A wood tableware blank screening machine and a method of using the same

Abstract

The present application relates to the technical field of wood tableware processing, and discloses a wood tableware blank screening machine and a use method thereof, which comprises a feeding bin and a whole frame, a feeding belt is installed at the discharge port of the feeding bin, a screening discharge chute is installed at the discharge end of the feeding belt, an adapter acceleration belt is arranged below the screening discharge chute, an adapter arrangement belt is installed below the adapter acceleration belt, a first discharging device is installed at the discharge end of the adapter arrangement belt, and a first arrangement feeding device is installed at the discharge end of the first discharging device. The residual material and the broken material in the material are removed through the feeding belt and the screening discharge chute, and then the material is arranged through the adapter arrangement belt, so that the posture of the material is changed into an orderly material, which facilitates the use of subsequent visual selection, NG removal, same side material distribution, semi-automatic bundling and other parts. The blank material after selection can be bundled with the large head in the same direction, thereby reducing the labor intensity and labor cost.

Description

Technical Field

[0001] This invention belongs to the field of wooden tableware processing technology, specifically, it relates to a screening machine for wooden tableware blanks and its usage method. Background Technology

[0002] During the production and processing of wooden tableware, it is necessary to select raw materials. Traditionally, the selection of raw materials is done manually. After visually judging and removing the scraps and broken pieces, the raw materials are manually bundled and the larger ends are distinguished before they can be bundled. This process is labor-intensive and has high labor costs.

[0003] This invention uses a screening chute to remove residual and broken materials. The semi-finished blanks are then transported to a feeding device via a transfer conveyor belt. A PLC program controls the feeding of blanks according to actual needs. After the blanks are processed and fed, they are visually inspected, and defective products are rejected.

[0004] In view of this, the present invention is proposed. Summary of the Invention

[0005] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by the present invention is as follows:

[0006] A screening machine for raw wooden tableware blanks includes a feeding hopper and an integral frame. A feeding belt is installed at the outlet of the feeding hopper. A screening and feeding chute is installed at the discharge end of the feeding belt. A transfer acceleration belt is located below the screening and feeding chute, and a transfer sorting belt is installed below the transfer acceleration belt. A first feeding device is installed at the outlet end of the transfer sorting belt, and a first sorting and feeding device is installed at the outlet end of the first feeding device. A visual sorting and NG rejection device is also installed on the conveying end of the first sorting and feeding device. A same-side material distribution device is installed on the outlet end of the first sorting and feeding device, and a first semi-automatic feeding device is configured at the lower end of the same-side material distribution device. The bundling device includes a material receiving belt located below the discharge end of one side of the same-side material distribution device. Below the material receiving belt is a second feeding device, and below the second feeding device is a second sorting and feeding device. A second semi-automatic bundling device is located at the discharge end of the second sorting and feeding device. The feeding hopper, feeding belt, screening and unloading chute, transfer acceleration belt, transfer sorting belt, first feeding device, first sorting and feeding device, visual sorting and NG rejection device, same-side material distribution device, first semi-automatic bundling device, material receiving belt, second feeding device, second sorting and feeding device, and second semi-automatic bundling device are all mounted on the overall frame.

[0007] In a preferred embodiment of the present invention, a feed belt drive motor for controlling the operation of the feed belt is installed on the overall frame.

[0008] In a preferred embodiment of the present invention, the overall frame is equipped with a transfer belt drive motor for controlling the operation of the transfer belt.

[0009] In a preferred embodiment of the present invention, the first feeding device is equipped with a feeding control cylinder for controlling the feeding process.

[0010] In a preferred embodiment of the present invention, a first sorting and feeding motor for controlling the operation of the first sorting and feeding device is installed on the overall frame below the first sorting and feeding device. The first sorting and feeding motor controls the operation of the first sorting and feeding device through a pulley.

[0011] In a preferred embodiment of the present invention, the same-side material distribution device is equipped with a material distribution and pushing cylinder for controlling the material distribution operation.

