Atomizing core dismounting equipment and manufacturing method thereof
Patent Information
- Application Number
- CN202310805063.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-03
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2043-07-03
AI Technical Summary
[0005]为了克服上述专利虽然能够将隔油管与芯管分离,但由于隔油管与芯管是直接硬性放入第一冶具和第二冶具内,拉扯分离的过程中对隔油管与芯管进行硬性挤压,容易造成变形损坏,安全性低的缺点,本发明提供一种能够对隔油管与芯管进行保护拉扯分离以防止变形损坏,提高安全性的雾化芯拆装设备及其制作方法
[0023]1、扭动转轮带动丝杆转动,固定块通过膨胀的气垫将隔油管和芯管夹紧固定,启动液压缸的伸缩杆缩短,滑动架通过左侧固定块带动隔油管向左移动与芯管分离完成拆卸,需要组装时,使得左侧固定块带动隔油管向右移动套在芯管上完成组装,如此,通过气垫的作用,能够对隔油管和芯管进行保护以防止变形损坏,从而提高安全性。
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Figure CN116728336B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a disassembly and assembly device, and more particularly to a device for disassembling and assembling atomizing coils and its manufacturing method. Background Technology
[0002] Electronic atomizers include a coil, but after prolonged use, the coil needs to be replaced with a reservoir or heating wire. This requires disassembling the coil to separate the liner from the coil tube.
[0003] Chinese patent CN217958790U discloses a device for disassembling an atomizing coil, including a first fixture, a second fixture, and a drive assembly. The first fixture has a first abutting part for abutting against a first stepped surface, and the second fixture has a second abutting part for abutting against a second stepped surface. The drive assembly is used to drive at least one of the first and second fixtures to move, so as to separate the oil separator tube from the coil tube. Although the above patent can separate the oil separator tube from the coil tube, since the oil separator tube and the coil tube are directly and rigidly placed into the first and second fixtures, the oil separator tube and the coil tube are rigidly squeezed during the pulling and separation process, which can easily cause deformation and damage, resulting in low safety.
[0004] The present invention aims to solve the problems existing in the above-mentioned patents. To this end, it proposes an atomizing core disassembly and assembly device and its manufacturing method that can protect and pull apart the oil separator tube and the core tube to prevent deformation and damage, thereby improving safety. Summary of the Invention
[0005] In order to overcome the shortcomings of the above-mentioned patents, which can separate the oil separator tube from the core tube, the oil separator tube and the core tube are directly and rigidly placed into the first and second jigs. During the pulling and separation process, the oil separator tube and the core tube are subjected to hard compression, which can easily cause deformation and damage and has low safety. The present invention provides an atomizing core disassembly and assembly device and its manufacturing method that can protect the oil separator tube and the core tube during pulling and separation to prevent deformation and damage and improve safety.
[0006] This invention is achieved through the following technical means:
[0007] A device for disassembling and assembling atomizing coils includes a mounting frame, a hydraulic cylinder, rubber pads, a push rod, a sliding frame, and a fixed frame. A fixed frame is fixedly connected to the top right side of the mounting frame, and a sliding frame is slidably connected to the top right side of the mounting frame. A hydraulic cylinder is fixedly connected to the middle of the top left side of the mounting frame. A push rod for moving the sliding frame is fixedly connected to the end of the extension rod of the hydraulic cylinder. The right end of the push rod is fixedly connected to the upper part of the outer left side of the sliding frame. Three rubber pads are evenly spaced and fixedly connected to the front and rear sides of the bottom of the mounting frame. The device is characterized by further including a fixing mechanism and an expansion mechanism. The sliding frame and the fixed frame are provided with fixing mechanisms for clamping and fixing the oil separator tube and the coil tube. An expansion mechanism for protecting the oil separator tube and the coil tube is provided between the sliding frame and the fixed frame.
[0008] Further explanation: The fixing mechanism includes a lead screw, a fixing block, and a rotating wheel. The fixing blocks for clamping and fixing the oil separator and the core tube are symmetrically slidably connected to the middle of the top of the fixing frame and the middle of the top of the sliding frame. The lead screw for driving the fixing block to move is rotatably connected to the middle of the upper part of the fixing frame and the middle of the upper part of the sliding frame. The threads on the front and rear sides of the lead screw are opposite. The front and rear sides of the lead screw are respectively threaded to the lower part of the fixing blocks on the front and rear sides. The rotating wheels are fixed to the front and rear ends of the lead screw on both sides.
