Cubing and boxing machine for tofu

CN116534342BActive Publication Date: 2026-09-29KANGDELI INTELLIGENT TECH (ZHEJIANG) CO LTD +1
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202310514527.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-05
Publication Date
2026-09-29
Estimated Expiration
2043-05-05

AI Technical Summary

Technical Problem

[0003]本公开的目的是提供一种豆腐切块装盒机,以解决豆腐手工切块装盒所导致的产能低下、污染产品、影响产品外观的技术问题

Benefits of technology

[0014]通过上述技术方案,在本公开提供的豆腐切块装盒机中,由于大板豆腐传送机构、切条机构、切块机构、第二搁板以及第一装盒位置、第二装盒位置均在水槽中,因此,大板豆腐被大板豆腐传送机构传送至待分切位置的过程、大板豆腐由大板豆腐传送机构被大板豆腐推送机构推送至切条机构的过程、切条机构的切条过程、豆腐条由第二搁板被第三直推组件推送至切块机构的过程、切块机构的切块过程、以及被第一直推组件和第二直推组件直推入盒的过程均能够在水中进行,在水的浮力和润滑作用下,即使含水量较高的嫩豆腐也不易发生破损碎裂。第三直推组件在沿第二水平方向将豆腐条由第二搁板推送至第一搁板的过程中,豆腐条能够被第一搁板上的切块刀片分切为豆腐块,且切块过程和豆腐块进入第一工位和第二工位的过程同时进行,能够缩短豆腐直推入盒所需的工时,提高生产效率。包装盒传送机构能够将第一包装盒和第二包装盒分别传送至第一装盒位置和第二装盒位置,在第一包装盒到达第一装盒位置且第二包装盒到达第二装盒位置时,第一包装盒和第二包装盒能够沿第二水平方向前后排布,并能够沿第一方向交替排布,进而在第一直推组件和第二直推组件分别由第一工位和第二工位沿第二水平方向向前推送豆腐块的过程中,相邻的豆腐块能够以沿第二水平方向前后交错的方式而相互分离开,由此,豆腐的直推入盒过程始终能够沿第二水平方向向前进行,而无需再沿第一方向将多个豆腐块彼此分离,既能够极大地减小豆腐块在入盒过程中破损碎裂的可能性,还能够便于产能的扩展提升。此外,由于豆腐的切块和装盒均由机器进行,因此产品的品控稳定,且豆腐切块和装盒的效率大大提高。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN116534342B_ABST
    Figure CN116534342B_ABST
Patent Text Reader

Abstract

The present disclosure relates to a tofu cutting and boxing machine, which comprises a water tank, a packaging box conveying mechanism, a large-plate tofu conveying mechanism, a strip cutting mechanism, a second shelf, a large-plate tofu pushing mechanism, a block cutting mechanism and a straight pushing into box mechanism. The large-plate tofu conveying mechanism, the strip cutting mechanism, the second shelf, the block cutting mechanism and the packaging box conveying mechanism are arranged in sequence from back to front along the direction in which the straight pushing into box mechanism pushes the tofu blocks into the box. Through the above technical solution, the tofu cutting and boxing machine provided by the present disclosure can solve the technical problems of low production capacity, product pollution and product appearance influence caused by manual cutting and boxing of tofu.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This disclosure relates to the field of food processing technology, specifically to a tofu cutting and packaging machine. Background Technology

[0002] Currently, the cutting and packaging of tofu are mostly done manually. This is not only inefficient, but also inevitably leads to contamination due to frequent hand contact, directly affecting the tofu's hygiene, quality, and shelf life. Furthermore, for soft tofu with high water content, manual cutting and packaging makes it more prone to damage to the tofu's appearance and even breakage. Summary of the Invention

[0003] The purpose of this disclosure is to provide a tofu cutting and packaging machine to solve the technical problems of low production capacity, product contamination, and poor product appearance caused by manual tofu cutting and packaging.

[0004] To achieve the above objectives, this disclosure provides a tofu cutting and packaging machine, comprising: a water tank, wherein a plurality of first packaging positions for placing first packaging boxes and a plurality of second packaging positions for placing second packaging boxes are provided, the plurality of first packaging positions are spaced apart along a first direction, the plurality of second packaging positions are spaced apart along the first direction, the first packaging positions and the second packaging positions are alternately arranged along the first direction, and the first packaging positions are positioned in front of the second packaging positions along a second horizontal direction perpendicular to the first direction; and a packaging box conveying mechanism, including a first conveying channel and a second conveying channel extending parallel to the first direction and capable of synchronously moving along the first direction, the first conveying channel and the second packaging position being... The second conveying channel is arranged back and forth along the second horizontal direction. The first conveying channel can accommodate multiple first packaging boxes at intervals along the first direction, and the second conveying channel can accommodate multiple second packaging boxes at intervals along the first direction. The multiple first packaging boxes and multiple second packaging boxes are arranged alternately along the first direction. The packaging box conveying mechanism can convey the first packaging boxes and the second packaging boxes downstream along the first direction to the first boxing position and the second boxing position, respectively. A large tofu conveying mechanism, housed in the water tank, is used to convey large tofu slabs to the cutting position. The cutting position is located behind the second boxing position along the second horizontal direction. A strip-cutting mechanism is also included. The water tank includes a third shelf, which is fitted to the front side of the cutting position along the second horizontal direction. A slicing blade is provided on the front side of the third shelf along the second horizontal direction, and the slicing blade is capable of reciprocating along the first direction. A second shelf is housed in the water tank and fitted to the front side of the third shelf along the second horizontal direction. A slicing mechanism is housed in the water tank and includes a first shelf fitted to the front side of the second shelf along the second horizontal direction. The cutting position, the third shelf, the second shelf, the first shelf, the second boxing position, and the first boxing position are arranged sequentially from back to front along the second horizontal direction. The first shelf includes a first station aligned with a plurality of first boxing positions along a second horizontal direction, and a second station aligned with a plurality of second boxing positions along the second horizontal direction. The first and second stations are arranged alternately along the first direction. A cutting blade extending along the second horizontal direction is provided on the first shelf. Adjacent first and second stations are separated by the cutting blade. A large tofu pushing mechanism can push large slabs of tofu forward along the second horizontal direction, so that the front and rear parts of the large slabs of tofu are placed on the second and third shelves respectively. The cutting blade can cut the front and rear parts of the large slabs of tofu along the first direction.The tofu block is designed so that its front portion is formed into a tofu strip extending along the first direction and placed on the second shelf. A direct-push boxing mechanism is also included, comprising a first push assembly, a second push assembly, and a third push assembly. The third push assembly can push the tofu strip from the second shelf forward into the first and second workstations along the second horizontal direction. During its entry into the first and second workstations, the tofu strip can be cut into multiple tofu blocks by the cutting blade, so that each of the first and second workstations has a tofu block. The first push assembly can push the tofu block at the first workstation above the first boxing position along the second horizontal direction, and the second push assembly can push the tofu block at the second workstation above the second boxing position along the second horizontal direction.

[0005] Optionally, the large-plate tofu conveying mechanism includes a tray conveying channel, in which a tofu tray for holding large-plate tofu is provided, and the tray conveying channel can convey the tofu tray to the position to be cut.

[0006] Optionally, the large tofu pushing mechanism includes: a push plate having a fourth initial position along the second horizontal direction behind the position to be cut, and a fourth working position along the second horizontal direction for pushing the front part of the large tofu onto the second shelf; and a lead screw motor including a lead screw extending along the second horizontal direction and a nut sleeved on the lead screw, wherein the push plate is fixedly connected to the nut, and when the lead screw rotates, the nut can move along the lead screw to drive the push plate to reciprocate between the fourth initial position and the fourth working position.