[0012] In a preferred embodiment of the present invention, a first semi-automatic baling device power motor for operating the first semi-automatic baling device is installed on the overall frame of the first semi-automatic baling device, and a material receiving belt power motor for controlling the operation of the material receiving belt is installed on the other side of the overall frame. The overall frame is also equipped with a second material feeding control cylinder for controlling the operation of the second material feeding device, a second sorting and feeding power motor for controlling the operation of the second sorting and feeding device, and a second semi-automatic baling device power motor for controlling the operation of the second semi-automatic baling device.

[0013] A method for using a screening machine for raw wooden tableware materials includes the following steps:

[0014] Step 1: The material is brought to the screening and unloading chute through the feeding hopper and feeding belt, and then the residual material and the material is cut off after passing through the screening and unloading chute;

[0015] Step 2: The semi-finished blank material is transported to the first feeding device via the transfer and sorting belt. The blank material is released according to the actual needs through the PLC program control. After the blank material passes through the first sorting and feeding device, it is visually sorted and rejected by the visual sorting and NG rejection device to discharge unqualified products.

[0016] Step 3: Qualified blanks are then visually sorted and rejected by the NG rejection device. The orientation of the larger end is determined based on the outline of the blank. The blank with the larger end facing left is pushed onto the material receiving belt by the material distribution and pushing cylinder of the same side material distribution device.

[0017] Step 4: The left-hand side of the separated blank material is then sorted by the second feeding device and the second sorting and feeding device, and then manually bundled by the second semi-automatic bundling device; the right-hand side of the material continues to be fed forward and then manually bundled by the first semi-automatic bundling device.

[0018] Compared with the prior art, the present invention has the following advantages:

[0019] Residual and broken materials are removed from the feed conveyor belt and screening chute. Then, the material is sorted by a transfer and sorting conveyor belt, making it orderly for subsequent visual sorting, rejection of defective materials, same-side separation, and semi-automatic bundling. This ensures that the large ends of the sorted raw materials face the same direction before bundling, reducing labor intensity and labor costs.

[0020] The specific embodiments of the present invention will now be described in further detail with reference to the accompanying drawings. Attached Figure Description

[0021] In the attached diagram:

[0022] Figure 1 This is a perspective view of the entire invention;

[0023] Figure 2 This is a side view of the present invention;

[0024] Figure 3 This is a front side view of the present invention;

[0025] Figure 4 This is a top view of the present invention.

[0026] In the diagram: 1. Feeding belt; 101. Feeding belt motor; 2. Screening and unloading chute; 201. Transfer acceleration belt; 3. Transfer sorting belt; 301. Transfer belt motor; 4. First unloading device; 401. Unloading control cylinder; 5. First sorting and feeding device; 501. First sorting and feeding motor; 6. Vision sorting and NG rejection device; 7. Same-side material distribution device; 701. Material distribution and pushing cylinder; 8. First semi-automatic bundling device; 801. First semi-manual bundling device motor; 9. Material distribution and receiving belt; 901. Material distribution and receiving belt motor; 10. Second unloading device; 1001. Second unloading control cylinder; 11. Second sorting and feeding device; 1101. Sorting and feeding motor; 12. Second semi-automatic bundling device; 1201. Second semi-manual bundling device motor; 13. Feeding hopper. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate the present invention.

[0028] A screening machine for raw wooden tableware materials, such as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the device includes a feeding hopper 13 and an overall frame. The feeding hopper 13 has a feeding belt 1 installed at its outlet. A screening and feeding chute 2 is installed at the discharge end of the feeding belt 1. A transfer acceleration belt 201 is located below the screening and feeding chute 2. A transfer sorting belt 3 is installed below the transfer acceleration belt 201. A first feeding device 4 is installed at the discharge end of the transfer sorting belt 3. A first sorting and feeding device 5 is installed at the discharge end of the first feeding device 4. A visual sorting and NG rejection device 6 is also installed on the conveying end of the first sorting and feeding device 5. A same-side material distribution device 7 is installed on the discharge end of the first sorting and feeding device 5. A first semi-automatic bundling device 8 is configured at the lower end of the same-side material distribution device 7. A material receiving belt 9 is arranged below the discharge end on one side of the material distribution device 7. A second feeding device 10 is arranged below the material receiving belt 9. A second sorting and feeding device 11 is arranged below the second feeding device 10. A second semi-automatic bundling device 12 is arranged on the discharge end of the second sorting and feeding device 11. The feeding hopper 13, feeding belt 1, screening and unloading chute 2, transfer acceleration belt 201, transfer sorting belt 3, first feeding device 4, first sorting and feeding device 5, visual sorting and NG rejection device 6, same-side material distribution device 7, first semi-automatic bundling device 8, material receiving belt 9, second feeding device 10, second sorting and feeding device 11, and second semi-automatic bundling device 12 are all mounted on the overall frame.