[0009] Further explanation: The expansion mechanism includes a magnetic suction plate, a piston rod, a piston cylinder, an air guide hose, and an air cushion. Air cushions for protecting the oil separator and core tube are fixed to the inner sides of the front and rear fixed blocks. Piston cylinders are fixed to the upper left rear side and right front side of the sliding frame. Piston cylinders are also fixed to the upper left rear side and right front side of the fixed frame. Air guide hoses for venting air into the air cushion are connected to the outer ends of the front and rear piston cylinders. The tail ends of the air guide hoses on the front and rear sides pass through the front and rear fixed blocks and are fixedly connected to the front and rear air cushions. Piston rods are slidably connected to the inner sides of the four piston cylinders. Magnetic suction plates for moving the piston rods are fixed to the lower left side of the front fixed block and the lower right side of the rear fixed block. The magnetic suction plates are in contact with the piston rods.
[0010] Further explanation includes an auxiliary positioning mechanism for centering the oil separator tube and the core tube. The auxiliary positioning mechanism includes a sleeve, a U-shaped positioning frame, a first spring, a trigger rod, and a contact rod. Sleeves are symmetrically fixed to the top of the sliding frame and the top of the fixed frame. U-shaped positioning frames for positioning the oil separator tube and the core tube are slidably connected between the inner sides of the two sleeves on the left and between the inner sides of the two sleeves on the right. The inner ends of the U-shaped positioning frames on both the left and right sides are connected to the inner sides of the sleeves. A trigger rod is fixed to the front left side of the left U-shaped positioning frame and the rear right side of the right U-shaped positioning frame. A contact rod for driving the trigger rod to move inward is fixed to the front left magnetic plate and the rear right magnetic plate. The contact rod contacts the trigger rod.
[0011] Further explanation includes a lifting mechanism for supporting and limiting the oil separator. The lifting mechanism includes a support plate, a lifting frame, a contact frame, a second spring, and a guide rod. The support plate is fixedly connected to the middle of the top right side of the sliding frame. The contact frame slides through the right side of the support plate. The lifting frame for supporting and limiting the oil separator is fixedly connected between the top two ends of the contact frame. The second spring is symmetrically connected to the bottom of the support plate on both the front and rear sides of the bottom of the contact frame. The guide rod for driving the contact frame to move upward is symmetrically fixed to the top left side of the fixed frame. The inclined surface of the guide rod contacts the contact frame.
[0012] Further explanation includes the presence of buffer pads; buffer pads are fixed to the middle of the inner side of the U-shaped positioning frame on both the left and right sides to provide buffer protection for the oil separator tube and the core tube.
[0013] Further explanation includes rollers; the lower part of the contact frame is equipped with rollers that rotate symmetrically back and forth, and the rollers contact the guide rod.
[0014] Further explanation includes protective pads; the inner side of the support frame is symmetrically fixed with protective pads to protect the oil separator.
[0015] Further explanation includes a fixed cylinder, a buffer plate, and a third spring. The fixed cylinder is fixedly connected to the middle of the right side of the mounting bracket. A buffer plate for buffering the repositioning of the sliding bracket is slidably connected inside the fixed cylinder. The buffer plate contacts the lower part of the sliding bracket. A third spring is connected between the right end of the buffer plate and the right side of the inner side of the sleeve.
[0016] A method for manufacturing an atomizer core includes the following steps:
[0017] S1. Discharge the material by placing the atomizing core between the four fixing blocks 42, with the oil separator on the left and the core tube on the right.
[0018] S2. Clamping: Twisting the rotating wheel 43 drives the lead screw 41 to rotate, which causes the fixing block 42 to move the air cushion 55 inward, and the air cushion 55 expands to contact the oil separator and the core tube. The fixing block 42 clamps and fixes the oil separator and the core tube through the air cushion 55.
[0019] S3. Disassemble, start the extension rod of hydraulic cylinder 2 to shorten, so that the sliding frame 31 drives the oil separator to move to the left and separate from the core tube through the left fixed block 42, and close hydraulic cylinder 2;
[0020] S4. Unload the material, remove the separated oil separator and core tube, and replace the oil storage cotton or heating wire.
