Flat wire stator winding inserting device

CN116526784BActive Publication Date: 2026-09-15QINGDAO LEADING AUTOMATION EQUIP
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Patent Information

Application Number
CN202310612386.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-29
Publication Date
2026-09-15
Estimated Expiration
2043-05-29

AI Technical Summary

Technical Problem

[0004]本发明提供一种扁线定子绕组插线装置,旨解决扁线定子插线时,插线不稳定、精度控制要求高难以实现、且插线步骤分部进行需要人工控制的问题

Benefits of technology

[0015] Compared with existing technologies, the advantages of this invention are as follows: Firstly, during the wire insertion process, robotic arms are used at different workstations, avoiding manual intervention. Secondly, the pre-insertion device processes the flat wires layer by layer, allowing for individual control of each process. Thirdly, the entire stator wire insertion assembly is completed at a single workstation, enabling the insertion of different types of flat wires, achieving automatic wire support and tightening, ensuring that the wire angle and tightness remain constant, preventing the flat wires from becoming loose during transfer, reducing assembly costs, minimizing labor, and improving work efficiency.

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Abstract

The application belongs to the technical field of motor assembling equipment, and provides a flat wire stator winding wire inserting device, which comprises multiple material channels, wire combing devices, pre-wire inserting devices and mechanical hands arranged side by side; the material channels, the wire combing devices and the pre-wire inserting devices are arranged on a general base, and the mechanical hands are respectively arranged above each device; the material channel comprises a material channel base, vertical rods, support frames and a vibrating device; multiple vertical rods are fixedly connected to the material channel base, multiple support frames are connected to the upper end and the side of the vertical rods, the vibrating device is arranged below the material channel base, a material channel top line cylinder is fixedly connected to the end of the material channel base, and the support frame is provided with a first material blocking block and a second material blocking block at one end; the wire combing device comprises a wire combing core assembly and a wire combing device base. The application solves the problems of unstable wire insertion, high precision control requirement difficult to realize and the need for manual control of the wire insertion step during the wire insertion of the flat wire stator.
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Description

Technical Field

[0001] This invention belongs to the technical field of motor assembly equipment, and particularly relates to a flat wire stator winding insertion device. Background Technology

[0002] Flat-wire motors are increasingly being used in the electric vehicle field. Flat-wire motors offer advantages such as high copper fill factor, improved heat dissipation in the motor windings, increased winding withstand voltage, and reduced winding end length, thereby enhancing the motor's torque and power density. As a core component of new energy vehicles, the electric drive system significantly impacts their performance. The definition of a flat-wire motor specifically refers to a change in the conductor shape used in the stator windings, transforming from multiple thin round wires to several thick rectangular wires, commonly known as flat wires. Currently, flat-wire conductors are mainly used in large-scale motor equipment such as wind turbines and hydroelectric generators, and in recent years, they have seen widespread application in mid-to-high-end vehicle generators from foreign brands.

[0003] Flat wire motors have advantages such as high slot fill factor, high power, and high torque, as well as good heat dissipation performance, thus gaining widespread use. During the assembly and production of flat wire motors, U-shaped flat wires need to be inserted into the stator. However, the slots on the stator are small, making rapid insertion of the flat wires difficult. Existing insertion devices first insert the flat wire into a fixture, then remove it from the fixture and transfer it to the stator. While this indirect insertion method is less difficult than direct insertion, it requires specialized clamps to hold the flat wire during the transfer process. During clamping, the flat wire may tilt or loosen, resulting in incomplete alignment with the stator slots and causing inconvenience. Furthermore, different types of clamps are needed for different flat wire models; if multiple wire models are available, multiple types of clamping devices need to be prepared, increasing costs. Summary of the Invention

[0004] This invention provides a flat wire stator winding insertion device, which aims to solve the problems of unstable insertion, high precision control requirements that are difficult to achieve, and the need for manual control in the segmented insertion process when inserting flat wire stators.

