A storage device for a soft-edge photovoltaic module
By designing a carrier structure and lifting drive components on the conveying equipment, the temporary storage and continuous conveying of photovoltaic modules were realized, solving the production efficiency problem caused by inconsistent processing between workstations and improving overall production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- YINGKOU JINCHEN MACHINERY
- Filing Date
- 2023-06-05
- Publication Date
- 2026-07-14
AI Technical Summary
When existing conveying equipment transfers soft-edge photovoltaic modules between different workstations, modules that have been processed at one workstation may be forced to stop and wait because the modules at the next workstation have not been completed, resulting in a decrease in production efficiency.
Design a storage device for soft-edge photovoltaic modules, which adopts a carrier structure and a lifting drive component. The lifting drive component drives the carrier structure to rise, so that photovoltaic modules that have not completed the process are removed from the conveying mechanism for temporary storage, while ensuring that modules that have completed the process continue to be conveyed.
This improved the production efficiency of the conveying equipment, avoided downtime caused by inconsistent processing between workstations, and ensured the continuous and smooth conveying and processing of photovoltaic modules.
Smart Images

Figure CN116605658B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of storage technology for flexible-edge photovoltaic modules, and more specifically, to a storage device for flexible-edge photovoltaic modules. Background Technology
[0002] Soft-edge photovoltaic modules consist of a rectangular glass body and soft edges extending away from the glass body from three adjacent side edges. During production, conveying equipment is used to transfer soft-edge photovoltaic modules between different workstations.
[0003] Existing conveying equipment generally only has the function of transmission. However, the processing efficiency of flexible-edge photovoltaic modules at the two stations before and after the conveying equipment is inevitably different. It often happens that the flexible-edge photovoltaic modules processed at the previous station have arrived at the conveying equipment before the latter station has finished processing. This causes the conveying equipment to stop and wait for the processing of the flexible-edge photovoltaic modules at the next station to be completed before it can be restarted. This affects the transmission of the flexible-edge photovoltaic modules processed at the previous station to the conveying equipment and slows down the production efficiency of flexible-edge photovoltaic modules.
[0004] Therefore, how to ensure that the soft-edge photovoltaic modules processed at the previous station can be transported to the conveying equipment while avoiding the need to transport them to the next station, is a problem that urgently needs to be solved by those skilled in the art, when the processing efficiency of the soft-edge photovoltaic modules at the previous station is higher than that at the next station. Summary of the Invention
[0005] In view of this, this application provides a storage device for flexible-edge photovoltaic modules. The support unit of its frame structure can support the flexible-edge photovoltaic modules on the loading surface of the conveying mechanism. This ensures that when the processing steps at the workstations after the conveying mechanism are not completed, the lifting drive component drives the frame structure to rise, causing the flexible-edge photovoltaic modules on the loading surface of the conveying mechanism to detach from the conveying mechanism. This serves to temporarily store the flexible-edge photovoltaic modules and ensures that the flexible-edge photovoltaic modules processed at the workstations before the conveying mechanism can be transported to the loading surface of the conveying mechanism.
[0006] To achieve the above objectives, this application provides the following technical solution:
[0007] A storage device for a flexible-edge photovoltaic module, comprising:
[0008] Frame;
[0009] A carrier structure includes at least one carrier unit for supporting flexible-edge photovoltaic modules conveyed on the loading surface of a conveying mechanism; the carrier unit includes a support rod and a receiving portion; the receiving portion is disposed on the support rod; the receiving portion has a first receiving height;
[0010] A lifting drive assembly is disposed on the frame and is used to drive the frame structure to rise or fall.
[0011] Optionally, in the above storage device, the carrying unit further includes a first guiding structure; the accommodating portion includes a loading end, and the first guiding structure is disposed at the loading end of the accommodating portion; the first guiding structure has a first guiding height, and the first guiding height is greater than the first accommodating height.
[0012] Optionally, the above-described storage device further includes a second guide structure disposed at the loading end of the accommodating portion, the second guide structure having a second guide height greater than the first guide height.