[0029] The overall frame is equipped with a feed belt drive motor 101 for controlling the operation of the feed belt 1.

[0030] The overall frame is equipped with a transfer belt power motor 301 for controlling the operation of the transfer belt 3.

[0031] The first feeding device 4 is equipped with a feeding control cylinder 401 for controlling the feeding process.

[0032] A first sorting and feeding motor 501 for controlling the operation of the first sorting and feeding device 5 is installed on the overall frame below the first sorting and feeding device 5. The first sorting and feeding motor 501 controls the operation of the first sorting and feeding device 5 through a pulley.

[0033] The same-side material distribution device 7 is equipped with a material distribution and pushing cylinder 701 for controlling the material distribution operation.

[0034] The first semi-automatic bundling device 8 has a first semi-manual bundling device power motor 801 installed on its overall frame for operation. On the other side of the overall frame, there is a material receiving belt power motor 901 for controlling the operation of the material receiving belt 9. The overall frame is also equipped with a second feeding control cylinder 1001 for controlling the operation of the second feeding device 10, a second sorting and feeding power motor 1101 for controlling the operation of the second sorting and feeding device 11, and a second semi-manual bundling device power motor 1201 for controlling the operation of the second semi-automatic bundling device 12.

[0035] A method for using a screening machine for raw wooden tableware materials includes the following steps:

[0036] Step 1: The material is brought to the screening and unloading chute 2 through the feeding hopper 13 and the feeding belt 1, and then the residual material and the material is cut off after passing through the screening and unloading chute 2;

[0037] Step 2: The semi-finished blank material is transported to the first feeding device 4 via the transfer and sorting belt 3. The blank material is released according to actual needs under the control of the PLC program. After the blank material passes through the first sorting and feeding device 5, it is visually sorted and rejected by the visual sorting and NG rejection device 6 to discharge unqualified products.

[0038] Step 3: Qualified blanks are then visually sorted by the visual sorting and NG rejection device 6. The orientation of the larger end is determined based on the outline of the blank. The blank with the expected larger end facing left is pushed onto the material receiving belt 9 by the material pushing cylinder 701 of the same side material separating device 7.

[0039] Step 4: The left-hand side of the separated blank material is then sorted by the second feeding device 10 and the second sorting and feeding device 11, and then manually bundled by the second semi-automatic bundling device 12; the right-hand side of the material continues to be fed forward and then manually bundled by the first semi-automatic bundling device 8.

[0040] This invention uses a feeding conveyor belt 1 and a screening and unloading chute 2 to remove residual and broken materials from the raw material. Then, a transfer and sorting conveyor belt 3 organizes the material, transforming it into an orderly form for subsequent visual sorting and rejection by an NG (Not Good) rejection device 6, a same-side material separation device 7 for same-side material separation, and semi-automatic bundling. This ensures that the large ends of the sorted raw materials face the same direction before bundling, reducing labor intensity and labor costs.

[0041] It is understood that the present invention has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of the invention. Furthermore, under the teachings of the present invention, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of the invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of the present invention.