[0005] A flat wire stator winding insertion device is characterized in that it includes multiple feed channels, a combing device, a pre-insertion device and a robot arm arranged side by side; the feed channels, combing device and pre-insertion device are arranged on the main base, and a robot arm is provided above each device;

[0006] The material channel includes a material channel base, vertical rods, support frames, and a vibration device; multiple vertical rods are fixedly connected to the material channel base, multiple support frames are connected to the upper end and side of the vertical rods, a vibration device is provided under the material channel base, a material channel top line cylinder is fixedly connected to the end of the material channel base, and a first material stop block and a second material stop block are provided at one end of the support frame.

[0007] The combing device includes a combing core component and a combing device base; the combing core component is mounted on a core component bracket, and the combing device base is provided with a core component slide rail, on which the core component bracket slides; a lifting electric cylinder is fixedly connected to the combing device base, the cylinder body of the lifting electric cylinder is fixedly connected to the combing device base, and the free end of the piston ring of the lifting electric cylinder is aligned with the center of the core component;

[0008] The pre-insertion device includes, from top to bottom, a pushing device, a take-up device, a pressing device, a rotating device, and a top-loading device.

[0009] Based on the above technical solution, the core combing component includes: an electric cylinder, an electric cylinder connector, a guide fork, a base tray, a rotating guide plate, a sliding column, a wire harness slide plate, and wire harness combing teeth; the piston rod of the electric cylinder is fixedly connected to the free end of the electric cylinder connector, the electric cylinder connector is connected to the guide fork, the guide fork is fixedly connected to the base tray, the rotating guide plate is installed on the base tray, the rotating guide plate has several oblique holes, the wire harness slide plate has a groove, the wire harness combing teeth slide in the groove, the wire harness combing teeth have holes, one end of the sliding column is fixedly connected to the base tray, and the other end passes through the rotating guide plate and the wire harness slide plate in sequence and is inserted into the hole of the wire harness combing teeth.

[0010] Based on the above technical solution, the pushing device includes a fixedly installed pushing electric cylinder, a fixed ring, a rotating ring, a guide ring, and a pushing assembly; the fixed ring is fixedly connected to a fixed base, and an annular groove is opened in the circumferential direction of the fixed ring; the rotating ring is movably disposed in the annular groove, and the pushing electric cylinder is connected to the rotating ring; the pushing electric cylinder can drive the rotating ring to reciprocate in the annular groove of the fixed ring; several elongated grooves are opened along the circumferential direction of the rotating ring, and the elongated grooves are evenly distributed; the guide ring is fixedly disposed on the upper part of the rotating ring, and multiple grooves are opened along the guide ring; the pushing assembly is disposed in a convex groove, and the pushing assembly can move in the elongated groove of the rotating ring and the groove of the guide ring under the drive of the pushing electric cylinder.

[0011] Based on the above technical solution, the take-up device includes a take-up base plate, a take-up rotating disk, a take-up guide plate, a take-up slider, take-up teeth, and a take-up electric cylinder; the take-up base plate is recessed to form a groove, the take-up rotating disk is embedded in the groove, the take-up guide plate is fixedly connected to the take-up base plate, the take-up guide plate is provided with several grooves, the grooves are slidably connected to the take-up slider, the take-up slider is provided with corresponding first holes and second holes, the bottom of the take-up teeth is provided with guide posts, the guide posts are inserted into the second holes, the take-up rotating disk is provided with multiple holes around its circumference, a connector is inserted into the first hole, the connector passes through the take-up guide plate and slides in the hole of the take-up rotating disk, and the take-up rotating disk is fixedly connected to the take-up electric cylinder.

[0012] Based on the above technical solution, the wire pressing device includes a fixedly installed wire pressing electric cylinder, a cover plate, a wire pressing rotating disk, a pressing mechanism, and a wire pressing fixing plate; the wire pressing rotating disk is disposed on the wire pressing fixing plate, and several through holes are opened along the wire pressing rotating disk; several sliding grooves are opened on the wire pressing fixing plate; the pressing mechanism is embedded in the sliding grooves and slidably connected to the fixing plate, and the pressing mechanism has a protrusion that is inserted into the through holes of the wire pressing rotating disk; the wire pressing rotating disk is connected to the wire pressing electric cylinder.

