ALC board construction auxiliary device and construction method thereof

Abstract

The application discloses an ALC plate construction auxiliary device and a construction method thereof. The ALC plate construction auxiliary device comprises a mounting mechanism for being placed on a reverse ridge, a positioning mechanism for vertical positioning of an ALC plate, and a feeding mechanism for conveying the ALC plate from a concrete floor to the mounting mechanism. The ALC plate construction auxiliary device can be flexibly disassembled and assembled, can conveniently move the ALC plate, and is suitable for ALC plates of different specifications. Compared with a traditional carrying mode, the ALC plate can be better protected, the problem that the traditional construction mode is time-consuming and labor-consuming and the ALC plate is extremely prone to collision in the carrying and adjusting process and even causes damage to the ALC plate is solved, the construction efficiency is improved, the device is simple to manufacture, has low cost, and has high popularization value.

Description

Technical Field

[0001] This invention relates to the field of building construction technology, and in particular to an auxiliary device for ALC board construction and its construction method. Background Technology

[0002] ALC panel is short for autoclaved lightweight concrete panel, a type of high-performance autoclaved aerated concrete. ALC wall panels are made primarily from fly ash (or silica sand), cement, and lime, and are formed into porous concrete panels (containing treated steel reinforcement) through high-pressure steam curing. ALC panels can be used as both wall and roofing materials, making them a high-performance new building material. Due to their considerable weight, ALC wall panels require auxiliary installation equipment for hoisting during construction.

[0003] However, the existing auxiliary installation devices mainly use electric hoists for hoisting, which is relatively complicated to operate. Furthermore, due to the large weight of a single wall panel, it is inconvenient to move it during hoisting, and swaying often occurs during the hoisting process. This leads to uneven stress on the auxiliary installation device, which can easily cause it to tip over. This results in the finished wall panel being susceptible to bumps and impacts, posing a significant safety hazard. Summary of the Invention

[0004] To overcome the shortcomings of existing technologies, this invention provides an ALC board construction auxiliary device and its construction method for ALC boards of different specifications. It can better protect ALC boards and solve the problems of traditional construction methods being time-consuming and labor-intensive, and ALC boards being easily damaged by collisions during handling and adjustment. This greatly improves the installation efficiency of ALC boards.

[0005] To achieve the above objectives, the present invention provides an ALC board construction auxiliary device and a construction method thereof, comprising:

[0006] An installation mechanism for placing on a countersunk wall includes a first mounting plate that is attached to the side of the countersunk wall along the height direction of the countersunk wall and a second mounting plate that is attached to the countersunk wall along the width direction of the countersunk wall and is perpendicularly fixedly connected to the first mounting plate. A plurality of first pulleys for sliding the ALC plate are uniformly fixedly installed on the surface of the second mounting plate away from the countersunk wall.

[0007] The positioning mechanism includes a positioning plate that is vertically fixedly installed on the end of the second mounting plate away from the first mounting plate. The positioning plate extends along the height direction relative to the second mounting plate towards the side closer to the ALC plate and is uniformly fixedly installed with a plurality of second pulleys for sliding the ALC plate.

[0008] The feeding mechanism includes a feeding plate that is inclinedly disposed on one side of the mounting mechanism and is used to transport the ALC plate to the mounting mechanism. The feeding plate is provided with a plurality of third pulleys for the ALC plate to slide.

[0009] Preferably, the positioning plate includes a fixing part and an extension part that are fixedly connected to each other. The fixing part is used to fit the anti-slip, and the extension part extends along the height direction of the anti-slip towards the side closer to the ALC plate. The width of the extension part is smaller than the width of the fixing part, and the extension part and the fixing part are flush with the surface of the side of the second mounting plate.

[0010] Preferably, the second pulley is fixedly mounted on the surface of the extension near the ALC plate.

[0011] Preferably, both the fixing part and the first mounting plate are fixedly fitted with handles on the side opposite to the anti-sill.

[0012] Preferably, the second mounting plate has holes at the end away from the first mounting plate and on the fixing part, and bolts for fixing the positioning plate and the second mounting plate are inserted in the holes to cooperate with nuts.

[0013] The first end of the feeding plate is connected to the second mounting plate, and the second end is connected to the concrete floor slab.

[0014] A construction method for installing ALC panels using an ALC panel installation auxiliary device includes the following steps:

[0015] An installation mechanism is installed on the upstand of a concrete floor slab, a positioning mechanism is fixedly connected to the installation mechanism, and a feeding mechanism is set on one side of the installation mechanism.

[0016] The ALC board to be installed is transported to the installation mechanism via the feeding mechanism, and then slid to the installation position in conjunction with the positioning mechanism.

[0017] Wedge-shaped wooden blocks are driven into the ALC board from both sides along the width direction between the ALC board and the mounting mechanism to fix the ALC board in place.

[0018] Remove the installation and positioning mechanisms, fill the gap between the ALC board and the countersunk wall, and remove the wedge-shaped wooden blocks.