[0013] Optionally, in the above-described storage device, the accommodating portion includes a first accommodating slot and a second accommodating slot;
[0014] The first accommodating slot and the second accommodating slot are respectively provided with openings; the opening directions of the openings of the two accommodating slots are arranged opposite to each other, and the first accommodating slot and the second accommodating slot constitute an accommodating space for accommodating the soft-edge photovoltaic module.
[0015] Optionally, in the above storage device, the first receiving slot includes a first side plate and a second side plate arranged at intervals, and a bottom plate connected to the first side plate and the second side plate respectively;
[0016] The second receiving groove includes a first side plate and a second side plate arranged at intervals, and a bottom plate connected to the first side plate and the second side plate respectively;
[0017] The distance between the first side plate and the second side plate constitutes the first accommodating height.
[0018] Optionally, in the above-mentioned storage device, the support rod includes a first support rod and a second support rod;
[0019] The first support rods are multiple and are spaced apart along the direction in which the conveying mechanism transports the flexible-edge photovoltaic module; the second support rods are multiple and are spaced apart along the direction in which the conveying mechanism transports the flexible-edge photovoltaic module.
[0020] The first support rod is connected to the first receiving groove; the second support rod is connected to the second receiving groove.
[0021] Optionally, in the above-described storage device, the feeding end of the first accommodating slot and the feeding end of the second accommodating slot constitute the loading end of the accommodating part; the feeding ends of the first accommodating slot and the second accommodating slot are respectively provided with the first guiding structure;
[0022] The first guide structure includes a first guide plate and a second guide plate; the first guide plate is disposed on the first side plate of the receiving groove, and the second guide plate is disposed on the second side plate of the receiving groove; the maximum distance between the first guide plate and the second guide plate constitutes the first guide height.
[0023] Optionally, in the above-described storage device, the first guiding structure further includes a guide base plate; the guide base plate is connected to the first guide plate, the second guide plate, and the base plate of the receiving groove, and the guide base plate gradually moves away from the opening of the receiving groove from one end fixedly connected to the base plate to the other end.
[0024] Optionally, in the above-mentioned storage device, the second guiding structure includes an upper guide plate, a first side guide plate, a lower guide plate, and a second side guide plate connected in sequence, and the four guide plates form a funnel shape;
[0025] The maximum distance between the upper guide plate and the lower guide plate constitutes the second guide height.
[0026] Optionally, in the above-mentioned storage device, the second guide structure further includes a rectangular guide cylinder; the smaller end of the flared opening is fixed at the end of the guide cylinder.
[0027] Optionally, the storage device further includes a photoelectric sensor; the lower guide plate is provided with a notch to avoid the detection light emitted by the photoelectric sensor.
[0028] Optionally, in the above-mentioned storage device, the conveying mechanism includes a conveyor belt mounted on a base frame and a connecting frame connected to the base frame; the connecting frame is equipped with a plurality of rollers arranged along the conveying direction of the conveyor belt;
[0029] An anti-collision guide plate is installed at the end of the connecting frame facing the feed end of the conveyor belt. The anti-collision guide plate is used to guide the soft-edge photovoltaic module to the roller installed on the connecting frame.
[0030] Optionally, in the above-mentioned storage device, the anti-collision guide plate is inclined, and the height of the anti-collision guide plate gradually increases along the conveying direction of the conveyor belt.
[0031] Optionally, in the above-mentioned storage device, the carrier structure further includes a first carrier plate and a second carrier plate;
[0032] The support rod includes a first support rod and a second support rod; there are multiple first support rods, which are spaced apart along the direction in which the conveying mechanism conveys the flexible-edge photovoltaic module; there are multiple second support rods, which are spaced apart along the direction in which the conveying mechanism conveys the flexible-edge photovoltaic module.
[0033] The receiving portion includes a first receiving groove and a second receiving groove;
[0034] One end of the first support rod is connected to the first carrier plate; the first support rod is provided with the first receiving groove;
[0035] One end of the second support rod is connected to the second carrier plate; the second support rod is provided with the second receiving groove.
[0036] Optionally, in the above-described storage device, the carrier structure further includes a tray, which is disposed on a first support rod; the first receiving slot is located between the first carrier plate and the tray.
