A large-span roof decorative aluminum plate mounting system and method

Abstract

The application discloses a large-span roof decorative aluminum plate mounting system and method, and relates to the field of roof decoration, which comprises a hydraulic adjusting module, one end of the hydraulic adjusting module is supported and fixed on the top of a second decorative module, and the other end is supported and fixed on a first decorative module, the first decorative module comprises a first plate and a second plate, the first plate is fixed on a concrete structure through a pre-embedded part, one side of the second plate is fixed with the first plate, the bottom of the second plate is supported by the hydraulic adjusting module, the hydraulic adjusting module comprises a sensing element, a piston rod, a hydraulic cylinder, an accumulator and a hydraulic pipe, the hydraulic cylinder is communicated with the accumulator through the hydraulic pipe, the piston rod is pushed out or retracted from the hydraulic cylinder under pressure, the accumulator is fixed on the concrete structure, a support block is fixed on the top of the piston rod, the support block abuts against the bottom of the second plate to provide support, and the sensing element is fixed between the support block and the second plate to detect pressure, so that the problem that decorative aluminum plate installation precision cannot be accurately and conveniently controlled is solved.

Description

Technical Field

[0001] This invention relates to the field of roof decoration technology, and more specifically, to a system and method for installing large-span roof decoration aluminum panels. Background Technology

[0002] With increasingly stringent requirements for building facade structures, the installation technology of large-span roof decorative aluminum panels has become the preferred choice. Due to the large span of the decorative panels and steel frame from the concrete structure outward, the requirements for error adjustment, installation accuracy, flatness, and stability during the installation process are high. In addition, higher requirements are also placed on the monitoring of structural safety during the maintenance process after installation.

[0003] The existing technology has the following disadvantages: (1) The traditional method for testing the flatness of large-span roof decorative aluminum panels is still to use a bubble level, which relies on the movement of bubbles to judge whether the flatness of the panel meets the requirements. This method is not only inaccurate, but also time-consuming and labor-intensive. It also does not provide guidance for the later panel adjustment construction, and the adjustment process takes too long. (2) Large-span roof structures with adjustment devices cannot be monitored for a long time and lack an early warning mechanism for structural deformation. (3) The harmful gases and waste generated during the welding and fixing of the decorative aluminum panel frame are not conducive to the health of workers and environmental protection. Summary of the Invention

[0004] To address the aforementioned deficiencies or improvement needs of existing technologies, this invention provides a large-span roof decorative aluminum panel installation system and method. The system includes a first decorative module, a hydraulic adjustment module, and a second decorative module. The first decorative module, the second decorative module, and the hydraulic adjustment module are fixed to a concrete structure. One end of the hydraulic adjustment module supports the top of the second decorative module, and the other end supports the first decorative module, forming a stable load-bearing structure. The first decorative module includes a first plate, a second plate, and a third plate. The first plate is fixed to the concrete structure via embedded parts. One side of the second plate is fixed to the first plate, and the bottom of the second plate is supported by the hydraulic adjustment module. The first plate, the second plate, the third plate, and the second decorative module all include a steel frame for fixing and decorative aluminum panels. The steel frame is a telescopic structure. When a deviation in installation accuracy occurs between the steel frame and the decorative aluminum panels during installation, the hydraulic adjustment module adjusts the position of the upper and lower steel frames, solving the problem of inaccurate and convenient control of the decorative aluminum panel installation accuracy.

[0005] To achieve the above objectives, according to one aspect of the present invention, a large-span roof decorative aluminum panel installation system is provided, comprising a first decorative module, a hydraulic adjustment module, and a second decorative module fixed to a concrete structure. One end of the hydraulic adjustment module is supported and fixed to the top of the second decorative module, and the other end is supported and fixed to the first decorative module. The first decorative module includes a first plate, a second plate, and a third plate. The first plate is fixed to the concrete structure by embedded parts. The two sides of the second plate are respectively fixed to the first plate and the third plate. The bottom of the second plate is supported by the hydraulic adjustment module. The hydraulic adjustment module includes a sensing element, a piston rod, a hydraulic cylinder, an accumulator, hydraulic pipes, and a pressure sensor. The hydraulic cylinder is connected to the accumulator and a pressure source via the hydraulic pipes. The piston rod is pushed out or retracted from the hydraulic cylinder by pressure. The accumulator is fixed to the concrete structure. A support block is fixed to the top of the piston rod. The support block abuts against the bottom of the second plate to provide support. The sensing element is fixed between the support block and the second plate to detect the pressure between them. The pressure sensor detects the pressure inside the hydraulic cylinder.

