A formwork processing device and its processing method
By designing a cleaning, centering, and dust extraction mechanism for the building template handling device, the problems of debris and misalignment during spraying and sealing were solved, achieving automatic cleaning and collection, and ensuring improved spraying effect and production quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- MCC COMM CONSTR GRP CO LTD
- Filing Date
- 2023-03-31
- Publication Date
- 2026-07-17
AI Technical Summary
Existing building templates are prone to generating debris and rough edges during spraying and sealing, and are also prone to misalignment after stacking, affecting the spraying effect and production quality.
A construction template processing device was designed, which includes a cleaning, centering and dust collection mechanism. The cleaning mechanism is driven by a motor-driven lifting mechanism to clean the edges of the template, the dust collection mechanism collects debris, and the centering mechanism aligns the template to ensure the spraying effect and quality.
It enables automatic cleaning and debris collection of template edges, ensuring the effectiveness of spray sealing, preventing paint from being sprayed onto the template surface, and improving production quality and environmental friendliness.
Smart Images

Figure CN116809291B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of formwork processing, specifically to a building formwork processing device and method. Background Technology
[0002] Formwork is a temporary support structure, manufactured according to design requirements, to shape concrete structures and components according to specified positions and geometric dimensions, maintain their correct position, and bear the self-weight of the formwork and external loads acting on it. With the vigorous development of the national construction industry, the market demand for construction formwork is constantly expanding. Current construction formwork processing mainly includes processes such as rotary cutting, drying, gluing, layout assembly, pre-pressing and shaping, surface gluing, hot pressing, unloading, inspection, edge sawing, edge sealing, and painting and assembly. After edge sawing, the edges of the stacked construction formwork need to be sealed with waterproof coating.
[0003] However, during actual edge sealing, the edges of the building templates are prone to debris and rough edges after cutting. At the same time, the building templates are prone to misalignment after stacking. If spraying is carried out directly, it will affect the edge sealing effect and may also spray paint onto the surface of the templates, affecting the production quality of the templates. Summary of the Invention
[0004] To address the problems in the prior art, the present invention provides a building formwork processing device and a processing method thereof.
[0005] The technical solution adopted by the present invention to solve its technical problem is: a building formwork processing device, including a base plate, a plurality of arrayed pads fixedly connected to the upper side wall of the base plate, and a plurality of formwork bodies placed on the pads; a hollow rectangular frame connected to the upper side wall of the base plate through a lifting mechanism, and a connecting frame fixedly connected to the bottom of the rectangular frame; a fixing frame fixedly connected to the upper side wall of the rectangular frame, and a plurality of nozzles fixedly connected to the inner side wall of the fixing frame; a cleaning mechanism for cleaning the edges of the formwork bodies is provided inside the connecting frame, and a centering mechanism for centering and aligning the formwork bodies is provided on the inner side wall of the connecting frame; and a dust suction mechanism for absorbing the cleaning debris is provided on the side wall of the rectangular frame.
[0006] The lifting mechanism includes a first U-shaped plate fixedly connected to the side wall of the base plate, and a fixed rod fixedly connected between the first U-shaped plate and the base plate. A movable plate is sleeved on the side wall of the fixed rod, and the movable plate is fixed to the side wall of the rectangular frame. A threaded rod is threadedly connected to the side wall of the movable plate, and both ends of the threaded rod are rotatably connected to the first U-shaped plate and the base plate. A motor is fixedly connected to the top of the first U-shaped plate, and the output end of the motor is fixed to the upper end of the threaded rod.
[0007] The cleaning mechanism includes a first movable frame inserted into a connecting frame, and a plurality of bristles are fixedly connected to the inner sidewall of the first movable frame. A first sleeve is fixedly connected to the top of the first movable frame, and a first disc is fixedly connected to the upper end of the first sleeve. A first sleeve is fitted on the sidewall of the first disc, and the upper end of the first sleeve is fixed to the bottom of the rectangular frame. A first spring is provided between the first disc and the first sleeve. The movement of the first movable frame is driven by a first pushing mechanism. A second pushing mechanism for pushing the bristles to detach from the template body is provided at the bottom of the connecting frame.
[0008] The first pushing mechanism includes a second U-shaped plate fixedly connected to the top of the first moving frame, and the inner sidewall of the connecting frame is rotatably connected to the cam via a first rotating shaft. An L-shaped plate is fixedly connected to the outer sidewall of the connecting frame, and a gear is rotatably connected to the sidewall of the L-shaped plate via a second rotating shaft. A rack is fixedly connected to the upper sidewall of the base plate, and a connecting mechanism is provided between the second rotating shaft and the first rotating shaft.
[0009] The connecting mechanism includes a first connecting plate fixedly connected to the other end of the first rotating shaft, and the end of the first connecting plate has a plurality of arrayed slots. The other end of the second rotating shaft is fixedly connected to a second connecting plate, and the end of the second connecting plate is inserted with a plurality of arrayed square rods. One end of the square rod is fixedly connected to a movable ring, and the other end of the square rod is fixedly connected to a locking block. The locking block includes a first inclined surface and a limiting surface. The side wall of the square rod is fitted with a second spring.