[0037] Optionally, in the above-described storage device, the conveying mechanism is disposed between the first receiving groove and the second receiving groove.
[0038] Optionally, in the above-described storage device, the conveyor belt of the conveying mechanism is located between the pallet and the second receiving groove.
[0039] This application provides a storage device for flexible-edge photovoltaic modules, including a frame, a carrier structure, and a lifting drive assembly; the carrier structure includes at least one support unit for supporting the flexible-edge photovoltaic modules conveyed on the loading surface of the conveying mechanism; the support unit includes a support rod and a receiving portion; the receiving portion is disposed on the support rod; the receiving portion has a first receiving height; the lifting drive assembly is disposed on the frame and is used to drive the carrier structure to rise or fall.
[0040] When using the aforementioned storage device, the flexible-edge photovoltaic module is transported from the previous workstation to the carrying surface of the conveying mechanism, where it enters the receiving portion of the carrying unit. If the processing step at the next workstation is completed, the conveying mechanism transports the flexible-edge photovoltaic module to the next workstation, while the module passes through the receiving portion. If the processing step at the next workstation is not yet completed, the lifting drive component drives the carrier structure to rise, and the receiving portion lifts the flexible-edge photovoltaic module, detaching it from the carrying surface of the conveying mechanism. This serves to temporarily store the flexible-edge photovoltaic module while preventing the conveying mechanism from being occupied, ensuring that the flexible-edge photovoltaic module transported from the previous workstation can be transferred to the carrying surface of the conveying mechanism.
[0041] Of course, if there is no incoming material at the previous station when the processing step at the next station is completed, the lifting drive component can be used to drive the carrier structure to descend, so that the temporarily stored soft-edge photovoltaic modules fall back onto the carrying surface of the conveying mechanism and are transported to the next station through the conveying mechanism.
[0042] In the storage device for soft-edge photovoltaic modules provided in this application, the support unit of the carrier structure can support the soft-edge photovoltaic modules on the carrying surface of the conveying mechanism. This ensures that when the processing steps at the workstations after the conveying mechanism are not completed, the carrier structure is driven to rise by the lifting drive component to remove the soft-edge photovoltaic modules from the carrying surface of the conveying mechanism, thus temporarily storing the soft-edge photovoltaic modules. It also ensures that the soft-edge photovoltaic modules processed at the workstations before the conveying mechanism can be transported to the carrying surface of the conveying mechanism. Attached Figure Description
[0043] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0044] Figure 1 This is a front view schematic diagram of the conveying mechanism provided in an embodiment of this application;
[0045] Figure 2 for Figure 1 Right view of the conveyor mechanism shown;
[0046] Figure 3 for Figure 2 Top view of the conveyor mechanism shown;
[0047] Figure 4 for Figure 1 Left view of the conveyor mechanism shown;
[0048] Figure 5 for Figure 1 A three-dimensional view of the conveying mechanism shown;
[0049] Figure 6 This is an assembly diagram of the conveying mechanism, frame, carrier structure, and lifting drive assembly provided in the embodiments of this application;
[0050] Figure 7 for Figure 6 Enlarged view of section A;
[0051] Figure 8 This is a three-dimensional structural diagram of the second guide structure provided in an embodiment of this application;
[0052] Figure 9 This is an assembly diagram of the frame and carrier structure provided in the embodiments of this application;
[0053] Figure 10 for Figure 9 Side view of the structure shown;
[0054] Figure 11 for Figure 9 Top view of the structure shown;
[0055] Figure 12 An assembly drawing of the first receiving groove and the first guiding structure provided in the embodiments of this application;
[0056] Figure 13 An assembly diagram of the second carrier plate, the second support rod, and the second receiving groove provided in an embodiment of this application;
[0057] Figure 14 An assembly diagram of the first carrier plate, first support rod, first receiving groove, and tray provided in an embodiment of this application;
[0058] Figure 15 A three-dimensional structural diagram of a storage device with a fence provided in an embodiment of this application;
[0059] Figure 16 A top view of a fenced storage device provided in an embodiment of this application;
[0060] in, Figures 1-16 middle:
[0061] Conveyor belt 101; base frame 102; connecting frame 103; anti-collision guide plate 104; roller 105; first carrier plate 106; reducer 107; motor 108; drive shaft 109; frame body 110; second receiving groove 111; second guide structure 112; guide cylinder 1121; flared mouth 1122; notch 11221; second side guide plate 11222; upper guide plate 11223; first side guide plate 11224; lower guide plate 11225; bracket 113; second assembly plate 114; second carrier plate 115; second support rod 116; pallet 117; first support rod 118; first receiving groove 119; first side plate 1191; second side plate 1192; fence 120; first assembly plate 121; first guide structure 122; first guide plate 1221; guide bottom plate 1222; second guide plate 1223. Implementation
[0062] This application discloses a storage device for flexible-edge photovoltaic modules. The support unit of its frame structure can support the flexible-edge photovoltaic modules on the loading surface of the conveying mechanism. When the processing steps at the workstations after the conveying mechanism are not completed, the lifting drive component drives the frame structure to rise, causing the flexible-edge photovoltaic modules on the loading surface of the conveying mechanism to detach from the conveying mechanism. This serves to temporarily store the flexible-edge photovoltaic modules and ensures that the flexible-edge photovoltaic modules processed at the workstations before the conveying mechanism can be transported to the loading surface of the conveying mechanism.