[0013] The rotating device includes a gear, a turntable, and a rotary motor; the outer ring of the turntable is provided with a gear ring, which meshes with the gear, and the gear is fixedly connected to the output end of the rotary motor; the top wire device includes a vertical rod, a support base, and a top wire electric cylinder; the vertical rod is connected to the bottom of the rotating device, and the free end of the piston rod of the top wire electric cylinder is fixedly connected to the support base.

[0014] Beneficial effects

[0015] Compared with existing technologies, the advantages of this invention are as follows: Firstly, during the wire insertion process, robotic arms are used at different workstations, avoiding manual intervention. Secondly, the pre-insertion device processes the flat wires layer by layer, allowing for individual control of each process. Thirdly, the entire stator wire insertion assembly is completed at a single workstation, enabling the insertion of different types of flat wires, achieving automatic wire support and tightening, ensuring that the wire angle and tightness remain constant, preventing the flat wires from becoming loose during transfer, reducing assembly costs, minimizing labor, and improving work efficiency. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one embodiment of the present invention. For those skilled in the art, other embodiments can be derived from the provided drawings without creative effort.

[0017] Figure 1 : A schematic diagram of the structure of the present invention;

[0018] Figure 2 : A schematic diagram of the material channel structure described in this invention;

[0019] Figure 3 : Figure 2 Enlarged view of point B in the middle;

[0020] Figure 4 : A schematic diagram of the structure of the combing device of the present invention;

[0021] Figure 5 : A front view of the combing device described in this invention;

[0022] Figure 6 : A schematic diagram of the comb core component described in this invention;

[0023] Figure 7 : Exploded view of the structure of the comb core component of the present invention;

[0024] Figure 8 : A schematic diagram of the pre-insertion device of the present invention;

[0025] Figure 9 : Exploded view of the pre-insertion device of the present invention;

[0026] Figure 10 : A schematic diagram of the pushing device structure described in this invention;

[0027] Figure 11 : Schematic diagram of the fixing ring of the pushing device of the present invention;

[0028] Figure 12 : A schematic diagram of the rotating ring of the pushing device described in this invention;

[0029] Figure 13 : Schematic diagram of the wire take-up device described in this invention;

[0030] Figure 14 : An exploded view of the wire take-up device described in this invention;

[0031] Figure 15 : A schematic diagram of the take-up slider and take-up teeth of the take-up device of the present invention;

[0032] Figure 16 : Schematic diagram of the wire pressing device (without wire pressing cylinder) of the present invention;

[0033] Figure 17 : Exploded view of the wire pressing device structure described in this invention;

[0034] Figure 18 : Schematic diagram of the rotating device described in this invention;

[0035] Figure 19 : Schematic diagram of the top wire device described in this invention. Detailed Implementation

[0036] The present invention will be further described below with reference to the accompanying drawings and examples:

[0037] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0038] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0039] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0040] like Figure 1 As shown, a flat wire stator winding insertion device is characterized by comprising multiple feed channels 1, a combing device 2, a pre-insertion device 3, and a robot arm 19 arranged side by side; the feed channels 1, the combing device 2, and the pre-insertion device 3 are arranged on a main base, and a robot arm 19 is provided above each device.

[0041] like Figure 2 and Figure 3 As shown, the material channel 1 includes a material channel base 11, vertical rods 12, support frames 13, and a vibration device 14; multiple vertical rods 12 are fixedly connected to the material channel base 11, and multiple support frames 13 are connected to the upper end and side of the vertical rods 12; a vibration device 14 is provided under the material channel base 11; a material channel top line cylinder 17 is fixedly connected to the end of the material channel base 11; and a first material stop block 15 and a second material stop block 16 are provided at one end of the support frame 13.

