软磁性粉末、压粉磁芯、磁性元件以及电子设备

By using soft magnetic powder particles with specific composition and structural design, the problems of magnetic permeability and iron loss at high frequencies are solved, achieving efficient electromagnetic conversion and low coercivity, which is suitable for pressed magnetic cores and magnetic components.

CN116504480BActive Publication Date: 2026-07-17SEIKO EPSON CORP

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SEIKO EPSON CORP
Filing Date
2023-01-18
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing soft magnetic powders are difficult to achieve stable and excellent soft magnetic properties and high electromagnetic conversion efficiency at high frequencies, and the permeability and loss (iron loss) at high frequencies need to be improved.

Method used

The soft magnetic powder particles with a specific composition, including Fe-Si crystals, Cu segregation and grain boundaries, are used to ensure the proportion of grain content and Cu segregation, and the uniformity of particle size distribution. Through heat treatment, fine and uniform grains are formed, which improves magnetic permeability and reduces coercivity.

Benefits of technology

A powder-pressed magnetic core with high permeability and low iron loss at high frequencies has been achieved, improving electromagnetic conversion efficiency and DC superposition characteristics.

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Abstract

本发明涉及软磁性粉末、压粉磁芯、磁性元件以及电子设备,提供能够制造高频下实现高磁导率和低铁损的压粉磁芯的软磁性粉末、包含该软磁性粉末的压粉磁芯及磁性元件、以及能够实现小型化及高输出化的电子设备。该软磁性粉末包含具有FexCuaNbb(Si1‑yBy)100‑x‑a‑b[a、b、x满足0.3≤a≤2.0、2.0≤b≤4.0、72.5≤x<75.5。另外,y是满足f(x)≤y≤0.99的数,且f(x)=(4×10‑34)x17.56。]的组成的颗粒,颗粒具有粒径为1.0~30.0nm的晶粒、Cu偏析部以及晶界,晶粒的含有比率为30%以上,在将位于表层部且粒径为1.0~5.0nm的Cu偏析部设为第一Cu偏析部、将位于内部且粒径为3.0~10.0nm的Cu偏析部设为第二Cu偏析部时,它们的个数比率为80%以上。
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