[0007] Optionally, the slicing mechanism includes a second guide rail disposed on the side of the third shelf facing the second boxing position, the second guide rail extending along the first direction, and the slicing blade slidably connected to the second guide rail.

[0008] Optionally, the third shelf is lower than the first shelf, and the second shelf is vertically and vertically disposed between the third shelf and the first shelf. The second shelf is configured such that when tofu strips are placed on the second shelf, the second shelf rises to be flush with the first shelf, so that the tofu strips are separated from the rear part of the large tofu block; when the third push assembly pushes the tofu strips forward from the second shelf into the first and second work stations, the second shelf descends to be flush with the third shelf, so as to receive the front part of the large tofu block.

[0009] Optionally, the first push assembly includes a first crossbeam and a plurality of first pushers disposed below the first crossbeam. The first pushers, the first workstation, and the first boxing position are collinear along the second horizontal direction. The first pushers have a first initial position behind the first workstation along the second horizontal direction and a first working position that pushes the block of food at the first workstation forward to above the first boxing position along the second horizontal direction. The first crossbeam can drive the plurality of first pushers to move back and forth between the first initial position and the first working position along the second horizontal direction. The second push assembly includes a second crossbeam and a plurality of second pushers disposed below the second crossbeam. The second pushers, the second workstation, and the second boxing position are collinear along the second horizontal direction. The second pushers have a first initial position behind the first workstation and a first working position that pushes the block of food at the first workstation forward to above the first boxing position along the second horizontal direction. The second horizontal direction has a second initial position behind the second work station, and a second working position that pushes the tofu block of the second work station forward along the second horizontal direction to above the second boxing position. The second crossbeam can drive multiple second push claws to move back and forth between the second initial position and the second working position along the second horizontal direction. The third push assembly includes a third crossbeam and multiple third push claws disposed below the third crossbeam. The third push claws have a third initial position behind the second shelf along the second horizontal direction, and a third working position that pushes the tofu strip forward into the first work station and the second work station along the second horizontal direction. The third crossbeam can drive multiple third push claws to move back and forth between the third initial position and the third working position along the second horizontal direction.

[0010] Optionally, the direct-push box-in mechanism includes a top frame supported above the first box-in position and the second box-in position. The top frame is provided with two first guide rails extending parallel to each other along the second horizontal direction. The two ends of the first crossbeam are slidably connected to the two first guide rails, the two ends of the second crossbeam are slidably connected to the two first guide rails, and the two ends of the third crossbeam are slidably connected to the two first guide rails. The first, second, and third crossbeams are arranged sequentially from front to back along the second horizontal direction. The first direct-push assembly also includes a first direct-push drive cylinder, the cylinder seat of which is fixedly connected to the second crossbeam. The piston rod of the first direct-push drive cylinder is fixedly connected to the first crossbeam and can push the first crossbeam to move along the second horizontal direction. The second direct-push assembly also includes a second direct-push drive cylinder, the cylinder seat of the second direct-push drive cylinder is fixedly connected to the top frame, the piston rod of the second direct-push drive cylinder is fixedly connected to the second crossbeam and can push the second crossbeam to move along the second horizontal direction. The third direct-push assembly also includes a third direct-push drive cylinder, the cylinder seat of the third direct-push drive cylinder is fixedly connected to the top frame, the piston rod of the third direct-push drive cylinder is fixedly connected to the third crossbeam and can push the third crossbeam to move along the second horizontal direction.

[0011] Optionally, the packaging box conveying mechanism further includes a welding frame, in which the first conveying channel and the second conveying channel are disposed. The packaging box conveying mechanism further includes a tofu box guiding assembly fixedly connected to the welding frame. The tofu box guiding assembly includes: a first horizontal guide plate extending along the second horizontal direction between the first work station and the first boxing position, so that the tofu block at the first work station can cross the second conveying channel along the first horizontal guide plate; a vertical guide plate extending along the second horizontal direction and disposed on both sides of the first boxing position along the first direction, so as to guide the tofu block crossing the second conveying channel into the first packaging box; and a second horizontal guide plate extending along the second horizontal direction between the second work station and the second boxing position.

[0012] Optionally, the packaging box conveying mechanism further includes a box dropping position disposed upstream of the first boxing position and the second boxing position along the first direction. The box dropping position is disposed outside the water tank of the tofu cutting and boxing machine. The tofu cutting and boxing machine further includes a box-picking mechanism disposed at the box dropping position. The box-picking mechanism can alternately drop the first packaging box and the second packaging box into the first conveying channel and the second conveying channel that move synchronously along the first direction, so that multiple first packaging boxes and multiple second packaging boxes are alternately arranged along the first direction.

[0013] Optionally, the box-removing mechanism includes: a first box-dropping channel located above the first conveying channel, wherein a stack of first packaging boxes stacked vertically is accommodated in the first box-dropping channel; a second box-dropping channel located above the second conveying channel, wherein a stack of second packaging boxes stacked vertically is accommodated in the second box-dropping channel; a first claw assembly including a first claw and a second claw, wherein the first claw and the second claw are symmetrically arranged on opposite sides of the bottom end of the first box-dropping channel along the first direction to remove the bottommost first packaging box from the stack of first packaging boxes into the first conveying channel; and a second claw assembly including a third claw and a fourth claw, wherein the third claw and the fourth claw are symmetrically arranged on opposite sides of the bottom end of the second box-dropping channel along the first direction to remove the bottommost second packaging box from the stack of second packaging boxes into the second conveying channel, wherein the removal of the first packaging box by the first claw and the removal of the second packaging box by the third claw and the removal of the second packaging box by the fourth claw can be performed alternately.

[0014] Through the above technical solution, in the tofu cutting and packaging machine provided in this disclosure, since the large-plate tofu conveying mechanism, the strip cutting mechanism, the block cutting mechanism, the second shelf, and the first and second packaging positions are all located in a water tank, the processes of the large-plate tofu being conveyed by the large-plate tofu conveying mechanism to the cutting position, the large-plate tofu being pushed by the large-plate tofu conveying mechanism to the strip cutting mechanism, the strip cutting process of the strip cutting mechanism, the process of the tofu strips being pushed from the second shelf to the block cutting mechanism by the third direct push component, the block cutting process of the block cutting mechanism, and the process of being directly pushed into the box by the first and second direct push components can all be carried out in water. Under the buoyancy and lubrication of the water, even soft tofu with a high water content is not easily damaged or broken. During the process of the third direct push component pushing the tofu strips from the second shelf to the first shelf along the second horizontal direction, the tofu strips can be cut into tofu blocks by the block cutting blades on the first shelf, and the block cutting process and the process of the tofu blocks entering the first and second working positions are carried out simultaneously, which can shorten the working time required for the tofu to be directly pushed into the box and improve production efficiency. The packaging box conveying mechanism can convey the first and second packaging boxes to the first and second boxing positions, respectively. When the first packaging box reaches the first boxing position and the second packaging box reaches the second boxing position, the first and second packaging boxes can be arranged back-to-back along the second horizontal direction and can be arranged alternately along the first direction. As the first and second push components push the tofu blocks forward along the second horizontal direction from the first and second workstations, respectively, adjacent tofu blocks can be separated from each other in a staggered manner along the second horizontal direction. Therefore, the tofu's direct-push boxing process can always proceed forward along the second horizontal direction without needing to separate multiple tofu blocks along the first direction. This greatly reduces the possibility of tofu blocks breaking during boxing and facilitates capacity expansion. Furthermore, since both tofu cutting and boxing are done by machine, product quality control is stable, and the efficiency of tofu cutting and boxing is greatly improved.

