Cable dismounting device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-31
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]本发明提供了一种电缆拆装装置,以解决现有技术中的电缆敷设和回撤困难的问题
[0014]According to the technical solution of the present invention, a cable assembly/disassembly device is provided, comprising: a cable frame, the cable frame including a plurality of cylinders disposed at the bottom, the outer periphery of the area surrounded by the plurality of cylinders forming a winding area; a cable conveying part, the cable conveying part for conveying the cable to the winding area; a first driving part and a second driving part, the first driving part including a first support component and a first driving component, both the first support component and the first driving component being disposed on the cable frame and extending along the length direction of the cable frame; the second driving part including a second support component and a second driving component, the extension direction of the second support component being parallel to the width direction of the cable frame, the second driving component being disposed on the second support component, the cable conveying part being movably disposed on the second driving component, and the second driving component being movably disposed on the first driving component, so that the cable conveying part moves around the winding area. This solution allows for cable retraction simply by passing one end of the cable to be retracted through the cable conveyor. The cable conveyor then transports the cable vertically, allowing it to be retracted into the cable frame. Furthermore, the movement of the cable conveyor on the second drive assembly, and vice versa, adjusts the cable delivery position horizontally, facilitating its movement along the winding area and ensuring reliable cable recovery. The cable conveyor can also be used for cable installation, with the steps reversed compared to cable retraction. This automated cable assembly and disassembly reduces manpower and eliminates safety hazards associated with manual cable handling.
Smart Images

Figure CN116639557B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cable disassembly and assembly technology, and more specifically, to a cable disassembly and assembly device. Background Technology
[0002] Cables are common power transmission facilities in mines, with diameters ranging from two centimeters to over ten centimeters. As the length of the tunnel increases, cables must be laid accordingly; after the tunnel is completed, some equipment power cables are also pulled back simultaneously. In coal mines, high and low voltage cables are typically laid and pulled back manually in temporary cable frames. When laying cables, two workers simultaneously spread the cable within the cable frame to ensure it is smooth, while a third person places the cable in the cable hook. When pulling back cables, one person removes the cable from the hook, while two others place the cable back in the cable frame. The process of laying and pulling cables requires the coordinated efforts of multiple workers and is time-consuming and labor-intensive. Workers pulling back and laying cables must stand on the edge of the cable frame, posing a safety hazard when the cable hooks are high. Summary of the Invention
[0003] This invention provides a cable installation and removal device to solve the problems of difficult cable laying and retraction in the prior art.
[0004] To address the aforementioned problems, the present invention provides a cable assembly / disassembly device, comprising: a cable frame including a plurality of cylinders disposed at the bottom, the outer periphery of the area surrounded by the plurality of cylinders forming a winding region; a cable conveying section for conveying a cable to the winding region; a first driving section and a second driving section, the first driving section including a first support assembly and a first driving assembly, both the first support assembly and the first driving assembly being disposed on the cable frame and extending along the length direction of the cable frame; the second driving section including a second support assembly and a second driving assembly, the extension direction of the second support assembly being parallel to the width direction of the cable frame, the second driving assembly being disposed on the second support assembly, the cable conveying section being movably disposed on the second driving assembly, and the second driving assembly being movably disposed on the first driving assembly, so that the cable conveying section moves around the winding region.
[0005] Furthermore, the cable frame is a rectangular frame structure, and there are two sets of first support components. The two sets of first support components are respectively arranged on both sides of the cable frame along its width direction. The first support component includes a first optical bar and two first fixing blocks. The two first fixing blocks are arranged on both sides of the cable frame along its length direction. The second support component is provided with first guide holes on both sides along the width direction of the cable frame. The first optical bar passes through the corresponding first guide hole and its two ends are respectively fixed in the two first fixing blocks.
[0006] Furthermore, the first drive assembly includes a first drive motor, a first transmission assembly, and a third support assembly. The first transmission assembly includes a first drive wheel, a first tension belt, and a first tension pulley. The third support assembly is disposed on the cable frame to support the first drive wheel and the first tension pulley. The first drive wheel and the first tension pulley are disposed on the same side of the cable frame along its width direction and located at both ends of the cable frame along its length direction. The first tension belt is wound around the outer periphery of the first drive wheel and the first tension pulley. The second support assembly is connected to the first tension belt. The first drive motor is disposed on the cable frame and drivenly connected to the first drive wheel to drive the first tension belt to rotate and drive the second drive unit and the cable conveying unit to move.
[0007] Furthermore, the third support assembly consists of two sets, which are arranged on both sides of the cable frame along the length of the cable frame. Each third support assembly includes a support shaft and two support blocks. The two support blocks are arranged on both sides of the cable frame along the width of the cable frame. The two ends of the support shaft are rotatably inserted into the two support blocks. The two support shafts pass through the first drive wheel and the first tension wheel, respectively. The first drive motor and the support shaft passing through the first drive wheel are driven together.
