing shaft 37, and the protruding end of the cam 39 is slidably connected to the bottom end of the pulley 33. The bevel gear 38 is connected to the transmission component 1. A gear ring 41 is connected to the transmission component 1 via the transmission component 2. The transmission component 1 includes a rotating shaft 42, a gear 43, a bevel gear 44, a connecting seat 45, a telescopic cylinder 46, a limiting block 47, and a limiting groove 48. A rotating shaft 42 is rotatably mounted at the bottom end of the dispersion box 13, and a gear 43 is fitted onto the top of the rotating shaft 42. The outer bottom end of the 2 is fitted with a telescopic cylinder 46, which is connected to the stabilizing shaft 37 via a connecting seat 45. The top end of the rotating shaft 42 is symmetrically provided with limiting blocks 47. The inner wall of the telescopic cylinder 46 is provided with a limiting groove 48 that is slidably connected to the limiting block 47. The bottom end of the telescopic cylinder 46 is provided with a bevel gear 44 that meshes with the bevel gear 38. The transmission component 2 includes inner and outer gear rings 40, a T-shaped rotating ring, and a T-shaped groove. The top end of the dispersion box 13 is provided with inner and outer gear rings 40 fitted outside the gear ring 41. The inner and outer gear rings 40 are meshed with the gear ring 41 and are also meshed with the gear 43. The top end of the inner and outer gear rings 40 is provided with a T-shaped rotating ring, and the bottom end of the dispersion box 13 is provided with a groove that is movably connected to the T-shaped rotating ring. The T-shaped groove and the scraping assembly include a connecting cylinder 27, a first scraper 28, a second scraper 31 and a toothed ring 41. The outer side of the rotating cylinder 19 is slidably fitted with a connecting cylinder 27 that passes through the middle of the bottom end of the dispersion box 13. The top of the outer wall of the connecting cylinder 27 is provided with a first scraper 28 that is slidably connected to the bottom end of the dispersion box 13. The bottom end of the connecting cylinder 27 is symmetrically provided with a second scraper 31 that is slidably connected to the bottom end of the dispersion box 13. The outer walls of the two second scrapers 31 are connected by a toothed ring 41. The inner wall of the connecting cylinder 27 is symmetrically provided with sliders 29. The outer wall of the rotating cylinder 19 is symmetrically provided with grooves 30. The sliders 29 extend into the interior of the grooves 30 and are slidably connected to the grooves 30. Both the grooves 30 and the sliders 29 are rectangular structures.
[0035] When the rotating drum 19 rotates, it drives the chute 30 to rotate. Through the sliding engagement between the chute 30 and the slider 29, the rotating drum 19 drives the slider 29 to rotate, which in turn drives the connecting drum 27 to rotate. The connecting drum 27 drives the scraper blade 28 and the scraper blade 31 to rotate, which in turn causes the scraper blades 28 and 31 to scrape the inner and outer walls of the dispersion box 13, facilitating the movement of the material and dispersing it. At the same time, it enables the screening holes 14 to screen the material, preventing the material from clogging the screening holes 14, thereby accelerating the screening efficiency and making it easier to evenly disperse the material in the inner bottom of the high-temperature treatment furnace 1, thus facilitating the heating and melting of the material. The rotation of material plate 2 31 will drive the gear ring 41 to rotate. Through the meshing connection between the gear ring 41 and the inner and outer gear rings 40, the inner and outer gear rings 40 will rotate. The inner and outer gear rings 40 will drive the T-shaped rotating ring to rotate within the T-shaped groove. Through the meshing connection between the inner and outer gear rings 40 and the gear 43, the gear 43 will rotate. The gear 43 will drive the rotating shaft 42 to rotate. The rotating shaft 42 will drive the limiting block 47 to rotate. Through the engagement between the limiting block 47 and the limiting groove 48, the telescopic cylinder 46 will rotate. The telescopic cylinder 46 will drive the bevel gear 5 44 to rotate. Through the meshing connection between bevel gear 5 44 and bevel gear 4 38, bevel gear 4 38 will rotate. Bevel gear 4 38 carries... When the stabilizing shaft 37 rotates, it drives the cam 39 to rotate. When the protruding end of the cam 39 moves upward, it pushes the bottom end of the pulley 33 upward. The pulley 33 then drives the first fixed seat 32 upward, which in turn drives the dispersion box 13 upward. The dispersion box 13 then drives the moving block 34 upward outside the stabilizing rod 35, causing the second spring 36 to generate elastic force. As the cam 39 continues to rotate, its protruding end disengages from the pulley 33. Under the elastic force of the second spring 36, the dispersion box 13 moves downward, causing it to reciprocate and vibrate. This vibrates the material, thus... The design accelerates the screening efficiency of materials. Simultaneously, the up-and-down shaking of the dispersion box 13 causes the connecting cylinder 27 to slide outside the rotating cylinder 19, ensuring that scraper blades 28 and 31 remain in constant contact with the inner and outer walls of the dispersion box 13. This achieves stable scraping of the dispersion box 13 by scraper blades 28 and 31. Furthermore, the shaking of the dispersion box 13 causes the rotating shaft 42 to rise and fall inside the telescopic cylinder 46, enabling the reciprocating shaking of the dispersion box 13. This design facilitates the reciprocating shaking of the dispersion box 13 and simultaneously achieves scraping of the inner and outer walls of the dispersion box 13, thus dispersing the material and accelerating the screening efficiency, thereby improving the efficiency of heating and melting the material.