[0006] Furthermore, the hydraulic adjustment module includes a fixing frame, which is pre-embedded and fixed to the concrete structure, and the hydraulic cylinder is welded and fixed to the fixing frame.

[0007] Furthermore, the fixing frame includes anchor bars, anchor plates, reinforcing bars, and fixing plates. The anchor bars and anchor plates are welded and fixed perpendicularly to each other. Both the anchor bars and anchor plates are pre-embedded and fixed in the concrete structure. The fixing plate is welded and fixed to the anchor plates. The fixing plate extends outward from the concrete structure to fix the hydraulic adjustment module. The reinforcing bars are welded and fixed to the anchor plates and the fixing plates.

[0008] Furthermore, the first plate, the second plate, the third plate, and the second decorative module all include a steel tube frame and a decorative aluminum plate for fixing, wherein the steel tube frame is a retractable structure.

[0009] Furthermore, the first decorative module includes an anchor, a transition beam, and a third plate. The upper part of the third plate is connected to the second plate through the transition beam, and the lower part of the third plate is fixedly connected to the second decorative module. The anchor is anchored in the concrete structure, the first plate is fixed to the anchor, and the second plate and the first plate are fixedly connected through the transition beam.

[0010] Furthermore, the anchor includes an adapter and an anchor bolt, the anchor bolt being pre-embedded and fixed in the concrete structure, the steel frame on the first plate being fixedly connected to the adapter, and the adapter being fixed to the concrete structure by the anchor bolt.

[0011] Furthermore, it includes a support beam and a suspension module. The second decorative module is fixed to the concrete structure via the suspension module. The support beam is fixedly installed on the top of the second decorative module. The support beam supports the third plate and the hydraulic adjustment module.

[0012] Furthermore, the second decorative module includes a fireproof layer and an exterior decorative glass, the exterior decorative glass being fixedly disposed on the outside of the decorative aluminum plate, and the fireproof layer being fixed in the interlayer between the bottom of the second decorative module and the concrete structure.

[0013] According to another aspect of the present invention, an installation method for a large-span roof decorative aluminum panel installation system is provided, which is implemented using the aforementioned large-span roof decorative aluminum panel installation system, and includes the following steps: S100, Pre-embedded parts are set so that when the concrete structure of the roof is poured, the anchors, the fixing frame, and the suspension module are pre-embedded and fixed in the concrete structure; S200, install the first decorative module and the hydraulic adjustment module, fix the steel frame of the first plate and the anchor to the fixed connection, fix the hydraulic cylinder in the hydraulic adjustment module to the fixed frame, fix the two sides of the second plate to the first plate and the third plate respectively, and the bottom of the second plate is supported by the hydraulic adjustment module; S300, install the second decorative module, fix the steel frame in the second decorative module to the suspension module, fix the support beam at the top of the second decorative module, and then fix the hydraulic adjustment module and the bottom of the third plate to the support beam; S400, install decorative aluminum panels and adjust the length and position of the steel tube frame, install decorative aluminum panels on the first decorative module and the second decorative module, observe and measure the installation deviation of the decorative aluminum panels, and adjust the length and position of the steel tube frame by controlling the extension or contraction of the hydraulic adjustment module. S500, complete system installation and enable monitoring function, connect the accumulator to the hydraulic cylinder, enable the pressure sensor and the sensing element to monitor the pressure value of the accumulator and the pressure between the hydraulic cylinder and the second plate respectively.