[0063] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0064] Please see Figures 1-16 This application provides a storage device for flexible-edge photovoltaic modules, including a frame 110, a carrier structure, and a lifting drive assembly. The carrier structure includes at least one support unit for supporting the flexible-edge photovoltaic modules conveyed on the loading surface of the conveying mechanism. The support unit includes a support rod and a receiving portion. The receiving portion is disposed on the support rod and has a first receiving height. The lifting drive assembly is disposed on the frame 110 and is used to drive the carrier structure to rise or fall.
[0065] When using the aforementioned storage device, the flexible-edge photovoltaic module is transported from the previous workstation to the carrying surface of the conveying mechanism, where it enters the receiving portion of the carrying unit. If the processing step at the next workstation is completed, the conveying mechanism transports the flexible-edge photovoltaic module to the next workstation, while the module passes through the receiving portion. If the processing step at the next workstation is not yet completed, the lifting drive component drives the carrier structure to rise, and the receiving portion lifts the flexible-edge photovoltaic module, detaching it from the carrying surface of the conveying mechanism. This serves to temporarily store the flexible-edge photovoltaic module while preventing the conveying mechanism from being occupied, ensuring that the flexible-edge photovoltaic module transported from the previous workstation can be transferred to the carrying surface of the conveying mechanism.
[0066] Of course, if there is no incoming material at the previous station when the processing step at the next station is completed, the lifting drive component can be used to drive the carrier structure to descend, so that the temporarily stored soft-edge photovoltaic modules fall back onto the carrying surface of the conveying mechanism and are transported to the next station through the conveying mechanism.
[0067] In the storage device for soft-edge photovoltaic modules provided in this application, the support unit of the carrier structure can support the soft-edge photovoltaic modules on the carrying surface of the conveying mechanism. This ensures that when the processing steps at the workstations after the conveying mechanism are not completed, the carrier structure is driven to rise by the lifting drive component to remove the soft-edge photovoltaic modules from the carrying surface of the conveying mechanism, thus temporarily storing the soft-edge photovoltaic modules. It also ensures that the soft-edge photovoltaic modules processed at the workstations before the conveying mechanism can be transported to the carrying surface of the conveying mechanism.
[0068] To facilitate the entry of the flexible-edge photovoltaic module into the housing, the aforementioned support unit further includes a first guide structure 122; the housing includes an insertion end, and the flexible-edge photovoltaic module enters the housing from the insertion end during application; the first guide structure 122 is disposed at the insertion end of the housing; the first guide structure 122 has a first guide height h2, which is greater than the first housing height, to ensure that the first guide structure 122 plays a guiding role for the flexible-edge photovoltaic module.
[0069] Preferably, multiple support units are configured, and each support unit is arranged vertically. Each support unit is used to support one flexible-edge photovoltaic module, and the number of them is set to multiple to realize the storage of multiple flexible-edge photovoltaic modules.