[0036] Example 3, based on Example 1, is... Figure 1 and Figure 6The stirring mechanism includes a second fixed seat 50, a connecting rod 51, a scraper 53, a convex plate 54, and a stirring component. The bottom end of the rotating rod 20 is provided with the second fixed seat 50, and the two sides of the second fixed seat 50 are symmetrically provided with connecting rods 51. One end of each connecting rod 51 is provided with a scraper 53 that is slidably connected to the inner wall of the high-temperature treatment furnace 1. The bottom end of the rotating rod 20 is provided with a stirring component, which includes a slide seat 26, a lead screw 49, a stirring plate 52, a convex plate 54, and a threaded seat 55. The top end of the rotating rod 20 is provided with a lead screw 49, and the outside of the lead screw 49 is fitted with a threaded seat 55. The threaded seat 55 is threadedly connected to the lead screw 49. The outer wall of the threaded seat 55 is symmetrically provided with stirring plates 52, and one end of each stirring plate 52 is provided with a slide seat 26 that is slidably connected to the convex plate 54.
[0037] The rotation of the rotating cylinder 19 drives the second fixed seat 50 to rotate, which in turn drives the connecting rod 51 to rotate. The connecting rod 51 drives the scraper 53 to scrape the inner wall of the high-temperature treatment furnace 1, preventing material from adhering to the inner wall. At the same time, the scraper 53 drives the convex plate 54 to rotate, and the rotation of the rotating rod 20 drives the lead screw 49 to rotate. Through the sliding connection between the slide seat 26 and the convex plate 54, the stirring plate 52 rotates. The stirring plate 52 drives the threaded seat 55 to rotate outside the lead screw 49. Through the threaded connection between the lead screw 49 and the threaded seat 55, the threaded seat 55 rises and falls outside the lead screw 49, thereby causing the stirring plate 52 to rise and fall during rotation. This increases the stirring range of the material, thus achieving thorough stirring and facilitating the full heating and melting of the material, thereby improving the heating and melting efficiency of the material.
[0038] Example 4, based on Example 1, is... Figure 1 and Figure 7 The exhaust assembly includes a vent pipe 8, an exhaust port 11, and a spring 15. The vent pipe 8 is fitted around the outside of the exhaust pipe 9. The top of the vent pipe 8 has exhaust ports 11 spaced at equal intervals. The vent pipe 8 is fitted with a spring 15 that connects to the top of the high-temperature treatment furnace cover 4. During the heating and melting process, waste gas is generated, which increases the gas pressure inside the high-temperature treatment furnace 1. The waste gas enters the vent pipe 8 through the exhaust pipe 9. As the gas pressure increases, it pushes the vent pipe 8 upward outside the exhaust pipe 9, causing the spring 15 to generate elastic force. This causes the vent pipe 8 to move the exhaust port 11 upward. When the vent pipe 8 moves the exhaust port 11 to the top of the exhaust pipe 9, the gas inside the vent pipe 8 is discharged through the exhaust port 11, realizing the depressurization operation inside the high-temperature treatment furnace 1. This effectively avoids manual depressurization and improves the safety of using the high-temperature treatment furnace 1.