[0014] In summary, compared with the prior art, the above-described technical solutions conceived by this invention can achieve the following beneficial effects: 1. This invention provides a large-span roof decorative aluminum panel installation system, comprising a first decorative module, a hydraulic adjustment module, and a second decorative module. The first decorative module, the second decorative module, and the hydraulic adjustment module are fixed to a concrete structure. One end of the hydraulic adjustment module supports the top of the second decorative module, and the other end supports the first decorative module, forming a stable load-bearing structure. The first decorative module includes a first plate, a second plate, and a third plate. The first plate is fixed to the concrete structure by embedded parts. One side of the second plate is fixed to the first plate, and the bottom of the second plate is supported by the hydraulic adjustment module. The first plate, the second plate, the third plate, and the second decorative module all include a steel tube frame and decorative aluminum panels for fixing. The steel tube frame is a telescopic structure. When there is a deviation in the installation accuracy between the steel tube frame and the decorative aluminum panel during installation, the position of the upper and lower steel tube frames is adjusted by the hydraulic adjustment module, solving the problem of not being able to accurately and conveniently control the installation accuracy of the decorative aluminum panels.

[0015] 2. This invention provides a large-span roof decorative aluminum panel installation system. The hydraulic adjustment module includes a fixing frame, sensing elements, a piston rod, and a hydraulic cylinder. The fixing frame is pre-embedded and fixed to the concrete structure. The hydraulic cylinder is fixed to the fixing frame by bolts or welding. The hydraulic cylinder is connected to a pressure source and is used to push the piston rod at the end of the hydraulic cylinder to extend or retract. A support block is fixed to the top of the piston rod, and the support block abuts against the bottom of the second panel to provide support. The hydraulic adjustment module is also equipped with a sensing element, which can be a pressure sensor or a distance sensor. When a pressure sensor is used, it is used to detect the supporting force between the support block and the second panel. When a distance sensor is used, it is used to detect the change in the lifting distance of the second panel. The hydraulic adjustment module used in this system supports the large-span second panel and the bottom second decorative module at both ends, respectively. The length and relative position of the steel frame in the second panel, third panel, and second decorative module can be adjusted telescopically. It can accurately and efficiently adjust and solve the installation error problem of large-span roof decorative aluminum panels, and also has the function of long-term monitoring of structural stability. Attached Figure Description

[0016] Figure 1 This is a side view of a large-span roof decorative aluminum panel installation system according to an embodiment of the present invention; Figure 2 This is a partial enlarged view (A) of an embodiment of the present invention: an aluminum panel installation system for large-span roof decoration. Figure 3 This invention provides a hydraulic adjustment module for a large-span roof decorative aluminum panel installation system. Figure 4 This is a flowchart illustrating a method for installing large-span roof decorative aluminum panels according to an embodiment of the present invention.

[0017] In all the accompanying drawings, the same reference numerals denote the same technical features, specifically: 1-first decorative module, 2-hydraulic adjustment module, 3-support beam, 4-suspension module, 5-second decorative module, 6-concrete structure, 11-first plate, 12-anchor, 13-second plate, 14-transfer beam, 15-third plate, 21-fixed frame, 22-sensing element, 23-piston rod, 24-hydraulic cylinder, 25-accumulator, 26-hydraulic pipe, 27-pressure sensor, 51-fireproof layer, 121-transfer piece, 122-anchor bolt, 211-anchor bar, 212-anchor plate, 213-reinforcing bar, 214-fixing plate. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention. Furthermore, the technical features involved in the various embodiments of this invention described below can be combined with each other as long as they do not conflict with each other.

[0019] like Figures 1-4 As shown, this invention provides a large-span roof decorative aluminum panel installation system, including a first decorative module 1, a hydraulic adjustment module 2, and a second decorative module 5. The first decorative module 1, the second decorative module 5, and the hydraulic adjustment module 2 are fixed to a concrete structure 6. One end of the hydraulic adjustment module 2 is supported and fixed to the top of the second decorative module 5, and the other end is supported and fixed to the first decorative module 1, forming a stable load-bearing structure. Specifically, the first decorative module 1 includes a first plate 11, a second plate 13, and a third plate 15. The first plate 11 is fixed to the concrete structure 6 by embedded parts. One side of the second plate 13 is fixed to the first plate 11, and the bottom of the second plate 13 is supported by the hydraulic adjustment module 2. The first plate 11, the second plate 13, the third plate 15, and the second decorative module 5 all include a steel tube frame and decorative aluminum panels for fixing. The steel tube frame is a telescopic structure. When there is a deviation in the installation accuracy between the steel tube frame and the decorative aluminum panels during installation, the position of the upper and lower steel tube frames is adjusted by the hydraulic adjustment module 2, solving the problem of not being able to accurately and conveniently control the installation accuracy of the decorative aluminum panels.