[0008] Furthermore, there are two sets of first drive motors and two sets of first transmission components. The two sets of first drive motors and first transmission components are respectively arranged on both sides of the cable frame along its width direction. The two ends of the second support component along the width direction of the cable frame are respectively connected to the first tension belts of the two first transmission components.
[0009] Furthermore, the second support assembly includes a movable frame and multiple sets of support modules. The movable frame extends along the width direction of the cable frame. Both ends of the movable frame are provided with a first clamping structure and a first guide hole spaced apart along the height direction. There are two sets of the first support assembly and the first drive assembly. The two sets of first support assemblies pass through the two first guide holes respectively. The first drive assembly has a first tension belt. The two first clamping structures clamp the two first tension belts respectively. The multiple sets of support modules are spaced apart along the width direction of the movable frame. Each support module includes a second optical bar and two second fixing blocks. The two second fixing blocks are located at both ends of the movable frame along its length direction. The cable conveying part has a corresponding second guide hole. The second optical bar passes through the second guide hole and its two ends are fixedly inserted into the two second fixing blocks respectively.
[0010] Furthermore, the second drive assembly includes a second drive motor, a second transmission assembly, and a fourth support assembly. The second transmission assembly includes a second drive wheel, a second tension belt, and a second tension pulley. The fourth support assembly is mounted on the movable frame to support the second drive wheel and the second tension pulley. The second drive wheel and the second tension pulley are located at both ends of the movable frame along its length. The second tension belt is wrapped around the outer periphery of the second drive wheel and the second tension pulley. The cable conveying part is connected to the second tension belt. The second drive motor is mounted on the movable frame and driven by the second drive wheel to drive the second tension belt to rotate and move the cable conveying part.
[0011] Furthermore, the fourth support assembly includes a support member and a tension wheel fixing frame, which are respectively disposed on both sides of the movable frame along its length direction. The second drive wheel is rotatably disposed on the support member, and the second tension wheel is rotatably disposed inside the tension wheel fixing frame. The second drive motor is located on the movable frame near the support member and is drively connected to the second drive wheel.
[0012] Furthermore, the cable disassembly and assembly device also includes multiple stop and limit blocks, which are distributed on the first support assembly and the second support assembly. The stop and limit blocks cooperate with the second drive unit, and / or the stop and limit blocks cooperate with the cable conveying unit to restrict the movement of the cable conveying unit.
[0013] Furthermore, the cable conveying unit includes a slider part, a cable conveying motor, a flared nozzle, and a guide wheel assembly. The slider part has second guide holes and a second clamping structure spaced apart along the length of the cable frame. The second drive assembly has a second tension belt, and the second clamping structure clamps the second tension belt. The flared nozzle and the cable conveying motor are both mounted on the slider part. The flared nozzle is used to transfer the cable. The guide wheel assembly is inserted into the flared nozzle and clamps the cable located inside the flared nozzle. The cable conveying motor and the guide wheel assembly are driven together to drive the guide wheel assembly to rotate and move the cable inside the flared nozzle.
[0014] According to the technical solution of the present invention, a cable assembly / disassembly device is provided, comprising: a cable frame, the cable frame including a plurality of cylinders disposed at the bottom, the outer periphery of the area surrounded by the plurality of cylinders forming a winding area; a cable conveying part, the cable conveying part for conveying the cable to the winding area; a first driving part and a second driving part, the first driving part including a first support component and a first driving component, both the first support component and the first driving component being disposed on the cable frame and extending along the length direction of the cable frame; the second driving part including a second support component and a second driving component, the extension direction of the second support component being parallel to the width direction of the cable frame, the second driving component being disposed on the second support component, the cable conveying part being movably disposed on the second driving component, and the second driving component being movably disposed on the first driving component, so that the cable conveying part moves around the winding area. This solution allows for cable retraction simply by passing one end of the cable to be retracted through the cable conveyor. The cable conveyor then transports the cable vertically, allowing it to be retracted into the cable frame. Furthermore, the movement of the cable conveyor on the second drive assembly, and vice versa, adjusts the cable delivery position horizontally, facilitating its movement along the winding area and ensuring reliable cable recovery. The cable conveyor can also be used for cable installation, with the steps reversed compared to cable retraction. This automated cable assembly and disassembly reduces manpower and eliminates safety hazards associated with manual cable handling. Attached Figure Description
[0015] The accompanying drawings, which form part of this application, are used to provide a further understanding of the invention. The illustrative embodiments of the invention and their descriptions are used to explain the invention and do not constitute an undue limitation of the invention. In the drawings: Figure 1 A schematic diagram of the cable disassembly and assembly device provided in an embodiment of the present invention is shown; Figure 2 A schematic diagram of the cable removal and installation device provided in an embodiment of the present invention is shown from another perspective; Figure 3 It shows Figure 1 A schematic diagram of the assembly of the cable conveying part, the second drive part and the limit block in the cable disassembly and assembly device.