[0042] like Figures 4 to 6As shown, the combing device 2 includes a combing core component 24 and a combing device base 26; the combing core component 24 is mounted on a core component bracket 240, and the combing device base 26 is provided with a core component slide rail 261, on which the core component bracket 240 slides; a lifting electric cylinder 27 is fixedly connected to the combing device base 26, the cylinder body of the lifting electric cylinder 27 is fixedly connected to the combing device base 26, and the free end of the piston ring of the lifting electric cylinder 27 is aligned with the center of the core component 24.

[0043] like Figure 7 As shown, the core combing component 24 includes: an electric cylinder 241, an electric cylinder connector 242, a guide fork 243, a base tray 244, a rotating guide plate 245, a sliding column 246, a wire harness slide plate 247, and wire harness combing teeth 248. The electric cylinder connector 242 is fixedly connected to the free end of the piston rod of the electric cylinder 241. The electric cylinder connector 242 is connected to the guide fork 243. The guide fork 243 is fixedly connected to the base tray 244. The rotating guide plate 245 is installed on the base tray 244. Several oblique holes are opened on the rotating guide plate 245. The wire harness slide plate 247 has a groove. The wire harness combing teeth 248 slide in the groove. The wire harness combing teeth 248 have holes. One end of the sliding column 246 is fixedly connected to the base tray 244, and the other end passes through the rotating guide plate 245 and the wire harness slide plate 247 in sequence and is inserted into the hole of the wire harness combing teeth 248.

[0044] like Figure 8 and Figure 9 As shown, the pre-insertion device 3 includes a pushing device 31, a take-up device 32, a pressing device 33, a rotating device 34, and a top-mounting device 35 arranged sequentially from top to bottom.

[0045] like Figures 10 to 12 As shown, the pushing device 31 includes a fixedly mounted pushing cylinder 311, a fixed ring 312, a rotating ring 313, a guide ring 314, and a pushing assembly 315. The fixed ring 312 is fixedly connected to a fixed base 316, and an annular groove is formed in the circumferential direction of the fixed ring 312. The rotating ring 313 is movably disposed in the annular groove, and the pushing cylinder 311 is connected to the rotating ring 313. The pushing cylinder 311 can drive the rotating ring 313 to reciprocate in the annular groove of the fixed ring 312. Several elongated grooves are formed along the circumferential direction of the rotating ring 313, and the elongated grooves are evenly distributed. The guide ring 314 is fixedly disposed on the upper part of the rotating ring 313, and multiple grooves are formed along the guide ring 314. The pushing assembly 315 is disposed in a convex groove, and the pushing assembly 315 can move in the elongated groove of the rotating ring 313 and the groove of the guide ring 314 under the drive of the pushing cylinder 311.

[0046] like Figures 13 to 15 As shown, the take-up device 32 includes a take-up base plate 321, a take-up rotating disk 322, a take-up guide plate 323, a take-up slider 324, take-up teeth 325, and a take-up electric cylinder 326. The take-up base plate 321 is recessed to form a groove 3211, and the take-up rotating disk 322 is embedded in the groove 3211. The take-up guide plate 323 is fixedly connected to the take-up base plate 321, and the take-up guide plate 323 is provided with several grooves. The grooves are slidably connected to the take-up slider 324. The take-up slider 324 is provided with a first hole 3241 and a second hole 3242 corresponding to the front and rear. The bottom of the take-up tooth 325 is provided with a guide post 3251, which is inserted into the second hole 3242. The take-up rotating disk 322 is provided with multiple holes around its circumference. A connector is inserted into the first hole 3241. The connector passes through the take-up guide plate 323 and slides in the hole of the take-up rotating disk 322. The take-up rotating disk 322 is fixedly connected to a take-up electric cylinder 326.