[0070] Those skilled in the art will understand that the soft edge of a flexible photovoltaic module is severely warped, requiring a larger first guide height h2 to guide the soft edge into the receiving portion. However, an excessively large first guide height h2 would prevent the arrangement of more load-bearing units within the same assembly space, reducing the storage capacity of the storage device. To address this issue, this embodiment provides a storage device that further includes a second guide structure 112 disposed at the loading end of the receiving portion. The second guide structure 112 has a second guide height h1, which is greater than the first guide height h2.
[0071] When the flexible-edge photovoltaic module passes through the second guide structure 112, its warping is reduced by the constraint of the second guide structure 112, which facilitates its entry into the first guide structure 122 with a smaller guide height. The cooperation of the first and second guide structures ensures that the flexible-edge photovoltaic module enters the receiving part. At the same time, the first guide height h2 of the first guide structure 122 does not need to be set very large, which is conducive to arranging a larger number of supporting units and improving the storage capacity of the storage device.
[0072] In some embodiments, the receiving portion includes a first receiving groove 119 and a second receiving groove 111; the first receiving groove 119 and the second receiving groove 111 are respectively provided with openings; the opening directions of the openings of the two receiving grooves are arranged opposite to each other, and the first receiving groove 119 and the second receiving groove 111 constitute a receiving space for accommodating a flexible-edge photovoltaic module.
[0073] The openings of the two receiving slots face each other, so that the internal space of the first receiving slot 119 is open to the second receiving slot 111 and the internal space of the second receiving slot 111 is open to the first receiving slot 119, ensuring that the two receiving slots can form the aforementioned receiving space.
[0074] like Figure 12As shown, the first receiving groove 119 includes a first side plate 1191 and a second side plate 1192 arranged at intervals, and a bottom plate connected to the first side plate 1191 and the second side plate 1192 respectively; the structure of the second receiving groove 111 is the same as that of the first receiving groove 119, also including a first side plate 1191 and a second side plate 1192 arranged at intervals, and a bottom plate connected to the first side plate 1191 and the second side plate 1192 respectively. The distance between the first side plate 1191 and the second side plate 1192 constitutes a first receiving height.
[0075] The first and second side plates in each receiving slot can be set to be parallel to each other; in each bearing unit, the distance between the first side plate 1191 and the second side plate 1192 of the first receiving slot 119 is the same as the distance between the first side plate 1191 and the second side plate 1192 of the second receiving slot 111.
[0076] The support rods include a first support rod 118 and a second support rod 116; there are multiple first support rods 118, and each first support rod 118 is spaced apart along the direction in which the conveying mechanism conveys the flexible-edge photovoltaic module; there are multiple second support rods 116, and each second support rod 116 is spaced apart along the direction in which the conveying mechanism conveys the flexible-edge photovoltaic module; the first support rod 118 is connected to the first receiving groove 119; and the second support rod 116 is connected to the second receiving groove 111.
[0077] Specifically, each first receiving slot 119 is connected to a plurality of first support rods 118, and all the first support rods 118 connected to the same first receiving slot 119 are arranged at intervals along the conveying direction of the conveying mechanism. Each second receiving slot 111 is connected to a plurality of second support rods 116, and all the second support rods 116 connected to the same second receiving slot 111 are arranged at intervals along the conveying direction of the conveying mechanism.
[0078] When multiple support units are configured, the first receiving slots 119 of each support unit are arranged vertically, and correspondingly, the first support rods 118 that cooperate with each first receiving slot 119 are also arranged vertically; furthermore, all the first support rods 118 are preferably arranged in a rectangular array. When multiple support units are configured, the second receiving slots 111 of each support unit are arranged vertically, and correspondingly, the second support rods 116 that cooperate with each second receiving slot 111 are also arranged vertically; furthermore, all the second support rods 116 are preferably arranged in a rectangular array.