[0039] Working principle: During operation, the operator injects the material into the high-temperature treatment furnace 1 through the feed pipe 5, causing the material to fall into the dispersion box 13. Then, the motor 21 is started, which drives the rotating rod 20 to rotate. The rotating rod 20 drives the bevel gear 1 23 to rotate. Through the meshing connection between bevel gear 1 23 and bevel gear 3 25, bevel gear 3 25 will rotate. Through the meshing connection between bevel gear 3 25 and bevel gear 2 24, bevel gear 2 24 will rotate. Bevel gear 2 24 drives the rotating cylinder 19 to rotate, thereby realizing the opposite rotation of the rotating cylinder 19 and the rotating rod 20.
[0040] When the rotating drum 19 rotates, it drives the chute 30 to rotate. Through the sliding engagement between the chute 30 and the slider 29, the rotating drum 19 drives the slider 29 to rotate, which in turn drives the connecting drum 27 to rotate. The connecting drum 27 drives the scraper blade 28 and the scraper blade 31 to rotate, which in turn causes the scraper blades 28 and 31 to scrape the inner and outer walls of the dispersion box 13, facilitating the movement of the material and dispersing it. At the same time, it enables the screening holes 14 to screen the material, preventing the material from clogging the screening holes 14, thereby accelerating the screening efficiency and making it easier to evenly disperse the material in the inner bottom of the high-temperature treatment furnace 1, thus facilitating the heating and melting of the material. The rotation of material plate 2 31 will drive the gear ring 41 to rotate. Through the meshing connection between the gear ring 41 and the inner and outer gear rings 40, the inner and outer gear rings 40 will rotate. The inner and outer gear rings 40 will drive the T-shaped rotating ring to rotate within the T-shaped groove. Through the meshing connection between the inner and outer gear rings 40 and the gear 43, the gear 43 will rotate. The gear 43 will drive the rotating shaft 42 to rotate. The rotating shaft 42 will drive the limiting block 47 to rotate. Through the engagement between the limiting block 47 and the limiting groove 48, the telescopic cylinder 46 will rotate. The telescopic cylinder 46 will drive the bevel gear 5 44 to rotate. Through the meshing connection between bevel gear 5 44 and bevel gear 4 38, bevel gear 4 38 will rotate. Bevel gear 4 38 carries... When the stabilizing shaft 37 rotates, it drives the cam 39 to rotate. When the protruding end of the cam 39 moves upward, it pushes the bottom end of the pulley 33 upward. The pulley 33 then drives the first fixed seat 32 upward, which in turn drives the dispersion box 13 upward. The dispersion box 13 then drives the moving block 34 upward outside the stabilizing rod 35, causing the second spring 36 to generate elastic force. As the cam 39 continues to rotate, its protruding end disengages from the pulley 33. Under the elastic force of the second spring 36, the dispersion box 13 moves downward, causing it to reciprocate and vibrate. This vibrates the material, thus... This design accelerates the screening efficiency of materials. Simultaneously, the up-and-down shaking of the dispersion box 13 causes the connecting cylinder 27 to slide outside the rotating cylinder 19, ensuring that scraper blade 28 and scraper blade 31 remain in constant contact with the inner and outer walls of the dispersion box 13. This achieves stable scraping of the dispersion box 13 by scraper blades 28 and 31. Furthermore, the shaking of the dispersion box 13 causes the rotating shaft 42 to rise and fall inside the telescopic cylinder 46, enabling the reciprocating shaking of the dispersion box 13. This design facilitates the reciprocating shaking of the dispersion box 13 and simultaneously achieves scraping of the inner and outer walls of the dispersion box 13, thus dispersing the material and accelerating the screening efficiency, thereby improving the efficiency of heating and melting the material.
[0041] Simultaneously, the rotation of the rotating cylinder 19 drives the second fixed seat 50 to rotate, which in turn drives the connecting rod 51 to rotate. The connecting rod 51 drives the scraper 53 to scrape the inner wall of the high-temperature treatment furnace 1, preventing material from adhering to the inner wall. At the same time, the scraper 53 drives the convex plate 54 to rotate, and the rotation of the rotating rod 20 drives the lead screw 49 to rotate. Through the sliding connection between the slide seat 26 and the convex plate 54, the stirring plate 52 will rotate. The stirring plate 52 will drive the threaded seat 55 to rotate outside the lead screw 49. Through the threaded connection between the lead screw 49 and the threaded seat 55, the threaded seat 55 will rise and fall outside the lead screw 49, thereby causing the stirring plate 52 to rise and fall during rotation. This increases the stirring range of the material, thereby achieving thorough stirring of the material and facilitating its full heating and melting, thus improving the material heating and melting efficiency.