[0010] The second pushing mechanism includes a second moving frame fixedly connected within the first moving frame, and two symmetrically arranged connecting plates fixedly connected to the side wall of the second moving frame. A first T-shaped guide rod is inserted into the lower side wall of the connecting plate, and the upper end of the first T-shaped guide rod is fixed to the bottom of the connecting frame. A third spring is sleeved on the side wall of the first T-shaped guide rod, and an L-shaped connecting frame is fixedly connected to the side wall of the second moving frame. A pushing block is fixedly connected to the side wall of the connecting frame, and the pushing block includes a second inclined surface.
[0011] The centering mechanism includes multiple symmetrically arranged sliding plates inserted into the side wall of the connecting frame. One end of each sliding plate is fixedly connected to a second sleeve. A second disc is slidably connected inside the second sleeve. A fourth spring is fixedly connected between the second disc and the second sleeve. A second rod is fixedly connected to the end of the second disc. A first push plate is fixedly connected to the other end of the second rod. A fixing block is fixedly connected to the upper side wall of the first moving frame. A rotating plate is rotatably connected to the side wall of the fixing block. The other end of the rotating plate is rotatably connected to the side wall of the sliding plate.
[0012] The vacuuming mechanism includes multiple vacuum holes arranged in an array at the bottom of a rectangular frame. An air extraction pipe is fixedly inserted into the side wall of the rectangular frame. A collection box is fixedly connected to the other end of the air extraction pipe, and an L-shaped pipe is fixedly connected to the side wall of the collection box. A first one-way valve is installed inside the L-shaped pipe, and a working pipe is fixedly connected to the lower end of the L-shaped pipe. An air outlet pipe is fixedly connected to the lower end of the working pipe, and a second one-way valve is installed inside the air outlet pipe. A fixing pipe is fixedly connected to the side wall of the working pipe, and a piston is slidably connected inside the fixing pipe. The end of the piston... A sliding rod is fixedly connected, and a moving block is fixedly connected to the other end of the sliding rod. A protrusion is fixedly connected to the side wall of the moving block, and a fixing ring is fixedly sleeved on the side wall of the second rotating shaft. A plurality of arrayed protrusions are fixedly connected to the side wall of the fixing ring, and two symmetrically arranged second T-shaped guide rods are inserted into the side wall of the moving block. One end of the second T-shaped guide rod is fixed to the side wall of the working tube, and a circular ring is fixedly sleeved on the side wall of the second T-shaped guide rod. A fifth spring is sleeved on the side wall of the second T-shaped guide rod, and a collection mechanism is provided inside the collection box.
[0013] The collection mechanism includes a collection box slidably connected inside the collection tank, and a through hole is provided on the side wall of the collection box near the L-shaped tube. A filter screen is fixedly connected inside the through hole, and a handle is fixedly connected to the side wall of the collection box.
[0014] A method for processing building formwork includes the following steps:
[0015] S1: When it is necessary to seal the edges of the template body, the template body is placed on the pad by a forklift. Then, the motor is started. The rotation of the motor drives the rotation of the threaded rod, which in turn drives the rectangular frame and the connecting frame to move downwards, and the spray nozzle is opened to spray waterproof coating.
[0016] S2: At the same time, the gear rolls on the rack, driving the second shaft to rotate. The rotation of the second shaft drives the second connecting plate and the locking block to rotate. At this time, the limiting surface abuts against the side wall of the slot, thereby pushing the first connecting plate and the first shaft to rotate.
[0017] S3: The rotation of the first rotating shaft drives the cam to rotate. When the cam's convex part abuts against the lower side wall of the second U-shaped plate, it pushes the second U-shaped plate and the first moving frame to move upward. At the same time, the first spring is compressed. When the cam's convex part passes the lower side wall of the second U-shaped plate, the first moving frame can move upward and reset under the action of the first spring, and drive the brush bristles to move up and down repeatedly, thereby cleaning the debris and burrs on the edge of the template body and ensuring the effect of spraying and sealing the edge.
[0018] S4: When the second rotating shaft rotates, it drives the fixed ring to rotate synchronously. When the protrusion abuts against the convex block, it pushes the sliding rod and piston to move. At the same time, the fifth spring is compressed. When the protrusion passes the convex block, the sliding rod and piston can move and reset under the action of the fifth spring, so that the piston moves back and forth in the fixed tube. When the piston moves closer to the fixed ring, it creates negative pressure in the working tube. At the same time, the first one-way valve opens and the second one-way valve closes. At this time, air is drawn through the L-shaped tube, and dust is sucked through the suction hole. Debris and air enter the collection box through the suction pipe. Under the filtering action of the filter screen, the debris is trapped in the collection box and collected. Air enters the working tube through the L-shaped tube. When the piston moves away from the fixed ring, it compresses the air in the working tube. At the same time, the first one-way valve closes and the second one-way valve opens. At this time, the compressed air is discharged through the exhaust pipe. This process is repeated to automatically collect the debris after cleaning, ensuring the spray sealing effect while being more environmentally friendly and healthy.
