Automatic wire feeding system for cable processing

Abstract

The present application relates to the technical field of cable processing, and particularly relates to an automatic cable feeding system for cable processing, which comprises, from left to right, a cable feeding roller group, a wire feeding direction monitoring device and a first support frame for mounting a wire reel; the lower end of the first support frame is connected with a first driving mechanism for driving the first support frame to move; the wire feeding direction monitoring device is arranged at the wire inlet of the cable feeding roller group, and is used for monitoring the inclination direction of the correction section of the cable drawn out of the wire reel relative to the pulling section; a control system receives the inclination direction signal monitored by the monitoring device, and controls the first driving mechanism to drive the first support frame to move, so that the correction section moves in the opposite direction of the inclination direction; therefore, the automatic cable feeding system for cable processing can avoid the change of the included angle between the pulling section and the correction section of the cable, and the resulting cable torsional deformation and large pulling force.

Description

Technical Field

[0001] This invention relates to the field of cable processing technology, and in particular to an automatic wire feeding system for cable processing. Background Technology

[0002] Substation construction requires a large number of fuses. A fuse is an electrical device that breaks the circuit by melting its fusible element when the current exceeds a specified value, due to the heat it generates. Fuses need to be connected to other substation equipment via cables. Since fuses operate in outdoor environments for extended periods, the insulation of the cables must have high requirements for heat resistance, corrosion resistance, and weather resistance.

[0003] Cable processing requires a wire feeding system. Existing automatic wire feeding systems typically include a spool with the cable wound on it and a set of wire feeding rollers. The spool is rotatably connected to a fixed frame, and the wire feeding rollers pull the cable through them to achieve straightness correction and automatic feeding. During the rotation of the wire feeding rollers, the cable can be divided into three parts: the first part is the correction section located within the wire feeding rollers; the second part is the pulling section located between the wire inlet of the wire feeding rollers and the spool; and the third part is the winding section still wound on the spool.

[0004] Substation cables are relatively thick. To wind cables of sufficient length, the diameter of the reel is large and the axial length of the reel is long. The cable on the reel is wound in multiple layers along the radial direction of the reel, and multiple turns are made along the axial direction of the reel in the same layer. During the process of the drive roller pulling the cable, since the fixed frame is stationary, the angle between the cable pulling section and the correction section is constantly changing in the horizontal and vertical directions. During the process of the cable feeding roller group pulling the cable, the cable is prone to torsional deformation around its own axis, and the pulling force of the cable feeding roller group needs to be set to be large. The increase in pulling force and the torsion of the cable itself will have an adverse effect on the weather resistance of the cable insulation. Summary of the Invention

[0005] The technical problem to be solved by the present invention is that in the existing cable feeding system, the angle between the cable pulling section and the correction section changes in real time, the cable is prone to torsional deformation around its own axis, and the pulling force of the feeding roller group needs to be set to be large. The torsion of the cable itself and the large pulling force will have an adverse effect on the weather resistance of the cable insulation.

[0006] To solve the above-mentioned technical problems, the purpose of this invention is to provide an automatic wire feeding system for cable processing, including a wire feeding roller group, a wire feeding direction monitoring device, and a first support frame for mounting the wire spool arranged from left to right; the lower end of the first support frame is connected to a first drive mechanism for driving the first support frame to move.

[0007] The wire inlet direction monitoring device is installed at the wire inlet of the wire feeding roller group. The wire inlet direction monitoring device is used to monitor the tilt direction of the correction section of the cable drawn out from the wire reel relative to the pulling section.

[0008] The automatic wire feeding system for cable processing also includes a control system. The wire feeding direction monitoring device and the first drive mechanism are both electrically connected to the control system. The control system is used to receive the tilt direction signal monitored by the monitoring device and control the first drive mechanism to drive the first support frame to move so that the correction section moves in the opposite direction of the tilt direction.

[0009] As a preferred embodiment, the incoming line direction monitoring device includes a second support frame and an annular frame fixed on the second support frame, wherein a plurality of support rods extending toward the center of the annular frame are evenly spaced on the inner side of the annular frame.

[0010] Each of the two adjacent support rods is connected to an elastic rope at one end near the center of the ring frame. The elastic ropes form a ring for threading the cable. The ring is coaxially arranged with the inlet of the wire feeding roller group. Each elastic rope is connected to a tension sensor for testing its own tension. Each tension sensor is electrically connected to the control system. The direction of the tension sensor with the larger test value is the tilt direction.

