软磁性粉末、压粉磁芯、磁性元件以及电子设备

By employing a specific composition and the design of Cu segregation zones, soft magnetic powder achieves high permeability and low iron loss at high frequencies, solving the problem of low efficiency of soft magnetic powder at high frequencies in existing technologies and improving electromagnetic conversion efficiency.

CN116504479BActive Publication Date: 2026-07-17SEIKO EPSON CORP

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SEIKO EPSON CORP
Filing Date
2023-01-20
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing soft magnetic powders are difficult to achieve excellent soft magnetic properties and high electromagnetic conversion efficiency at high frequencies, and the loss is relatively high at high frequencies.

Method used

The soft magnetic powder has a specific composition, which includes Fe-Si crystal particles with a particle size of 1.0 nm or more and 30.0 nm or less. Cu segregation portions are provided on the surface and inside of the particles. The number ratio of Cu segregation portions on the surface is more than 80%, the number ratio of Cu segregation portions inside is more than 80%, and the number of second Cu segregation portions is more than twice that of first Cu segregation portions.

Benefits of technology

It achieves high permeability and low iron loss at high frequencies, improves electromagnetic conversion efficiency, and reduces coercivity and eddy current losses.

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Abstract

本发明涉及软磁性粉末、压粉磁芯、磁性元件以及电子设备,提供兼顾低矫顽力和高饱和磁通密度的软磁性粉末、包含该软磁性粉末的压粉磁芯和磁性元件以及可小型化及高输出化的电子设备。一种软磁性粉末,包含具有由FexCuaNbb(Si1‑yBy)100‑x‑a‑b[a、b、x满足0.3≤a≤2.0、2.0≤b≤4.0、75.5≤x≤79.5。y是满足f(x)≤y≤0.99的数,f(x)=(4×10‑34)x17.56。]所表示的组成的颗粒,颗粒具有粒径为1~30nm的晶粒、Cu偏析部以及晶界,晶粒为30%以上,在将位于表层部且粒径为2~10nm的Cu偏析部设为第一Cu偏析部,将位于内部且粒径为2~7nm的Cu偏析部设为第二Cu偏析部时,它们的个数比率为80%以上,第二Cu偏析部的个数为第一Cu偏析部的2倍以上。
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