[0016] The above figures include the following reference numerals: 10. Cable frame; 11. Cylinder; 20. Cable conveying section; 21. Slider section; 211. Second guide hole; 22. Cable conveying motor; 23. Trumpet nozzle; 24. Guide wheel assembly; 30. First drive unit; 31. First support assembly; 311. First guide bar; 312. First fixing block; 32. First drive assembly; 321. First drive motor; 322. First transmission assembly; 3221. First drive wheel; 3222. First tension belt; 3223. First tension pulley; 323. Third support assembly; 3231. Support shaft; 3232. Support block; 40. Second drive unit; 41. Second support assembly; 411. Movable frame; 4111. First clamping structure; 4112. First guide hole; 412. Second guide bar; 413. Second fixing block; 42. Second drive assembly; 421. Second drive motor; 422. Second transmission assembly; 4221. Second drive wheel; 4222. Second tension belt; 4223. Second tension wheel; 4231. Support member; 4232. Tension wheel fixing frame; 50. Limiting block. Detailed Implementation
[0017] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present invention or its application or use. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0018] like Figures 1 to 3 As shown, an embodiment of the present invention provides a cable assembly / disassembly device, comprising: a cable frame 10, the cable frame 10 including a plurality of cylinders 11 disposed at the bottom, the outer periphery of the area surrounded by the plurality of cylinders 11 forming a winding area; a cable conveying part 20, the cable conveying part 20 for conveying a cable to the winding area; a first driving part 30 and a second driving part 40, the first driving part 30 including a first support component 31 and a first driving component 32, both the first support component 31 and the first driving component 32 being disposed on the cable frame 10 and extending along the length direction of the cable frame 10; the second driving part 40 including a second support component 41 and a second driving component 42, the extension direction of the second support component 41 being parallel to the width direction of the cable frame 10, the second driving component 42 being disposed on the second support component 41, the cable conveying part 20 being movably disposed on the second driving component 42, and the second driving component 42 being movably disposed on the first driving component 32, so that the cable conveying part 20 moves around the winding area.
[0019] In this embodiment, when retracting the cable, only one end of the cable to be retracted needs to be passed through the cable conveying unit 20. The cable conveying unit 20 conveys the cable vertically, allowing it to be retracted into the cable frame 10. Furthermore, by moving the cable conveying unit 20 on the second drive assembly 42 and the second drive assembly 42 on the first drive assembly 32, the exit position of the cable conveying unit 20 is adjusted in the horizontal plane. This facilitates the movement of the cable conveying unit 20 along the extension direction of the winding area, thereby facilitating the winding of the cable within the winding area and ensuring the reliability of cable retrieval. Furthermore, the cable conveying unit 20 can also be used to install the cable, with the steps reversed compared to cable retraction. This configuration achieves automatic cable installation and removal, reducing manpower consumption and avoiding safety hazards for workers during cable installation and removal.
[0020] Optionally, the shape of the winding area is adjustable and can be elliptical, figure-eight, etc.
[0021] like Figure 1 and Figure 2 As shown, the cable frame 10 is a rectangular frame structure. There are two sets of first support components 31. The two sets of first support components 31 are respectively arranged on both sides of the cable frame 10 along its width direction. The first support component 31 includes a first optical bar 311 and two first fixing blocks 312. The two first fixing blocks 312 are arranged on both sides of the cable frame 10 along its length direction. The second support component 41 is provided with first guide holes 4112 on both sides along the width direction of the cable frame 10. The first optical bar 311 passes through the corresponding first guide hole 4112 and its two ends are respectively fixed in the two first fixing blocks 312.
[0022] In this embodiment, two sets of first support components 31 ensure the support effect on the second support component 41. The extension direction of the two first light bars 311 is parallel to the length direction of the cable frame 10 and passes through the two first guide holes 4112 on the second support component 41 respectively. They guide the movement of the second support component 41 along the length direction of the cable frame 10 and also limit the movement of the second support component 41. This prevents the second support component 41 from rotating around the first light bar 311 when supported by a single first support component 31, thus ensuring the horizontal placement of the second support component 41.
[0023] Specifically, the first drive assembly 32 includes a first drive motor 321, a first transmission assembly 322, and a third support assembly 323. The first transmission assembly 322 includes a first drive wheel 3221, a first tension belt 3222, and a first tension pulley 3223. The third support assembly 323 is disposed on the cable frame 10 to support the first drive wheel 3221 and the first tension pulley 3223. The first drive wheel 3221 and the first tension pulley 3223 are disposed on the same side of the cable frame 10 along its width direction and located at both ends of the cable frame 10 along its length direction. The first tension belt 3222 is wound around the outer periphery of the first drive wheel 3221 and the first tension pulley 3223. The second support assembly 41 is connected to the first tension belt 3222. The first drive motor 321 is disposed on the cable frame 10 and is drivenly connected to the first drive wheel 3221 to drive the first tension belt 3222 to rotate and drive the second drive unit 40 and the cable conveying unit 20 to move.