[0011] As a preferred embodiment, the first end of each of the support rods is movably inserted into the ring frame, and the second end of each of the support rods is inclined to the right and toward the center line of the ring frame. Each of the elastic ropes is connected to the second end of the corresponding support rod. Moving each of the support rods can adjust the size of the ring.

[0012] As a preferred embodiment, the second support frame is connected to a guide rail arranged in the left-right direction on the left or right side. The guide rail is slidably connected to a baffle arranged parallel to and spaced apart from the annular frame. The baffle is detachably connected to the guide rail. The annular frame is provided with multiple locking mechanisms. When each locking mechanism fixes each support rod, the first end or the second end of each support rod abuts against the baffle.

[0013] As a preferred embodiment, the first driving mechanism includes a first lead screw and slider driving mechanism arranged in a vertical direction and a second lead screw and slider driving mechanism arranged in a front-back direction on the slider of the first lead screw and slider driving mechanism, and the first support frame is fixed on the slider of the second lead screw and slider driving mechanism.

[0014] As a preferred embodiment, the wire feeding roller group includes a support platform, on which a first drive roller, a straightness correction roller group, and a second drive roller are arranged sequentially from left to right, and the wire feeding direction monitoring device is arranged on the right side of the second drive roller.

[0015] As a preferred embodiment, the second drive roller includes a first fixed plate vertically fixed on the support platform. A first rotating shaft and a second rotating shaft arranged vertically and horizontally spaced apart are horizontally passed through one side of the first fixed plate. A first drive wheel is connected to one end of the first rotating shaft to prevent rotation, and a second drive wheel is connected to one end of the second rotating shaft to prevent rotation. The gap between the first drive wheel and the second drive wheel forms a clamping space for clamping the cable.

[0016] The gap between the first drive wheel and the second drive wheel is adjustable. The other end of the first shaft is connected to a first telescopic cross shaft coupling, and the other end of the first telescopic cross shaft coupling is connected to a first gear. The other end of the second shaft is connected to a second telescopic cross shaft coupling, and the other end of the second telescopic cross shaft coupling is connected to a second gear that meshes with the first gear. A first motor for driving the first gear or the second gear to rotate is fixed on the first fixed plate.

[0017] As a preferred embodiment, the second drive roller includes a vertically arranged first screw, a first slider and a second slider that are slidably connected to one side of the first fixed plate, the first slider and the second slider being arranged vertically and spaced apart, the first rotating shaft being rotatably connected to the first slider, the second rotating shaft being rotatably connected to the second slider, the first fixed plate having a vertically arranged strip groove through which the first rotating shaft and the second rotating shaft pass; both the first slider and the second slider are screwed to the outside of the first screw, and the first fixed plate having a second motor for driving the first screw to rotate.

[0018] As a preferred embodiment, the first slider is rotatably connected to a first threaded sleeve, and the first slider is provided with a first locking mechanism for fixing the first threaded sleeve; the second slider is rotatably connected to a second threaded sleeve, and the second slider is provided with a second locking mechanism for fixing the second threaded sleeve, and both the first threaded sleeve and the second threaded sleeve are screwed onto the outside of the first screw rod.

[0019] As a preferred embodiment, the straightness correction roller group includes vertical correction rollers and horizontal correction rollers arranged at left and right intervals on the support platform;

[0020] The vertical correction roller includes a vertical correction roller body and a second drive mechanism for driving the vertical correction roller body to move up and down; the support platform is fixed with a third support frame at the left side of the vertical correction roller body, and a first displacement sensor and a second displacement sensor arranged vertically and alternately are connected to the third support frame, the test end of the first displacement sensor and the test end of the second displacement sensor respectively abut against the top side and the bottom side of the cable passing through the vertical correction roller body;

[0021] The first displacement sensor, the second displacement sensor, and the second drive mechanism are all electrically connected to the control system.

[0022] As a preferred embodiment, the horizontal correction roller includes a horizontal correction roller body and a third drive mechanism for driving the horizontal correction roller body to move back and forth.

[0023] The support platform is fixed with a fourth support frame at the left side of the horizontal correction roller body. The fourth support frame is connected to a third displacement sensor and a fourth displacement sensor arranged at intervals. The test ends of the third displacement sensor and the fourth displacement sensor respectively abut against the front and rear sides of the cable passing through the horizontal correction roller body.

