Modular integrated housing production device

Abstract

The application discloses a modular integrated house production device and relates to the technical field of house construction. The device comprises an outer mold mechanism, four groups of supporting pieces, an inner mold mechanism, four inner mold plates, four right-angle blocks and a top plate. The four groups of supporting pieces form an outer frame structure. Each group of the supporting pieces moves horizontally through a horizontal moving mechanism. The inner mold mechanism is located on the inner side of the outer frame structure. The gap between the inner mold mechanism and the outer mold mechanism and the inner cavity on the upper side of the inner mold mechanism jointly form a pouring area for pouring prefabricated walls. The inner mold mechanism comprises four inner mold plates, four right-angle blocks and a top plate. The four right-angle blocks correspond to the four groups of supporting pieces. The supporting pieces can be automatically removed by the horizontal moving mechanism. The electrical control part is completed by using a PLC control system. The automatic disassembly and assembly of the inner and outer mold plates and the self-vibration separation of the outer mold are coordinated by using software, so that the safety production is ensured.

Description

Technical Field

[0001] This invention relates to the field of housing construction technology, and more specifically to a modular integrated housing production device. Background Technology

[0002] The Modular Integrated Construction (MIC) system refers to a construction technique where prefabricated modular components (with pre-assembled finishes, fixtures, and accessories) manufactured in a prefabrication plant are transported to the construction site and then assembled into a building. Applying the MIC method, the concept of "pre-assembly followed by assembly" is used, completing most of the labor-intensive and time-consuming processes in the prefabrication plant first. This shortens on-site construction time, reduces the need for on-site manpower, thereby increasing productivity, strengthening on-site safety and quality control, and reducing environmental impact. However, existing MIC systems have many inconveniences in use. For example, the current method mainly involves manual disassembly and assembly of the outer formwork, which is inefficient and prone to detachment of the prefabricated walls when the outer formwork is removed. Furthermore, the inner formwork located within the outer formwork is difficult to detach.

[0003] In view of the above-mentioned defects, the inventors of this invention have finally obtained this invention after a long period of research and practice. Summary of the Invention

[0004] The purpose of this invention is to provide a modular integrated house production device, which solves the problems of the current construction method, which mainly involves manual disassembly and assembly of the outer mold, resulting in low efficiency, and the precast wall is prone to falling off when the outer mold is removed, while the inner mold located inside is not easy to remove.

[0005] The present invention solves the above-mentioned technical problems through the following technical solutions, the present invention comprising:

[0006] The outer mold mechanism includes four sets of support members, which together form an outer frame structure. Each set of support members moves horizontally via a horizontal moving mechanism.

[0007] An inner mold mechanism is located inside the outer frame structure. The gap between the inner mold mechanism and the outer mold mechanism, as well as the inner cavity on the upper side of the inner mold mechanism, together form the casting area for the precast wall. The inner mold mechanism includes four inner templates, four right-angle blocks, and a top plate. The four right-angle blocks correspond one-to-one with four sets of support members. The four right-angle blocks are located at the connection points of the four inner templates, enclosing and forming an inner frame structure. The top plate is located inside the upper end of the inner frame structure. Inside the inner frame structure, there is a first hydraulic telescopic cylinder that controls the inner templates and right-angle blocks to retract synchronously inward, and a second hydraulic telescopic cylinder that moves the top plate vertically.

[0008] Preferably, the support component includes an outer template, an L-shaped support plate, and a support rod; the L-shaped support plate is fixed to the lower end of the outer template, and the support rod is installed between the vertical portion of the outer template and the L-shaped support plate.

[0009] Preferably, a vibration motor is installed on the outer surface of the outer template.

[0010] Preferably, the horizontal moving mechanism includes a lateral moving component and a longitudinal moving component; the lateral moving component includes a first slide rail slider fixed to the ground and a first driving component, a longitudinal plate is fixed on the slider of the first slide rail slider, the longitudinal moving component is disposed on the longitudinal plate, and the longitudinal moving component includes a second slide rail slider fixed to the longitudinal plate and a second driving component.

[0011] Preferably, the first driving component includes a first rack, a first moving motor, and a first gear; the first rack is fixed to the ground, the first moving motor is fixed to the bottom of the vertical plate, and the output end of the vertical plate is fixed with a first gear that meshes with the first rack.

[0012] Preferably, the second driving component includes a second moving motor, a second gear, and a second rack; the second moving motor is fixed to the upper surface of the longitudinal plate, the second rack is fixed to the bottom of the support, and the output end of the second moving motor is fixed with a second gear that meshes with the second rack.

