Base assembly and edge silicon material sticking rod device

Abstract

The application provides a base assembly and a device for bonding and stacking silicon rods with edge skins, which comprises a fixed base plate and a positioning device fixedly arranged on the fixed base plate, wherein the positioning device comprises a first positioning plate and a second positioning plate perpendicular to each other, the first positioning plate and the second positioning plate are both perpendicular to the fixed base plate, side pressing assemblies are arranged on the first positioning plate and the second positioning plate respectively, and a top pressing assembly is arranged on the upper portion, so that after the silicon rods with edge skins are bonded and stacked, the bonded silicon rods can be aligned by the side pressing assemblies, the verticality of the bonded silicon rods can be ensured, then the bonded silicon rods are pressed by the top pressing assembly, the glue is solidified, and the tightness of the bonding can be ensured; the device can standardize the positioning and support of the silicon rods with edge skins, the verticality of the initial bonded rods can be ensured, the working efficiency of manual bonding of the rods is higher, and the bonding effect of the rods is better.

Description

Technical Field

[0001] This invention relates to the field of edge silicon material processing equipment, and particularly to a base assembly for bonding edge silicon material and an edge silicon material bonding rod device. Background Technology

[0002] In the process of processing hard and brittle materials such as silicon rods, edge silicon material is generated. In order to make full use of raw materials, the edge silicon material is usually processed again to form edge silicon material blocks, and then the rods are glued on manually. However, manual rod gluing has the problems of low work efficiency and the glued silicon rods are not straight. Therefore, there is an urgent need for an edge silicon material gluing device. Summary of the Invention

[0003] To address the aforementioned technical problems, the present invention provides a base assembly and a device for bonding edge silicone rods. By designing a base assembly and matching side clamping and top clamping assemblies, rapid rod bonding can be achieved while ensuring the verticality of the bonded silicone rods.

[0004] The present invention provides a base assembly, including a fixed base plate and a positioning device. The positioning device is fixedly mounted on the fixed base plate and includes a first positioning plate and a second positioning plate that are perpendicular to each other. Both the first positioning plate and the second positioning plate are perpendicular to the fixed base plate.

[0005] A further optimization of the technical solution of the present invention is that a fixing device is provided on the fixing base plate.

[0006] A further optimization of the technical solution of the present invention is that the fixing device is a fixing screw, and the number of fixing screws is at least two.

[0007] In a further optimization of the technical solution of the present invention, a lifting screw is also provided on the fixed base plate, and the number of lifting screws is at least two.

[0008] In a further optimization of the technical solution of the present invention, the first positioning plate and the second positioning plate are integrally set, and the first silicon material contact plate is respectively set on the opposite side of the two.

[0009] In a further optimization of the technical solution of the present invention, the first silicon contact plate is provided with silicon contact convex surfaces on both sides in the vertical direction.

[0010] In a further optimization of the technical solution of the present invention, the first silicon material contact plate is a nylon plate; and a lifting screw is provided at the top of the position where the first positioning plate and the second positioning plate intersect perpendicularly.

[0011] In a further optimization of the technical solution of the present invention, the positioning device also includes a positioning base, which is disposed on a fixed base plate and located between the first positioning plate and the second positioning plate.

[0012] A further optimization of the technical solution of the present invention is that the top view of the positioning base is horseshoe-shaped or U-shaped, and a second silicon material contact plate is provided on the positioning base.

[0013] A further optimization of the technical solution of the present invention is that the positioning base, the first positioning plate, and the second positioning plate are integrated into one unit.

[0014] An edge silicone sticking device includes a pressing assembly and a base assembly as described above, the pressing assembly being used to press the edge silicone from the side and / or top surface.

[0015] A further optimization of the technical solution of the present invention is that the pressing component includes a side pressing component, and the side pressing component is hinged to the positioning device.

[0016] In a further optimization of the technical solution of the present invention, the side pressing assembly includes a pressing plate and a connecting plate. The pressing plate is hinged to the positioning plate corresponding to the positioning device through the connecting plate, and a quick clamp is provided between the pressing plate and the positioning plate to press the pressing plate tightly.

[0017] A further optimization of the technical solution of the present invention is that the quick clamp includes a fixed mounting plate, a locking bolt, and a locking clamp. The fixed mounting plate and the pressing plate are integrally set. The locking clamp is connected to the fixed mounting plate through the locking bolt, and the locking clamp controls the fixed mounting plate to drive the pressing plate to press in the direction of the vertical plane of the corresponding silicon material.

[0018] In a further optimization of the technical solution of the present invention, the mounting plate is an L-shaped plate, and the locking bolt is fixed to the side of the mounting plate perpendicular to the pressing plate by means of threads.