[0079] The feeding end of the first receiving groove 119 and the feeding end of the second receiving groove 111 constitute the loading end of the receiving part; the feeding ends of the first receiving groove 119 and the second receiving groove 111 are respectively provided with a first guide structure 122. Figure 12As shown, the first guide structure 122 includes a first guide plate 1221 and a second guide plate 1223; the first guide plate 1221 is disposed on the first side plate 1191 of the receiving groove, and the second guide plate 1223 is disposed on the second side plate 1192 of the receiving groove; the distance between the first guide plate 1221 and the second guide plate 1223 gradually increases in the direction away from the receiving groove, wherein the maximum distance between the first guide plate 1221 and the second guide plate 1223 constitutes the first guide height h2.
[0080] The first guide structure 122 also includes a guide base plate 1222; the guide base plate 1222 is connected to the first guide plate 1221, the second guide plate 1223 and the base plate of the receiving groove respectively, and the guide base plate 1222 gradually moves away from the opening of the receiving groove from one end fixedly connected to the base plate to the other end (the "other end" is opposite to the end of the guide base plate 1222 that is fixedly connected to the base plate).
[0081] like Figure 8 As shown, the second guide structure 112 includes an upper guide plate 11223, a first side guide plate 11224, a lower guide plate 11225, and a second side guide plate 11222 connected in sequence. The four guide plates form a funnel mouth 1122. The maximum distance between the upper guide plate 11223 and the lower guide plate 11225 constitutes the second guide height h1.
[0082] Furthermore, the second guide structure 112 also includes a rectangular guide cylinder 1121; the smaller end of the flared mouth 1122 is fixed at the end of the guide cylinder 1121.
[0083] The storage device also includes a photoelectric sensor for detecting whether there is incoming material being conveyed to the carrying surface of the conveying mechanism. The lower guide plate 11225 in the second guide structure 112 has a notch 11221 for avoiding the detection light emitted by the photoelectric sensor.
[0084] In the storage device provided in this embodiment, the second guide structure 112 avoids interfering with the detection light emitted by the photoelectric sensor by setting a notch 11221, so that the photoelectric sensor does not need to be installed in a position far away from the second guide structure 112, making the entire storage device structure more compact and reducing its volume.
[0085] The second guide structure 112 and the photoelectric sensor are respectively mounted on the bracket 113. The bracket 113 is arranged at the feed end of the conveying mechanism.
[0086] The conveying mechanism includes a conveyor belt 101 installed on the base frame 102 and a connecting frame 103 connected to the base frame 102; a plurality of rollers 105 arranged along the conveying direction of the conveyor belt 101 are installed on the connecting frame 103.
[0087] A crash barrier 104 is installed at the end of the connecting frame 103 facing the feed end of the conveyor belt 101. The crash barrier 104 is used to guide the soft-edge photovoltaic modules to the roller 105 installed on the connecting frame 103. The crash barrier 104 is inclined and its height gradually increases along the conveying direction of the conveyor belt 101.
[0088] In the conveying mechanism, the conveyor belt 101 is used to support and convey the glass body of the flexible-edge photovoltaic module; the roller 105 is used to support the flexible edge of the flexible-edge photovoltaic module. There are multiple connecting frames 103, which are arranged at intervals along the conveying direction of the conveyor belt 101.
[0089] The frame structure also includes a first carrier plate 106 and a second carrier plate 115; one end of a first support rod 118 is connected to the first carrier plate 106; the first support rod 118 is provided with the aforementioned first receiving groove 119; one end of a second support rod 116 is connected to the second carrier plate 115; the second support rod 116 is provided with the aforementioned second receiving groove 111.
[0090] Furthermore, the aforementioned carrier structure also includes a support plate 117, which is disposed on the first support rod 118; the first receiving groove 119 is located between the first carrier plate 106 and the support plate 117.
[0091] When using the storage device provided in this embodiment, the end of the glass body of the flexible-edge photovoltaic module without a flexible edge enters the second receiving groove 111. When the carrier structure rises, the second receiving groove 111 directly provides an upward driving force to the glass body. Correspondingly, one side of the flexible edge of the flexible-edge photovoltaic module enters the first receiving groove 119. However, the flexible edge is limited by its own flexibility and cannot withstand the upward driving force provided by the first receiving groove 119. In this embodiment, a support plate 117 is added to support the lower surface of the glass body, ensuring that the carrier structure can support the flexible-edge photovoltaic module and rise together when it rises.