[0019] S5: When the first moving frame moves upward, it pushes the rotating plate to rotate, which in turn pushes the sliding plate and the first pushing plate to move, so that the relative first pushing plates move closer to each other. When the first pushing plate abuts against the edge of the template body, it pushes the second disc to slide in the second sleeve. At the same time, the fourth spring is compressed, so that when the rectangular frame and the connecting frame move downward, the template body can be automatically centered and aligned from top to bottom, ensuring the effect of spraying and sealing the edge, and avoiding spraying the surface of the template body, thus ensuring the production quality of the template body.
[0020] S6: After the spraying is completed, the rectangular frame and the connecting frame move upward, causing the second rotating shaft and the second connecting plate to reverse. At this time, the first inclined surface abuts against the side wall of the slot, causing the card block to slide out of the slot. At this time, the first rotating shaft does not rotate, and the square rod moves away from the first connecting plate. The second spring is compressed, and the movement of the square rod drives the synchronous movement of the moving ring. When the moving ring abuts against the second inclined surface, it pushes the pushing block, the connecting frame and the second moving frame to move upward. At the same time, the third spring is compressed. When the second moving frame moves upward, it can push the brush bristles to tilt upward, causing them to separate from the edge of the template body, thereby avoiding sweeping away the sprayed waterproof coating and ensuring the effect of spraying and sealing the edge.
[0021] The beneficial effects of this invention are:
[0022] (1) The building formwork processing device and its processing method of the present invention, by setting up a cleaning mechanism, when it is necessary to seal the edge of the formwork body, the formwork body is placed on the pad by a forklift. Then, the motor is started. The rotation of the motor drives the rotation of the threaded rod, which in turn drives the rectangular frame and the connecting frame to move downward. At the same time, the gear rolls on the rack, which drives the second rotating shaft to rotate. The connecting mechanism drives the first rotating shaft and the cam to rotate. When the cam convex part abuts against the lower side wall of the second U-shaped plate, it pushes the second U-shaped plate and the first moving frame to move upward. At the same time, the first spring is compressed. When the cam convex part passes the lower side wall of the second U-shaped plate, the first moving frame can move upward and reset under the action of the first spring, and drive the bristles to move up and down repeatedly, thereby automatically cleaning the debris and burrs on the edge of the formwork body and ensuring the sealing effect.
[0023] (2) The construction template processing device and method of the present invention, by setting up a dust collection mechanism, etc., when the second rotating shaft rotates, it drives the fixed ring to rotate synchronously. When the protrusion abuts against the protrusion, it pushes the sliding rod and piston to move. At the same time, the fifth spring is compressed. When the protrusion passes the protrusion, the sliding rod and piston can move and reset under the action of the fifth spring, thereby causing the piston to reciprocate in the fixed tube. When the piston moves towards the fixed ring, it causes a negative pressure to be generated in the working tube. At the same time, the first one-way valve opens and the second one-way valve closes. During operation, air is drawn in through the L-shaped tube, allowing dust to be sucked in through the suction hole. Debris and air are drawn into the collection box through the suction tube. Under the filtering effect of the filter screen, the debris is trapped in the collection box and collected. The air enters the working tube through the L-shaped tube. When the piston moves away from the fixed ring, it compresses the air in the working tube. At the same time, the first one-way valve closes and the second one-way valve opens. At this time, the compressed air is discharged through the exhaust pipe. This process is repeated to automatically collect the debris after cleaning, ensuring the spray sealing effect while being more environmentally friendly and healthy.
[0024] (3) The building formwork processing device and its processing method of the present invention, by setting a centering mechanism, etc., when the first moving frame moves upward, pushes the rotating plate to rotate, and then pushes the sliding plate and the first pushing plate to move, so that the relative first pushing plates move closer to each other. When the first pushing plate abuts against the edge of the formwork body, pushes the second disc to slide in the second sleeve. At the same time, the fourth spring is compressed, so that when the rectangular frame and the connecting frame move downward, the formwork body can be automatically centered and aligned from top to bottom, ensuring the effect of spraying and sealing the edge, and avoiding spraying the surface of the formwork body, thus ensuring the production quality of the formwork body.
[0025] (4) The building formwork processing device and its processing method of the present invention, by setting a second pushing mechanism, etc., when the rectangular frame and the connecting frame move downward, the rotation of the second rotating shaft drives the rotation of the second connecting plate and the card block. At this time, the limiting surface abuts against the side wall of the card slot, thereby pushing the first connecting plate and the first rotating shaft to rotate. When the rectangular frame and the connecting frame move upward, the second rotating shaft and the second connecting plate reverse. At this time, the first inclined surface abuts against the side wall of the card slot, causing the card block to slide out of the card slot. At this time, the first rotating shaft does not rotate, and the square rod moves away from the first connecting plate. The second spring is compressed. The movement of the square rod drives the synchronous movement of the moving ring. When the moving ring abuts against the second inclined surface, it pushes the pushing block, the connecting frame and the second moving frame to move upward. At the same time, the third spring is compressed. When the second moving frame moves upward, it can push the brush bristles to tilt upward, so that they are separated from the edge of the formwork body, thereby avoiding sweeping away the sprayed waterproof coating and ensuring the effect of spraying and sealing the edge. Attached Figure Description
[0026] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0027] Figure 1 A schematic diagram of the overall structure of a building formwork processing device and its processing method provided by the present invention;
[0028] Figure 2 A schematic diagram of the overall structure of a building formwork processing device and method provided by the present invention from another perspective;
[0029] Figure 3 A schematic diagram of the overall structure of the connecting frame in a building formwork processing device and processing method provided by the present invention;
[0030] Figure 4 A schematic diagram showing the position of the centering mechanism in a building formwork processing device and method provided by the present invention;
[0031] Figure 5 This is a schematic diagram of the connecting mechanism in a building formwork processing device and method provided by the present invention;
[0032] Figure 6 A partial cross-sectional view of the collection box and collection container in a building formwork processing device and method provided by the present invention;
[0033] Figure 7 for Figure 1 Enlarged structural diagram at point A;
[0034] Figure 8 for Figure 2 Enlarged structural diagram at point B;
[0035] Figure 9 for Figure 3 Enlarged structural diagram at point C;
[0036] Figure 10 for Figure 4 A magnified structural diagram at point D.