[0015] Other features and advantages of this disclosure will be described in detail in the following detailed description section. Attached Figure Description

[0016] The accompanying drawings are provided to further illustrate the present disclosure and form part of the specification. They are used together with the following detailed description to explain the present disclosure, but do not constitute a limitation thereof. In the drawings:

[0017] Figure 1 This is a general structural diagram of the tofu cutting and packaging machine according to a specific embodiment of this disclosure;

[0018] Figure 2 This is a schematic diagram of the packaging box conveying mechanism in a specific embodiment of this disclosure;

[0019] Figure 3 This is a top view of the first and second boxing positions of the cutting mechanism and the packaging box conveying mechanism in a specific embodiment of this disclosure;

[0020] Figure 4 This is a schematic diagram of the assembly structure of the direct-push box-in mechanism and the packaging box conveying mechanism in a specific embodiment of this disclosure;

[0021] Figure 5 This is a top view of the direct-push box mechanism in a specific embodiment of this disclosure;

[0022] Figure 6 This is a side view of the direct-push box-feeding mechanism in the working position according to a specific embodiment of this disclosure;

[0023] Figure 7 This is a schematic diagram of the assembly structure of the box-opening mechanism and the packaging box conveying mechanism in a specific embodiment of this disclosure;

[0024] Figure 8 yes Figure 7 A magnified view of a section at point A in the middle;

[0025] Figure 9 This is a partial top view of the box-opening mechanism in a specific embodiment of this disclosure;

[0026] Figure 10 This is an assembly diagram of the large-plate tofu conveying mechanism, large-plate tofu pushing mechanism, strip cutting mechanism, second shelf and block cutting mechanism in a specific embodiment of this disclosure.

[0027] Figure 11 This is a schematic diagram of the slicing mechanism in a specific embodiment of this disclosure.

[0028] Explanation of reference numerals in the attached figures

[0029] 1-Packaging box conveying mechanism; 101-First packaging box; 101a-First boxing position; 102-Second packaging box; 102a-Second boxing position; 11-First conveying channel; 12-Second conveying channel; 13-Conveyor chain; 14-Tofu box guide assembly; 141-First horizontal guide plate; 142-Second horizontal guide plate; 143-Vertical guide plate; 15-Conveyor sprocket; 16-Fourth lifting drive cylinder; 17-Welding frame; 18-Lifting guide assembly; 181-Guide rack; 182-Guide gear.

[0030] 2-Direct push-in box mechanism, 20-Top frame, 201-First guide rail, 21-First direct push assembly, 210-First crossbeam, 211-First pusher, 211a-First initial position, 211b-First working position, 212-First direct push drive cylinder, 213-First pusher mounting plate, 214-First lifting drive cylinder, 22-Second direct push assembly, 220-Second crossbeam, 221-Second pusher, 221a-Second initial position, 221b-Second working position, 222-Second direct push drive cylinder, 223-Second pusher mounting plate, 224-Second lifting drive cylinder, 23-Third direct push assembly, 230-Third crossbeam, 231-Third pusher, 232-Third direct push drive cylinder, 233-Third pusher mounting plate, 234-Third lifting drive cylinder

[0031] 3-Cutting mechanism, 30-First shelf, 301-First station, 302-Second station, 31-Cutting blade

[0032] 4-Second shelf, 41-Fifth lifting drive cylinder,

[0033] 5-Box-picking mechanism, 511-First box-dropping channel, 512-Second box-dropping channel, 52-First picking claw assembly, 521-First picking claw, 5211-First rotating shaft, 5212-First lever, 522-Second picking claw, 5221-Second rotating shaft, 5222-Second lever, 53-Second picking claw assembly, 531-Third picking claw, 5311-Third rotating shaft, 5312-Third lever, 54-First connecting shaft, 55-Second connecting shaft, 56-First box-in conveyor belt, 57-Second box-in conveyor belt

[0034] 6-Large tofu conveyor mechanism, 60-Tofu tray, 61-Tray conveyor channel.

[0035] 7-Slicing mechanism, 70-Third shelf, 71-Slicing blade, 72-Second guide rail

[0036] 8-Tofu pushing mechanism, 81-Push plate, 82-Lead screw motor, 821-Lead screw, 822-Nut.

[0037] 9-sink,

[0038] 10-Rack. Detailed Implementation

[0039] The specific embodiments of this disclosure will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustration and explanation only and are not intended to limit this disclosure.

[0040] In this disclosure, unless otherwise stated, directional terms such as "upper" and "lower" generally refer to the upper and lower positions of the various mechanisms of the tofu cutting and packaging machine in normal use; "inner" and "outer" refer to the inner and outer positions relative to the contours of the corresponding components; "upstream" and "downstream" refer to upstream and downstream conveying along the first direction, i.e., conveying from upstream to downstream along the first direction; and "front" and "back" refer to front and back pushing along the second horizontal direction, i.e., pushing from back to front along the second horizontal direction. The terms "first," "second," etc., used in this disclosure are for distinguishing one element from another and do not have sequential or importance implications. Furthermore, when the following description relates to the accompanying drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements.

[0041] According to a specific embodiment of this disclosure, a tofu cutting and packaging machine is provided, see reference. Figures 1 to 11 As shown, the tofu cutting and packaging machine may include a water tank 9, a packaging box conveying mechanism 1, a large tofu conveying mechanism 6, a strip cutting mechanism 7, a second shelf 4, a large tofu pushing mechanism 8, a cutting mechanism 3, and a direct push box feeding mechanism 2.

[0042] Among them, reference Figure 2 and Figure 3 As shown, the water tank 9 is provided with a plurality of first boxing positions 101a for placing the first packaging box 101 and a plurality of second boxing positions 102a for placing the second packaging box 102. The plurality of first boxing positions 101a are spaced apart along the first direction, and the plurality of second boxing positions 102a are spaced apart along the first direction. The first boxing positions 101a and the second boxing positions 102a are arranged alternately along the first direction. The first boxing positions 101a are located in front of the second boxing positions 102a along a second horizontal direction perpendicular to the first direction.

[0043] The packaging box conveying mechanism 1 may include a first conveying channel 11 and a second conveying channel 12 extending parallel to and synchronously moving along a first direction. The first conveying channel 11 and the second conveying channel 12 may be arranged front-to-back along a second horizontal direction. Multiple first packaging boxes 101 may be spaced apart along the first direction in the first conveying channel 11, and multiple second packaging boxes 102 may be spaced apart along the first direction in the second conveying channel 12. The multiple first packaging boxes 101 and multiple second packaging boxes 102 are arranged alternately along the first direction. (Reference) Figure 3 As shown, the packaging box conveying mechanism 1 can convey the first packaging box 101 and the second packaging box 102 downstream along the first direction to the first boxing position 101a and the second boxing position 102a respectively, so that the boxing process of tofu blocks can be carried out in water.

[0044] refer to Figure 10As shown, the large tofu conveying mechanism 6 can be housed in the water tank 9 so that the conveying process of the large tofu can be carried out in water. The large tofu conveying mechanism 6 is used to convey the large tofu to the cutting position. The cutting position along the second horizontal direction can be set behind the second boxing position 102a.