[0092] The pallet 117 includes an upper pallet and a lower pallet. The upper pallet is fixed above all the first support rods 118 connected to the same first receiving groove 119, and the lower pallet is fixed below all the first support rods 118 connected to the same first receiving groove 119. The two ends of the upper pallet along the conveying direction of the conveying mechanism are respectively fixedly connected to the two ends of the lower pallet along the conveying direction of the conveying mechanism, forming a cavity to accommodate all the first support rods 118 connected to the same first receiving groove 119.
[0093] The conveying mechanism is located between the first receiving groove 119 and the second receiving groove 111. The conveyor belt 101 of the conveying mechanism is located between the pallet 117 and the second receiving groove 111; the pallet 117 is located between the conveyor belt 101 and the roller 105 of the conveying mechanism; the first support rod 118 connected to the pallet 117 is located between two adjacent connecting frames 103.
[0094] In the carrier structure, a first carrier plate 106 is fixedly connected to a first assembly plate 121, and a second carrier plate 115 is fixedly connected to a second assembly plate 114. Vertical guide rails are provided on both sides of the frame 110, and a slider capable of sliding up and down is mounted on each vertical guide rail. The first assembly plate 121 is fixedly connected to the slider on one side of the vertical guide rail of the frame 110, and the second assembly plate 114 is fixedly connected to the slider on the other side of the vertical guide rail of the frame 110. A lifting drive assembly is used to drive the first assembly plate 121 and the second assembly plate 114 to rise or fall simultaneously at the same speed.
[0095] The aforementioned frame 110 is preferably configured as a gantry frame.
[0096] The lifting drive assembly includes a motor 108 mounted above the frame 110. The motor 108 is connected to a reducer 107, which drives the drive shaft 109 to rotate. The drive shaft 109 is rotatably mounted above the frame 110, and gears are fixed at both ends of the drive shaft 109. The gears mesh with a chain, and the chain is fixedly connected to the slider. During operation, the motor 108 rotates the drive shaft 109 through the reducer 107. The drive shaft 109 simultaneously drives the two sliders to rise or fall through the gears and chain at both ends, ensuring that the first carrier plate 106 and the second carrier plate 115 can rise or fall at the same speed simultaneously.
[0097] In the aforementioned storage device, the base frame 102, frame 110, and bracket 113 can be connected as one unit; or the base frame 102, frame 110, and bracket 113 can be separated from each other and directly fixed to the ground on site, thereby improving the installation flexibility of the storage device.
[0098] Furthermore, the aforementioned storage device is also equipped with a mesh fence 120. The gantry 110, conveying mechanism, support 113, and second guide structure 112 are all located within the fence 120 to prevent other equipment or personnel on site from coming into contact with the storage device and causing danger. An opening is provided in the fence 120 at a position corresponding to the second guide structure 112 to ensure that the flexible-edge photovoltaic modules can enter the second guide structure 112; an opening is also provided in the fence 120 at a position corresponding to the output end of the conveyor belt 101, such as... Figure 15 As shown, ensure that the soft-edge photovoltaic modules can output outside fence 11.
[0099] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.
[0100] The above description of the disclosed embodiments enables those skilled in the art to make or use this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A storage device for a flexible-edge photovoltaic module, characterized in that, include: Frame; A carrier structure includes at least one carrier unit for supporting flexible-edge photovoltaic modules conveyed on the loading surface of a conveying mechanism. The carrier unit includes a first guide structure, a support rod, and a receiving portion. The receiving portion is disposed on the support rod and includes an insertion end. The first guide structure is disposed at the insertion end of the receiving portion. The receiving portion has a first accommodating height, and the first guide structure has a first guiding height, which is greater than the first accommodating height. A second guide structure is arranged at the loading end of the receiving portion along the conveying direction of the conveying mechanism. The first guide structure is located between the second guide structure and the loading end. The second guide structure has a second guide height, which is greater than the first guide height. A lifting drive assembly is disposed on the frame and is used to drive the frame structure to rise or fall.
2. The storage device according to claim 1, characterized in that, The receiving portion includes a first receiving groove and a second receiving groove; The first accommodating slot and the second accommodating slot are respectively provided with openings; the opening directions of the openings of the two accommodating slots are arranged opposite to each other, and the first accommodating slot and the second accommodating slot constitute an accommodating space for accommodating the soft-edge photovoltaic module.