[0013] Preferably, it also includes a base located below the inner mold mechanism, the outer side of which extends to the bottom of the casting area.

[0014] Preferably, both the right-angle block and the inner template are moved laterally by a guide member, which includes a vertical rod, a sliding sleeve, and an optical axis. The vertical rod is fixed to the upper side of the base, the sliding sleeve is installed on the vertical rod, the optical axis is slidably installed inside the sliding sleeve, and the outer end of the optical axis is fixed to the inner template or the right-angle block. The first hydraulic telescopic cylinder is fixed to the vertical rod corresponding to the inner template, and the inner sides of the four inner templates and the four right-angle blocks are provided with corresponding grooves.

[0015] Preferably, the connection between two adjacent support members is provided with a locking connection mechanism. The connection mechanism includes a snap-fit ​​motor fixed to the upper side of one of the support members and a snap-fit ​​hydraulic cylinder fixed to the upper side of the other support member. The output end of the snap-fit ​​motor is fixed with a flipping block. The end of the flipping block away from the snap-fit ​​motor is provided with a locking inner hole. The telescopic end of the snap-fit ​​hydraulic cylinder is fixed with a locking rod that matches the locking inner hole.

[0016] Preferably, the right-angle block and the inner templates on both sides are connected by a telescopic component. The telescopic component includes a vertical block, two third hydraulic telescopic cylinders and two rollers. The vertical block is fixed to the inside of the right-angle block, and the included angle between the inner template and the vertical block is 45°. The two third hydraulic telescopic cylinders are respectively fixed to the two sides of the vertical block, and the two rollers are respectively installed at the output end of the third hydraulic telescopic cylinders, and the two rollers respectively contact the inner sides of the inner templates on both sides.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0018] 1. The horizontal moving mechanism can automatically dismantle the support components. The electrical control part is completed by PLC, and the software is combined to realize the coordination of various process actions such as automatic disassembly and assembly of inner and outer templates and self-vibration detachment of outer template, so as to ensure safe production.

[0019] 2. Through the cooperation of the first hydraulic telescopic cylinder and the telescopic component, the right-angle block and the inner template can be synchronously retracted or expanded, ensuring the accuracy of the connection between the two. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of the present invention;

[0021] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0022] Figure 3 for Figure 2 Enlarged structural diagram at point A in the middle;

[0023] Figure 4 for Figure 2 Enlarged structural diagram at point B;

[0024] Figure 5 This is a schematic diagram of the internal structure of the inner cladding of the present invention;

[0025] Figure 6 This is a partial structural diagram of the inner cladding;

[0026] Figure 7 This is a structural schematic diagram of the support component;

[0027] Figure 8 This is a schematic diagram of the horizontal moving mechanism.

[0028] This is a structural diagram;

[0029] The numbers in the diagram represent:

[0030] 1-Support component; 11-Outer template; 12-L-shaped support plate; 13-Support rod; 2-Horizontal moving mechanism; 21-First slide rail slider; 22-First rack; 23-First moving motor; 24-First gear; 25-Longitudinal plate; 26-Second slide rail slider; 27-Second moving motor; 28-Second gear; 29-Second rack; 3-Vibration motor; 4-Top plate; 41-Second hydraulic telescopic cylinder; 42-Bearing seat; 5 - Pouring area; 6- Connecting mechanism; 61- Snap-on motor; 62- Tilting block; 63- Snap-on hydraulic cylinder; 64- Locking rod; 7- Inner side panel; 71- Inner template; 72- Right angle block; 73- Telescopic component; 731- Vertical block; 732- Third hydraulic telescopic cylinder; 733- Roller; 74- Guide component; 741- Vertical rod; 742- Sliding sleeve; 743- Optical axis; 75- First hydraulic telescopic cylinder; 76- Groove; 8- Base. Detailed Implementation

[0031] The above-mentioned and other technical features and advantages of the present invention will be described in more detail below with reference to the accompanying drawings.

[0032] Example 1

[0033] This embodiment provides a technical solution: a modular integrated housing production device, such as... Figure 1 As shown, it includes an outer mold mechanism and an inner mold mechanism. The inner mold mechanism is located inside the outer frame structure. The gap between the inner mold mechanism and the outer mold mechanism, as well as the inner cavity on the upper side of the inner mold mechanism, together form the casting area 5 for casting the precast wall. It also includes a base 8, which is located below the inner mold mechanism. The outer side of the base 8 extends to the bottom of the casting area 5 to prevent leakage below the casting area 5.