[0045] refer to Figure 10 and Figure 11 As shown, the slicing mechanism 7 can be housed in the water tank 9 so that the slicing process of the large tofu can be carried out in water. The slicing mechanism 7 may include a third shelf 70, which can be fitted and disposed on the front side of the position to be sliced ​​along the second horizontal direction. A slicing blade 71 can be provided on the front side of the third shelf 70 along the second horizontal direction, and the slicing blade 71 can slide back and forth along the first direction.

[0046] refer to Figure 1 and Figure 10 As shown, the second shelf 4 can be accommodated in the water tank 9 and can be fitted onto the front side of the third shelf 70 along the second horizontal direction.

[0047] refer to Figure 3 and Figure 10 As shown, the cutting mechanism 3 can be housed in the water tank 9 so that the cutting process of tofu strips can be carried out in water. It includes a first shelf 30 that is attached to the front side of the second shelf 4 along the second horizontal direction. That is, the cutting position, the third shelf 70, the second shelf 4, the first shelf 30, the second boxing position 102a, and the first boxing position 101a are arranged sequentially from back to front in the second horizontal direction (i.e., the direction in which the direct push boxing mechanism 2 pushes the tofu blocks into the box). The first shelf 30 may include a first station 301 that is aligned with a plurality of first boxing positions 101a along the second horizontal direction, and a second station 302 that is aligned with a plurality of second boxing positions 102a along the second horizontal direction. The first station 301 and the second station 302 are arranged alternately along the first direction. The first shelf 30 may also be provided with a cutting blade 31 that extends along the second horizontal direction. Adjacent first stations 301 and second stations 302 can be spaced apart by the cutting blade 31.

[0048] refer to Figure 10 As shown, the large tofu pushing mechanism 8 can push the large tofu forward along the second horizontal direction so that the front and rear parts of the large tofu can be placed on the second shelf 4 and the third shelf 70 respectively. The cutting blade 71 can cut the front and rear parts of the large tofu along the first direction so that the front part of the large tofu is formed into a tofu strip that extends along the first direction and is placed on the second shelf 4.

[0049] refer to Figure 1 as well as Figures 4 to 6As shown, the direct-push boxing mechanism 2 may include a first direct-push component 21, a second direct-push component 22, and a third direct-push component 23. The third direct-push component 23 can push the tofu strips on the second shelf 4 forward into the first station 301 and the second station 302 along the second horizontal direction. During the process of entering the first station 301 and the second station 302, the tofu strips can be cut into multiple tofu blocks by the cutting blade 31, so that each first station 301 and each second station 302 is respectively placed with tofu blocks. The first direct-push component 21 can push the tofu blocks on the first station 301 to the top of the first boxing position 101a along the second horizontal direction, so that the tofu blocks slowly fall into the first packaging box 101 under the buoyancy of the water. The second direct-push component 22 can push the tofu blocks on the second station 302 to the top of the second boxing position 102a along the second horizontal direction, so that the tofu blocks slowly fall into the second packaging box 102 under the buoyancy of the water.

[0050] Through the above technical solution, in the tofu cutting and boxing machine provided in this disclosure, since the large tofu conveying mechanism 6, the strip cutting mechanism 7, the block cutting mechanism 3, the second shelf 4, and the first boxing position 101a and the second boxing position 102a are all in the water tank 9, the process of the large tofu being conveyed by the large tofu conveying mechanism 6 to the position to be cut, the process of the large tofu being pushed by the large tofu conveying mechanism 6 to the strip cutting mechanism 7 by the large tofu pushing mechanism 8, the strip cutting process of the strip cutting mechanism 7, the process of the tofu strips being pushed by the second shelf 4 to the block cutting mechanism 3 by the third direct push component 23, the block cutting process of the block cutting mechanism 3, and the process of being directly pushed into the box by the first direct push component 21 and the second direct push component 22 can all be carried out in water. Under the buoyancy and lubrication of the water, even tender tofu with a high water content is not easy to break or crack. During the process of pushing the tofu strips from the second shelf 4 to the first shelf 30 along the second horizontal direction, the third push assembly 23 can cut the tofu strips into tofu blocks by the cutting blade 31 on the first shelf 30. The cutting process and the process of the tofu blocks entering the first station 301 and the second station 302 are carried out simultaneously, which can shorten the time required for the tofu to be directly pushed into the box and improve production efficiency. The packaging box conveying mechanism 1 can convey the first packaging box 101 and the second packaging box 102 to the first boxing position 101a and the second boxing position 102a respectively. When the first packaging box 101 reaches the first boxing position 101a and the second packaging box 102 reaches the second boxing position 102a, the first packaging box 101 and the second packaging box 102 can be arranged back and forth along the second horizontal direction and can be arranged alternately along the first direction. Then, during the process of the first push component 21 and the second push component 22 pushing the tofu blocks forward along the second horizontal direction from the first station 301 and the second station 302 respectively, adjacent tofu blocks can be separated from each other in a staggered manner along the second horizontal direction. Thus, the process of pushing the tofu into the box can always proceed forward along the second horizontal direction without having to separate multiple tofu blocks from each other along the first direction. This can greatly reduce the possibility of the tofu blocks breaking during the boxing process and facilitate the expansion and improvement of production capacity. In addition, since the cutting and packaging of tofu are done by machine, the quality control of the product is stable, and the efficiency of cutting and packaging tofu is greatly improved.

[0051] refer to Figure 10 As shown, the large tofu conveying mechanism 6 may include a tray conveying channel 61, in which a tofu tray 60 for holding large tofu sheets may be provided. The tray conveying channel 61 can convey the tofu tray 60 to the cutting position, so that the large tofu sheets in the tofu tray 60 reach the cutting position. Specifically, the tray conveying channel 61 may extend along a first direction to convey the large tofu sheets along the first direction.

[0052] refer to Figure 10As shown, the large tofu pushing mechanism 8 may include a push plate 81 and a lead screw motor 82. Specifically, the push plate 81 may have a fourth initial position (see reference) along the second horizontal direction behind the tray conveying channel 61. Figure 10 The position of the push plate 81), and the fourth working position where the front part of the large tofu block is pushed to the second shelf 4 along the second horizontal direction. The lead screw motor 82 may include a lead screw 821 extending along the second horizontal direction and a nut 822 sleeved on the lead screw 821. The push plate 81 may be fixedly connected to the nut 822. When the lead screw 821 rotates, it can cause the nut 822 to move along the lead screw 821, so as to drive the push plate 81 to reciprocate between the fourth initial position and the fourth working position, thereby pushing the large tofu block to be cut forward along the second horizontal direction to the second shelf 4 and the cutting mechanism 7. When the third push assembly 23 pushes the tofu strips on the second shelf 4 forward onto the first shelf 30, the pusher plate 81 can continue to push the large tofu slabs remaining on the third shelf 70 forward, so that their front parts move forward onto the second shelf 4, thereby forming new tofu strips on the second shelf 4 after being divided by the cutting blade 71, until all the large tofu slabs on the third shelf 70 are pushed onto the second shelf 4. After that, the pusher plate 81 can push the large tofu slabs forward again from the tofu tray 60 at the position to be cut.

[0053] refer to Figure 11 As shown, the slicing mechanism 7 may include a second guide rail 72 disposed on the side of the third shelf 70 facing the second boxing position 102a. The second guide rail 72 may extend along a first direction, and the slicing blade 31 may be slidably connected to the second guide rail 72.