[0024] In this embodiment, the first drive motor 321 drives the first drive wheel 3221 to rotate, which in turn drives the first tension belt 3222 and the first tension pulley 3223 to rotate. Since the second support assembly 41 is connected to the first tension belt 3222, the second support assembly 41, the second drive assembly 42, and the cable conveying part 20 move along with the transmission of the first tension belt 3222. The first transmission assembly 322 is located above the first support assembly 31, and the transmission direction of the first tension belt 3222 is the same as the length direction of the cable frame 10. The third support assembly 323 facilitates the support of the first tension pulley 3223 and the first drive wheel 3221, ensuring the reliability and stability of the first transmission assembly 322.
[0025] Specifically, the first tension belt 3222 is in a taut state when it is wrapped around the outer periphery of the first drive wheel 3221 and the first tensioning wheel 3223, so as to ensure that the first tension belt 3222 can rotate with the first drive wheel 3221 under the friction between it and the first drive wheel 3221. After long-term use, the first tension belt 3222 is prone to loosening. In order to ensure its tight cooperation with the first drive wheel 3221 and the first tensioning wheel 3223, the tension of the first tension belt 3222 is adjusted by adjusting the first tensioning wheel 3223, so as to ensure the reliability and stability of the first transmission component 322.
[0026] Furthermore, the third support assembly 323 comprises two sets, arranged along the length of the cable frame 10 on both sides of the cable frame 10. Each third support assembly 323 includes a support shaft 3231 and two support blocks 3232. The two support blocks 3232 are arranged along the width of the cable frame 10 on both sides of the cable frame 10. Both ends of the support shaft 3231 are rotatably inserted into the two support blocks 3232. The two support shafts 3231 pass through the first drive wheel 3221 and the first tension wheel 3223, respectively. The first drive motor 321 is driven by the support shaft 3231 passing through the first drive wheel 3221. This arrangement allows the two sets of third support assemblies 323 to support the first drive wheel 3221 and the first tension wheel 3223, respectively.
[0027] like Figure 1 and Figure 2 As shown, there are two sets of the first drive motor 321 and the first transmission assembly 322. The two sets of the first drive motor 321 and the first transmission assembly 322 are respectively arranged on both sides of the cable frame 10 along its width direction. The two ends of the second support assembly 41 along the width direction of the cable frame 10 are respectively connected to the first tension belts 3222 of the two first transmission assemblies 322.
[0028] In this embodiment, two first drive wheels 3221 are located on one side of the cable frame 10 along its length, and two first tension wheels 3223 are located on the other side of the cable frame 10 along its length. Both first drive wheels 3221 are rotatably mounted on the support shaft 3231 located on that side and spaced apart along the width of the cable frame 10. Both first tension wheels 3223 are rotatably mounted on the support shaft 3231 located on the other side and spaced apart along the width of the cable frame 10. Two first tension belts 3222 are located on both sides of the cable frame 10 along its width and are respectively connected to both ends of the second support assembly 41. Two first drive motors 321 are respectively connected to the two first drive wheels 3221 for driving. This arrangement ensures the reliability of the support for the two sets of first transmission assemblies 322 through the two sets of third support assemblies 323, and simultaneously drives both ends of the second support assembly 41 through the two sets of first drive motors 321 and first transmission assemblies 322, ensuring the reliability and stability of the movement drive of the second support assembly 41 and the cable conveying section 20.
[0029] like Figures 1 to 3As shown, the second support assembly 41 includes a movable frame 411 and multiple sets of support modules. The movable frame 411 extends along the width direction of the cable frame 10. Both ends of the movable frame 411 are provided with a first clamping structure 4111 and a first guide hole 4112 spaced apart along the height direction. The first support assembly 31 and the first drive assembly 32 are both in two sets. The two sets of first support assemblies 31 pass through the two first guide holes 4112 respectively. The first drive assembly 32 has a first tension belt 3222. The two first clamping structures 4111 clamp the two first tension belts 3222 respectively. Multiple sets of support modules are spaced apart along the width direction of the movable frame 411. The support module includes a second optical bar 412 and two second fixing blocks 413. The two second fixing blocks 413 are provided at both ends of the movable frame 411 along its length direction. The cable conveying part 20 has a corresponding second guide hole 211. The second optical bar 412 passes through the second guide hole 211 and its two ends are respectively fixedly inserted into the two second fixing blocks 413.