[0020] Furthermore, such as Figure 1As shown, the first decorative module 1 includes anchors 12, transition beams 14, and a third plate 15. The upper part of the third plate 15 is connected to the second plate 13 via the transition beam 14, and the lower part of the third plate 15 is fixedly connected to the second decorative module 5. The first plate 11, second plate 13, and third plate 15 all include a steel frame facing the concrete structure 6 and a decorative aluminum plate on the surface. Preferably, other materials such as waterproof aluminum plates can also be provided and fixed to the steel frame in layers with the decorative aluminum plate. Further, the anchors 12 are anchored in the concrete structure 6 to fix the first plate 11. Figure 1 In this embodiment, the first plate 11 is vertically fixed to the side of the concrete structure 6. This is only a preferred embodiment. In common large-span roof decorative aluminum panel structures, the second plate 13 and the third plate 15 extend laterally outward from the concrete structure 6 with a large span. During the installation of the decorative aluminum panels, installation errors are prone to occur, and the firmness is insufficient, requiring additional support components. In this system, the hydraulic adjustment module 2 plays an adjustment and support role. Furthermore, the transition beam 14 can also be used to connect the second plate 13 and the first plate 11.

[0021] Furthermore, such as Figure 1 As shown, the anchor 12 includes a transition piece 121 and an anchor bolt 122. The anchor bolt 122 is directly cast and fixed in the concrete structure 6 as an embedded part. The transition piece 121 can be a bent steel connector, used to fix the steel skeleton of the first plate 11 to the concrete structure 6.

[0022] Furthermore, such as Figures 1-3As shown, the hydraulic adjustment module 2 includes a mounting frame 21, a sensing element 22, a piston rod 23, a hydraulic cylinder 24, an accumulator 25, a hydraulic pipe 26, and a pressure sensor 27. The mounting frame 21 is pre-embedded and fixed to the concrete structure 6. The hydraulic cylinder 24 is fixed to the mounting frame 21 by bolts or welding. The hydraulic cylinder 24 is connected to the accumulator 25 and a pressure source via the hydraulic pipe 26, and is used to push the piston rod 23 at the end of the hydraulic cylinder 24 to extend or retract. The accumulator 25 can be fixed to the concrete structure 6. Furthermore, a support block is fixed to the top of the piston rod 23, and the support block abuts against the bottom of the second plate 13 to provide support. The hydraulic adjustment module 2 is also equipped with a sensing element 22. Preferably, a pressure sensor or a distance sensor can be used. When a pressure sensor is used, the sensing element 22 is fixed between the support block and the second plate 13 to detect the pressure between the two. When a distance sensor is used, the sensing element 22 is fixed to the side of the hydraulic cylinder 24 to detect the change in the lifting distance of the second plate 13. After the system installation is completed, the sensing element 22 is connected to the signal of the external monitoring center or workstation, which can be used to monitor the lifting changes of the second plate 13 for a long time, provide early warning before the structure is deformed, and thus carry out system structure adjustment and maintenance. Furthermore, the accumulator 25 is used to generate oil pressure to provide long-term support for the hydraulic cylinder 24, and the pressure sensor 27 is used to detect the pressure inside the hydraulic cylinder 24 to prevent the pressure in the hydraulic cylinder 24 from decreasing. The hydraulic adjustment module 2 used in this system supports the large-span second plate 13 and the bottom second decorative module 5 at both ends, and can extend and retract to adjust the length and relative position of the steel frame in the second plate 13, the third plate 15, and the second decorative module 5. It can accurately and efficiently adjust and solve the installation error problem of large-span roof decorative aluminum panels, and at the same time has the function of long-term monitoring of structural stability.