[0054] After being cut by the cutting blade 71, although the tofu strips on the second shelf 4 and the large tofu slabs on the third shelf 70 are no longer connected, the cut surfaces of the tofu strips and the large tofu slabs are still attached. In order to separate the tofu strips from the large tofu slabs, the third shelf 70 can be lower than the first shelf 30. The second shelf 4 can be raised and lowered between the third shelf 70 and the first shelf 30. The second shelf 4 can be configured such that when there are tofu strips on the second shelf 4, the second shelf 4 can rise to be flush with the first shelf 30 so that the tofu strips are separated from the rear part of the large tofu slabs, thereby facilitating the third push assembly 23 to push the tofu strips forward from the rear side of the tofu strips. When the third push assembly 23 pushes the tofu strips forward from the second shelf 4 into the first station 301 and the second station 302, the second shelf 4 can fall to be flush with the third shelf 70 to receive the front part of the large tofu slabs. By raising and lowering the second shelf 4, the tofu strips can be separated from the large tofu sheets, while reducing the possibility of the tofu strips and large tofu sheets breaking apart.

[0055] To make the second shelf 4 adjustable in height, refer to Figure 10As shown, a fifth lifting drive cylinder 41 can be provided at both ends of the second shelf 4. The cylinder seat of the fifth lifting drive cylinder 41 can be fixedly connected to the frame 10 of the tofu cutting and packaging machine. The piston rod of the fifth lifting drive cylinder 41 can be fixedly connected to both ends of the second shelf 4 to drive the second shelf 4 to rise and fall in the vertical direction.

[0056] refer to Figures 4 to 6 As shown, the first push assembly 21 may include a first crossbeam 210 and a plurality of first push claws 211 disposed below the first crossbeam 210. The first push claws 211, the first station 301, and the first boxing position 101a may be collinear along the second horizontal direction, so that when the first push claws 211 move forward along the second horizontal direction, they can push the tofu block at the first station 301 forward to above the first boxing position 101a. (Refer to...) Figure 3 and Figure 6 As shown, the first pusher 211 may have a first initial position 211a on the rear side of the first station 301 along the second horizontal direction, and a first working position 211b that pushes the tofu block of the first station 301 forward to above the first boxing position 101a along the second horizontal direction. The first crossbeam 210 can drive the multiple first pushers 211 to move back and forth between the first initial position 211a and the first working position 211b along the second horizontal direction.

[0057] refer to Figures 4 to 6 As shown, the second push assembly 22 may include a second crossbeam 220 and a plurality of second pushers 221 disposed below the second crossbeam 220. The second pushers 221, the second station 302, and the second boxing position 102a are collinear along a second horizontal direction, so that when the second pushers 221 move forward along the second horizontal direction, they can push the tofu block at the second station 302 forward to above the second boxing position 102a. (Refer to...) Figure 3 and Figure 6 As shown, the second pusher 221 may have a second initial position 221a on the rear side of the second station 302 along the second horizontal direction, and a second working position 221b that pushes the tofu block of the second station 302 forward to above the second boxing position 102a along the second horizontal direction. The second crossbeam 220 can drive multiple second pushers 221 to move back and forth between the second initial position 221a and the second working position 221b along the second horizontal direction.

[0058] refer to Figures 4 to 6As shown, the third push assembly 23 may include a third crossbeam 230 and a plurality of third pushers 231 disposed below the third crossbeam 230. A portion of the third pushers 231 is collinear with the first station 301 and the first boxing position 101a along the second horizontal direction, and another portion is collinear with the second station 302 and the second boxing position 102a along the second horizontal direction. The plurality of third pushers 231 can simultaneously push the tofu strips forward along the second horizontal direction to increase the contact area between the pushers and the tofu strips, so that the tofu strips are subjected to uniform force and to prevent the tofu strips from breaking and cracking during movement. (Refer to...) Figure 6 As shown, the third pusher 231 may have a third initial position on the rear side of the second shelf 4 along the second horizontal direction, and a third working position that pushes the tofu strip forward into the first station 301 and the second station 302 along the second horizontal direction. The third working position may coincide with the first initial position 211a and the second initial position 221a. The third crossbeam 230 can drive multiple third pushers 231 to move back and forth between the third initial position and the third working position along the second horizontal direction.

[0059] In addition, position sensors can be provided at the first initial position 211a, the first working position 211b, the second initial position 221a, the second working position 221b, the third initial position, and the third working position, so as to facilitate the movement of the first pusher 211, the second pusher 221, and the third pusher 231 into position.

[0060] In order for the first crossbeam 210, the second crossbeam 220, and the third crossbeam 230 to reciprocate along the second horizontal direction, refer to Figures 4 to 6 As shown, the direct-push box-in mechanism 2 may include a top frame 20 supported above the first box-in position 101a and the second box-in position 102a. The top frame 20 may be located on the top of the frame 10. The top frame 20 may be provided with two first guide rails 201 extending parallel to each other in the second horizontal direction. The two ends of the first crossbeam 210 are slidably connected to the two first guide rails 201, the two ends of the second crossbeam 220 are slidably connected to the two first guide rails 201, and the two ends of the third crossbeam 230 are slidably connected to the two first guide rails 201. The first guide rails 201 can guide the movement of the first crossbeam 210, the second crossbeam 220, and the third crossbeam 230. The first crossbeam 210, the second crossbeam 220, and the third crossbeam 230 may be arranged sequentially from front to back in the second horizontal direction to accommodate the sequential arrangement of the first working position 211b, the second working position 221b, and the third working position in the second horizontal direction from front to back.

[0061] refer to Figure 4 and Figure 5As shown, the first direct-drive assembly 21 may further include a first direct-drive cylinder 212. The cylinder seat of the first direct-drive cylinder 212 may be fixedly connected to the second crossbeam 220. The piston rod of the first direct-drive cylinder 212 may be fixedly connected to the first crossbeam 210 and may push the first crossbeam 210 to move along the second horizontal direction. When the piston rod of the first direct-drive cylinder 212 extends, it may cause the first crossbeam 210 to move further forward relative to the second crossbeam 220 along the second horizontal direction and reach above the first working position 211b.

[0062] refer to Figure 4 and Figure 5 As shown, the second direct-push assembly 22 may further include a second direct-push drive cylinder 222. The cylinder seat of the second direct-push drive cylinder 222 may be fixedly connected to the top frame 20. The piston rod of the second direct-push drive cylinder 222 may be fixedly connected to the second crossbeam 220 and may push the second crossbeam 220 to move along the second horizontal direction, so that the second crossbeam 220 may reciprocate between the second working position 221b and the second initial position 221a.

[0063] refer to Figure 4 and Figure 5 As shown, the third direct-push assembly 23 may further include a third direct-push drive cylinder 232. The cylinder seat of the third direct-push drive cylinder 232 may be fixedly connected to the top frame 20. The piston rod of the third direct-push drive cylinder 232 may be fixedly connected to the third crossbeam 230 and may push the third crossbeam 230 to move along the second horizontal direction, so that the third crossbeam 230 may reciprocate between the third working position and the third initial position.

[0064] To ensure that the first pusher claw 211, the second pusher claw 221, and the third pusher claw 231 avoid tofu that has not yet been cut into strips or cubes during their return to the initial position, refer to Figure 6 As shown, the first push assembly 21 may further include a first pusher mounting plate 213 and a first lifting drive cylinder 214. Multiple first pushers 211 may be fixedly connected to the first pusher mounting plate 213. The first pusher mounting plate 213 is located below the first crossbeam 210. The cylinder seat of the first lifting drive cylinder 214 may be fixedly connected to the first crossbeam 210. The piston rod of the first lifting drive cylinder 214 may be fixedly connected to the first pusher mounting plate 213 and may drive the first pusher mounting plate 213 to rise and fall in the vertical direction, so as to lift the first pusher 211 upward during the process of the first pusher 211 returning from the first working position to the first initial position.