[0024] The third displacement sensor, the fourth displacement sensor, and the third drive mechanism are all electrically connected to the control system.

[0025] As a preferred embodiment, the automatic wire feeding system for cable processing includes a fifth support frame disposed on the left side of the wire feeding roller group. The fifth support frame is provided with a first V-shaped groove and a second V-shaped groove arranged opposite to each other. A first roller and a second roller are rotatably connected to the inner sides of the two groove walls of the first V-shaped groove, respectively. A third roller and a fourth roller are rotatably connected to the inner sides of the two groove walls of the second V-shaped groove, respectively. The first roller, the second roller, the third roller, and the fourth roller form a rhombus frame structure. The central axis of the rhombus frame structure is coaxially arranged with the wire inlet hole of the cable processing equipment.

[0026] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0027] The automatic wire feeding system for cable processing of the present invention includes a wire feeding roller group, a wire inlet direction monitoring device, and a first support frame for mounting the wire spool, arranged sequentially from left to right. A first drive mechanism for moving the first support frame is connected to the lower end of the first support frame. The wire inlet direction monitoring device is located at the wire inlet of the wire feeding roller group and is used to monitor the tilt direction of the correction section of the cable drawn from the wire spool relative to the pulling section. The control system receives the tilt direction signal monitored by the wire inlet direction monitoring device and controls the first drive mechanism to drive the first support frame to move, so that the correction section moves in the opposite direction of the tilt direction. Therefore, the automatic wire feeding system for cable processing of the present invention can avoid the cable torsional deformation and large pulling force caused by the change in the angle between the pulling section and the correction section of the cable. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the automatic wire feeding system for cable processing according to the present invention;

[0029] Figure 2 This is a schematic diagram of the incoming line direction monitoring device;

[0030] Figure 3 A schematic diagram of the structure when adjusting the incoming line direction monitoring device using a baffle;

[0031] Figure 4 This is a schematic diagram of the structure of the second drive roller;

[0032] Figure 5 This is a schematic diagram of the straightness correction roller assembly.

[0033] Figure 6 This is a schematic diagram of the alignment mechanism;

[0034] Figure 7 A schematic diagram of the structure of the long device;

[0035] In the diagram, 1 is the wire feeding roller assembly; 11 is the support platform; 12 is the first drive roller; 13 is the straightness correction roller assembly; 131 is the vertical correction roller; 1311 is the second screw; 1312 is the second fixed plate; 1313 is the third slider; 1314 is the fourth slider; 1315 is the first correction wheel; 1316 is the second correction wheel; 1317 is the third motor; 132 is the horizontal correction roller; 14 is the second drive roller; 141 is the first fixed plate; 142 is the first rotating shaft; 143 is the second rotating shaft; 144 is the first drive wheel; 145 is the second drive wheel; 146 is the first telescopic cross shaft coupling; 147 is the first gear; 148 is the second telescopic cross shaft coupling; 149 is the second gear; 1411 is the first screw; 1412 is the first slider; 1413 is the second slider; 1414 is the second motor; 14 15. First motor; 2. Incoming line direction monitoring device; 21. Second support frame; 22. Ring frame; 23. Support rod; 24. Elastic rope; 25. Guide rail; 26. Baffle; 27. Locking screw; 3. Thread spool; 4. First support frame; 5. First drive mechanism; 51. First lead screw and slider drive mechanism; 52. Second lead screw and slider drive mechanism; 6. Third support frame; 61. First displacement sensor; 62. Second displacement sensor; 7. Fourth support frame; 71. Third displacement sensor; 72. Fourth displacement sensor; 8. Fifth support frame; 81. First V-groove; 811. First roller; 812. Second roller; 82. Second V-groove; 821. Third roller; 822. Fourth roller; 9. Length counting device; 91. Third fixing plate; 92. Fifth roller; 93. Sixth roller; 94. Encoder. Detailed Implementation

[0036] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and are not intended to limit the scope of the invention.

[0037] In the description of this invention, it should be understood that the terms "upper," "lower," "left," "right," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. It should be understood that the terms "first," "second," etc., are used in this invention to describe various information, but this information should not be limited to these terms. These terms are only used to distinguish information of the same type from each other. For example, without departing from the scope of this invention, "first" information can also be referred to as "second" information, and similarly, "second" information can also be referred to as "first" information.