[0034] like Figure 7 As shown, the outer formwork mechanism includes four sets of support members 1, which together form an outer frame structure. Each support member 1 includes an outer formwork 11, an L-shaped support plate 12, and support rods 13. The L-shaped support plate 12 is fixed to the lower end of the outer formwork 11, and the vertical part of the outer formwork 11 is located outside the L-shaped support plate 12. The support rods 13 are installed between the outer formwork 11 and the vertical part of the L-shaped support plate 12. There are two support rods 13 in each set. The support rods 13 support the outer formwork 11 and ensure its reliability. A vibration motor 3 is installed on the outer surface of the outer formwork 11. When the vibration motor 3 vibrates, the outer formwork 11 can effectively separate from the concrete and avoid any signs of falling off.

[0035] like Figure 8As shown, each set of support members 1 moves horizontally via a horizontal moving mechanism 2. The specific structure of the horizontal moving mechanism 2 is as follows: it includes a lateral moving component and a longitudinal moving component. The lateral moving component includes a first slide rail slider 21 fixed to the ground and a first driving component. The first slide rail slider 21 consists of a slide rail and a slider slidably disposed on the slide rail, and the number of first slide rail sliders 21 is at least 2 sets. A longitudinal plate 25 is fixed on the slider of the first slide rail slider 21. The first driving component includes a first rack 22, a first moving motor 23, and a first gear 24. The first rack 22 is fixed to the ground, and the first moving motor 23 is fixed to the bottom of the longitudinal plate 25. The output end of the longitudinal plate 25 is fixed with a first gear 24 that meshes with the first rack 22. When the first moving motor 23 runs, it drives the first gear 24 to rotate, which, in conjunction with the first rack 22, pushes the longitudinal plate 25 and the support member 1 to move, thereby adjusting the lateral position.

[0036] The longitudinal movement assembly is mounted on the longitudinal plate 25. The longitudinal movement assembly includes a second slide rail slider 26 fixed on the longitudinal plate 25 and a second drive component. The structure of the second slide rail slider 26 is the same as that of the first slide rail slider 21, and there are at least two sets of them. The second drive component includes a second moving motor 27, a second gear 28, and a second rack 29. The second moving motor 27 is fixed on the upper surface of the longitudinal plate 25, and the second rack 29 is fixed on the bottom of the support member 1. The output end of the second moving motor 27 is fixed with a second gear 28 that meshes with the second rack 29. When the second moving motor 27 is running, it drives the second gear 28 to rotate, which, in conjunction with the second rack 29, drives the support member 1 to adjust its longitudinal position.

[0037] like Figure 5As shown, the inner mold mechanism includes four inner templates 71, four right-angle blocks 72, and a top plate 4. The inner templates 71 can be assembled. The four right-angle blocks 72 correspond one-to-one with four sets of support members 1. The sides of the inner templates 71 are inclined at a 45° angle. The four right-angle blocks 72 are located at the connection points of the four inner templates 71, forming an inner frame structure. The cross-section of the right-angle blocks 72 is an isosceles right-angled triangle structure, and the inclined surfaces of the right-angle blocks 72 are fitted to the sides of the inner templates 71 on both sides to ensure the sealing of the connection. Corresponding grooves 76 are opened on the inner sides of the four inner templates 71 and the four right-angle blocks 72. The grooves 76 are located near the top. The top plate 4 is located inside the upper end of the inner frame structure. The top plate 4 seals the upper side of the inner frame structure. Multiple second liquids are arranged inside the inner frame structure. The telescopic ends of the first hydraulic telescopic cylinder 41 and the second hydraulic telescopic cylinder 41 are connected to the top plate 4. A bearing seat 42 is fixed on the upper side of the base 8. Multiple second hydraulic telescopic cylinders 41 are fixed on the bearing seat 42. The bearing seat 42 plays a role in bearing weight. When disassembling, the telescopic ends of the second hydraulic telescopic cylinders 41 are retracted. The top plate 4 and the groove 76 are on the same horizontal plane. When the inner template 71 moves inward, the edge of the top plate 4 enters the groove 76. The inner frame structure is equipped with a first hydraulic telescopic cylinder 75 that controls the inner template 71 and the right-angle block 72 to retract inward synchronously. The telescopic end of the first hydraulic telescopic cylinder 75 is fixedly connected to the inner template 71. When the telescopic end of the first hydraulic telescopic cylinder 75 extends and retracts, it drives the inner template 71 and the right-angle block 72 to move horizontally, realizing the contraction and expansion of the inner mold mechanism.