[0042] Furthermore, waste gas is generated during the heating and melting process of the material, which increases the gas pressure inside the high-temperature treatment furnace 1. The waste gas enters the vent pipe 8 through the vent pipe 9. As the gas pressure increases, it pushes the vent pipe 8 upward outside the vent pipe 9, causing the spring 15 to generate elastic force. Consequently, the vent pipe 8 moves the exhaust port 11 upward. When the vent pipe 8 moves the exhaust port 11 to the top of the vent pipe 9, the gas inside the vent pipe 8 is discharged through the exhaust port 11, realizing the pressure relief operation inside the high-temperature treatment furnace 1. This effectively avoids manual pressure relief and improves the safety of using the high-temperature treatment furnace 1.
[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0044] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A solid waste ultra-high temperature treatment system based on melting method, comprising a high temperature treatment furnace (1), characterized in that: The high-temperature treatment furnace (1) is symmetrically provided with support legs (2) at the bottom end, and a discharge pipe (3) is provided at the bottom end of the high-temperature treatment furnace (1). A box cover (4) is provided at the top end of the high-temperature treatment furnace (1), and a feed pipe (5) is provided at the top end of one side of the high-temperature treatment furnace (1). The bottom of the outer wall of the high-temperature treatment furnace (1) is symmetrically provided with four slots (6), and each slot (6) is provided with a heating device (7) at the top end of its inner side. A treatment box (10) is provided at the top end of the box cover (4), and an exhaust pipe (9) is installed on the box cover (4). An exhaust group located inside the treatment box (10) is provided outside the exhaust pipe (9). An exhaust group is installed at equal intervals on the top end of the treatment box (10). The filter screen (12) and the high temperature treatment furnace (1) are provided with a dispersion box (13). The dispersion box (13) is provided with screening holes (14) at equal intervals. The dispersion box (13) is connected to the shaking mechanism. The dispersion box (13) is provided with a stirring mechanism below it. The shaking mechanism and the stirring mechanism are connected by a drive mechanism. The inner wall of the high temperature treatment furnace (1) is provided with slot one (16) and slot two (17). Slot one (16) and slot two (17) are connected. Slot one (16) is located above slot two (17). Slot three (18) is symmetrically provided on both sides of the inner wall of the high temperature treatment furnace (1) and located above slot one (16). The drive mechanism includes a rotating cylinder (19), a rotating rod (20), a motor (21), a bracket (22), a bevel gear one (23), a bevel gear two (24), and a bevel gear three (25). The rotating cylinder (19) is rotatably mounted on the box cover (4). The rotating rod (20) is inserted inside the rotating cylinder (19). The top of the rotating rod (20) is connected to the motor (21). The bevel gear one (23) is sleeved on the rotating rod (20). The bevel gear two (24) is sleeved on the outside of the rotating cylinder (19). The top of the box cover (4) is provided with a bracket (22) connected to the motor (21). The bevel gear three (25) is rotatably mounted on one side of the bracket (22) and meshes with both the bevel gear one (23) and the bevel gear two (24). The material shaking mechanism includes a first fixed seat (32), a pulley (33), a moving block (34), a stabilizing rod (35), a second spring (36), a pushing group, and a scraping group. The moving block (34) is symmetrically provided at the top of the outer wall of the dispersion box (13). The moving block (34) extends into the interior of the third slot (18). The interior of the third slot (18) is provided with a stabilizing rod (35) that passes through the interior of the moving block (34). The outside of the stabilizing rod (35) is fitted with a second spring (36) that is connected to the top and bottom of the moving block (34). The bottom of the outer wall of the dispersion box (13) is symmetrically provided with a first fixed seat (32) located inside the first slot (16). A pulley (33) is rotatably installed on the first fixed seat (32). The two pulleys (33) are connected by a pushing group. The outside of the rotating cylinder (19) is provided with a scraping group that is slidably connected to the dispersion box (13). The scraping assembly includes a connecting cylinder (27), a scraper plate one (28), a scraper plate two (31), and a toothed ring (41). The rotating cylinder (19) is slidably fitted with a connecting cylinder (27) that passes through the middle of the bottom end of the dispersion box (13). The top of the outer wall of the connecting cylinder (27) is provided