3. The storage device according to claim 2, characterized in that, The first receiving groove includes a first side plate and a second side plate arranged at intervals, and a bottom plate connected to the first side plate and the second side plate respectively; The second receiving groove includes a first side plate and a second side plate arranged at intervals, and a bottom plate connected to the first side plate and the second side plate respectively; The distance between the first side plate and the second side plate constitutes the first accommodating height.
4. The storage device according to claim 2, characterized in that, The support rod includes a first support rod and a second support rod; There are multiple first support rods, which are spaced apart along the direction in which the soft-edge photovoltaic module is conveyed by the conveying mechanism; The second support rod is multiple and is spaced apart along the direction in which the soft-edge photovoltaic module is conveyed by the conveying mechanism; The first support rod is connected to the first receiving groove; the second support rod is connected to the second receiving groove.
5. The storage device according to claim 3, characterized in that, The feeding end of the first accommodating groove and the feeding end of the second accommodating groove constitute the loading end of the accommodating part; the feeding ends of the first accommodating groove and the second accommodating groove are respectively provided with the first guiding structure; The first guide structure includes a first guide plate and a second guide plate; the first guide plate is disposed on the first side plate of the receiving groove, and the second guide plate is disposed on the second side plate of the receiving groove; the maximum distance between the first guide plate and the second guide plate constitutes the first guide height.
6. The storage device according to claim 5, characterized in that, The first guide structure further includes a guide base plate; the guide base plate is connected to the first guide plate, the second guide plate and the base plate of the receiving groove, and the guide base plate gradually moves away from the opening of the receiving groove from one end fixedly connected to the base plate to the other end.
7. The storage device according to claim 1, characterized in that, The second guide structure includes an upper guide plate, a first side guide plate, a lower guide plate, and a second side guide plate connected in sequence, with the four guide plates forming a funnel shape; The maximum distance between the upper guide plate and the lower guide plate constitutes the second guide height.
8. The storage device according to claim 7, characterized in that, The second guide structure also includes a rectangular guide cylinder; the smaller end of the flared opening is fixed at the end of the guide cylinder.
9. The storage device according to claim 7, characterized in that, The storage device also includes a photoelectric sensor; the lower guide plate is provided with a notch to avoid the detection light emitted by the photoelectric sensor.
10. The storage device according to claim 8 or 9, characterized in that, The conveying mechanism includes a conveyor belt mounted on a base frame and a connecting frame connected to the base frame; the connecting frame is equipped with a plurality of rollers arranged along the conveying direction of the conveyor belt; An anti-collision guide plate is installed at the end of the connecting frame facing the feed end of the conveyor belt. The anti-collision guide plate is used to guide the soft-edge photovoltaic module to the roller installed on the connecting frame.
11. The storage device according to claim 10, characterized in that, The anti-collision guide plate is inclined, and the height of the anti-collision guide plate gradually increases along the conveying direction of the conveyor belt.
12. The storage device according to claim 1, characterized in that, The carrier structure also includes a first carrier plate and a second carrier plate; The support rod includes a first support rod and a second support rod; there are multiple first support rods, which are spaced apart along the direction in which the conveying mechanism conveys the flexible-edge photovoltaic module; there are multiple second support rods, which are spaced apart along the direction in which the conveying mechanism conveys the flexible-edge photovoltaic module. The receiving portion includes a first receiving groove and a second receiving groove; One end of the first support rod is connected to the first carrier plate; the first support rod is provided with the first receiving groove; One end of the second support rod is connected to the second carrier plate; the second support rod is provided with the second receiving groove.
13. The storage device according to claim 12, characterized in that, The carrier structure also includes a tray, which is disposed on a first support rod; the first receiving groove is located between the first carrier plate and the tray.
14. The storage device according to claim 12, characterized in that, The conveying mechanism is disposed between the first receiving groove and the second receiving groove.
15. The storage device according to claim 13, characterized in that, The conveyor belt of the conveying mechanism is located between the pallet and the second receiving trough.