[0065] refer to Figure 6As shown, the second push assembly 22 may further include a second pusher mounting plate 223 and a second lifting drive cylinder 224. Multiple second pushers 221 may be fixedly connected to the second pusher mounting plate 223. The second pusher mounting plate 223 is located below the second crossbeam 220. The cylinder seat of the second lifting drive cylinder 224 may be fixedly connected to the second crossbeam 220. The piston rod of the second lifting drive cylinder 224 may be fixedly connected to the second pusher mounting plate 223 and may drive the second pusher mounting plate 223 to rise and fall in the vertical direction, so as to lift the second pusher 221 upward during the process of the second pusher 221 returning from the second working position to the second initial position.

[0066] refer to Figure 6 As shown, the third push assembly 23 may further include a third pusher mounting plate 233 and a third lifting drive cylinder 234. Multiple third pushers 231 can be fixedly connected to the third pusher mounting plate 233. The third pusher mounting plate 233 is located below the third crossbeam 230. The cylinder seat of the third lifting drive cylinder 234 can be fixedly connected to the third crossbeam 230. The piston rod of the third lifting drive cylinder 234 can be fixedly connected to the third pusher mounting plate 233 and can drive the third pusher mounting plate 233 to rise and fall in the vertical direction, so as to drive the third pusher 231 to lift upward during the process of the third pusher 231 returning from the third working position to the third initial position.

[0067] refer to Figure 1 and Figure 4 As shown, the packaging box conveying mechanism 1 may include three conveyor chains 13 extending parallel to each other in a first direction and capable of moving synchronously in the first direction. A conveying channel may be formed between two adjacent conveyor chains 13, that is, a first conveying channel 11 and a second conveying channel 12 may be formed between the three conveyor chains 13. The packaging box conveying mechanism 1 may also include a plurality of conveyor sprockets 15 that mesh with the conveyor chains 13.

[0068] To prevent the tofu blocks from tilting during the boxing process, please refer to... Figure 2As shown, the packaging box conveying mechanism 1 may also include a welding frame 17, and the first conveying channel 11 and the second conveying channel 12 may be disposed in the welding frame 17. The packaging box conveying mechanism 1 may also include a tofu box guiding assembly 14 fixedly connected to the welding frame 17. The tofu box guiding assembly 14 may include a first horizontal guide plate 141 and a vertical guide plate 143 for guiding the tofu blocks from the first station 301 into the first packaging box 101, and a second horizontal guide plate 142 for guiding the tofu blocks from the second station 302 into the second packaging box 102. The first horizontal guide plate 141 can extend along the second horizontal direction between the first station 301 and the first boxing position 101a, so that the tofu block at the first station 301 can cross the second conveying channel 12 along the first horizontal guide plate 141, preventing the tofu block at the first station 301 from falling into the second conveying channel 12 when passing through it. The vertical guide plate 143 can extend along the second horizontal direction and can be set on both sides of the first boxing position 101a along the first direction, so that the tofu block crossing the second conveying channel 12 can reach the top of the first packaging box 101 and fall vertically into the first packaging box 101, thereby preventing the tofu block from shifting. The second horizontal guide plate 142 can extend along the second horizontal direction between the second station 302 and the second boxing position 102a, so as to prevent the tofu block at the second station 302 from falling into the gap between the first shelf 30 and the second boxing position 102a during the boxing process.

[0069] refer to Figure 2 As shown, the first conveying channel 11 and the second conveying channel 12 can be constructed as a U-shaped structure. The bottom of the U-shaped structure can be accommodated in the water tank 9. The first boxing position 101a and the second boxing position 102a can be set at the bottom of the U-shaped structure. The top two ends of the U-shaped structure can extend out of the water tank 9. One end of the U-shaped structure can be used to set the box dropping position as described below, and the other end can be used to send the first packaging box 101 and the second packaging box 102 containing tofu blocks from the water tank 9 to the next process. The length of the end of the U-shaped structure used to set the box dropping position is longer than the length of the other end, so as to cooperate with the box-picking mechanism 5 described below.

[0070] In addition, refer to Figure 2 As shown, the packaging box conveying mechanism 1 may also include a fourth lifting drive cylinder 16. The cylinder seat of the fourth lifting drive cylinder 16 may be fixedly connected to the frame 10 of the tofu cutting and packaging machine. The piston rod of the fourth lifting drive cylinder 16 may drive the welding frame 17 to lift and lower, so that when the tofu blocks are pushed above the first packaging position 101a and the second packaging position 102a, the first packaging box 101 and the second packaging box 102 are lifted from the water in the water tank 9, so as to reduce the collision between the tofu blocks and the first packaging box 101 and the second packaging box 102, and further avoid the tofu blocks from breaking and cracking.

[0071] refer to Figure 2 As shown, because the length of one end of the first conveying channel 11 and the second conveying channel 12 used for setting the box placement position is longer than the length of the other end, the welding frame 17 may tilt when it is lifted by the fourth lifting drive cylinder 16. To avoid tilting of the welding frame 17 when it is lifted, refer to... Figure 2 As shown, the packaging box conveying mechanism 1 may also include a lifting guide assembly 18, which may include a plurality of guide racks 181 and a plurality of guide gears 182. The plurality of guide racks 181 may extend parallel to each other in the vertical direction and be spaced apart in the first direction. The guide racks 181 may be fixedly connected to the inner wall of the water tank 9. The guide gears 182 may be rotatably connected to the welding frame 17. The plurality of guide gears 182 may mesh with the plurality of guide racks 181 respectively, so that the welding frame 17 may be lifted and lowered along the vertically extending guide racks 181.

[0072] The packaging box conveying mechanism 1 may further include a box dropping position disposed upstream of the first boxing position 101a and the second boxing position 102a along a first direction, and the box dropping position may be disposed outside the water tank 9. (Reference) Figures 7 to 9 As shown, the tofu direct-pushing box device may also include a box-scraping mechanism 5 set at the box-dropping position. The box-scraping mechanism 5 can alternately scrape the first packaging box 101 and the second packaging box 102 into the first conveying channel 11 and the second conveying channel 12 that move synchronously along the first direction, so that multiple first packaging boxes 101 and multiple second packaging boxes 102 are arranged alternately along the first direction.

[0073] refer to Figures 7 to 9 As shown, the box-removing mechanism 5 may include a first box-dropping channel 511, a second box-dropping channel 512, a first claw assembly 52, and a second claw assembly 53. The first box-dropping channel 511 may be located directly above the first conveying channel 11, and may contain a stack of first packaging boxes 101 stacked vertically. The second box-dropping channel 512 may be located directly above the second conveying channel 12, and may contain a stack of second packaging boxes 102 stacked vertically.

[0074] refer to Figure 7 and Figure 8 As shown, the first claw assembly 52 may include a first claw 521 and a second claw 522. The first claw 521 and the second claw 522 may be symmetrically arranged on opposite sides along the first direction at the bottom of the first box drop channel 511 to drop the bottommost first packaging box 101 of a stack of first packaging boxes 101 into the first conveying channel 11.