[0023] Furthermore, such as Figures 1-3 As shown, the fixing frame 21 includes anchor bars 211, anchor plates 212, reinforcing bars 213, and fixing plates 214. The anchor bars 211 and anchor plates 212 are vertically welded and fixed, and both are pre-embedded in the concrete structure 6. The fixing plate 214 is welded and fixed to the anchor plates 212 and extends from the concrete structure 6 to the side of the hydraulic adjustment module 2 for fixing the hydraulic adjustment module 2. Preferably, the fixing plate 214 can be shaped to fit the surface of the fixed hydraulic adjustment module 2. The reinforcing bars 213 are welded and fixed to the anchor plates 212 and fixing plates 214 to strengthen the overall structural strength.

[0024] Furthermore, such as Figures 1-3As shown, the second decorative module 5 is fixed to the side wall of the concrete structure 6 by the suspension module 4. A support beam 3 is fixedly installed on the top of the second decorative module 5. The beam is used to support the third plate 15 and the hydraulic adjustment module 2. The second decorative module 5 also includes a fireproof layer 51 and an exterior decorative glass. The exterior decorative glass is fixed on the outside of the decorative aluminum plate. The fireproof layer 51 is located in the interlayer between the bottom of the second decorative module 5 and the concrete structure 6 for fireproofing and heat insulation. Preferably, galvanized iron sheet and fireproof rock wool materials can be used.

[0025] Furthermore, such as Figures 1-4 As shown, the method for installing large-span roof decorative aluminum panels includes the following steps: S100, Install embedded parts; When pouring the roof concrete structure 6, the anchor 12, the fixing frame 21, and the suspension module 4 are pre-embedded and fixed in the concrete structure 6. S200, with the first decorative module 1 and hydraulic adjustment module 2 installed; The steel frame of the first plate 11 and the anchor 12 are fixedly connected. The hydraulic cylinder 24 in the hydraulic adjustment module 2 is fixed on the fixed frame 21. The two sides of the second plate 13 are fixedly connected to the first plate 11 and the third plate 15 respectively through the transition beam 14. The bottom of the second plate 13 is supported by the hydraulic adjustment module 2. S300, install the second decorative module 5; The steel frame in the second decorative module 5 is fixed to the suspension module 4, the support beam 3 is fixed to the top of the second decorative module 5, and then the bottom of the hydraulic adjustment module 2 and the third plate 15 are fixed to the support beam 3. S400, install decorative aluminum panels and adjust the length and position of the steel tube frame; Install decorative aluminum panels on the first decorative module 1 and the second decorative module 5, observe and measure the installation deviation of the decorative aluminum panels, and adjust the length and position of the steel tube frame by controlling the extension or contraction of the hydraulic adjustment module 2 to reduce the installation deviation; S500, complete system installation and enable monitoring function; The accumulator 25 is connected to the hydraulic cylinder 24. The pressure sensor 27 and the sensing element 22 are activated to monitor the pressure value of the accumulator 25 and the pressure between the hydraulic cylinder 24 and the second plate 13, respectively.

[0026] Those skilled in the art will readily understand that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A large-span roof decorative aluminum panel installation system, characterized in that, The system includes a first decorative module (1), a hydraulic adjustment module (2), and a second decorative module (5) fixed to a concrete structure (6). One end of the hydraulic adjustment module (2) is fixed to the top of the second decorative module (5), and the other end is fixed to the first decorative module (1). The first decorative module (1) includes a first plate (11), a second plate (13), and a third plate (15). The first plate (11) is fixed to the concrete structure (6) by embedded parts. The second plate (13) is fixed to the first plate (11) and the third plate (15) on both sides respectively. The bottom of the second plate (13) is supported by the hydraulic adjustment module (2). The first plate (11), the second plate (13), the third plate (15), and the second decorative module (5) all include a steel frame and decorative aluminum plate for fixing. The steel frame is a telescopic structure. The hydraulic adjustment module (2) includes a sensing element (22), a piston rod (23), a hydraulic cylinder (24), an accumulator (25), a hydraulic pipe (26), and a pressure sensor (27). The hydraulic cylinder (24) is connected to the accumulator (25) and a pressure source through the hydraulic pipe (26). The piston rod (23) is pushed out or retracted from the hydraulic cylinder (24) by pressure. The accumulator (25) is fixed on the concrete structure (6). A support block is fixed to the top of the piston rod (23). The support block abuts against the bottom of the second plate (13) to provide support. The sensing element (22) is fixed between the support block and the second plate (13) to detect the pressure between them. The pressure sensor (27) detects the pressure in the hydraulic cylinder (24).