with a scraper plate one (28) that is slidably connected to the bottom end of the dispersion box (13). The bottom end of the connecting cylinder (27) is symmetrically provided with a scraper plate two (31) that is slidably connected to the bottom end of the dispersion box (13). The outer walls of the two scraper plates two (31) are connected by a toothed ring (41). The inner wall of the connecting cylinder (27) is symmetrically provided with sliders (29), and the outer wall of the rotating cylinder (19) is symmetrically provided with grooves (30). The sliders (29) extend into the interior of the grooves (30), and the sliders (29) and the grooves (30) are slidably connected. Both the grooves (30) and the sliders (29) are rectangular structures. The push assembly includes a stabilizing shaft (37), a bevel gear four (38), a cam (39), a transmission component one, and a transmission component two. The inner wall of the slot two (17) is rotatably mounted with a stabilizing shaft (37) extending into the interior of the high-temperature treatment furnace (1). One end of the stabilizing shaft (37) is provided with a bevel gear four (38). A cam (39) is sleeved on the stabilizing shaft (37). The protruding end of the cam (39) is slidably connected to the bottom end of the pulley (33). The bevel gear four (38) is connected to the transmission component one. The gear ring (41) is connected to the transmission component one through the transmission component two. The transmission component includes a rotating shaft (42), a gear (43), a bevel gear (44), a connecting seat (45), a telescopic cylinder (46), a limiting block (47), and a limiting groove (48). The bottom end of the dispersion box (13) is rotatably mounted with a rotating shaft (42). The top of the rotating shaft (42) is fitted with a gear (43). The bottom end of the rotating shaft (42) is fitted with a telescopic cylinder (46). The telescopic cylinder (46) is connected to the stabilizing shaft (37) through a connecting seat (45). The bottom end of the rotating shaft (42) is symmetrically provided with limiting blocks (47). The inner wall of the telescopic cylinder (46) is provided with a limiting groove (48) that slides and connects with the limiting block (47). The bottom end of the telescopic cylinder (46) is provided with a bevel gear (44) that meshes with the bevel gear (38). The transmission component 2 includes an inner and outer toothed ring (40), a T-shaped rotating ring and a T-shaped groove. The bottom end of the dispersion box (13) is provided with an inner and outer toothed ring (40) sleeved on the outside of the toothed ring (41). The inner and outer toothed ring (40) meshes with the toothed ring (41) and meshes with the gear (43). The top end of the inner and outer toothed ring (40) is provided with a T-shaped rotating ring. The bottom end of the dispersion box (13) is provided with a T-shaped groove that is movably connected to the T-shaped rotating ring.
2. The ultra-high temperature solid waste treatment system based on melting method according to claim 1, characterized in that: The stirring mechanism includes a second fixed seat (50), a connecting rod (51), a scraper (53), a convex plate (54), and a stirring element. The rotating cylinder (19) is provided with a second fixed seat (50), and the two sides of the second fixed seat (50) are symmetrically provided with connecting rods (51). One end of each connecting rod (51) is provided with a scraper (53) that is slidably connected to the inner wall of the high-temperature treatment furnace (1). The bottom end of the rotating rod (20) is provided with a stirring element.
3. The ultra-high temperature solid waste treatment system based on melting method according to claim 2, characterized in that: The agitator includes a slide (26), a lead screw (49), a stirring plate (52), a convex plate (54), and a threaded seat (55). The bottom end of the rotating rod (20) is provided with a lead screw (49), and a threaded seat (55) is sleeved on the outside of the lead screw (49). The threaded seat (55) is threadedly connected to the lead screw (49). The outer wall of the threaded seat (55) is symmetrically provided with stirring plates (52), and one end of each stirring plate (52) is provided with a slide (26) that is slidably connected to the convex plate (54).
4. The solid waste ultra-high temperature treatment system based on melting method according to claim 1, characterized in that: The exhaust assembly includes an exhaust pipe (8), an exhaust hole (11), and a spring (15). The exhaust pipe (8) is sleeved on the outside of the exhaust pipe (9). The exhaust holes (11) are opened at equal intervals at the bottom end of the exhaust pipe (8). The spring (15) is sleeved on the outside of the exhaust pipe (8) and connected to the top of the high-temperature treatment furnace box cover (4).
Citation Information
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