[0037] In the diagram: 1. Base plate; 201. First U-shaped plate; 202. Fixed rod; 203. Moving plate; 204. Threaded rod; 205. Motor; 301. First sleeve; 302. First disc; 303. First spring; 304. First sleeve rod; 305. First moving frame; 306. Brush bristles; 401. Second U-shaped plate; 402. First rotating shaft; 403. Cam; 404. L-shaped plate; 405. Second rotating shaft; 4 06. Gear; 407. Rack; 501. Sliding plate; 502. Second sleeve; 503. Fourth spring; 504. Second disc; 505. Second rod; 506. Fixing block; 507. Rotating plate; 508. First push plate; 601. Dust suction hole; 602. Air extraction pipe; 603. Collection box; 604. L-shaped pipe; 605. Working pipe; 606. First one-way valve; 607. Air outlet pipe; 608. Second... One-way valve; 609, fixed pipe; 610, piston; 611, sliding rod; 612, moving block; 613, protrusion; 614, fixing ring; 615, protrusion; 616, second T-shaped guide rod; 617, ring; 618, fifth spring; 701, collection box; 702, through hole; 703, filter screen; 704, handle; 801, first connecting plate; 802, slot; 803, square rod; 804, locking block; 8 05. Limiting surface; 806. First inclined surface; 807. Second spring; 808. Second connecting plate; 901. First T-shaped guide rod; 902. Connecting plate; 903. Third spring; 904. Second moving frame; 905. Connecting frame; 906. Push block; 907. Second inclined surface; 908. Moving ring; 10. Pad; 11. Template body; 12. Rectangular frame; 13. Connecting frame; 14. Fixing frame; 15. Nozzle. Detailed Implementation
[0038] The following specific embodiments illustrate the implementation of the present invention. Those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification. It should be noted that the illustrations provided in the following embodiments are for illustrative purposes only and represent schematic diagrams, not actual pictures, and should not be construed as limiting the present invention. In order to better illustrate the embodiments of the present invention, some components in the figures may be omitted, enlarged, or reduced, and do not represent the actual product size; it is understandable for those skilled in the art that some well-known structures and their descriptions may be omitted in the figures.
[0039] In the figures of this invention, the same or similar reference numerals correspond to the same or similar components. In the description of this invention, it should be understood that if terms such as "upper," "lower," "left," "right," "front," and "rear" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the figure, they are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the figures are only for illustrative purposes and should not be construed as limiting this invention. For those skilled in the art, the specific meaning of the above-mentioned terms can be understood according to the specific circumstances.
[0040] like Figures 1-10 As shown, a building formwork processing device of the present invention includes a base plate 1. A plurality of arrayed pads 10 are fixedly connected to the upper side wall of the base plate 1, and a plurality of formwork bodies 11 are placed on the pads 10. A hollow rectangular frame 12 is connected to the upper side wall of the base plate 1 via a lifting mechanism. A connecting frame 13 is fixedly connected to the bottom of the rectangular frame 12. A fixing frame 14 is fixedly connected to the upper side wall of the rectangular frame 12. A plurality of nozzles 15 are fixedly connected to the inner side wall of the fixing frame 14. A cleaning mechanism for cleaning the edges of the formwork bodies 11 is provided inside the connecting frame 13. A centering mechanism for centering the formwork bodies 11 is provided on the inner side wall of the connecting frame 13. A dust suction mechanism for absorbing the cleaning debris is provided on the side wall of the rectangular frame 12.
[0041] The lifting mechanism includes a first U-shaped plate 201 fixedly connected to the upper side wall of the base plate 1, and a fixed rod 202 fixedly connected between the first U-shaped plate 201 and the base plate 1. A movable plate 203 is sleeved on the side wall of the fixed rod 202, and the movable plate 203 is fixed to the side wall of the rectangular frame 12. A threaded rod 204 is threadedly connected to the side wall of the movable plate 203, and both ends of the threaded rod 204 are rotatably connected to the first U-shaped plate 201 and the base plate 1. A motor 205 is fixedly connected to the top of the first U-shaped plate 201, and the output end of the motor 205 is fixed to the upper end of the threaded rod 204.