[0021] S5. Assembly: Place the oil separator tube and the core tube back into their original positions and clamp them in place. Start the extension rod of the hydraulic cylinder 2 to extend. The sliding frame 31 drives the oil separator tube to move to the right through the left fixed block 42 and fits onto the core tube to complete the assembly, thus assembling the atomizing core.
[0022] The significant advancement of this invention lies in:
[0023] 1. Twisting the rotating wheel drives the lead screw to rotate. The fixed block clamps and fixes the oil separator tube and the core tube through the expanding air cushion. The extension rod of the hydraulic cylinder is shortened. The sliding frame drives the oil separator tube to move to the left through the left fixed block to separate it from the core tube and complete the disassembly. When assembly is required, the left fixed block drives the oil separator tube to move to the right and fit it on the core tube to complete the assembly. In this way, the air cushion can protect the oil separator tube and the core tube to prevent deformation and damage, thereby improving safety.
[0024] 2. In the role of the auxiliary positioning mechanism, whenever the fixed block moves inward, the operation of the auxiliary positioning mechanism can push the oil separator tube and the core tube towards the center for centering positioning, which can prevent the left and right positions of the oil separator tube and the core tube from deviating and affecting the clamping and separation, thereby improving the accuracy of the placement position of the oil separator tube and the core tube.
[0025] 3. Under the action of the lifting mechanism, whenever the oil separator moves to the left and separates from the core tube, the lifting mechanism can support and limit the oil separator, which can prevent the oil separator from tilting downward during the movement and affecting the assembly with the core tube, thereby ensuring that the oil separator and the core tube can be accurately connected and assembled. Attached Figure Description
[0026] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0027] Figure 2 This is a three-dimensional structural diagram of the sliding frame of the present invention.
[0028] Figure 3 This is a three-dimensional structural diagram of the hydraulic cylinder of the present invention.
[0029] Figure 4 This is a three-dimensional structural diagram of the fixing mechanism of the present invention.
[0030] Figure 5 This is a partial cross-sectional view of the expansion mechanism of the present invention.
[0031] Figure 6 This is a partial cross-sectional view of the auxiliary positioning mechanism of the present invention.
[0032] Figure 7 This is a three-dimensional structural diagram of the lifting mechanism of the present invention.
[0033] Figure 8 This is a three-dimensional structural diagram of the cushioning pad of the present invention.
[0034] Figure 9 This is a three-dimensional structural diagram of the roller of the present invention.
[0035] Figure 10 This is a three-dimensional structural diagram of the protective pad of the present invention.
[0036] Figure 11 This is a three-dimensional structural diagram of the buffer plate of the present invention.
[0037] The components are: 1-mounting bracket, 2-hydraulic cylinder, 21-rubber pad, 3-push rod, 31-sliding frame, 32-fixed frame, 4-fixing mechanism, 41-screw rod, 42-fixed block, 43-rotor, 5-expansion mechanism, 51-magnetic plate, 52-piston rod, 53-piston cylinder, 54-air guide hose, 55-air cushion, 6-auxiliary positioning mechanism, 61-sleeve, 62-U-shaped positioning frame, 63-first spring, 64-trigger rod, 65-contact rod, 7-lifting mechanism, 71-support plate, 72-lifting frame, 73-contact frame, 74-second spring, 75-guide rod, 8-buffer pad, 9-roller, 10-protective pad, 11-fixed cylinder, 12-buffer plate, 13-third spring. Detailed Implementation
[0038] First, it should be noted that in different described embodiments, the same components are given the same reference numerals or the same component names. The disclosure contained throughout this specification can be applied semantically to the same components having the same reference numerals or the same component names. The location descriptions selected in the specification, such as upper, lower, and lateral, also refer to the directly described and illustrated figures and are semantically applied to the new location when the location changes.
[0039] Example 1
[0040] A device for disassembling and assembling atomizing coils and its manufacturing method include a mounting bracket 1, a hydraulic cylinder 2, a rubber pad 21, a push rod 3, a sliding bracket 31, a fixing bracket 32, a fixing mechanism 4, and an expansion mechanism 5. (See also...) Figures 1-5 As shown, a fixed frame 32 is installed on the top right side of the mounting frame 1 by welding. A sliding frame 31 is slidably connected to the top right side of the mounting frame 1. A hydraulic cylinder 2 is installed on the top left middle of the mounting frame 1 by welding. A push rod 3 is fixedly connected to the end of the telescopic rod of the hydraulic cylinder 2. The right end of the push rod 3 is fixedly connected to the upper part of the outer left side of the sliding frame 31. When the push rod 3 moves, it can drive the sliding frame 31 to move. Three rubber pads 21 are evenly spaced and fixed to the front and rear sides of the bottom of the mounting frame 1. A fixing mechanism 4 is provided on the sliding frame 31 and the fixed frame 32. When the fixing mechanism 4 operates, it can clamp and fix the oil separator tube and the core tube. An expansion mechanism 5 is provided between the sliding frame 31 and the fixed frame 32. When the expansion mechanism 5 operates, it can protect the oil separator tube and the core tube.