[0047] like Figure 16 and Figure 17 As shown, the wire pressing device 33 includes a fixedly mounted wire pressing cylinder 331, a cover plate 332, a wire pressing rotating disk 333, a pressing mechanism 334, and a wire pressing fixing plate 335. The wire pressing rotating disk 333 is mounted on the wire pressing fixing plate 335, and several through holes are formed along the wire pressing rotating disk 333. Several sliding grooves are formed on the wire pressing fixing plate 335. The pressing mechanism 334 is embedded in the sliding grooves and slidably connected to the fixing plate 335. The pressing mechanism 334 has a protrusion that is inserted into the through hole of the wire pressing rotating disk 333. The wire pressing rotating disk 333 is connected to the wire pressing cylinder 331.

[0048] Figure 18 As shown, the rotating device 34 includes a gear 341, a turntable 342, and a rotary motor 343; the turntable 342 has a gear ring 344 on its outer ring, the gear ring 344 meshes with the gear 341, and the gear 341 is fixed to the output end of the rotary motor 343;

[0049] Figure 19 As shown, the top wire device 35 includes a vertical rod 351, a support base 353, and a top wire electric cylinder 352; the vertical rod 351 is connected to the bottom of the rotating device 34, and the support base 353 is fixedly connected to the free end of the piston rod of the top wire electric cylinder 352.

[0050] In use, the flat wires are laid on the support frame 13 of the material channel 1 in sequence. After being vibrated by the vibration device 14, the flat wires move continuously to the left. The distance between the first stop block 15 and the second stop block 16 is large enough to accommodate one flat wire. After the first stop block 15 and the second stop block 16 divide the flat wires, a single flat wire moves to the left of the second stop block 16 and above the material channel top line cylinder 17 after vibration. At this time, the material channel top line cylinder 17 extends the free end of the piston rod to lift the flat wire, so that the robot arm 19 set above the material channel 1 can grab one flat wire.

[0051] The robotic arm 19 moves to insert the flat wires from above the pre-insertion device 3. As the flat wires are inserted one by one, the following steps are performed:

[0052] like Figures 13 to 15 As shown, first, the take-up device 32 starts working.

[0053] When the take-up cylinder 326 is working, the free end of the piston extends out, driving the take-up rotating disk 322 to rotate. Because the holes on the take-up rotating disk 322 are distributed in an inclined direction around the circumference of the take-up rotating disk 322, the connecting piece slides on the rotating disk 322, causing the take-up slider 324 to slide back and forth in the groove of the take-up guide plate 323, driving the take-up teeth 325 to move back and forth, gradually gathering the flat line into each take-up tooth 325.

[0054] like Figures 10 to 12 As shown, the pushing device 31 then operates, and the pushing assembly 315 opens, remaining in a non-closed state. At this time, the flat wire spreads out and tilts. Then, the pushing cylinder 311 starts operating, with its piston rod extending and driving the rotating ring 313 to rotate via the connecting block. This, in turn, drives the pushing assembly 315 to move towards the center of the rotating ring 313 or the guide ring 314. The pushing assembly 315 gradually retracts, forming a closed ring. The flat wire located within the fixed ring 312, rotating ring 313, and guide ring 314 is pushed into an upright state. Then, the piston rod of the pushing cylinder 311 retracts, and the connecting block drives the rotating ring 313 to rotate in the opposite direction. The pushing assembly 315 moves towards the opposite direction of the center of the rotating ring 313 or the guide ring 314, gradually opening. When the extended end of the driving device 311 is fully retracted, the connecting part 3131 returns to its initial position, and the entire pushing process is completed.

[0055] like Figure 16 and Figure 17As shown, the wire pressing device 33 then operates. The wire pressing cylinder 331 drives the wire pressing rotating disk 333 to rotate. The pressing mechanism 334 has a protrusion that inserts into the through hole of the wire pressing rotating disk 333. The protrusion drives the pressing mechanism 334 to slide in the sliding groove of the wire pressing fixing plate 335, that is, the pressing mechanism 334 extends towards the center of the wire pressing rotating disk 333, pressing each flat wire. After the flat wire pressing process is completed, the wire pressing cylinder 331 operates, driving the wire pressing rotating disk 333 to rotate in the opposite direction, thereby driving the pressing mechanism 334 to retract. Then the pressing process is repeated, and so on, continuously pressing the flat wires of the outermost ring of the stator, which can press multiple layers of flat wires.