[0030] In this embodiment, two first optical bars 311 are respectively disposed through two first guide holes 4112 to guide the movement of the movable frame 411 along the length direction of the cable frame 10. The first clamping structure 4111 is used to clamp the two first tension belts 3222 to ensure the driving effect of the two sets of first drive motors 321 and first transmission components 322 on the movable frame 411. The support module is disposed on the movable frame 411 and provides support for the cable conveying part 20. At the same time, the second optical bar 412 guides the movement of the cable conveying part 20 in the width direction of the cable frame 10, ensuring the reliability and stability of the movement of the cable conveying part 20.
[0031] like Figure 2 and Figure 3 As shown, the second drive assembly 42 includes a second drive motor 421, a second transmission assembly 422, and a fourth support assembly. The second transmission assembly 422 includes a second drive wheel 4221, a second tension belt 4222, and a second tension pulley 4223. The fourth support assembly is mounted on the movable frame 411 to support the second drive wheel 4221 and the second tension pulley 4223. The second drive wheel 4221 and the second tension pulley 4223 are located at both ends of the movable frame 411 along its length. The second tension belt 4222 is wound around the outer periphery of the second drive wheel 4221 and the second tension pulley 4223. The cable conveying part 20 is connected to the second tension belt 4222. The second drive motor 421 is mounted on the movable frame 411 and is drivenly connected to the second drive wheel 4221 to drive the second tension belt 4222 to rotate and drive the cable conveying part 20 to move.
[0032] In this embodiment, the second drive motor 421 drives the second drive wheel 4221 to rotate, which in turn drives the second tension belt 4222 and the second tension pulley 4223 to rotate. Since the cable conveying section 20 is connected to the second tension belt 4222, the cable conveying section 20 moves along with the transmission of the second tension belt 4222. This arrangement facilitates the driving of the cable conveying section 20 and ensures the reliability of the cable position adjustment. Furthermore, the fourth support assembly facilitates the support of the second tension pulley 4223 and the second drive wheel 4221, ensuring the reliability and stability of the second transmission assembly 422.
[0033] Specifically, the second tension belt 4222 is taut when it is wrapped around the outer periphery of the second drive wheel 4221 and the second tension wheel 4223 to ensure that the second tension belt 4222 can rotate with the second drive wheel 4221 under the friction between it and the second drive wheel 4221. After long-term use, the second tension belt 4222 is prone to loosening. In order to ensure its tight cooperation with the second drive wheel 4221 and the second tension wheel 4223, the tension of the second tension belt 4222 is adjusted by adjusting the second tension wheel 4223 to ensure the reliability and stability of the second transmission assembly 422.
[0034] Furthermore, the fourth support assembly includes a support member 4231 and a tension wheel fixing frame 4232. The support member 4231 and the tension wheel fixing frame 4232 are respectively disposed on both sides of the movable frame 411 along its length. The second drive wheel 4221 is rotatably disposed on the support member 4231, and the second tension wheel 4223 is rotatably disposed within the tension wheel fixing frame 4232. The second drive motor 421 is located on the movable frame 411 near the support member 4231 and is drivenly connected to the second drive wheel 4221. This configuration, through the support member 4231 and the tension wheel fixing frame 4232, respectively supports the second drive wheel 4221 and the second tension wheel 4223, ensuring the reliability and stability of the second transmission assembly 422's installation.
[0035] like Figures 1 to 3 As shown, the cable disassembly and assembly device also includes a plurality of stop and limit blocks 50, which are distributed on the first support assembly 31 and the second support assembly 41. The stop and limit blocks 50 and the second drive part 40 are in stop-and-stop cooperation, and / or the stop and limit blocks 50 and the cable conveying part 20 are in stop-and-stop cooperation to restrict the movement of the cable conveying part 20.
[0036] In this embodiment, multiple stop limit blocks 50 are distributed on multiple first light bars 311 and multiple second light bars 412 to limit the movement of the moving frame 411 on the first light bars 311 and the movement of the cable conveying part 20 on the second light bars 412, thereby limiting the movement of the cable conveying part 20 along the length and width directions of the cable frame 10 and avoiding excessive movement that could cause interference between components.
[0037] like Figure 3 As shown, the cable conveying unit 20 includes a slider unit 21, a cable conveying motor 22, a bell mouth 23, and a guide wheel assembly 24. The slider unit 21 has second guide holes 211 and a second clamping structure spaced apart along the length direction of the cable frame 10. The second drive assembly 42 has a second tension belt 4222, and the second clamping structure clamps the second tension belt 4222. The bell mouth 23 and the cable conveying motor 22 are both mounted on the slider unit 21. The bell mouth 23 is used to transfer the cable. The guide wheel assembly 24 is partially inserted into the bell mouth 23 and clamps the cable located inside the bell mouth 23. The cable conveying motor 22 and the guide wheel assembly 24 are driven together to drive the guide wheel assembly 24 to rotate and drive the cable inside the bell mouth 23 to move.