[0019] By adopting the above technical solution, the present invention has the following beneficial effects:

[0020] 1) It can be flexibly disassembled and assembled, increasing construction efficiency. The material processing technology is simple, the materials are easy to obtain and the cost is low. The materials are reliable, which enhances the fastening effect of the installation and can greatly improve stability, ensuring that the subsequent construction quality is excellent the first time.

[0021] 2) Applicable to ALC panels of various specifications, this method offers better protection compared to traditional handling methods. It addresses the time-consuming and labor-intensive nature of traditional methods, which often result in collisions and damage to ALC panels during handling and adjustment. The positioning mechanism accurately slides the ALC panel to the designated position, effectively reducing material waste and significantly improving installation efficiency. It has a wide range of applications. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the structure of the ALC board construction auxiliary device of the present invention used for ALC board installation.

[0024] Figure 2 This is a schematic diagram of the connection structure between the installation mechanism and the positioning mechanism in this invention.

[0025] Figure 3 yes Figure 2 Enlarged view of the structure at point A in the middle.

[0026] Figure 4 This is a side view of the ALC plate being moved using the feeding mechanism in this invention.

[0027] Figure 5 This is a schematic diagram of the structure when wedge-shaped wooden blocks are driven in to fix the ALC board in this invention.

[0028] Figure 6 This is a side view of the ALC board being fixed by driving in wedge-shaped wooden blocks in this invention.

[0029] Figure 7 This is a schematic diagram of the structure in which the gaps are filled after the ALC plate is fixed in this invention.

[0030] Figure 8 This is a schematic diagram of the structure after the ALC board is installed in this invention.

[0031] Figure 9 This is a side view of the ALC board after installation in this invention.

[0032] The correspondence between the numbers in the attached diagram is as follows:

[0033] 1- Concrete floor slab; 2- Reverse curb; 3- ALC slab; 4- Installation mechanism; 41- First mounting plate; 42- Second mounting plate; 43- First pulley; 5- Positioning mechanism; 51- Positioning plate; 511- Fixing part; 512- Extension part; 52- Second pulley; 6- Feeding mechanism; 61- Feeding plate; 62- Third pulley; 71- Bolt; 72- Nut; 8- Wedge-shaped wooden block; 9- Handle; 10- Cement mortar. Detailed Implementation

[0034] The specific embodiments of the present invention will be further described below with reference to the accompanying drawings. It should be noted that these descriptions are for the purpose of aiding understanding the present invention, but do not constitute a limitation thereof. Furthermore, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0035] The technical problem this invention aims to solve is that traditional ALC panel auxiliary installation devices, which mainly rely on electric hoists for lifting, are complex to operate. Furthermore, the large weight of individual wall panels makes them difficult to move during lifting, often resulting in swaying and uneven stress on the auxiliary installation device, which can easily lead to tipping over. This poses a significant safety hazard, as the finished wall panels are susceptible to impacts and collisions. This invention provides an ALC panel construction auxiliary device and its construction method, applicable to ALC panels of different specifications. Compared to traditional handling methods, it provides better protection for the ALC panels and solves the problems of traditional construction methods being time-consuming and labor-intensive, and the ALC panels being easily damaged by collisions during handling and adjustment.

[0036] Please see Figures 1 to 9 As shown, the present invention provides an ALC slab construction auxiliary device for installing ALC slabs 3, and the ALC slabs 3 are installed on the curb 2 of the concrete floor slab 1. In this embodiment, the curb 2 is also made of concrete. The ALC slab construction auxiliary device includes an installation mechanism 4 for placing on the curb 2, a positioning mechanism 5 for vertically positioning the ALC slabs 3, and a feeding mechanism 6.

[0037] Please see Figure 2 and Figure 3 As shown, the installation mechanism 4 includes a first installation plate 41 that is attached to the side of the reverse slope 2 along the height direction of the reverse slope 2 and a second installation plate 42 that is attached to the reverse slope 2 along the width direction of the reverse slope 2 and is perpendicularly fixedly connected to the first installation plate 41. A plurality of first pulleys 43 for sliding of the ALC plate 3 are uniformly fixedly installed on the surface of the second installation plate 42 away from the reverse slope 2.

[0038] Furthermore, the positioning mechanism 5 includes a positioning plate 51 vertically fixedly installed on the end of the second mounting plate 42 away from the first mounting plate 41. The positioning plate 51 extends along the height direction relative to the second mounting plate 42 towards the side closer to the ALC plate 3 and is uniformly fixedly installed with a plurality of second pulleys 52 for sliding the ALC plate 3. Preferably, the positioning plate 51 includes a fixing part 511 and an extension part 512 fixedly connected to each other. The fixing part 511 is used to fit against the countersunk 2. The extension part 512 extends along the height direction of the countersunk 2 towards the side closer to the ALC plate 3. The width of the extension part 512 is smaller than the width of the fixing part 511. The surfaces of the extension part 512 and the fixing part 511 are flush with the surfaces of the second mounting plate 42. The second pulleys 52 are fixedly installed on the surface of the extension part 512 near the ALC plate 3. It should be noted that the positioning mechanism 5, which is provided along the height direction of the ALC plate 3, can be used to position the ALC plate 3 when it is installed vertically.