[0056] After the above-described wire-retracting, pushing, and pressing processes, the robotic arm 19 begins inserting the wires. After inserting each wire, as follows: Figure 18 The rotating device 34 shown rotates by an angle, and the rotating motor 343 drives the gear 341 fixed on it to rotate, which in turn drives the turntable 342 to rotate. Each rotation angle makes the next hole that needs to be plugged in rotate to the same position as the previous hole.

[0057] When robotic arm 19 has inserted all the spools in sequence, such as Figure 19 The top wire device 35 shown is in operation: the top wire electric cylinder 352 is working, lifting the support base 353, and the robot arm 19 can pick up the entire spool A to complete the pre-insertion step.

[0058] Then, the robotic arm 19 grips and holds the spool A above the combing device 2; then the lifting cylinder 27 lifts the combing core component 24 to the top, and the combing core component 24 performs the combing action of the wire harness through the action of the cylinder 241.

[0059] When the combing core component 24 is working, the electric cylinder 241 extends and drives the electric cylinder connector 242 to move forward, pushing the guide fork 243 on the base tray 244 to make a circular motion.

[0060] Because the holes on the rotating guide plate 245 are elongated and obliquely distributed around its circumference, the sliding column 246 slides within these holes, gradually converging towards the center from the circumference. The sliding column 246 engages with the wire harness combing teeth 248, causing the combing teeth 248 to slide back and forth on the wire harness sliding groove plate 247. The pointed teeth 2482 of the wire harness combing teeth 248 slide back and forth, combing the wire harness. Several wire harness combing teeth 248 form a ring, simultaneously sliding back and forth with the operation of the electric cylinder 241, thereby achieving the purpose of combing the wire harness.

[0061] After the combing is completed, the wire bundle of spool A needs to be combed to be neat, so that the robot arm 19 can hold the wire bundle 21 and continue to descend, inserting the entire spool A into the stator, and the entire insertion process is completed.

[0062] The present invention has been described above by way of example, but the present invention is not limited to the specific embodiments described above. Any modifications or variations made based on the present invention shall fall within the scope of protection claimed by the present invention.

Claims

1. A flat wire stator winding insertion device, characterized in that: It includes multiple feed channels (1) arranged side by side, a combing device (2), a pre-insertion device (3) and a robot (19); the feed channels (1), the combing device (2) and the pre-insertion device (3) are arranged on the main base, and a robot (19) is provided above each device. The material channel (1) includes a material channel base (11), vertical rods (12), support frame (13), and vibration device (14); multiple vertical rods (12) are fixedly connected to the material channel base (11), multiple support frames (13) are connected to the upper end and side of the vertical rods (12), a vibration device (14) is provided under the material channel base (11), a material channel top line cylinder (17) is fixedly connected to the end of the material channel base (11), and a first baffle block (15) and a second baffle block (16) are provided at one end of the support frame (13). The combing device (2) includes a combing core component (24) and a combing device base (26); the combing core component (24) is mounted on a core component bracket (240), and the combing device base (26) is provided with a core component slide rail (261), and the core component bracket (240) slides on the core component slide rail (261); a lifting electric cylinder (27) is fixedly connected to the combing device base (26), the cylinder body of the lifting electric cylinder (27) is fixedly connected to the combing device base (26), and the free end of the piston ring of the lifting electric cylinder (27) is aligned with the center of the core component (24); The pre-insertion device (3) includes a pushing device (31), a take-up device (32), a pressing device (33), a rotating device (34), and a top-mounting device (35) arranged from top to bottom. The core combing component (24) includes: an electric cylinder (241), an electric cylinder connector (242), a guide fork (243), a base tray (244), a rotating guide plate (245), a sliding column (246), a wire harness slide plate (247), and wire harness combing teeth (248); the electric cylinder connector (242) is fixedly connected to the free end of the piston rod of the electric cylinder (241), the electric cylinder connector (242) is connected to the guide fork (243), and the guide fork (243) is fixed to the base tray (244). The base tray (244) is connected to a rotating guide plate (245) with several oblique holes. The wire harness slide plate (247) has a groove, and the wire harness combing teeth (248) slide in the groove. The wire harness combing teeth (248) have holes. One end of the sliding column (246) is fixed to the base tray (244), and the other end passes through the rotating guide plate (245) and the wire harness slide plate (247) in sequence and is inserted into the hole of the wire harness combing teeth (248).