[0038] like Figures 1 to 7As shown, a preferred embodiment of the automatic wire feeding system for cable processing of the present invention includes a wire feeding roller group 1, a wire infeed direction monitoring device 2, and a first support frame 4 for mounting a wire reel 3, arranged sequentially from left to right. The lower end of the first support frame 4 is connected to a first drive mechanism 5 for driving the first support frame 4 to move. The wire infeed direction monitoring device 2 is disposed at the wire inlet of the wire feeding roller group 1 and is used to monitor the tilt direction of the correction section of the cable drawn from the wire reel 3 relative to the pulling section. The automatic wire feeding system for cable processing also includes a control system, and the wire infeed direction monitoring device 2 and the first drive mechanism 5 are both electrically connected to the control system. The control system is used to receive the tilt direction signal monitored by the wire infeed direction monitoring device 2 and control the first drive mechanism to drive the first support frame to move, so that the correction section moves in the opposite direction of the tilt direction. Therefore, the automatic wire feeding system for cable processing of the present invention can avoid cable torsional deformation and large pulling force caused by the change in the angle between the pulling section and the correction section of the cable. Specifically, the wire feeding roller group 1, the wire inlet direction monitoring device and the first support frame 4 are arranged sequentially from left to right at intervals. The first drive mechanism 5 can drive the first support frame 4 to move back and forth or up and down. When the correction section is tilted downward relative to the pulling section, the control system controls the first drive mechanism to drive the first support frame to move upward. When the correction section is tilted to the left relative to the pulling section, the control system controls the first drive mechanism to drive the first support frame to move to the right, thereby avoiding the tilt of the correction section relative to the pulling section.

[0039] The cable inlet direction monitoring device 2 includes a second support frame 21 and an annular frame 22 fixed on the second support frame 21. Multiple support rods 23 extending towards the center of the annular frame 22 are evenly spaced along the inner side of the annular frame 22. An elastic rope 24 is connected to the end of each adjacent support rod 23 near the center of the annular frame 22. Each elastic rope 24 forms a loop for threading the cable. The loop is coaxially arranged with the inlet of the cable feed roller group 1. Each elastic rope 24 is connected to a tension sensor for testing its own tension. Each tension sensor is electrically connected to the control system. The direction of the tension sensor with the larger test value is the tilt direction. In this embodiment, the loop formed by the elastic ropes 24 is a regular polygonal loop, coaxially arranged with the inlet of the cable feed roller group 1. The diameter of the inscribed circle of the regular polygonal loop matches the diameter of the cable. Furthermore, each elastic rope 24 forms a square loop. The tilt direction and degree between the tension section and the correction section of the cable can be detected in real time through the measurement values ​​of each tension sensor. In other embodiments of the present invention, the elastic ropes 24 can be arranged into rings such as equilateral triangles, regular pentagons, and regular hexagons. In other embodiments of the present invention, the cable inlet direction monitoring device 2 can be implemented using a camera system. Specifically, a first camera can be set up to capture the angle between the cable's pulling section and the correction section in the forward-backward direction, and a second camera can be set up to capture the angle between the cable's pulling section and the correction section vertically downward. The first and second cameras can determine the tilt direction between the cable's pulling section and the correction section. In this embodiment, by setting multiple elastic ropes and using the elasticity of the elastic ropes to determine the tilt direction between the cable's pulling section and the correction section, the structure is simple and the cost is lower.

[0040] In this embodiment, the first end of each support rod 23 is movably inserted into the annular frame 22, and the second end of each support rod 23 is inclined to the right and toward the center of the annular frame 22. Each elastic rope 24 is connected to the second end of the corresponding support rod 23. Moving each support rod 23 can adjust the size of the ring. By adjusting the position of each support rod 23 on the annular frame 22, the side length of the polygon formed by the elastic ropes can be adjusted, thereby making the incoming line direction monitoring device 2 of this embodiment more adaptable.

[0041] Furthermore, the second support frame 21 is connected to a guide rail 25 arranged in a left-right direction on its left or right side. The guide rail 25 is slidably connected to baffles 26 arranged parallel to and spaced apart from the annular frame 22. The baffles 26 are detachably connected to the guide rail 25. The annular frame 22 is provided with multiple locking mechanisms. When each locking mechanism fixes each support rod 23, the first end or the second end of each support rod 23 abuts against the baffle 26. Specifically, the first locking mechanism is a locking screw 27 passing through the annular frame 22, which needs to be cut... When changing the specifications of the processed cable, connect the baffle 26 to the guide rail 25, move the baffle 26 left and right to the appropriate position, then loosen each locking screw 27, and adjust each support rod 23 one by one so that the first end or the second end of each support rod 23 abuts against the baffle 26. This ensures that each elastic rope 24 can form a regular polygon, and the axis of the regular polygon formed by each elastic rope 24 is coaxial with the axis of the wire inlet of the wire feeding roller group 1. Then tighten each locking screw 27. The baffle 26 further facilitates the adjustment of the wire feeding direction monitoring device 2.