[0019] A further optimization of the technical solution of the present invention is that the locking clamp includes a clamp seat, a clamp pull rod and a clamp connecting rod. The clamp seat is fixed on the positioning plate, the clamp connecting rod is hinged to the clamp seat, the clamp pull rod is hinged to the middle of the clamp connecting rod, a power handle is provided at the end of the clamp connecting rod away from the clamp seat, and a locking bolt is fixed to the clamp pull rod.

[0020] A further optimization of the technical solution of the present invention is that the side pressing component includes a width direction pressing component and a length direction pressing component, wherein the pressing plate of the width direction pressing component is parallel to the first positioning plate, and the pressing plate of the length direction pressing component is parallel to the second positioning plate.

[0021] In a further optimization of the technical solution of the present invention, the connecting plate is an L-shaped plate, and the connecting plate is fixed to the positioning plate by a hinge base.

[0022] In a further optimization of the technical solution of the present invention, the side pressing assembly also includes a pressure roller assembly, which is adjustablely mounted on the pressing plate via a first guide groove.

[0023] A further optimization of the technical solution of the present invention is that the pressure roller assembly includes a tension adjustment mechanism and at least two pressure roller mechanisms, and all the pressure roller mechanisms are slidably arranged in the first guide groove along the height direction through the tension adjustment mechanism.

[0024] A further optimization of the technical solution of the present invention is that the tension adjustment mechanism includes a control device and a multi-bar device, all the pressure roller mechanisms are set on the multi-bar device, and the control device is used to control the multi-bar device to extend and retract vertically in the height direction.

[0025] A further optimization of the technical solution of the present invention is that the control device includes a control handle, an adjusting stud, and a control shaft. The adjusting stud is fixedly mounted on the pressing plate by a fixed seat, and the control handle is located at one end of the adjusting stud. One end of the control shaft is threadedly connected to the adjusting stud, and the other end is fixedly mounted on the multi-rod device.

[0026] A further optimization of the technical solution of the present invention is that the control handle includes a handle and a control linkage. The handle is mounted on one end of the control linkage via a bearing, and the other end of the control linkage is connected to the adjusting stud. The handle is located on the side away from the adjusting stud, and the extension direction of the handle is parallel to the extension direction of the adjusting stud.

[0027] A further optimization of the technical solution of the present invention is that the multi-bar device includes a telescopic frame and a support base. One end of the telescopic frame is fixedly mounted on the pressing plate through the support base, and the other end of the telescopic frame is freely disposed.

[0028] In a further optimization of the technical solution of the present invention, the support base includes a main body and two fixing blocks. The two fixing blocks are respectively set on two opposite corners of the main body, and the inner side of the two fixing blocks is respectively provided with a mounting groove. The telescopic frame is set in the mounting groove through a miniature cam bearing.

[0029] In a further optimization of the technical solution of the present invention, a support plate extends inward from one end of the pressing plate and is perpendicular to it, and the main body is fixedly mounted on the support plate.

[0030] In a further optimization of the technical solution of the present invention, the telescopic frame includes an even number of telescopic connecting rods, and each telescopic connecting rod has a hinge hole in the middle for mounting a pressure roller mechanism. Two telescopic connecting rods form a telescopic unit through the hinge hole, and all telescopic units are hinged to each other.

[0031] In a further optimization of the technical solution of the present invention, the control shaft of the control device passes through the second guide groove on the pressing plate and is connected to the telescopic frame.

[0032] In a further optimization of the technical solution of the present invention, miniature cam bearings are provided on the two telescopic connecting rods at the end of the telescopic frame, and mounting grooves corresponding to the miniature cam bearings are provided on the support base.

[0033] A further optimization of the technical solution of the present invention is that the pressure roller mechanism includes a positioning handle, a guide shaft and a pressure roller unit. The guide shaft is set in the first guide groove, the positioning handle and the pressure roller unit are respectively set at both ends of the guide shaft, and the positioning handle is located on the outside of the pressing plate, the pressure roller unit is located on the inside of the pressing plate, and an elastic device is provided on the guide shaft between the pressure roller unit and the pressing plate.

[0034] A further optimization of the technical solution of the present invention is that the positioning handle includes a pull rod and a positioning block. Limiting strips are respectively provided on both sides of the pressing plate corresponding to the first guide groove. The positioning block is located between the two limiting strips, and the length of the pull rod is greater than the distance between the two limiting strips.

[0035] In a further optimization of the technical solution of the present invention, a bottom hole for the guide shaft to pass through is provided on the bottom surface of the positioning block, a threaded hole is provided on at least one side of the positioning block, a fixing groove is provided at the end of the guide shaft connected to the positioning block, and the guide shaft is fixed in the bottom hole by bolts on the threaded hole.

[0036] In a further optimization of the technical solution of the present invention, a locking nut is provided on the guide shaft between the positioning block and the pressing plate, and the locking nut is connected to the guide shaft by a thread.

[0037] A further optimization of the technical solution of the present invention is that the elastic device is a rectangular spring.