2. The flat wire stator winding insertion device according to claim 1, characterized in that: The pushing device (31) includes a fixedly mounted pushing electric cylinder (311), a fixed ring (312), a rotating ring (313), a guide ring (314), and a pushing assembly (315); the fixed ring (312) is fixedly connected to a fixed base (316), and the fixed ring (312) has an annular groove in the circumferential direction; the rotating ring (313) is movably disposed in the annular groove, and the pushing electric cylinder (311) is connected to the rotating ring (313); the pushing electric cylinder (311) can drive the rotating ring (313) to... The fixed ring (312) reciprocates within the annular groove, and several elongated grooves are opened along the circumferential direction of the rotating ring (313), with the elongated grooves being evenly distributed; the guide ring (314) is fixedly disposed on the upper part of the rotating ring (313), and several grooves are opened along the guide ring (314); the pushing component (315) is disposed in the convex groove, and the pushing component (315) can move in the elongated groove of the rotating ring (313) and the groove of the guide ring (314) under the drive of the pushing electric cylinder (311).

3. The flat wire stator winding insertion device according to claim 1, characterized in that: The take-up device (32) includes a take-up base plate (321), a take-up rotating disk (322), a take-up guide plate (323), a take-up slider (324), take-up teeth (325), and a take-up electric cylinder (326). The take-up base plate (321) is recessed to form a disk groove (3211), and the take-up rotating disk (322) is embedded in the disk groove (3211). The take-up guide plate (323) is fixedly connected to the take-up base plate (321), and the take-up guide plate (323) is provided with several grooves. The grooves are slidably connected to the take-up slider (324). The take-up slider (324) is provided with a first hole (3241) and a second hole (3242) corresponding to the front and rear. The bottom of the take-up tooth (325) is provided with a guide post (3251). The guide post (3251) is inserted into the second hole (3242). The take-up rotating disk (322) is provided with multiple holes around its circumference. A connector is inserted into the first hole (3241). The connector passes through the take-up guide plate (323) and slides in the hole of the take-up rotating disk (322). The take-up rotating disk (322) is fixedly connected to a take-up electric cylinder (326).

4. The flat wire stator winding insertion device according to claim 1, characterized in that: The wire pressing device (33) includes a fixedly installed wire pressing electric cylinder (331), a cover plate (332), a wire pressing rotating disk (333), a pressing mechanism (334), and a wire pressing fixing plate (335); the wire pressing rotating disk (333) is set on the wire pressing fixing plate (335), and several through holes are opened along the wire pressing rotating disk (333); several sliding grooves are opened on the wire pressing fixing plate (335); the pressing mechanism (334) is embedded in the sliding groove and slidably connected to the fixing plate (335), the pressing mechanism (334) is provided with a protrusion, the protrusion is inserted into the through hole of the wire pressing rotating disk (333), and the wire pressing rotating disk (333) is connected to the wire pressing electric cylinder (331).

5. The flat wire stator winding insertion device according to claim 1, characterized in that: The rotating device (34) includes a gear (341), a turntable (342), and a rotary motor (343); the turntable (342) has a gear ring (344) on its outer ring, the gear ring (344) meshes with the gear (341), and the gear (341) is fixed to the output end of the rotary motor (343); the top wire device (35) includes a vertical rod (351), a support base (353), and a top wire electric cylinder (352); the vertical rod (351) is connected to the bottom of the rotating device (34), and the free end of the piston rod of the top wire electric cylinder (352) is fixed to the support base (353).

Citation Information

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