[0041] The fixing mechanism 4 includes a lead screw 41, a fixing block 42, and a rotating wheel 43. Please refer to [link / reference]. Figure 1 , Figure 2 Figures and Figure 4As shown, fixed blocks 42 are symmetrically slidably connected to the middle of the top of the fixed frame 32 and the middle of the top of the sliding frame 31. When the fixed blocks 42 move inward, they can clamp and fix the oil separator and the core tube. A lead screw 41 is rotatably connected to the middle of the upper part of the fixed frame 32 and the middle of the upper part of the sliding frame 31. The threads on the front and rear sides of the lead screw 41 are opposite. The front and rear sides of the lead screw 41 are respectively threaded to the lower part of the front and rear fixed blocks 42. When the lead screw 41 rotates, it can drive the fixed blocks 42 to move. The front and rear ends of the lead screw 41 on both sides are connected by welding and installed with rotating wheels 43.
[0042] The expansion mechanism 5 includes a magnetic suction plate 51, a piston rod 52, a piston cylinder 53, an air guide hose 54, and an air cushion 55. Please refer to [link / reference]. Figure 1 , Figure 2 and Figure 5 As shown, air cushions 55 are fixed to the inner sides of the front and rear fixed blocks 42. When the air cushions 55 expand, they can protect the oil separator and the core tube. Piston cylinders 53 are fixed to the upper left rear side and right front side of the sliding frame 31. Piston cylinders 53 are also fixed to the upper left rear side and right front side of the fixed frame 32. The outer ends of the front and rear piston cylinders 53 are connected to air guide hoses 54. The tail ends of the air guide hoses 54 pass through the front and rear fixed blocks 42 and are fixedly connected to the front and rear air cushions 55. The air guide hoses 54 can discharge air into the air cushions 55. Piston rods 52 are slidably connected to the inner sides of the four piston cylinders 53. Magnetic plates 51 are installed on the lower left side of the front fixed block 42 and the lower right side of the rear fixed block 42 by bolt connection. The magnetic plates 51 are in contact with the piston rods 52. When the magnetic plates 51 move, they can drive the piston rods 52 to move.
[0043] First, place the atomizing core between the four fixing blocks 42, with the oil separator on the left and the core tube on the right. Then, twist the rotating wheel 43 to rotate the lead screw 41. The rotation of the lead screw 41 causes the front and rear fixing blocks 42 to move inward. The inward movement of the front and rear fixing blocks 42 causes the front and rear air cushions 55 to move inward. At the same time, the inward movement of the front and rear fixing blocks 42 also causes the magnetic suction plate 51 to move inward. The inward movement of the magnetic suction plate 51 causes the piston rod 52 to move outward. The outward movement of the piston rod 52 pushes the air in the piston cylinder 53 into the air guide hose 54. The air in the air guide hose 54 is discharged into the air cushion 55. As the air is discharged... The air cushion 55 continuously expands, moving inward to contact the oil separator and core tube. The two left-side fixing blocks 42 move inward, clamping and fixing the oil separator via the left-side air cushion 55, thus protecting it. The two right-side fixing blocks 42 move inward, clamping and fixing the core tube via the right-side air cushion 55. Stopping the torsion wheel 43 causes the lead screw 41 to rotate, which activates the extension rod of the hydraulic cylinder 2, shortening it and causing the push rod 3 to move to the left. The push rod 3 moves to the left, causing the sliding frame 31 to move to the left. The sliding frame 31 moves to the left, causing the oil separator to move to the left via the left-side fixing block 42. The oil separator then contacts the core tube. When the pipe is separated, hydraulic cylinder 2 is closed, and sliding frame 31 stops moving the oil separator pipe to the left via left fixed block 42. Turning screw 41 rotates in the opposite direction, causing fixed block 42 to move outward and reset. Fixed block 42 causes air cushion 55 to move outward and reset. Air cushion 55 moves outward and disengages from oil separator pipe and core pipe. Fixed block 42 also causes magnetic suction plate 51 to move outward and reset. Magnetic suction plate 51 causes piston rod 52 to move inward and reset. The reset piston rod 52 draws air from air cushion 55 into piston cylinder 53 through air guide hose 54. As air is drawn away, air cushion 55 continuously contracts and resets. Stop turning wheel 43, and the pipe can be separated. Replace the oil-absorbing cotton or heating wire. After replacement, place the oil separator and core tube between the front and rear fixing blocks 42 respectively. Clamp and fix the oil separator and core tube as described above. Then, activate the extension rod of hydraulic cylinder 2 to move the push rod 3 to the right and reset. The push rod 3 moves the sliding frame 31 to the right and reset. The sliding frame 31, through the left fixing block 42, moves the oil separator to the right and reset, fitting it onto the core tube to assemble the atomizing core. Close hydraulic cylinder 2, causing the fixing block 42 to loosen the oil separator and core tube, allowing the atomizing core to be removed. Due to the rubber pad 21, the device can be placed more stably. Thus, the air cushion 55 protects the oil separator and core tube from deformation and damage, thereby improving safety.