[0042] The cleaning mechanism includes a first movable frame 305 inserted into the connecting frame 13, and a plurality of bristles 306 are fixedly connected to the inner side wall of the first movable frame 305. A first sleeve 304 is fixedly connected to the top of the first movable frame 305, and a first disc 302 is fixedly connected to the upper end of the first sleeve 304. A first sleeve 301 is sleeved on the side wall of the first disc 302, and the upper end of the first sleeve 301 is fixed to the bottom of the rectangular frame 12. A first spring 303 is provided between the first disc 302 and the first sleeve 301. The movement of the first movable frame 305 is driven by a first pushing mechanism. A second pushing mechanism for pushing the bristles 306 to disengage from the template body 11 is provided at the bottom of the connecting frame 13.
[0043] The first pushing mechanism includes a second U-shaped plate 401 fixedly connected to the top of the first moving frame 305, and the inner sidewall of the connecting frame 13 is rotatably connected to the cam 403 via the first rotating shaft 402. An L-shaped plate 404 is fixedly connected to the outer sidewall of the connecting frame 13, and a gear 406 is rotatably connected to the sidewall of the L-shaped plate 404 via the second rotating shaft 405. A rack 407 is fixedly connected to the upper sidewall of the base plate 1, and a connecting mechanism is provided between the second rotating shaft 405 and the first rotating shaft 402.
[0044] The connecting mechanism includes a first connecting plate 801 fixedly connected to the other end of the first rotating shaft 402, and the end of the first connecting plate 801 is provided with a plurality of arrayed slots 802. The other end of the second rotating shaft 405 is fixedly connected to a second connecting plate 808, and the end of the second connecting plate 808 is provided with a plurality of arrayed square rods 803. One end of the square rod 803 is fixedly connected to a moving ring 908, and the other end of the square rod 803 is fixedly connected to a locking block 804. The locking block 804 includes a first inclined surface 806 and a limiting surface 805. The side wall of the square rod 803 is fitted with a second spring 807.
[0045] The second pushing mechanism includes a second moving frame 904 fixedly connected within the first moving frame 305, and two symmetrically arranged connecting plates 902 fixedly connected to the side wall of the second moving frame 904. A first T-shaped guide rod 901 is inserted into the lower side wall of the connecting plate 902, and the upper end of the first T-shaped guide rod 901 is fixed to the bottom of the connecting frame 13. A third spring 903 is sleeved on the side wall of the first T-shaped guide rod 901, and an L-shaped connecting frame 905 is fixedly connected to the side wall of the second moving frame 904. A pushing block 906 is fixedly connected to the side wall of the connecting frame 905, and the pushing block 906 includes a second inclined surface 907.
[0046] The centering mechanism includes multiple symmetrically arranged sliding plates 501 inserted into the side wall of the connecting frame 13. One end of each sliding plate 501 is fixedly connected to a second sleeve 502. A second disc 504 is slidably connected inside the second sleeve 502. A fourth spring 503 is fixedly connected between the second disc 504 and the second sleeve 502. A second rod 505 is fixedly connected to the end of the second disc 504. A first push plate 508 is fixedly connected to the other end of the second rod 505. A fixing block 506 is fixedly connected to the upper side wall of the first moving frame 305. A rotating plate 507 is rotatably connected to the side wall of the fixing block 506. The other end of the rotating plate 507 is rotatably connected to the side wall of the sliding plate 501.
[0047] The vacuuming mechanism includes multiple arrayed vacuum holes 601 at the bottom of a rectangular frame 12. An air extraction pipe 602 is fixedly inserted into the side wall of the rectangular frame 12. The other end of the air extraction pipe 602 is fixedly connected to a collection box 603. An L-shaped pipe 604 is fixedly connected to the side wall of the collection box 603. A first one-way valve 606 is installed inside the L-shaped pipe 604, and the first one-way valve 606 is directed from the L-shaped pipe 604 to a working pipe 605. The lower end of the L-shaped pipe 604 is fixedly connected to a working pipe 605. The lower end of the working pipe 605 is fixedly connected to an air outlet pipe 607. A second one-way valve 608 is installed inside the air outlet pipe 607, and the second one-way valve 608 is directed from the working pipe 605 to the outside. A fixing pipe 609 is fixedly connected to the side wall of the working pipe 605. A piston 610 is slidably connected inside the fixed tube 609. A sliding rod 611 is fixedly connected to the end of the piston 610. A moving block 612 is fixedly connected to the other end of the sliding rod 611. A protrusion 613 is fixedly connected to the side wall of the moving block 612. A fixed ring 614 is fixedly sleeved on the side wall of the second rotating shaft 405. A plurality of arrayed protrusions 615 are fixedly connected to the side wall of the fixed ring 614. Two symmetrically arranged second T-shaped guide rods 616 are inserted into the side wall of the moving block 612. One end of the second T-shaped guide rod 616 is fixed to the side wall of the working tube 605. A ring 617 is fixedly sleeved on the side wall of the second T-shaped guide rod 616. A fifth spring 618 is sleeved on the side wall of the second T-shaped guide rod 616. A collection mechanism is provided inside the collection box 603.
[0048] The collection mechanism includes a collection box 701 that is slidably connected inside the collection box 603, and a through hole 702 is provided on the side wall of the collection box 701 near the L-shaped tube 604. A filter screen 703 is fixedly connected inside the through hole 702, and a handle 704 is fixedly connected to the side wall of the collection box 701.