2. The large-span roof decorative aluminum panel installation system according to claim 1, characterized in that, The hydraulic adjustment module (2) includes a fixing frame (21), which is pre-embedded and fixed to the concrete structure (6), and the hydraulic cylinder (24) is welded and fixed to the fixing frame (21).

3. The large-span roof decorative aluminum panel installation system according to claim 2, characterized in that, The fixing frame (21) includes anchor bars (211), anchor plates (212), reinforcing bars (213) and fixing plates (214). The anchor bars (211) and the anchor plates (212) are welded and fixed to each other perpendicularly. The anchor bars (211) and the anchor plates (212) are both pre-embedded and fixed in the concrete structure (6). The fixing plates (214) are welded and fixed to the anchor plates (212). The fixing plates (214) extend outward from the concrete structure (6) to fix the hydraulic adjustment module (2). The reinforcing bars (213) are welded and fixed to the anchor plates (212) and the fixing plates (214).

4. The large-span roof decorative aluminum panel installation system according to claim 3, characterized in that, The first decorative module (1) includes an anchor (12), a transition beam (14), and a third plate (15). The upper part of the third plate (15) is connected to the second plate (13) through the transition beam (14), and the lower part of the third plate (15) is fixedly connected to the second decorative module (5). The anchor (12) is anchored in the concrete structure (6). The first plate (11) is fixed on the anchor (12), and the second plate (13) and the first plate (11) are fixedly connected through the transition beam (14).

5. The large-span roof decorative aluminum panel installation system according to claim 4, characterized in that, The anchor (12) includes a connector (121) and an anchor (122). The anchor (122) is embedded and fixed in the concrete structure (6). The steel skeleton on the first plate (11) is fixedly connected to the connector (121). The connector (121) is fixed to the concrete structure (6) by the anchor (122).

6. The large-span roof decorative aluminum panel installation system according to claim 5, characterized in that, It includes a support beam (3) and a suspension module (4). The second decorative module (5) is fixed to the concrete structure (6) through the suspension module (4). The support beam (3) is fixed on the top of the second decorative module (5). The support beam (3) supports the third plate (15) and the hydraulic adjustment module (2).

7. The large-span roof decorative aluminum panel installation system according to claim 6, characterized in that, The second decorative module (5) includes a fireproof layer (51) and an exterior decorative glass. The exterior decorative glass is fixed on the outside of the decorative aluminum plate, and the fireproof layer (51) is fixed in the interlayer between the bottom of the second decorative module (5) and the concrete structure (6).

8. A method for installing large-span roof decorative aluminum panels, characterized in that, The application of the large-span roof decorative aluminum panel installation system as described in claim 7 includes the following steps: S100, set up embedded parts, and when pouring the concrete structure (6) of the roof, embed and fix the anchor (12), the fixing frame (21), and the suspension module (4) in the concrete structure (6); S200, install the first decorative module (1) and the hydraulic adjustment module (2), fix the steel frame of the first plate (11) and the anchor (12) to the fixed connection, fix the hydraulic cylinder (24) in the hydraulic adjustment module (2) to the fixed frame (21), fix the two sides of the second plate (13) to the first plate (11) and the third plate (15) respectively, and the bottom of the second plate (13) is supported by the hydraulic adjustment module (2); S300, install the second decorative module (5), fix the steel tube frame in the second decorative module (5) to the suspension module (4), fix the support beam (3) on the top of the second decorative module (5), and then fix the bottom of the hydraulic adjustment module (2) and the third plate (15) to the support beam (3). S400, install decorative aluminum plates and adjust the length and position of the steel tube frame, install decorative aluminum plates on the first decorative module (1) and the second decorative module (5), observe and measure the installation deviation of the decorative aluminum plates, and adjust the length and position of the steel tube frame by controlling the extension or contraction of the hydraulic adjustment module (2); S500, complete system installation and enable monitoring function, connect the accumulator (25) to the hydraulic cylinder (24), enable the pressure sensor (27) and the sensing element (22), and monitor the pressure value of the accumulator (25) and the pressure between the hydraulic cylinder (24) and the second plate (13) respectively.

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