[0038] like Figure 7 As shown, the connection between two adjacent support members 1 is locked together by a connecting mechanism 6. The connecting mechanism 6 includes a snap-fit ​​motor 61 fixed to the upper side of one of the outer templates 11 and a snap-fit ​​hydraulic cylinder 63 fixed to the upper side of the other outer template 11. A flipping block 62 is fixed to the output end of the snap-fit ​​motor 61. The flipping block 62 is rotatably mounted on the outer template 11 through a bearing seat to ensure its reliability. The flipping block 62 has a U-shaped structure. A locking inner hole is opened at the end of the flipping block 62 away from the snap-fit ​​motor 61. A locking rod 64 that matches the locking inner hole is fixed to the telescopic end of the snap-fit ​​hydraulic cylinder 63. When all four support members 1 have moved into place, the snap-fit ​​motor 61 is operated to flip the flipping block 62 at a certain angle. At this time, the locking inner hole faces downward. The telescopic end of the extended snap-fit ​​hydraulic cylinder 63 is extended so that the locking rod 64 is inserted into the locking inner hole, thus connecting the support members 1 to each other and ensuring the reliability of the upper side of the support member 1.

[0039] Example 2

[0040] This embodiment is a further optimization based on the above embodiments. The parts identical to the aforementioned technical solutions will not be repeated here. Furthermore, to better realize the present invention, the following configuration is specifically adopted: [e.g.] Figure 3As shown, in this embodiment, both the right-angle block 72 and the inner template 71 move laterally through the guide member 74. Each inner template 71 and the right-angle block 72 is provided with a guide member 74. The guide member 74 ensures the stable lateral movement of the right-angle block 72 and the inner template 71. There are two sets of guide members 74 provided on the inner template 71.

[0041] like Figure 4 As shown, the guide member 74 includes a vertical rod 741, a sliding sleeve 742, and an optical axis 743. The vertical rod 741 is fixed to the upper side of the base 8, the sliding sleeve 742 is installed on the vertical rod 741, and at least two sliding sleeves 742 are installed on each vertical rod 741. The optical axis 743 is slidably installed inside the sliding sleeve 742, and the outer end of the optical axis 743 is fixed to the inner template 71 or the right-angle block 72. The first hydraulic telescopic cylinder 75 is fixed on the vertical rod 741 corresponding to the inner template 71, and the number of first hydraulic telescopic cylinders 75 fixed on the vertical rod 741 is at least two sets.

[0042] like Figure 3 , Figure 5 as well as Figure 6 As shown, the right-angle block 72 and its two inner templates 71 are connected by telescopic components 73. Each right-angle block 72 has at least two sets of telescopic components 73. Each telescopic component 73 includes a vertical block 731, two third hydraulic telescopic cylinders 732, and two rollers 733. The vertical block 731 is fixed to the inner side of the right-angle block 72, and the angle between the inner template 71 and the vertical block 731 is 45°. The two third hydraulic telescopic cylinders 732 are respectively fixed to both sides of the vertical block 731. The two rollers 733 are respectively installed at the output ends of the third hydraulic telescopic cylinders 732, and the two rollers 733 respectively contact the inner sides of the inner templates 71 on both sides. When the inner template 71 on the side moves inward, the right-angle block 72 can be pushed inward by the rollers 733 on both sides. At the same time, the telescopic ends of the two telescopic parts 73 are contracted, so that the distance between the two rollers 733 adapts to the movement of the two inner templates 71 inward, ensuring that the right-angle block 72 is securely connected to the inner templates 71 on both sides. The right-angle block 72 and the inner template 71 contract and move inward at the same time. When the inner templates 71 on both sides move outward, the telescopic end of the third hydraulic telescopic cylinder 732 is extended synchronously and gradually, so that the distance between the two rollers 733 adapts to the movement of the two inner templates 71 outward.

[0043] In this invention, the system is implemented by combining a PLC controller and a computer control. The electrical control part is completed by the PLC controller, and the software is used to coordinate the various process actions of automatically dismantling the inner and outer mold mechanisms and the outer mold self-vibration detachment auxiliary system. At the same time, the status of each subsystem is displayed in real time, and the overall system is monitored to ensure safe operation and safe production.

