衍射光学元件的光栅的主模板和印模的制作方法、主模板和印模

By adjusting the distance between the plate and the substrate and the perforation area during the manufacturing process of the master template and the mold, the material deposition thickness is controlled, solving the problem of unstructured layer thickness variation. This achieves precise thickness control and a simplified manufacturing process, improving the performance and yield of the optical assemblies.

CN116685456BActive Publication Date: 2026-07-17DISPELIX OY

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
DISPELIX OY
Filing Date
2021-12-20
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies for replicating the nanostructure of diffractive optical elements, variations in the thickness of the unstructured layer make pattern transfer processes difficult or impossible, and increase manufacturing complexity and contamination risks.

Method used

By adjusting the distance D between the plate and the substrate during the manufacturing process of the master template and the mold, and by setting the area variation of the perforations on the plate, the material deposition thickness is controlled, so that the fill factor and height of the raised and recessed structures are proportional, and the thickness variation of the unstructured layer is reduced.

Benefits of technology

This enables precise control of thickness during the replication process, simplifies the manufacturing process, reduces the risk of contamination, and improves the performance and yield of optical combiners.

✦ Generated by Eureka AI based on patent content.

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Abstract

一种衍射光学元件的光栅的主模板(20)的制造方法。材料(200)的层(250)通过板(202)的穿孔(204)沉积在主模板(180)的基板(108)上,穿孔(204)的横截面积取决于板(202)中的穿孔(204)的位置,并且板(202)和基板(108)彼此间隔开非零距离(D)。使基板(108)上的至少一层(250)的高度随穿孔(204)的面积的变化而变化。通过从区域去除至少一层(250),在基板(108)上形成凸起结构(180),这导致凸起结构(180)之间的凹陷结构(182)。使凸起结构(180)的填充因子和高度彼此成比例,而凸起和凹陷结构(180,182)与光栅(904)的凹槽(902)和脊(900)具有关系,该关系取决于比例。
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