[0042] In this embodiment, to ensure the motion accuracy of the first driving mechanism 5, the first driving mechanism 5 includes a first lead screw and slider driving mechanism 51 arranged in the vertical direction and a second lead screw and slider driving mechanism 52 arranged in the front-back direction on the slider of the first lead screw and slider driving mechanism 51. The first support frame 4 is fixed on the slider of the second lead screw and slider driving mechanism 52.

[0043] In this embodiment, to avoid the large tension on the cable caused by setting only one drive roller downstream of the wire feeding roller group, the wire feeding roller group 1 includes a support platform 11. The support platform 11 is arranged from left to right with a first drive roller 12, a straightness correction roller group 13 and a second drive roller 14. The wire feeding direction monitoring device 2 is arranged to the right of the second drive roller 14.

[0044] Specifically, the second drive roller 14 includes a first fixed plate 141 vertically fixed on the support platform 11. A first rotating shaft 142 and a second rotating shaft 143, arranged vertically and alternately, are horizontally threaded through one side of the first fixed plate 141. One end of the first rotating shaft 142 is connected to a first drive wheel 144, and one end of the second rotating shaft 143 is connected to a second drive wheel 145. The gap between the first drive wheel 144 and the second drive wheel 145 forms a clamping space for clamping cables. The gap between the first drive wheel 144 and the second drive wheel 145 is adjustable. The other end of the first drive wheel 142 is connected to a first telescopic cross-shaft coupling 146, and the other end of the first telescopic cross-shaft coupling 146 is connected to a first gear 147. The other end of the second drive wheel 143 is connected to a second telescopic cross-shaft coupling 148, and the other end of the second telescopic cross-shaft coupling 148 is connected to a second gear 149 that meshes with the first gear 147. A first motor 1415 for driving the first gear 147 or the second gear 149 is fixed on the first fixed plate 141. The arrangement of the first telescopic cross-shaft coupling 146 and the second telescopic cross-shaft coupling 148 makes the gap between the first drive wheel 144 and the second drive wheel 145 adjustable, thereby improving the adaptability of the automatic wire feeding system for cable processing of the present invention.

[0045] The second drive roller 14 includes a vertically arranged first screw 1411, a first slider 1412 and a second slider 1413 that are slidably connected to one side of the first fixed plate 141. The first slider 1412 and the second slider 1413 are arranged vertically and alternately. A first rotating shaft 142 is rotatably connected to the first slider 1412, and a second rotating shaft 143 is rotatably connected to the second slider 1413. The first fixed plate 141 is provided with a vertically arranged strip groove through which the first rotating shaft 142 and the second rotating shaft 143 pass. The first slider 1412 and the second slider 1413 are both screwed to the outside of the first screw 1411. The first fixed plate 141 is provided with a second motor 1414 for driving the first screw 1411 to rotate.

[0046] Specifically, the first slider 1412 is rotatably connected to a first threaded sleeve, and the first slider 1412 is provided with a second locking mechanism for fixing the first threaded sleeve; the second slider 1413 is rotatably connected to a second threaded sleeve, and the second slider 1413 is provided with a third locking mechanism for fixing the second threaded sleeve. Both the first and second threaded sleeves are screwed onto the outside of the first screw 1411. When it is necessary to adjust the gap between the first drive wheel 144 and the second drive wheel 145, the second and third locking mechanisms are unlocked, and then the first and second threaded sleeves are rotated to adjust the gap between the first drive wheel 144 and the second drive wheel 145 into place, and then the second and third locking mechanisms are locked.