[0049] A method for processing building formwork includes the following steps:
[0050] S1: When it is necessary to seal the edges of the template body 11, the template body 11 is placed on the pad 10 by a forklift. Then, the motor 205 is started. The rotation of the motor 205 drives the rotation of the threaded rod 204, which in turn drives the rectangular frame 12 and the connecting frame 13 to move downwards, and the spray nozzle 15 is opened to spray waterproof coating.
[0051] S2: At the same time, the gear 406 rolls on the rack 407, driving the second rotating shaft 405 to rotate. The rotation of the second rotating shaft 405 drives the second connecting plate 808 and the locking block 804 to rotate. At this time, the limiting surface 805 abuts against the side wall of the slot 802, thereby pushing the first connecting plate 801 and the first rotating shaft 402 to rotate.
[0052] S3: The rotation of the first rotating shaft 402 drives the cam 403 to rotate. When the convex part of the cam 403 abuts against the lower side wall of the second U-shaped plate 401, it pushes the second U-shaped plate 401 and the first moving frame 305 to move upward. At the same time, the first spring 303 is compressed. When the convex part of the cam 403 passes the lower side wall of the second U-shaped plate 401, the first moving frame 305 can move upward and reset under the action of the first spring 303, and drive the brush bristles 306 to move up and down repeatedly, thereby cleaning the debris and burrs on the edge of the template body 11 and ensuring the effect of spray sealing.
[0053] S4: When the second rotating shaft 405 rotates, it drives the fixed ring 614 to rotate synchronously. When the protrusion 615 abuts against the protrusion 613, it pushes the sliding rod 611 and the piston 610 to move. At the same time, the fifth spring 618 is compressed. When the protrusion 615 passes the protrusion 613, the sliding rod 611 and the piston 610 can move and reset under the action of the fifth spring 618, so that the piston 610 reciprocates in the fixed tube 609. When the piston 610 moves towards the fixed ring 614, it generates negative pressure in the working tube 605. At the same time, the first one-way valve 606 opens and the second one-way valve 608 closes. At this time, through the L-shaped tube 60 4. Air is drawn in through the suction hole 601 to perform a dust extraction operation, allowing debris and air to enter the collection box 603 through the suction pipe 602. Under the filtering effect of the filter screen 703, the debris is trapped in the collection box 701 and collected. The air enters the working pipe 605 through the L-shaped pipe 604. When the piston 610 moves away from the fixed ring 614, it compresses the air in the working pipe 605. At the same time, the first one-way valve 606 closes and the second one-way valve 608 opens. At this time, the compressed air is discharged through the exhaust pipe 607. This process is repeated to automatically collect the debris after cleaning, ensuring the spray sealing effect while being more environmentally friendly and healthy.
[0054] S5: When the first moving frame 305 moves upward, it pushes the rotating plate 507 to rotate, which in turn pushes the sliding plate 501 and the first pushing plate 508 to move, so that the relative first pushing plates 508 move closer to each other. When the first pushing plate 508 abuts against the edge of the template body 11, it pushes the second disc 504 to slide in the second sleeve 502. At the same time, the fourth spring 503 is compressed, so that when the rectangular frame 12 and the connecting frame 13 move downward, the template body 11 can be automatically centered and aligned from top to bottom, ensuring the effect of spraying and sealing the edge, and avoiding spraying the surface of the template body 11, thus ensuring the production quality of the template body 11.
[0055] S6: After the spraying is completed, the rectangular frame 12 and the connecting frame 13 move upward, causing the second rotating shaft 405 and the second connecting plate 808 to reverse. At this time, the first inclined surface 806 abuts against the side wall of the slot 802, causing the locking block 804 to slide out of the slot 802. At this time, the first rotating shaft 402 does not rotate, and the square rod 803 moves away from the first connecting plate 801. The second spring 807 is compressed, and the movement of the square rod 803 drives the synchronous movement of the moving ring 908. When the moving ring 908... When it abuts against the second inclined plane 907, it pushes the push block 906, the connecting frame 905 and the second moving frame 904 to move upward. At the same time, the third spring 903 is compressed. When the second moving frame 904 moves upward, it can push the brush bristles 306 to tilt upward, so that they are separated from the edge of the template body 11, thereby avoiding sweeping away the sprayed waterproof coating and ensuring the effect of spraying and sealing the edge. In addition, when the second rotating shaft 405 reverses, the dust suction hole 601 can continue to perform the suction operation, which is convenient for drying the sprayed waterproof coating.
[0056] The above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the present invention, and all such modifications and substitutions should be covered within the scope of the claims of the present invention. Technical aspects, shapes, and structures not described in detail in this invention are all well-known technologies.