[0044] Example 2
[0045] Based on Embodiment 1, an auxiliary positioning mechanism 6 is also included. The auxiliary positioning mechanism 6 includes a sleeve 61, a U-shaped positioning frame 62, a first spring 63, a trigger rod 64, and a contact rod 65. Please refer to [link to previous document]. Figure 1 , Figure 2 and Figure 6 As shown, sleeves 61 are symmetrically fixed to the top of the sliding frame 31 and the top of the fixed frame 32. U-shaped positioning frames 62 are slidably connected between the inner sides of the two sleeves 61 on the left and between the inner sides of the two sleeves 61 on the right. When the U-shaped positioning frames 62 move inward, they can position the oil separator and the core tube. The inner ends of the U-shaped positioning frames 62 on both the left and right sides are connected to the inner sides of the sleeves 61 by a first spring 63. The front side of the left side of the left U-shaped positioning frame 62 and the rear side of the right side of the right U-shaped positioning frame 62 are fixedly connected to a trigger rod 64. The front left magnetic plate 51 and the rear right magnetic plate 51 are both installed with contact rods 65 by bolts. The contact rods 65 contact the trigger rods 64. When the contact rods 65 move inward, they can drive the trigger rods 64 to move inward.
[0046] It also includes a lifting mechanism 7, which comprises a support plate 71, a lifting frame 72, a contact frame 73, a second spring 74, and a guide rod 75. Please refer to [link / reference]. Figure 2 and Figure 7 As shown, a support plate 71 is installed in the middle of the top right side of the sliding frame 31 by welding. A contact frame 73 is slidably connected to the right side of the support plate 71. A lifting frame 72 is fixed between the two ends of the top of the contact frame 73. When the lifting frame 72 moves upward, it can support and limit the oil separator. The bottom front and rear sides of the contact frame 73 are symmetrically connected to the bottom of the support plate 71. A guide rod 75 is installed in the top left side of the fixed frame 32 by welding. The inclined surface of the guide rod 75 contacts the contact frame 73. When the contact frame 73 moves to the left, the guide rod 75 can drive the contact frame 73 to move upward.
[0047] After the oil separator tube and core tube of the atomizing core are placed, turning the rotating wheel 43 drives the lead screw 41 to rotate. The fixing block 42 moves inward, causing the air cushion 55 and magnetic suction plate 51 to move inward. The inward movement of the magnetic suction plate 51 also causes the contact rod 65 to move inward. The inward movement of the contact rod 65 causes the trigger rod 64 to move inward. The inward movement of the trigger rod 64 causes the U-shaped positioning frame 62 to move inward. The first spring 63 is compressed, and the U-shaped positioning frame 62 moves inward to contact the oil separator tube and core tube. The U-shaped positioning bracket 62 centers the oil separator tube and the core tube. Then, the fixing block 42 clamps and fixes the oil separator tube and the core tube through the air cushion 55. When the fixing block 42 moves outward, it drives the magnetic suction plate 51 and the air cushion 55 to move outward and reset. The magnetic suction plate 51 drives the contact rod 65 to move outward and reset. The outward reset of the contact rod 65 does not limit the trigger rod 64. Due to the action of the first spring 63, the outward reset of the U-shaped positioning bracket 62 drives the trigger rod 64 to move outward and reset. In this way, the lateral position deviation of the oil separator tube and the core tube can be prevented from affecting the clamping and separation, thereby improving the accuracy of the placement of the oil separator tube and the core tube.