[0047] In this embodiment, the straightness correction roller group 13 includes a vertical correction roller 131 and a horizontal correction roller 132 arranged at intervals on the support platform 11. The vertical correction roller 131 includes a vertical correction roller body and a second drive mechanism for driving the vertical correction roller body to move up and down. A third support frame 6 is fixed on the support platform 11 at the left side of the second fixed plate 1312. A first displacement sensor 61 and a second displacement sensor 62 arranged at intervals are connected to the third support frame 6. The test ends of the first displacement sensor 61 and the second displacement sensor 62 respectively abut against the top and bottom sides of the cable passing through the vertical correction roller body. The first displacement sensor 61, the second displacement sensor 62, and the second drive mechanism are all electrically connected to the control system. When the first displacement sensor 61 and the second displacement sensor 62 detect that the cable is deflected upward or downward, the control system controls the second drive mechanism to drive the vertical correction roller body to move downward or upward to adjust the position of the cable. The horizontal alignment roller 132 includes a horizontal alignment roller body and a third drive mechanism for driving the horizontal alignment roller body to move back and forth. A fourth support frame 7 is fixed to the left side of the horizontal alignment roller body on a support platform 11. A third displacement sensor 71 and a fourth displacement sensor 72, arranged at intervals, are connected to the fourth support frame 7. The test ends of the third displacement sensor 71 and the fourth displacement sensor 72 respectively abut against the front and rear sides of the cable passing through the horizontal alignment roller body. The third displacement sensor 71, the fourth displacement sensor 72, and the third drive mechanism are all electrically connected to the control system. When the third displacement sensor 71 and the fourth displacement sensor 72 detect that the cable is deflected forward or backward, the control system controls the third drive mechanism to drive the horizontal alignment roller body to move backward or forward to correct the cable position.

[0048] Specifically, the second drive mechanism includes a second screw 1311 and a second fixed plate 1312 vertically fixed on the support platform 11. A third slider 1313 and a fourth slider 1314 are slidably connected to one side of the second fixed plate 1312. A plurality of first correction wheels 1315 are spaced apart on one side of the third slider 1313, and a plurality of second correction wheels 1316 are spaced apart on one side of the fourth slider 1314. The third slider 1313 and the fourth slider 1314 are both screwed to the outside of the second screw 1311. A third motor 1317 for driving the second screw 1311 to rotate is fixed on the second fixed plate 1312. The third drive mechanism includes a third screw and a fifth slider and a sixth slider that are slidably connected to the support platform. A plurality of third correction wheels are spaced apart on the upper end of the fifth slider, and a plurality of fourth correction wheels are spaced apart on one side of the sixth slider. The fourth slider and the fifth slider are both screwed to the outside of the third screw. A fourth motor for driving the third screw to rotate is fixed on the support platform.

[0049] To ensure accurate cable feeding into the cable processing equipment, the automatic cable feeding system includes an alignment mechanism. The alignment mechanism includes a fifth support frame 8 located on the left side of the cable feeding roller group 1. The fifth support frame 8 has a first V-shaped groove 81 and a second V-shaped groove 82 arranged opposite to each other. The inner sides of the two groove walls of the first V-shaped groove 81 are respectively rotatably connected to a first roller 811 and a second roller 812. The inner sides of the two groove walls of the second V-shaped groove 82 are respectively rotatably connected to a third roller 821 and a fourth roller 822. The first roller 811, the second roller 812, the third roller 821 and the fourth roller 822 form a rhombus frame structure. The central axis of the rhombus frame structure is coaxially arranged with the cable inlet hole of the cable processing equipment.

[0050] Furthermore, such as Figure 6 As shown, the fifth support frame is provided with a guide structure arranged in the front-to-back direction. The guide structure is slidably connected with a seventh slider and an eighth slider arranged at intervals. The first V-groove 81 and the second V-groove 82 are respectively provided on the seventh slider and the eighth slider. The third screw passes through the seventh slider and the eighth slider. Rotating the third screw can adjust the distance between the seventh slider and the eighth slider, thereby making the alignment mechanism more adaptable.

[0051] In this embodiment, as Figure 5 , Figure 7 As shown, a length-recording device is provided on the support platform 11 at the position between the first drive roller 12 and the straightness correction roller group 13. The length-recording device includes a vertically arranged third fixed plate 91. A fifth roller 92 and a sixth roller 93 are rotatably connected on the third fixed plate 91. An encoder 94 is connected to the sixth roller 93. The encoder 94 is electrically connected to the control system. The encoder 94 can determine the feeding length of the cable according to the number of rotations of the sixth roller 93, thereby realizing the feeding of a cable of a specified length.