[0075] refer to Figure 9As shown, the second claw assembly 53 may include a third claw 531 and a fourth claw (not shown). The third claw 531 and the fourth claw may be symmetrically arranged on opposite sides of the bottom of the second box drop channel 512 along the first direction to drop the lowest second packaging box 102 from a stack of second packaging boxes 102 into the second conveying channel 12. The first claw 521 and the second claw 522 dropping the first packaging box 101 and the third claw 531 and the fourth claw dropping the second packaging box 102 can be performed alternately, so that the first packaging box 101 and the second packaging box 102 can alternately fall into the first conveying channel 11 and the second conveying channel 12, which move synchronously along the first direction.

[0076] refer to Figure 9 As shown, the first box dropping channel 511 and the second box dropping channel 512 can be arranged along the second horizontal direction to facilitate the simultaneous driving of the first claw 521 and the third claw 531, as well as the simultaneous driving of the second claw 522 and the fourth claw, thereby simplifying the driving structure of the box-picking mechanism 5.

[0077] refer to Figure 8 As shown, the first claw 521 may include a first rotating shaft 5211 extending along a second horizontal direction and a first paddle 5212 extending radially outward along the first rotating shaft 5211. The second claw 522 may include a second rotating shaft 5221 extending along a second horizontal direction and a second paddle 5222 extending radially outward along the second rotating shaft 5221. The first paddle 5212 and the second paddle 5222 may be symmetrically arranged about the central axis L of the first drop box channel 511. The first rotating shaft 5211 and the second rotating shaft 5221 are capable of rotating in opposite directions. Specifically, the first rotating shaft 5211 is capable of rotating in opposite directions. Figure 8 The second rotating shaft 5221 can rotate clockwise along the direction of the central plane. Figure 8 The counterclockwise rotation of the central image direction causes the first paddle 5212 and the second paddle 5222 to pull the first packaging box 101 downwards.

[0078] refer to Figure 9 As shown, the third claw 531 may include a third rotating shaft 5311 extending along the second horizontal direction and a third paddle 5312 extending radially outward along the third rotating shaft 5311. The fourth claw may include a fourth rotating shaft extending along the second horizontal direction and a fourth paddle extending radially outward along the fourth rotating shaft. The third paddle 5312 and the fourth paddle may be symmetrically arranged about the central axis of the second box drop channel 512. The third rotating shaft 5311 and the fourth rotating shaft may rotate in opposite directions to drive the third paddle 5312 and the fourth paddle to drop the second packaging box 102 downward.

[0079] refer to Figure 9As shown, the first rotating shaft 5211 and the third rotating shaft 5311 can be collinear and connected by the first connecting shaft 54, and the second rotating shaft 5221 and the fourth rotating shaft can be collinear and connected by the second connecting shaft 55. The first connecting shaft 54 ​​and the second connecting shaft 55 can rotate in opposite directions. Specifically, the first connecting shaft 54 ​​can rotate along... Figure 8 The second connecting shaft 55 can rotate clockwise along the direction of the middle plane. Figure 8 The counterclockwise rotation in the center of the diagram drives the first rotating shaft 5211 and the second rotating shaft 5221 to rotate in opposite directions, and also drives the third rotating shaft 5311 and the fourth rotating shaft to rotate in opposite directions. Specifically, the first connecting shaft 54 ​​can be driven by a first drive motor (not shown) to rotate around its own central axis, and the second connecting shaft 55 can be driven by a second drive motor (not shown) to rotate around its own central axis. The first paddle 5212 and the third paddle 5312 can be arranged alternately in an array around the central axis of the first connecting shaft 54, and the second paddle 5222 and the fourth paddle can be arranged alternately in an array around the central axis of the second connecting shaft 55, so that the first paddle 5212 and the second paddle 5222 pull down the first packaging box 101 and the third paddle 5312 and the fourth paddle pull down the second packaging box 102 alternately. Specifically, when each claw is equipped with a paddle, the first paddle 5212 and the third paddle 5312 can be arranged at 180° around the central axis of the first connecting shaft 54, and the second paddle 5222 and the fourth paddle can be arranged at 180° around the central axis of the second connecting shaft 55; when each claw is equipped with the same number of paddles, the multiple first paddles 5212 and the multiple third paddles 5312 can be arranged in an alternating array around the central axis of the first connecting shaft 54, and the multiple second paddles 5222 and the multiple fourth paddles can be arranged in an alternating array around the central axis of the second connecting shaft 55.

[0080] To facilitate the conveying of stacks of first packaging boxes 101 and second packaging boxes 102 into the first box dropping channel 511 and the second box dropping channel 512, refer to Figure 8 and Figure 9 As shown, the box-opening mechanism 5 may further include a first box-entry conveyor belt 56 and a second box-entry conveyor belt 57. The first box-entry conveyor belt 56 can transport the first packaged box 101 formed into a screw to the top of the first box-dropping channel 511, so that the first packaged box 101 formed into a screw can fall into the first box-dropping channel 511. The second box-entry conveyor belt 57 can transport the second packaged box 102 formed into a screw to the top of the second box-dropping channel 512, so that the second packaged box 102 formed into a screw can fall into the second box-dropping channel 512. The first box-entry conveyor belt 56 and the second box-entry conveyor belt 57 may extend parallel to each other in a first direction.

[0081] The preferred embodiments of this disclosure have been described in detail above with reference to the accompanying drawings. However, this disclosure is not limited to the specific details of the above embodiments. Within the scope of the technical concept of this disclosure, various simple modifications can be made to the technical solutions of this disclosure, and these simple modifications all fall within the protection scope of this disclosure.

[0082] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, this disclosure will not describe the various possible combinations separately.

[0083] Furthermore, various different embodiments of this disclosure can be combined in any way, as long as they do not violate the spirit of this disclosure, they should also be regarded as the content disclosed in this disclosure.

Claims

1. A tofu cutting and packaging machine, characterized in that, include: A packaging box conveying mechanism includes a first conveying channel and a second conveying channel extending parallel to and capable of moving synchronously along a first direction. The first conveying channel and the second conveying channel are arranged front to back along a second horizontal direction perpendicular to the first direction. The first conveying channel can accommodate multiple first packaging boxes at intervals along the first direction, and the second conveying channel can accommodate multiple second packaging boxes at intervals along the first direction. The multiple first packaging boxes and the multiple second packaging boxes are arranged alternately along the first direction. The water tank includes multiple first packaging positions for placing the first packaging box and multiple second packaging positions for placing the second packaging box. The multiple first packaging positions are spaced apart along a first direction, and the multiple second packaging positions are also spaced apart along the first direction. The first and second packaging positions are arranged alternately along the first direction. Along a second horizontal direction, the first packaging positions are positioned in front of the second packaging positions. The packaging box conveying mechanism can convey the first and second packaging boxes downstream along the first direction to the first and second packaging positions, respectively. A large-plate tofu conveying mechanism, housed in the water tank, is used to convey large-plate tofu to a cutting position, which is located behind the second boxing position along the second horizontal direction. A slicing mechanism is housed in the water tank and includes a third shelf. The third shelf is fitted against the front side of the position to be sliced ​​along the second horizontal direction. A slicing blade is provided on the front side of the third shelf along the second horizontal direction, and the slicing blade is capable of reciprocating along the first direction. The second shelf is housed in the water tank and is fitted against the front side of the third shelf along the second horizontal direction. A slicing mechanism, housed in the water tank, includes a first shelf fitted to the front side of the second shelf along the second horizontal direction. The slicing position, the third shelf, the second shelf, the first shelf, the second boxing position, and the first boxing position are arranged sequentially from back to front along the second horizontal direction. The first shelf includes first stations aligned with a plurality of first boxing positions along the second horizontal direction, and second stations aligned with a plurality of second boxing positions along the second horizontal direction. The first and second stations are alternately arranged along the first direction. A slicing blade extending along the second horizontal direction is provided on the first shelf, and adjacent first and second stations are spaced apart by the slicing blade. The large tofu pushing mechanism can push the large slab of tofu forward from the cutting position along the second horizontal direction, so that the front and rear parts of the large slab of tofu are respectively placed on the second shelf and the third shelf. The cutting blade can cut the front and rear parts of the large slab of tofu along the first direction, so that the front part of the large slab of tofu is formed into tofu strips extending along the first direction and placed on the second shelf. The direct-push boxing mechanism includes a first direct-push component, a second direct-push component, and a third direct-push component. The third direct-push component can push the tofu strips from the second shelf forward into the first and second workstations along the second horizontal direction. During the process of entering the first and second workstations, the tofu strips can be cut into multiple tofu blocks by the cutting blade, so that each of the first and second workstations has a tofu block. The first direct-push component can push the tofu block on the first workstation to above the first boxing position along the second horizontal direction, and the second direct-push component can push the tofu block on the second workstation to above the second boxing position along the second horizontal direction.