[0048] When the telescopic rod of hydraulic cylinder 2 is shortened, the sliding frame 31 moves to the left, driving the oil separator pipe to move to the left via the left-side fixed block 42. The leftward movement of the sliding frame 31 also drives the support plate 71 to move to the left. The leftward movement of the support plate 71 drives the contact frame 73 to move to the left, which in turn drives the lifting frame 72 to move to the left. The lifting frame 72 moves to the left synchronously with the oil separator pipe. The leftward movement of the contact frame 73 moves upward via the guide rod 75, compressing the second spring 74. The upward movement of the contact frame 73 drives the lifting frame 72 to move upward, bringing it into contact with the oil separator pipe. The lifting frame 72 then supports and limits the oil separator pipe. When the oil separator is removed, the oil separator support 72 disengages from contact. Then, when the oil separator is placed and clamped in place, it re-engages with the support 72, triggering the extension rod of the hydraulic cylinder 2. This causes the sliding frame 31 to move the oil separator to the right via the left-side fixing block 42, allowing it to fit onto the core tube for assembly. Simultaneously, the sliding frame 31, via the support plate 71, moves the contact frame 73 to the right to reset. The contact frame 73, not limited by the guide rod 75, moves downwards due to the action of the second spring 74, causing the support 72 to move downwards and reset, disengaging from the oil separator. This prevents the oil separator from tilting downwards during movement, ensuring precise assembly with the core tube.
[0049] Example 3
[0050] Based on Embodiments 1 and 2, a cushioning pad 8 is also included; please refer to [link / reference]. Figure 8 As shown, buffer pads 8 are fixed to the middle of the inner side of the U-shaped positioning frame 62 on both the left and right sides. When the buffer pads 8 come into contact with the oil separator and the core tube, the buffer pads 8 can provide buffer protection for the oil separator and the core tube.
[0051] It also includes roller 9, please see Figure 9 As shown, the lower part of the contact frame 73 is equipped with rollers 9 that rotate symmetrically back and forth. The rollers 9 are in contact with the guide rod 75. When the rollers 9 move, they can guide the contact frame 73.
[0052] It also includes a protective pad 10, please refer to Figure 10 As shown, protective pads 10 are symmetrically fixed to the inner side of the lifting frame 72. When the protective pads 10 come into contact with the oil separator, the protective pads 10 can protect the oil separator.
[0053] It also includes a fixed cylinder 11, a buffer plate 12, and a third spring 13. Please refer to [link / reference]. Figure 11As shown, a fixed cylinder 11 is installed in the middle of the right side of the mounting bracket 1 by welding. A buffer plate 12 is slidably connected to the inside of the fixed cylinder 11. The buffer plate 12 contacts the lower part of the sliding frame 31. The buffer plate 12 can buffer the reset of the sliding frame 31. A third spring 13 is connected between the right end of the buffer plate 12 and the right side of the inner side of the sleeve 61.
[0054] When the U-shaped positioning frame 62 moves inward, it drives the buffer pad 8 to move inward as well. The buffer pad 8 then contacts the oil separator tube and the core tube. The U-shaped positioning frame 62 centers the oil separator tube and the core tube through the buffer pad 8, which in turn provides cushioning protection for them. This prevents the oil separator tube and the core tube from making hard contact with the U-shaped positioning frame 62, thus preventing wear and ensuring the integrity of the oil separator tube and the core tube.
[0055] When the contact frame 73 moves to the left, it also drives the roller 9 to move to the left. The guide rod 75 drives the contact frame 73 to move upward through the roller 9, and the roller 9 guides the contact frame 73. In this way, the contact frame 73 can move more smoothly on the guide rod 75.
[0056] When the lifting frame 72 moves upward, it also moves the protective pad 10 upward, bringing it into contact with the oil separator. The lifting frame 72 supports and limits the oil separator through the protective pad 10. When the lifting frame 72 returns to its original position, it moves the protective pad 10 downward to reset. This prevents the oil separator from directly contacting the lifting frame 72 and causing wear, thus further ensuring the integrity and quality of the oil separator.