Claims

1. A screening machine for raw wooden tableware materials, comprising a feeding hopper (13) and an integral frame, characterized in that, The discharge port of the feeding hopper (13) is equipped with a feeding belt (1), and the discharge end of the feeding belt (1) is equipped with a screening discharge chute (2). Below the screening discharge chute (2) is a transfer acceleration belt (201), and below the transfer acceleration belt (201) is a transfer sorting belt (3). The discharge end of the transfer sorting belt (3) is equipped with a first discharge device (4), and the discharge end of the first discharge device (4) is equipped with a first sorting feeding device (5). The conveying end of the first sorting feeding device (5) is also equipped with a visual sorting and NG rejection device (6). The discharge end of the first sorting feeding device (5) is equipped with... A material distribution device (7) is provided on the same side. A first semi-automatic bundling device (8) is provided at the lower end of the material distribution device (7). A material receiving belt (9) is provided below the discharge end on one side of the material distribution device (7). A second feeding device (10) is provided below the material receiving belt (9). A second sorting and feeding device (11) is provided below the second feeding device (10). A second semi-automatic bundling device (12) is provided at the discharge end of the second sorting and feeding device (11). A feeding hopper (13), a feeding belt (1), a screening and feeding chute (2), a transfer acceleration belt (201), a transfer sorting belt (3), and a first feeding device are also provided. The following components are mounted on the overall frame: (4) a first sorting and feeding device (5), a visual sorting and NG rejection device (6), a same-side material distribution device (7), a first semi-automatic bundling device (8), a material receiving belt (9), a second unloading device (10), a second sorting and feeding device (11), and a second semi-automatic bundling device (12). A first sorting and feeding motor (501) for controlling the operation of the first sorting and feeding device (5) is installed on the overall frame below the first sorting and feeding device (5). The first sorting and feeding motor (501) controls the operation of the first sorting and feeding device (5) via a pulley. The frame of the bundling device (8) is equipped with a first semi-manual bundling device power motor (801) for the operation of the first semi-automatic bundling device (8). On the other side of the frame, a material receiving belt power motor (901) for controlling the operation of the material receiving belt (9) is installed. The frame is also equipped with a second feeding control cylinder (1001) for controlling the operation of the second feeding device (10), a second sorting and feeding power motor (1101) for controlling the operation of the second sorting and feeding device (11), and a second semi-manual bundling device power motor (1201) for controlling the operation of the second semi-automatic bundling device (12).

2. The wooden tableware blank screening machine according to claim 1, characterized in that, The overall frame is equipped with a feed belt power motor (101) for controlling the operation of the feed belt (1).

3. The wooden tableware blank screening machine according to claim 1, characterized in that, The overall frame is equipped with a transfer belt power motor (301) for controlling the operation of the transfer belt (3).

4. The wooden tableware blank screening machine according to claim 1, characterized in that, The first feeding device (4) is equipped with a feeding control cylinder (401) for controlling the feeding process.

5. The wooden tableware blank screening machine according to claim 1, characterized in that, The same-side material distribution device (7) is equipped with a material distribution and pushing cylinder (701) for controlling the material distribution operation.

6. A method of using a wooden tableware blank screening machine according to any one of claims 1 to 5, characterized in that, The work includes the following steps: Step 1: The material is brought to the screening and discharge chute (2) through the feeding hopper (13) and the feeding belt (1), and then the residual material and the material is screened out through the screening and discharge chute (2); Step 2: The semi-finished blank material is transported to the first feeding device (4) by the transfer and sorting belt (3). The blank material is released according to actual needs by the PLC program control. After the blank material passes through the first sorting and feeding device (5), it is visually sorted and rejected by the visual sorting and NG rejection device (6) to remove unqualified products. Step 3: Qualified blanks are then visually sorted by the visual sorting and NG rejection device (6). The direction of the large end is determined according to the outline of the blank. The blank with the expected large end facing left is pushed onto the material receiving belt (9) by the material pushing cylinder (701) of the same side material distribution device (7). Step 4: The left-hand side of the separated blank material is then sorted by the second feeding device (10) and the second sorting and feeding device (11), and then manually bundled by the second semi-automatic bundling device (12); the right-hand side of the material continues to be fed forward and then manually bundled by the first semi-automatic bundling device (8).

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