[0044] The above are merely preferred embodiments of the present invention and are illustrative in nature, not restrictive. Those skilled in the art will understand that many changes, modifications, and even equivalents can be made within the spirit and scope defined by the claims of the present invention, all of which will fall within the protection scope of the present invention.

Claims

1. A modular integrated housing production device, characterized in that: include The outer mold mechanism includes four sets of support members, which together form an outer frame structure. Each set of support members moves horizontally via a horizontal moving mechanism. An inner mold mechanism is located inside the outer frame structure. The gap between the inner mold mechanism and the outer mold mechanism, as well as the inner cavity on the upper side of the inner mold mechanism, together form the casting area for the precast wall. The inner mold mechanism includes four inner templates, four right-angle blocks, and a top plate. The four right-angle blocks correspond one-to-one with four sets of support members. The four right-angle blocks are located at the connection points of the four inner templates, enclosing and forming an inner frame structure. The top plate is located inside the upper end of the inner frame structure. The inner frame structure is equipped with a first hydraulic telescopic cylinder that controls the inner templates and right-angle blocks to retract synchronously inward, and a second hydraulic telescopic cylinder that moves the top plate vertically. The right-angle block and the inner templates on both sides are connected by telescopic components. The telescopic components include a vertical block, two third hydraulic telescopic cylinders and two rollers. The vertical block is fixed to the inside of the right-angle block, and the included angle between the inner template and the vertical block is 45°. The two third hydraulic telescopic cylinders are respectively fixed to the two sides of the vertical block. The two rollers are respectively installed at the output end of the third hydraulic telescopic cylinders, and the two rollers are respectively in contact with the inner sides of the inner templates on both sides.

2. The modular integrated housing production device according to claim 1, characterized in that, The support component includes an outer template, an L-shaped support plate, and a support rod; the L-shaped support plate is fixed to the lower end of the outer template, and the support rod is installed between the vertical part of the outer template and the L-shaped support plate.

3. The modular integrated housing production device according to claim 2, characterized in that, A vibration motor is installed on the outer surface of the outer template.

4. The modular integrated housing production device according to claim 1, characterized in that, The horizontal moving mechanism includes a lateral moving component and a longitudinal moving component; the lateral moving component includes a first slide rail slider fixed to the ground and a first driving component, a longitudinal plate is fixed on the slider of the first slide rail slider, the longitudinal moving component is disposed on the longitudinal plate, and the longitudinal moving component includes a second slide rail slider fixed to the longitudinal plate and a second driving component.

5. The modular integrated housing production device according to claim 4, characterized in that, The first driving component includes a first rack, a first moving motor, and a first gear; the first rack is fixed to the ground, the first moving motor is fixed to the bottom of the vertical plate, and the output end of the vertical plate is fixed with a first gear that meshes with the first rack.

6. The modular integrated housing production device according to claim 4, characterized in that, The second driving component includes a second moving motor, a second gear, and a second rack; the second moving motor is fixed to the upper surface of the longitudinal plate, the second rack is fixed to the bottom of the support, and the output end of the second moving motor is fixed with a second gear that meshes with the second rack.

7. The modular integrated housing production device according to claim 1, characterized in that, It also includes a base located below the inner mold mechanism, the outer side of which extends to the bottom of the casting area.

8. The modular integrated housing production device according to claim 7, characterized in that, Both the right-angle block and the inner template are moved laterally by guide members, which include a vertical rod, a sliding sleeve, and an optical axis. The vertical rod is fixed to the upper side of the base, the sliding sleeve is installed on the vertical rod, and the optical axis is slidably installed inside the sliding sleeve. The outer end of the optical axis is fixed to the inner template or the right-angle block. The first hydraulic telescopic cylinder is fixed to the vertical rod corresponding to the inner template. Corresponding grooves are opened on the inner sides of the four inner templates and the four right-angle blocks.

9. The modular integrated housing production device according to claim 1, characterized in that, The connection between two adjacent support members is locked by a connecting mechanism. The connecting mechanism includes a snap-fit ​​motor fixed to the upper side of one of the support members and a snap-fit ​​hydraulic cylinder fixed to the upper side of the other support member. The output end of the snap-fit ​​motor is fixed with a flipping block. The end of the flipping block away from the snap-fit ​​motor is provided with a locking inner hole. The telescopic end of the snap-fit ​​hydraulic cylinder is fixed with a locking rod that matches the locking inner hole.

Images