[0057] When the sliding frame 31 moves to the left, it disengages from the buffer plate 12. Then, when the sliding frame 31 moves to the right to reset, it contacts the buffer plate 12. Due to the action of the third spring 13, the buffer plate 12 cushions the sliding frame 31. This prevents excessive force during the reset of the sliding frame 31 from causing vibration that could affect the device's operation, thus improving the smoothness of the reset.
[0058] Example 4
[0059] A method for manufacturing an atomizer core includes the following steps:
[0060] S1. Discharge the material by placing the atomizing core between the four fixed blocks 42, with the oil separator on the left and the core tube on the right.
[0061] S2. Clamping: Twisting the rotating wheel 43 drives the lead screw 41 to rotate, which causes the fixing block 42 to move the air cushion 55 inward, and the air cushion 55 expands to contact the oil separator and the core tube. The fixing block 42 clamps and fixes the oil separator and the core tube through the air cushion 55.
[0062] S3. Disassemble, start the extension rod of hydraulic cylinder 2 to shorten, so that the sliding frame 31 drives the oil separator to move to the left and separate from the core tube through the left fixed block 42, and close hydraulic cylinder 2;
[0063] S4. Unloading: Remove the separated oil separator and core tube, and replace the oil storage cotton or heating wire; S5. Assembly: Put the oil separator and core tube back into their original positions and clamp them in place. Start the extension rod of the hydraulic cylinder 2 to extend. The sliding frame 31 drives the oil separator to move to the right through the left fixed block 42 and fits onto the core tube to complete the assembly, thus assembling the atomizing core.
[0064] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that variations may be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An atomizing core disassembly and assembly device, comprising a mounting frame (1), a hydraulic cylinder (2), rubber pads (21), a push rod (3), a sliding frame (31), and a fixed frame (32), wherein the fixed frame (32) is fixedly connected to the top right side of the mounting frame (1), the sliding frame (31) is slidably connected to the top right side of the mounting frame (1), the hydraulic cylinder (2) is fixedly connected to the middle of the top left side of the mounting frame (1), the end of the telescopic rod of the hydraulic cylinder (2) is fixedly connected to a push rod (3) for moving the sliding frame (31), the right end of the push rod (3) is fixedly connected to the upper part of the outer left side of the sliding frame (31), and three rubber pads (21) are evenly spaced and fixedly connected to the bottom front and rear sides of the mounting frame (1), characterized in that, It also includes a fixing mechanism (4) and an expansion mechanism (5). The sliding frame (31) and the fixing frame (32) are provided with a fixing mechanism (4) for clamping and fixing the oil separator and the core tube. The sliding frame (31) and the fixing frame (32) are provided with an expansion mechanism (5) for protecting the oil separator and the core tube. The fixing mechanism (4) includes a screw (41), a fixing block (42) and a rotating wheel (43). The fixing block (42) for clamping and fixing the oil separator and the core tube is symmetrically slidably connected to the middle of the top of the fixing frame (32) and the middle of the top of the sliding frame (31). The screw (41) for driving the fixing block (42) to move is rotatably connected to the middle of the upper part of the fixing frame (32) and the middle of the upper part of the sliding frame (31). The screw (41) has opposite threads on the front and back sides. The screw (41) is threaded to the lower part of the fixing blocks (42) on the front and back sides respectively. The rotating wheel (43) is fixed to both ends of the screw (41) on the left and right sides. The expansion mechanism (5) includes a magnetic suction plate (51), a piston rod (52), a piston cylinder (53), an air guide hose (54), and an air cushion (55). Air cushions (55) for protecting the oil separator and core tube are fixed to the inner surfaces of the front and rear fixed blocks (42). Piston cylinders (53) are fixed to the upper left rear side and right front side of the sliding frame (31). Piston cylinders (53) are also fixed to the upper left rear side and right front side of the fixed frame (32). The outer ends of the front and rear piston cylinders (53) are connected to a device for... Air is discharged into the air cushion (55) via a flexible air guide hose (54). The ends of the flexible air guide hoses (54) on the front and rear sides pass through the front and rear fixed blocks (42) respectively and are fixedly connected to the front and rear air cushions (55). The piston rods (52) are slidably connected to the inside of the four piston cylinders (53). The lower left side of the front fixed block (42) and the lower right side of the rear fixed block (42) are fixedly connected to magnetic plates (51) for moving the piston rods (52). The magnetic plates (51) are in contact with the piston rods (52). It also includes a lifting mechanism (7) for supporting and limiting the oil separator. The lifting mechanism (7) includes a support plate (71), a lifting frame (72), a contact frame (73), a second spring (74), and a guide rod (75). The support plate (71) is fixedly connected to the middle of the top right side of the sliding frame (31). The contact frame (73) is slidably connected to the right side of the support plate (71). The lifting frame (72) for supporting and limiting the oil separator is fixedly connected between the top two ends of the contact frame (73). The second spring (74) is symmetrically connected to the bottom front and rear sides of the contact frame (73) and the bottom of the support plate (71). The guide rod (75) for driving the contact frame (73) to move upward is symmetrically fixed to the top left side of the fixed frame (32). The inclined surface of the guide rod (75) contacts the contact frame (73). It also includes rollers (9), and the lower part of the contact frame (73) is symmetrically fitted with rollers (9) that rotate back and forth. The rollers (9) contact the guide rod (75).