[0038] In this embodiment, the slider 21 clamps the second tension belt 4222 via a second clamping structure, so that the slider 21 moves as the second tension belt 4222 rotates. A bell mouth 23 is disposed on the slider 21. The cable conveying unit 20 has a conveying channel passing through the bell mouth 23 and the slider 21. The guide wheel assembly 24 has a main guide wheel and a secondary guide wheel, which are respectively disposed on both sides of the conveying channel and partially extend into the channel. The portions of the main guide wheel and the secondary guide wheel located within the channel clamp the cable within the channel. The cable conveying motor 22 is driven by the main guide wheel to drive its rotation and lift the cable. This configuration facilitates semi-automatic cable conveying. The opening of the bell mouth 23 gradually increases in the direction away from the slider 21 to facilitate cable loading by operators or automatic cable output.
[0039] Optionally, such as Figure 3As shown, the first clamping structure 4111 is an inverted L-shaped clamping plate. The vertical plate of the inverted L-shaped clamping plate is fixed to the side wall of the movable frame 411 by bolts. The inverted L-shaped clamping plate has a slotted hole through which the bolt passes and is threaded into a threaded hole on the side wall of the movable frame 411. When the bolt is loosened, the inverted L-shaped clamping plate can be raised and lowered to adjust the distance between the horizontal plate of the inverted L-shaped clamping plate and the top of the movable frame 411. The first tension belt 3222 is located between the horizontal plate of the inverted L-shaped clamping plate and the movable frame 411. After the horizontal plate of the inverted L-shaped clamping plate clamps the first tension belt 3222 with the movable frame 411, tightening the bolts can constrain the inverted L-shaped clamping plate, ensuring the reliability of its clamping of the first tension belt 3222. The structure of the second clamping structure is the same as that of the first clamping structure 4111, and the principle is the same.
[0040] Optionally, both the main guide pulley and the auxiliary guide pulley have rubber along their outer edges, with a serrated surface and slightly concave teeth laterally. The main guide pulley and the auxiliary guide pulley rely on the friction between the rubber serrations and the cable to achieve cable feeding and unfeeding. The first drive pulley 3221, the second drive pulley 4221, the first tension pulley 3223, and the second tension pulley 4223 have circumferentially spaced flange structures. The first tension belt 3222 and the second tension belt 4222 also have corresponding mating flanges. The flange structures and mating flanges cooperate to ensure the drive pulley drives the tension belt and the tension pulley.
[0041] Optionally, in this embodiment, the cable conveying motor 22, the first drive motor 321, and the second drive motor 421 are all fixed by a motor mounting bracket, and all motors are explosion-proof servo motors. Each explosion-proof servo motor has a control component and a control panel to facilitate parameter adjustment by the operator.
[0042] In this embodiment, the dimensions of each component of the cable removal and installation device are as follows: the outer dimensions of the cable frame 10 are 2m in length, 1200mm in width, and 800mm in height, and it uses 100 Welded from 50mm square steel; the first guide bar 311 is 2000mm long and 32mm in diameter. The support shaft 3231 is 1100mm long and 32mm in diameter. The first fixing block 312 and the second fixing block 413 are both 100mm in size. 50 The inner diameter of the limiting block 50 is 32mm, the outer diameter is 50mm, and the thickness is 20mm. The inner diameter of the first guide hole 4112 and the second guide hole 211 is 32mm. The moving frame 411 is 1200mm long and 300mm wide. The first tension belt 3222 is 40mm wide and 3800mm in circumference. The second tension belt 4222 is 40mm wide and 2200mm in circumference. The first drive wheel 3221, the second drive wheel 4221, the first tension wheel 3223, and the second tension wheel 4223 are all the same size and model: 40-3M, with a flange inner diameter of 32mm. The flared mouth 23 has a minimum inner diameter of 120mm, a maximum inner diameter of 150mm, and a height of 150mm. Both the main guide wheel and the auxiliary guide wheel of guide wheel assembly 24 are non-standard gears with an outer diameter of 100mm, an inner diameter of 32mm, and a width of 20mm. The explosion-proof servo motor is an Ex 860EAJ motor manufactured by Parker in the United States, with an IP65 protection rating.