2. The tofu cutting and packaging machine according to claim 1, characterized in that, The large tofu conveying mechanism includes a tray conveying channel, in which a tofu tray for holding large tofu slabs is provided, and the tray conveying channel can convey the tofu tray to the position to be cut.

3. The tofu cutting and packaging machine according to claim 1, characterized in that, The large-plate tofu pushing mechanism includes: The pusher plate has a fourth initial position behind the cutting position along the second horizontal direction, and a fourth working position for pushing the front part of the large tofu slab onto the second shelf along the second horizontal direction. A lead screw motor includes a lead screw extending along the second horizontal direction and a nut sleeved on the lead screw. A push plate is fixedly connected to the nut. When the lead screw rotates, the nut can move along the lead screw to drive the push plate to reciprocate between the fourth initial position and the fourth working position.

4. The tofu cutting and packaging machine according to claim 1, characterized in that, The slicing mechanism includes a second guide rail disposed on the side of the third shelf facing the second boxing position, the second guide rail extending along the first direction, and the slicing blade slidably connected to the second guide rail.

5. The tofu cutting and packaging machine according to claim 1, characterized in that, The third shelf is lower than the first shelf, and the second shelf is vertically adjustable between the third shelf and the first shelf. The second shelf is configured such that when tofu strips are placed on the second shelf, the second shelf rises to be flush with the first shelf, so that the tofu strips are separated from the back part of the large tofu block; When the third push assembly pushes the tofu strips forward from the second shelf into the first and second workstations, the second shelf descends to be flush with the third shelf to receive the front part of the large tofu block.

6. The tofu cutting and packaging machine according to claim 1, characterized in that, The first push assembly includes a first crossbeam and a plurality of first pushers disposed below the first crossbeam. The first pushers, the first workstation, and the first boxing position are collinear along the second horizontal direction. The first pushers have a first initial position behind the first workstation along the second horizontal direction, and a first working position that pushes the block from the first workstation forward along the second horizontal direction to above the first boxing position. The first crossbeam can drive the plurality of first pushers to move back and forth between the first initial position and the first working position along the second horizontal direction. The second push assembly includes a second crossbeam and a plurality of second pushers disposed below the second crossbeam. The second pushers, the second workstation, and the second boxing position are collinear along the second horizontal direction. The second pushers have a second initial position behind the second workstation along the second horizontal direction, and a second working position that pushes the block of food at the second workstation forward along the second horizontal direction to above the second boxing position. The second crossbeam can drive the plurality of second pushers to move back and forth between the second initial position and the second working position along the second horizontal direction. The third push assembly includes a third crossbeam and a plurality of third push claws disposed below the third crossbeam. The third push claws have a third initial position on the rear side of the second shelf along the second horizontal direction, and a third working position along the second horizontal direction for pushing the tofu strip forward into the first station and the second station. The third crossbeam can drive the plurality of third push claws to move back and forth between the third initial position and the third working position along the second horizontal direction.

7. The tofu cutting and packaging machine according to claim 6, characterized in that, The direct-push box-in mechanism includes a top frame supported above the first box-in position and the second box-in position. The top frame is provided with two first guide rails extending parallel to each other along the second horizontal direction. The two ends of a first crossbeam are slidably connected to the two first guide rails, the two ends of a second crossbeam are slidably connected to the two first guide rails, and the two ends of a third crossbeam are slidably connected to the two first guide rails. The first, second, and third crossbeams are arranged sequentially from front to back along the second horizontal direction. The first direct-push assembly further includes a first direct-push drive cylinder, the cylinder seat of which is fixedly connected to the second crossbeam, and the piston rod of which is fixedly connected to the first crossbeam and capable of pushing the first crossbeam to move along the second horizontal direction. The second direct-push assembly further includes a second direct-push drive cylinder, the cylinder seat of which is fixedly connected to the top frame, and the piston rod of which is fixedly connected to the second crossbeam and capable of pushing the second crossbeam to move along the second horizontal direction. The third direct-push assembly further includes a third direct-push drive cylinder, the cylinder seat of which is fixedly connected to the top frame, and the piston rod of which is fixedly connected to the third crossbeam and is capable of pushing the third crossbeam to move along the second horizontal direction.

8. The tofu cutting and packaging machine according to claim 1, characterized in that, The packaging box conveying mechanism further includes a welding frame, in which the first conveying channel and the second conveying channel are disposed. The packaging box conveying mechanism also includes a tofu box guiding assembly fixedly connected to the welding frame, the tofu box guiding assembly comprising: A first horizontal guide plate extends along the second horizontal direction between the first workstation and the first boxing position, so that the tofu block at the first workstation can cross the second conveying channel along the first horizontal guide plate. A vertical guide plate extends along the second horizontal direction and is positioned on both sides of the first boxing position along the first direction to guide the tofu block across the second conveying channel into the first packaging box. A second horizontal guide plate extends along the second horizontal direction between the second workstation and the second boxing position.

9. The tofu cutting and packaging machine according to claim 1, characterized in that, The packaging box conveying mechanism also includes a box dropping position disposed upstream of the first boxing position and the second boxing position along the first direction. The box dropping position is located outside the water tank of the tofu cutting and boxing machine. The tofu cutting and packaging machine also includes a box-removing mechanism located at the box-dropping position. The box-removing mechanism can alternately remove the first packaging box and the second packaging box into the first conveying channel and the second conveying channel that move synchronously along the first direction, so that multiple first packaging boxes and multiple second packaging boxes are alternately arranged along the first direction.

10. The tofu cutting and packaging machine according to claim 9, characterized in that, The box-opening mechanism includes: A first box-dropping channel is located above the first conveying channel, and the first box-dropping channel contains a stack of the first packaging boxes stacked vertically. The second box drop channel is located above the second conveying channel, and the second box drop channel contains a stack of the second packaging boxes stacked vertically. The first claw assembly includes a first claw and a second claw, which are symmetrically arranged on opposite sides of the bottom of the first box dropping channel along the first direction, so as to drop the bottommost first packaging box in a stack of first packaging boxes into the first conveying channel. The second claw assembly includes a third claw and a fourth claw, which are symmetrically arranged on opposite sides of the bottom of the second box dropping channel along the first direction, to drop the bottommost second packaging box from a stack of second packaging boxes into the second conveying channel. The first and second claws can alternately remove the first packaging box, while the third and fourth claws can alternately remove the second packaging box.

Citation Information

Patent Citations

  • Device for directly pushing bean curd into box and bean curd dicing and boxing machine

    CN220199709U