Claims
1. A building formwork processing device, comprising a base plate (1), characterized in that: The upper side wall of the base plate (1) is fixedly connected to a plurality of arrayed pads (10), and a plurality of template bodies (11) are placed on the pads (10). The upper side wall of the base plate (1) is connected to a hollow rectangular frame (12) through a lifting mechanism, and a connecting frame (13) is fixedly connected to the bottom of the rectangular frame (12). The upper side wall of the rectangular frame (12) is fixedly connected to a fixing frame (14), and a plurality of nozzles (15) are fixedly connected to the inner side wall of the fixing frame (14). A cleaning mechanism for cleaning the edge of the template body (11) is provided in the connecting frame (13), and a centering mechanism for centering the template body (11) is provided on the inner side wall of the connecting frame (13). A dust collection mechanism for absorbing the cleaning debris is provided on the side wall of the rectangular frame (12). The cleaning mechanism includes a first movable frame (305) inserted in the connecting frame (13), and a plurality of bristles (306) are fixedly connected to the inner sidewall of the first movable frame (305). A first sleeve (304) is fixedly connected to the top of the first movable frame (305), and a first disc (302) is fixedly connected to the upper end of the first sleeve (304). A first sleeve (301) is sleeved on the sidewall of the first disc (302), and the upper end of the first sleeve (301) is fixed to the bottom of the rectangular frame (12). A first spring (303) is provided between the first disc (302) and the first sleeve (301). The movement of the first movable frame (305) is pushed by a first pushing mechanism. A second pushing mechanism for pushing the bristles (306) to disengage from the template body (11) is provided at the bottom of the connecting frame (13). The centering mechanism includes multiple symmetrically arranged sliding plates (501) inserted into the side wall of the connecting frame (13), and a second sleeve (502) is fixedly connected to one end of the sliding plate (501). A second disc (504) is slidably connected inside the second sleeve (502), and a fourth spring (503) is fixedly connected between the second disc (504) and the second sleeve (502). A second rod (505) is fixedly connected to the end of the second disc (504), and a first push plate (508) is fixedly connected to the other end of the second rod (505). A fixing block (506) is fixedly connected to the upper side wall of the first moving frame (305), and a rotating plate (507) is rotatably connected to the side wall of the fixing block (506). The other end of the rotating plate (507) is rotatably connected to the side wall of the sliding plate (501). The vacuuming mechanism includes multiple vacuum holes (601) arranged in an array at the bottom of a rectangular frame (12), and a suction pipe (602) is fixedly inserted into the side wall of the rectangular frame (12). The other end of the suction pipe (602) is fixedly connected to a collection box (603), and an L-shaped pipe (604) is fixedly connected to the side wall of the collection box (603). A first one-way valve (606) is provided inside the L-shaped pipe (604), and a working pipe (605) is fixedly connected to the lower end of the L-shaped pipe (604). An exhaust pipe (607) is fixedly connected to the lower end of the working pipe (605), and a second one-way valve (608) is provided inside the exhaust pipe (607). A fixed pipe (609) is fixedly connected to the side wall of the working pipe (605), and a piston (610) is slidably connected inside the fixed pipe (609). 10) is fixedly connected to a sliding rod (611) at one end, and a moving block (612) is fixedly connected to the other end of the sliding rod (611). A protrusion (613) is fixedly connected to the side wall of the moving block (612), and a fixing ring (614) is fixedly sleeved on the side wall of the second rotating shaft (405). A plurality of arrayed protrusions (615) are fixedly connected to the side wall of the fixing ring (614), and two symmetrically arranged second T-shaped guide rods (616) are inserted into the side wall of the moving block (612). One end of the second T-shaped guide rod (616) is fixed to the side wall of the working tube (605), and a ring (617) is fixedly sleeved on the side wall of the second T-shaped guide rod (616). A fifth spring (618) is sleeved on the side wall of the second T-shaped guide rod (616), and a collection mechanism is provided inside the collection box (603).
2. The building formwork processing device according to claim 1, characterized in that: The lifting mechanism includes a first U-shaped plate (201) fixedly connected to the upper side wall of the base plate (1), and a fixed rod (202) fixedly connected between the first U-shaped plate (201) and the base plate (1). A movable plate (203) is sleeved on the side wall of the fixed rod (202), and the movable plate (203) is fixed to the side wall of the rectangular frame (12). A threaded rod (204) is threadedly connected to the side wall of the movable plate (203), and the two ends of the threaded rod (204) are rotatably connected to the first U-shaped plate (201) and the base plate (1). A motor (205) is fixedly connected to the top of the first U-shaped plate (201), and the output end of the motor (205) is fixed to the upper end of the threaded rod (204).
3. The building formwork processing device according to claim 2, characterized in that: The first pushing mechanism includes a second U-shaped plate (401) fixedly connected to the top of the first moving frame (305), and the inner sidewall of the connecting frame (13) is rotatably connected to the cam (403) through the first rotating shaft (402). The outer sidewall of the connecting frame (13) is fixedly connected to an L-shaped plate (404), and the sidewall of the L-shaped plate (404) is rotatably connected to a gear (406) through the second rotating shaft (405). The upper sidewall of the base plate (1) is fixedly connected to a rack (407), and a connecting mechanism is provided between the second rotating shaft (405) and the first rotating shaft (402).
4. The building formwork processing device according to claim 3, characterized in that: The connecting mechanism includes a first connecting plate (801) fixedly connected to the other end of the first rotating shaft (402), and the end of the first connecting plate (801) is provided with a plurality of arrayed slots (802). The other end of the second rotating shaft (405) is fixedly connected to a second connecting plate (808), and the end of the second connecting plate (808) is provided with a plurality of arrayed square rods (803). One end of the square rod (803) is fixedly connected to a moving ring (908), and the other end of the square rod (803) is fixedly connected to a locking block (804). The locking block (804) includes a first inclined surface (806) and a limiting surface (805). The side wall of the square rod (803) is sleeved with a second spring (807).