[0043] Optionally, the control components and control panel in this embodiment include an Arduino Uno development board and CNC Motor Extension Edition v3 (a motor drive extension board for open-source CNC controllers). The Arduino Uno development board, equipped with the CNCv3 motor extension board, drives the various drive motors (servo motors and stepper motors) in this embodiment. The mechanical motion structures in the cable delivery section 20, the first drive section 30, and the second drive section 40 are controlled using a CoreXY structure. The CoreXY structure is a common two-dimensional motion platform structure, consisting of two mutually perpendicular pulley drive mechanisms, and can be used in equipment such as 3D printers, laser cutters, and CNC machine tools. It achieves high-speed and high-precision motion control by controlling the X-axis and Y-axis drive mechanisms separately through two motors. Compared with the traditional Cartesian structure, the CoreXY structure can better achieve lightweight design and high-efficiency motion of the motion platform, and has higher stability and reliability. Furthermore, the CNC Motor Expansion Board v3, based on the Arduino UNO board, integrates four A4988 stepper motor drivers and four PWM control output ports, supporting power supply voltages from 12V to 36V, and boasts high precision and reliability. This expansion board can also communicate with the Arduino board via the SPI serial communication protocol for real-time monitoring and control. The CNC Motor Expansion Board v3 is widely used in CNC equipment such as 3D printing, CNC engraving, and laser cutting, and is a powerful motor drive expansion board. Through the above functions, it enables specific movement control of the cable, features a teach pen function, and allows for pre-controlling the cable extruder's movement and recording its trajectory via a control handle. It can achieve cable wrapping, figure-eight and other irregular path placement, and can create dedicated programs for cables of different diameters, facilitating flexible cable replacement and expanding its applicability.
[0044] In summary, the embodiments of the present invention provide a cable removal and installation device, which has the following advantages: (1) Saves labor. Using cable dismantling and installation equipment to recover or lay cables enables automatic cable feeding and coiling, eliminating the need for manual dragging and coiling of cables. The thicker the cable diameter, the more obvious the effect.
[0045] (2) Improve work efficiency. The cable dismantling and reeling device enables automatic cable feeding and coiling, with fast cable feeding and coiling speeds. The cable feeding and coiling speeds can be adjusted according to actual work needs by adjusting the control panel parameters of multiple explosion-proof servo motors, which greatly improves work efficiency.
[0046] (3) High safety. The cable installation and removal device uses four explosion-proof servo motors, which can operate in environments with explosive gases. Using this device reduces the number of workers and thus reduces the unsafe factors for personnel. Operators do not need to touch the cable; the cable can be coiled and laid out through the control panel, eliminating safety hazards.
[0047] (4) High adaptability. The cable dismantling and installation device can be placed on a cable reel cart or placed in a fixed position for cable reeling, adapting to a variety of complex working environments.
[0048] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0049] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps set forth in these embodiments do not limit the scope of the invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following figures denote similar items; therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.
[0050] In the description of this invention, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is generally based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this invention and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this invention; the directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.
[0051] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.
[0052] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore should not be construed as limiting the scope of protection of this invention.
[0053] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
Claims
1. A cable disassembly and assembly device, characterized in that, include: The cable frame (10) includes a plurality of cylinders (11) disposed at the bottom, and the outer periphery of the area surrounded by the plurality of cylinders (11) forms a winding area; Cable delivery section (20), the cable delivery section (20) is used to deliver the cable to the winding area; The first drive unit (30) and the second drive unit (40) are provided. The first drive unit (30) includes a first support component (31) and a first drive component (32). The first support component (31) and the first drive component (32) are both disposed on the cable frame (10) and extend along the length direction of the cable frame (10). The second drive unit (40) includes a second support component (41) and a second drive component (42). The extension direction of the second support component (41) is parallel to the width direction of the cable frame (10). The second drive component (42) is disposed on the second support component (41). The cable conveying unit (20) is movably disposed on the second drive component (42). The second drive component (42) is movably disposed on the first drive component (32) so that the cable conveying unit (20) moves around the winding area.
2. The cable disassembly and assembly device according to claim 1, characterized in that, The cable frame (10) is a rectangular frame structure. The first support component (31) consists of two sets. The two sets of first support components (31) are respectively arranged on both sides of the cable frame (10) along its width direction. The first support component (31) includes a first light bar (311) and two first fixing blocks (312). The two first fixing blocks (312) are arranged on both sides of the cable frame (10) along its length direction. The second support component (41) is provided with a first guide hole (4112) on both sides along the width direction of the cable frame (10). The first light bar (311) passes through the corresponding first guide hole (4112) and its two ends are respectively fixedly inserted into the two first fixing blocks (312).
3. The cable disassembly and assembly device according to claim 2, characterized in that, The first drive assembly (32) includes a first drive motor (321), a first transmission assembly (322), and a third support assembly (323). The first transmission assembly (322) includes a first drive wheel (3221), a first tension belt (3222), and a first tension pulley (3223). The third support assembly (323) is disposed on the cable frame (10) to support the first drive wheel (3221) and the first tension pulley (3223). The first drive wheel (3221) and the first tension pulley (3223) are disposed on the cable frame (10) along its width. On the same side in the direction and located at both ends of the cable frame (10) along its length, the first tension belt (3222) is wrapped around the outer periphery of the first drive wheel (3221) and the first tension wheel (3223), the second support assembly (41) is connected to the first tension belt (3222), and the first drive motor (321) is mounted on the cable frame (10) and driven connected to the first drive wheel (3221) to drive the first tension belt (3222) to rotate and drive the second drive unit (40) and the cable conveying unit (20) to move.