[0052] In summary, the automatic wire feeding system for cable processing of the present invention includes a wire feeding roller group 1, a wire infeed direction monitoring device 2, and a first support frame 4 for mounting a wire reel 3, arranged sequentially from left to right. The lower end of the first support frame 4 is connected to a first drive mechanism 5 for moving the first support frame 4. The wire infeed direction monitoring device 2 is located at the wire inlet of the wire feeding roller group 1 and is used to monitor the tilt direction of the correction section of the cable drawn from the wire reel 3 relative to the pulling section. The automatic wire feeding system for cable processing also includes a control system, and the wire infeed direction monitoring device 2 and the first drive mechanism 5 are both electrically connected to the control system. The control system receives the tilt direction signal monitored by the wire infeed direction monitoring device 2 and controls the first drive mechanism to drive the first support frame to move, so that the correction section moves in the opposite direction of the tilt direction. Therefore, the automatic wire feeding system for cable processing of the present invention can avoid cable torsional deformation and large pulling force caused by changes in the angle between the pulling section and the correction section of the cable.

[0053] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and substitutions can be made without departing from the technical principles of the present invention, and these improvements and substitutions should also be considered within the scope of protection of the present invention.

Claims

1. An automatic wire feeding system for cable processing, characterized in that, It includes a wire feeding roller group (1), a wire infeed direction monitoring device (2), and a first support frame (4) for mounting the wire spool (3) arranged from left to right; the lower end of the first support frame (4) is connected to a first drive mechanism (5) for driving the first support frame (4) to move. The wire inlet direction monitoring device (2) is installed at the wire inlet of the wire feeding roller group (1). The wire inlet direction monitoring device (2) is used to monitor the tilt direction of the correction section of the cable drawn from the wire reel (3) relative to the pulling section. The automatic wire feeding system for cable processing also includes a control system. The wire feed direction monitoring device (2) and the first drive mechanism (5) are both electrically connected to the control system. The control system is used to receive the tilt direction signal monitored by the wire feed direction monitoring device (2) and control the first drive mechanism to drive the first support frame to move so that the correction section moves in the opposite direction of the tilt direction. The incoming line direction monitoring device (2) includes a second support frame (21) and an annular frame (22) fixed on the second support frame (21). The inner side of the annular frame (22) is provided with a plurality of support rods (23) extending toward the center of the annular frame (22) at even intervals. Two adjacent support rods (23) are each connected to an elastic rope (24) at one end near the center of the ring frame (22). Each elastic rope (24) forms a ring for threading the cable. The ring is coaxially arranged with the inlet of the wire feeding roller group (1). Each elastic rope (24) is connected to a tension sensor for testing its own tension. Each tension sensor is electrically connected to the control system. The direction of the tension sensor with the larger test value is the tilt direction.

2. The automatic wire feeding system for cable processing according to claim 1, characterized in that, The first end of each of the support rods (23) is movably inserted into the ring frame (22), and the second end of each of the support rods (23) is inclined to the right and towards the center line of the ring frame (22). Each of the elastic ropes (24) is connected to the second end of the corresponding support rod (23). The size of the ring can be adjusted by moving each of the support rods (23).

3. The automatic wire feeding system for cable processing according to claim 2, characterized in that, The second support frame (21) is connected to a guide rail (25) arranged in the left-right direction on the left or right side. The guide rail (25) is slidably connected to a baffle (26) arranged parallel to and spaced apart from the ring frame (22). The baffle (26) is detachably connected to the guide rail (25). The ring frame (22) is provided with multiple locking mechanisms. When each locking mechanism fixes each support rod (23), the first end or the second end of each support rod (23) abuts against the baffle (26).

4. The automatic wire feeding system for cable processing according to claim 1, characterized in that, The first driving mechanism (5) includes a first lead screw and slider driving mechanism (51) arranged in the vertical direction and a second lead screw and slider driving mechanism (52) arranged in the front-back direction on the slider of the first lead screw and slider driving mechanism (51). The first support frame (4) is fixed on the slider of the second lead screw and slider driving mechanism (52).

5. The automatic wire feeding system for cable processing according to claim 1, characterized in that, The wire feeding roller group (1) includes a support platform (11), on which a first drive roller (12), a straightness correction roller group (13) and a second drive roller (14) are arranged sequentially from left to right. The wire feeding direction monitoring device (2) is arranged on the right side of the second drive roller (14).