[0039] Furthermore, the second mounting plate 42 has corresponding holes on the end away from the first mounting plate 41 and on the fixing part 511. Bolts 71 are inserted into the holes to fix the positioning plate 51 and the second mounting plate 42 together with nuts 72. Preferably, the fixing part 511 of the positioning plate 51 and the side of the first mounting plate 41 opposite to the reverse curb 2 are both fixedly installed with handles to facilitate the construction personnel to install the installation mechanism 4 and the positioning mechanism 5 on the reverse curb 2.

[0040] Please see Figure 4 As shown, the feeding mechanism 6 includes a feeding plate 61 that is inclinedly disposed on one side of the installation mechanism 4 and is used to transport the ALC plate 3 to the installation mechanism 4. The feeding plate 61 is provided with a plurality of third pulleys 62 for the ALC plate 3 to slide. Preferably, the first end of the feeding plate 61 is connected to the second installation plate 42 of the installation mechanism 4, and the second end is connected to the concrete floor slab 1. By setting up the feeding mechanism, the ALC plate 3 can be moved very conveniently.

[0041] The construction method for installing ALC panels using the ALC panel construction auxiliary device of the present invention includes the following steps:

[0042] Step 1: Install the installation mechanism on the curb of the concrete floor slab, fix the positioning mechanism to the installation mechanism, and set up a feeding mechanism on one side of the installation mechanism. One side of the feeding plate of the feeding mechanism is connected to the second installation plate of the installation mechanism, and the other side is connected to the concrete floor slab.

[0043] Step 2: The ALC board to be installed is transported to the installation mechanism by the feeding mechanism, and then slid to the installation position by the first pulley on the second mounting plate of the installation mechanism in conjunction with the second pulley on the positioning mechanism positioning plate;

[0044] Step 3: Drive wedge-shaped wooden blocks 8 into the space between the ALC board and the mounting mechanism on both sides along the width direction of the ALC board to fix the ALC board in place;

[0045] Step 4: Remove the installation and positioning mechanisms, fill the gap between the ALC board and the countersunk wall, and remove the wedge-shaped wooden block 8. In this embodiment, cement mortar 10 can be used to fill the gap.

[0046] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and these variations still fall within the protection scope of the present invention.

Claims

1. An auxiliary device for ALC slab construction, used for installing ALC slabs, wherein the ALC slabs are installed on the curb of a concrete floor slab, characterized in that, The ALC board construction auxiliary device includes: An installation mechanism for placing on a countersunk wall includes a first mounting plate that is attached to the side of the countersunk wall along the height direction of the countersunk wall and a second mounting plate that is attached to the countersunk wall along the width direction of the countersunk wall and is perpendicularly fixedly connected to the first mounting plate. A plurality of first pulleys for sliding the ALC plate are uniformly fixedly installed on the surface of the second mounting plate away from the countersunk wall. The positioning mechanism includes a positioning plate that is vertically fixedly installed on the end of the second mounting plate away from the first mounting plate. The positioning plate extends along the height direction relative to the second mounting plate towards the side closer to the ALC plate and is uniformly fixedly mounted with a plurality of second pulleys for sliding the ALC plate. The positioning plate includes a fixed part and an extension part that are fixedly connected to each other. The fixed part is used to fit against the anti-slip. The extension part extends along the height direction of the anti-slip towards the side closer to the ALC plate. The width of the extension part is smaller than the width of the fixed part, and the surfaces of the extension part and the fixed part are flush with the side of the second mounting plate. The feeding mechanism includes a feeding plate that is inclinedly disposed on one side of the mounting mechanism and is used to transport the ALC plate to the mounting mechanism. The feeding plate is provided with a plurality of third pulleys for the ALC plate to slide.

2. The ALC board construction auxiliary device as described in claim 1, characterized in that: The second pulley is fixedly installed on the surface of the extension near the ALC plate.

3. The ALC board construction auxiliary device as described in claim 1, characterized in that: Both the fixing part and the first mounting plate are fixedly fitted with handles on the side opposite to the anti-sill.

4. The ALC board construction auxiliary device as described in claim 1, characterized in that: The second mounting plate has holes at the end away from the first mounting plate and on the fixing part, and bolts for fixing the positioning plate and the second mounting plate are inserted in the holes to cooperate with nuts.

5. The ALC board construction auxiliary device as described in claim 1, characterized in that: The first end of the feeding plate is connected to the second mounting plate, and the second end is connected to the concrete floor slab.

6. A construction method for installing ALC panels using the ALC panel construction auxiliary device as described in claim 1, characterized in that, Includes the following steps: An installation mechanism is installed on the upstand of a concrete floor slab, a positioning mechanism is fixedly connected to the installation mechanism, and a feeding mechanism is set on one side of the installation mechanism. The ALC board to be installed is transported to the installation mechanism via the feeding mechanism, and then slid to the installation position in conjunction with the positioning mechanism. Wedge-shaped wooden blocks are driven into the ALC board from both sides along the width direction between the ALC board and the mounting mechanism to fix the ALC board in place. Remove the installation and positioning mechanisms, fill the gap between the ALC board and the countersunk wall, and remove the wedge-shaped wooden blocks.

Images