4. The cable disassembly and assembly device according to claim 3, characterized in that, The third support assembly (323) consists of two sets, which are arranged on both sides of the cable frame (10) along the length direction of the cable frame (10). Each third support assembly (323) includes a support shaft (3231) and two support blocks (3232). The two support blocks (3232) are arranged on both sides of the cable frame (10) along the width direction of the cable frame (10). The two ends of the support shaft (3231) are rotatably inserted into the two support blocks (3232). The two support shafts (3231) pass through the first drive wheel (3221) and the first tension wheel (3223) respectively. The first drive motor (321) and the support shaft (3231) passing through the first drive wheel (3221) are drivenly connected.
5. The cable disassembly and assembly device according to claim 3, characterized in that, The first drive motor (321) and the first transmission assembly (322) are both in two sets. The two sets of the first drive motor (321) and the first transmission assembly (322) are respectively arranged on both sides of the cable frame (10) along its width direction. The second support assembly (41) is connected to the first tension belt (3222) of the two first transmission assemblies (322) at both ends along the width direction of the cable frame (10).
6. The cable disassembly and assembly device according to claim 1, characterized in that, The second support assembly (41) includes a movable frame (411) and multiple sets of support modules. The movable frame (411) extends along the width direction of the cable frame (10). Both ends of the movable frame (411) are provided with first clamping structures (4111) and first guide holes (4112) spaced apart along the height direction. The first support assembly (31) and the first drive assembly (32) are both in two sets. The two sets of first support assemblies (31) pass through the two first guide holes (4112) respectively. The first drive assembly (32) has a first tension belt (3222). The two first clamping structures (4111) are provided with first clamping structures (4111) and first guide holes (4112) spaced apart along the height direction. The tensioning structure (4111) clamps the two first tensioning belts (3222) respectively. Multiple sets of the support modules are spaced apart along the width direction of the moving frame (411). The support module includes a second optical bar (412) and two second fixing blocks (413). The two second fixing blocks (413) are located at both ends of the moving frame (411) along its length direction. The cable conveying part (20) has a corresponding second guide hole (211). The second optical bar (412) passes through the second guide hole (211) and its two ends are fixedly inserted into the two second fixing blocks (413).
7. The cable disassembly and assembly device according to claim 6, characterized in that, The second drive assembly (42) includes a second drive motor (421), a second transmission assembly (422), and a fourth support assembly. The second transmission assembly (422) includes a second drive wheel (4221), a second tension belt (4222), and a second tension pulley (4223). The fourth support assembly is mounted on the movable frame (411) to support the second drive wheel (4221) and the second tension pulley (4223). The second drive wheel (4221) and the second tension pulley (4223) are located on... Along the length of the movable frame (411), the second tension belt (4222) is wrapped around the outer periphery of the second drive wheel (4221) and the second tension wheel (4223). The cable conveying part (20) is connected to the second tension belt (4222). The second drive motor (421) is mounted on the movable frame (411) and driven by the second drive wheel (4221) to drive the second tension belt (4222) to rotate and drive the cable conveying part (20) to move.
8. The cable disassembly and assembly device according to claim 7, characterized in that, The fourth support assembly includes a support member (4231) and a tension wheel fixing frame (4232). The support member (4231) and the tension wheel fixing frame (4232) are respectively disposed on both sides of the movable frame (411) along its length direction. The second drive wheel (4221) is rotatably disposed on the support member (4231). The second tension wheel (4223) is rotatably disposed inside the tension wheel fixing frame (4232). The second drive motor (421) is located on the movable frame (411) on the side close to the support member (4231) and is drivenly connected to the second drive wheel (4221).
9. The cable disassembly and assembly device according to claim 1, characterized in that, The cable disassembly and assembly device further includes a plurality of stop limiting blocks (50), which are distributed on the first support assembly (31) and the second support assembly (41). The stop limiting blocks (50) and the second drive part (40) stop and cooperate, and / or the stop limiting blocks (50) and the cable conveying part (20) stop and cooperate to restrict the movement of the cable conveying part (20).
10. The cable disassembly and assembly device according to claim 1, characterized in that, The cable conveying unit (20) includes a slider unit (21), a cable conveying motor (22), a bell mouth (23), and a guide wheel assembly (24). The slider unit (21) has a second guide hole (211) spaced along the length direction of the cable frame (10) and a second clamping structure. The second drive assembly (42) has a second tension belt (4222), and the second clamping structure clamps the second tension belt (4222). The bell mouth (23) and the cable conveying motor (22) are both disposed on the slider unit (21). The bell mouth (23) is used to transfer the cable. The guide wheel assembly (24) is partially inserted into the bell mouth (23) and clamps the cable located in the bell mouth (23). The cable conveying motor (22) and the guide wheel assembly (24) are driven to drive the guide wheel assembly (24) to rotate and drive the cable in the bell mouth (23) to move.
Citation Information
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