6. The automatic wire feeding system for cable processing according to claim 5, characterized in that, The second drive roller (14) includes a first fixed plate (141) vertically fixed on the support platform (11). A first rotating shaft (142) and a second rotating shaft (143) arranged vertically and perpendicularly are horizontally passed through one side of the first fixed plate (141). A first drive wheel (144) is connected to one end of the first rotating shaft (142) to prevent rotation. A second drive wheel (145) is connected to one end of the second rotating shaft (143) to prevent rotation. The gap between the first drive wheel (144) and the second drive wheel (145) forms a clamping space for clamping the cable. The gap between the first drive wheel (144) and the second drive wheel (145) is adjustable. The other end of the first shaft (142) is connected to a first telescopic cross shaft coupling (146), and the other end of the first telescopic cross shaft coupling (146) is connected to a first gear (147). The other end of the second shaft (143) is connected to a second telescopic cross shaft coupling (148), and the other end of the second telescopic cross shaft coupling (148) is connected to a second gear (149) that meshes with the first gear (147). A first motor (1415) for driving the first gear (147) or the second gear (149) to rotate is fixed on the first fixed plate (141).

7. The automatic wire feeding system for cable processing according to claim 6, characterized in that, The second drive roller (14) includes a vertically arranged first screw (1411), a first slider (1412) and a second slider (1413) that are slidably connected to one side of the first fixed plate (141). The first slider (1412) and the second slider (1413) are arranged vertically and spaced apart. The first rotating shaft (142) is rotatably connected to the first slider (1412), and the second rotating shaft (143) is rotatably connected to the second slider (1413). The first fixed plate (141) is provided with a vertically arranged strip groove through which the first rotating shaft (142) and the second rotating shaft (143) pass. The first slider (1412) and the second slider (1413) are both screwed to the outside of the first screw (1411). The first fixed plate (141) is provided with a second motor (1414) for driving the first screw (1411) to rotate.

8. The automatic wire feeding system for cable processing according to claim 7, characterized in that, The first slider (1412) is rotatably connected to a first threaded sleeve, and the first slider (1412) is provided with a first locking mechanism for fixing the first threaded sleeve; the second slider (1413) is rotatably connected to a second threaded sleeve, and the second slider (1413) is provided with a second locking mechanism for fixing the second threaded sleeve. The first threaded sleeve and the second threaded sleeve are both screwed to the outside of the first screw (1411).

9. The automatic wire feeding system for cable processing according to claim 5, characterized in that, The straightness correction roller group (13) includes vertical correction rollers (131) and horizontal correction rollers (132) arranged at left and right intervals on the support platform (11); The vertical correction roller (131) includes a vertical correction roller body and a second driving mechanism for driving the vertical correction roller body to move up and down; the support platform (11) is fixed with a third support frame (6) at the left side of the vertical correction roller body, and the third support frame (6) is connected with a first displacement sensor (61) and a second displacement sensor (62) arranged vertically and horizontally at intervals, and the test end of the first displacement sensor (61) and the test end of the second displacement sensor (62) respectively abut against the top side and bottom side of the cable passing through the vertical correction roller body; The first displacement sensor (61), the second displacement sensor (62), and the second drive mechanism are all electrically connected to the control system.

10. The automatic wire feeding system for cable processing according to claim 9, characterized in that, The horizontal correction roller (132) includes a horizontal correction roller body and a third drive mechanism for driving the horizontal correction roller body to move back and forth. The support platform (11) is fixed with a fourth support frame (7) at the left side of the horizontal correction roller body. The fourth support frame (7) is connected to a third displacement sensor (71) and a fourth displacement sensor (72) arranged at intervals. The test end of the third displacement sensor (71) and the test end of the fourth displacement sensor (72) respectively abut against the front and rear sides of the cable passing through the horizontal correction roller body. The third displacement sensor (71), the fourth displacement sensor (72), and the third drive mechanism are all electrically connected to the control system.

11. The automatic wire feeding system for cable processing according to claim 1, characterized in that, The automatic wire feeding system for cable processing includes a fifth support frame (8) located on the left side of the wire feeding roller group (1). The fifth support frame (8) is provided with a first V-shaped groove (81) and a second V-shaped groove (82) arranged opposite to each other. A first roller (811) and a second roller (812) are rotatably connected to the inner sides of the two groove walls of the first V-shaped groove (81), and a third roller (821) and a fourth roller (822) are rotatably connected to the inner sides of the two groove walls of the second V-shaped groove (82). The first roller (811), the second roller (812), the third roller (821), and the fourth roller (822) form a rhombus frame structure. The central axis of the rhombus frame structure is coaxially arranged with the wire inlet hole of the cable processing equipment.

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