2. The atomizing core disassembly and assembly device according to claim 1, characterized in that, It also includes an auxiliary positioning mechanism (6) for centering the oil separator tube and the core tube. The auxiliary positioning mechanism (6) includes a sleeve (61), a U-shaped positioning frame (62), a first spring (63), a trigger rod (64), and a contact rod (65). The top of the sliding frame (31) and the top of the fixed frame (32) are symmetrically fixed with sleeves (61) at the front and back. The inner sides of the two sleeves (61) on the left and the inner sides of the two sleeves (61) on the right are slidably connected to each other for centering the oil separator tube and the core tube. The U-shaped positioning frame (62) is positioned such that the inner ends of the left and right U-shaped positioning frames (62) are connected to the inner side of the sleeve (61) by a first spring (63). The left front side of the left U-shaped positioning frame (62) and the right rear side of the right U-shaped positioning frame (62) are both fixedly connected to a trigger rod (64). The left front magnetic plate (51) and the right rear magnetic plate (51) are both fixedly connected to a contact rod (65) for driving the trigger rod (64) to move inward. The contact rod (65) contacts the trigger rod (64).
3. The atomizing core disassembly and assembly device according to claim 2, characterized in that, It also includes a buffer pad (8), and the middle of the inner side of the U-shaped positioning frame (62) on both the left and right sides is fixed with a buffer pad (8) for buffering and protecting the oil separator and the core tube.
4. The atomizing core disassembly and assembly device according to claim 3, characterized in that, It also includes a protective pad (10), and the inner side of the support frame (72) is symmetrically fixed with a protective pad (10) for protecting the oil separator.
5. The atomizing core disassembly and assembly device according to claim 4, characterized in that, It also includes a fixed cylinder (11), a buffer plate (12) and a third spring (13). The fixed cylinder (11) is fixedly connected to the middle of the right side of the mounting bracket (1). The buffer plate (12) for buffering the reset of the sliding frame (31) is slidably connected to the inside of the fixed cylinder (11). The buffer plate (12) contacts the lower part of the sliding frame (31). The third spring (13) is connected between the right end of the buffer plate (12) and the right side of the sleeve (61).
6. The atomizing core disassembly and assembly device according to claim 5, characterized in that, It also includes the method for making the atomizer core, the steps of which are as follows: S1. Discharge the material and place the atomizing core between the four fixed blocks (42), with the oil separator on the left and the core tube on the right. S2. Clamp, twist the wheel (43) to drive the screw (41) to rotate, which causes the fixing block (42) to drive the air cushion (55) to move inward, and the air cushion (55) expands and contacts the oil separator and the core tube. The fixing block (42) clamps and fixes the oil separator and the core tube through the air cushion (55). S3. Disassemble, start the extension rod of hydraulic cylinder (2) to shorten, so that the sliding frame (31) drives the oil separator to move to the left and separate from the core tube through the left fixed block (42), and close the hydraulic cylinder (2). S4. Unload the material, remove the separated oil separator and core tube, and replace the oil storage cotton or heating wire. S5. Assembly: Place the oil separator tube and the core tube back into their original positions and clamp them in place. Start the extension rod of the hydraulic cylinder (2) to extend. The sliding frame (31) drives the oil separator tube to move to the right through the left fixed block (42) and fits onto the core tube to complete the assembly, thus assembling the atomizing core.
Citation Information
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