5. A building formwork processing device according to claim 4, characterized in that: The second pushing mechanism includes a second moving frame (904) fixedly connected within the first moving frame (305), and two symmetrically arranged connecting plates (902) are fixedly connected to the side wall of the second moving frame (904). A first T-shaped guide rod (901) is inserted into the lower side wall of the connecting plate (902), and the upper end of the first T-shaped guide rod (901) is fixed to the bottom of the connecting frame (13). A third spring (903) is sleeved on the side wall of the first T-shaped guide rod (901), and an L-shaped connecting frame (905) is fixedly connected to the side wall of the second moving frame (904). A pushing block (906) is fixedly connected to the side wall of the connecting frame (905), and the pushing block (906) includes a second inclined surface (907).
6. The building formwork processing device according to claim 5, characterized in that: The collection mechanism includes a collection box (701) slidably connected inside the collection box (603), and a through hole (702) is provided on the side wall of the collection box (701) near the L-shaped tube (604). A filter screen (703) is fixedly connected inside the through hole (702), and a handle (704) is fixedly connected to the side wall of the collection box (701).
7. A method for processing building formwork, employing the building formwork processing device as described in claim 6, characterized in that: Includes the following steps: S1: When it is necessary to seal the edges of the template body (11), the template body (11) is placed on the pad (10) by a forklift. Then, the motor (205) is started. The rotation of the motor (205) drives the rotation of the threaded rod (204), which in turn drives the rectangular frame (12) and the connecting frame (13) to move downwards, and the spray nozzle (15) is opened to spray waterproof coating. S2: At the same time, the gear (406) rolls on the rack (407), driving the second shaft (405) to rotate. The rotation of the second shaft (405) drives the second connecting plate (808) and the locking block (804) to rotate. At this time, the limiting surface (805) abuts against the side wall of the slot (802), thereby pushing the first connecting plate (801) and the first shaft (402) to rotate. S3: The rotation of the first rotating shaft (402) drives the cam (403) to rotate. When the convex part of the cam (403) abuts against the lower side wall of the second U-shaped plate (401), it pushes the second U-shaped plate (401) and the first moving frame (305) to move upward. At the same time, the first spring (303) is compressed. When the convex part of the cam (403) passes the lower side wall of the second U-shaped plate (401), the first moving frame (305) can move upward and reset under the action of the first spring (303), and drive the bristles (306) to move up and down repeatedly, thereby cleaning the debris and burrs on the edge of the template body (11). S4: When the second rotating shaft (405) rotates, it drives the fixed ring (614) to rotate synchronously. When the protrusion (615) abuts against the protrusion (613), it pushes the sliding rod (611) and piston (610) to move. At the same time, the fifth spring (618) is compressed. When the protrusion (615) passes the protrusion (613), the sliding rod (611) and piston (610) can move and reset under the action of the fifth spring (618), so that the piston (610) moves back and forth in the fixed tube (609). When the piston (610) moves towards the fixed ring (614), it causes a negative pressure to be generated in the working tube (605). At the same time, the first one-way valve (606) opens and the second one-way valve (608) opens. When the piston (610) is closed, air is drawn through the L-shaped tube (604) to perform a dust suction operation through the suction hole (601), and the debris and air enter the collection box (603) through the suction tube (602). Under the filtering action of the filter screen (703), the debris is trapped in the collection box (701) and collected. The air enters the working tube (605) through the L-shaped tube (604). When the piston (610) moves away from the fixed ring (614), it compresses the air in the working tube (605). At the same time, the first one-way valve (606) closes and the second one-way valve (608) opens. At this time, the air is discharged through the exhaust pipe (607) after being compressed. This process is repeated to automatically collect the debris after cleaning. S5: When the first moving frame (305) moves upward, it pushes the rotating plate (507) to rotate, thereby pushing the sliding plate (501) and the first pushing plate (508) to move, so that the relative first pushing plates (508) move closer to each other. When the first pushing plate (508) abuts against the edge of the template body (11), it pushes the second disc (504) to slide in the second sleeve (502). At the same time, the fourth spring (503) is compressed, so that when the rectangular frame (12) and the connecting frame (13) move downward, the template body (11) can be automatically centered from top to bottom, and the surface of the template body (11) is prevented from being sprayed. S6: After the spraying is completed, the rectangular frame (12) and the connecting frame (13) move upward, causing the second rotating shaft (405) and the second connecting plate (808) to reverse. At this time, the first inclined surface (806) abuts against the side wall of the slot (802), causing the locking block (804) to slide out of the slot (802). At this time, the first rotating shaft (402) does not rotate, and the square rod (803) moves away from the first connecting plate (801). The second spring (807) is compressed. The movement of the rod (803) drives the synchronous movement of the moving ring (908). When the moving ring (908) abuts against the second inclined surface (907), it pushes the push block (906), the connecting frame (905), and the second moving frame (904) to move upward. At the same time, the third spring (903) is compressed. When the second moving frame (904) moves upward, it can push the brush bristles (306) to tilt upward, so that they are separated from the edge of the template body (11), thereby avoiding the removal of the sprayed waterproof coating.