[0038] In a further optimization of the technical solution of the present invention, the pressure roller unit includes a pressure roller bracket and at least one pressure roller, and all the pressure rollers are fixedly installed at the end of the pressure roller bracket away from the guide shaft.

[0039] In a further optimization of the technical solution of the present invention, the number of pressure rollers is two, and the two pressure rollers are located on the same horizontal line.

[0040] A further optimization of the technical solution of the present invention is that the pressure roller is a rubber-coated bearing.

[0041] A further optimization of the technical solution of the present invention is that a limiting groove for mounting the guide shaft is provided in the middle of the pressure roller bracket. The limiting groove is a rectangular groove, and a mounting structure corresponding to the limiting groove is provided at one end of the guide shaft.

[0042] In a further optimization of the technical solution of the present invention, the guide shaft and the limiting groove are connected by screws, snap-fit ​​connections or mortise and tenon joints.

[0043] In a further optimization of the technical solution of the present invention, the pressing component also includes a top pressing component, which is fixed on the positioning device.

[0044] A further optimization of the technical solution of the present invention is that the top pressing component includes a support base, a pressure bearing plate and a linear motion module. The linear motion module is vertically movable and is mounted on the support base, and the pressure bearing plate is fixedly mounted on the bottom end of the linear motion module.

[0045] In a further optimization of the technical solution of the present invention, the linear motion module includes a guide unit and a motion unit. The motion unit is disposed on the guide unit to control the movement of the guide unit in a fixed direction, and the pressure bearing plate is fixed to the bottom end of the guide unit.

[0046] In a further optimization of the technical solution of the present invention, the guide unit includes a floating support plate and at least one support rod. All the support rods are arranged parallel to each other between the floating support plate and the pressure bearing plate, and the support rods are slidably arranged on the support seat through bushings.

[0047] A further optimization of the technical solution of the present invention is that the motion unit includes a power handle and a motion screw, wherein the power handle is connected to the motion screw to control the rotation of the motion screw.

[0048] In a further optimization of the technical solution of the present invention, the upper part of the moving lead screw is connected to the floating support plate through a bearing, and the moving lead screw is connected to the lead screw nut fixed on the support base.

[0049] A further optimization of the technical solution of the present invention is that the threads on the moving lead screw and the lead screw nut are trapezoidal threads.

[0050] A further optimization of the technical solution of the present invention is that a nylon plate is provided on the pressure bearing plate.

[0051] Compared with the prior art, the advantages of the technical solution of the present invention are as follows:

[0052] 1. By designing the sticking base assembly, the edge silicone material can be positioned and supported in a standard manner, ensuring the verticality of the initial sticking. Compared with manual sticking, it is more efficient and has a better sticking effect.

[0053] 2. By setting side clamping components and top clamping components on the base assembly, the silicone rods attached to the base assembly can be straightened and clamped, ensuring the verticality and firmness of the bonded silicone rods. Attached Figure Description

[0054] The invention will now be described in more detail with reference to embodiments and the accompanying drawings.

[0055] Figure 1 This is a schematic diagram of the base assembly in the technical solution of this invention;

[0056] Figure 2 This is a schematic diagram of the structure of the fixed base plate in the technical solution of this invention;

[0057] Figure 3 This is a schematic diagram of the positioning device in the technical solution of this invention;

[0058] Figure 4This is a schematic diagram of the overall structure of the edge silicon material sticking rod device in the technical solution of this invention;

[0059] Figure 5 This is a top view structural diagram of the edge silicon material sticking rod device in the technical solution of the present invention, showing the two states of opening and pressing.

[0060] Figure 6 This is a schematic diagram of the structure of the quick clamp mounted on the base assembly in the technical solution of this invention;

[0061] Figure 7 This is a schematic diagram of the side pressing assembly (without the pressure roller assembly) in the technical solution of this invention;

[0062] Figure 8 This is a schematic diagram of the first state structure of the side pressing assembly (with pressure roller assembly installed) in the technical solution of the present invention;

[0063] Figure 9 This is a schematic diagram of the second state structure of the side pressing assembly (with pressure roller assembly installed) in the technical solution of the present invention;

[0064] Figure 10 This is a schematic diagram of the control device in the technical solution of this invention;

[0065] Figure 11 This is a schematic diagram of the working state structure of the control device in the technical solution of this invention;

[0066] Figure 12 This is a schematic diagram of the overall structure of the multi-bar device in the technical solution of this invention;

[0067] Figure 13 This is a schematic diagram of the telescopic frame in the technical solution of this invention;

[0068] Figure 14 This is a schematic diagram of the support base in the technical solution of this invention;

[0069] Figure 15 This is a schematic diagram of the installation structure of the support base and the pressing plate, as well as the telescopic frame and the support base in the technical solution of this invention;

[0070] Figure 16 This is a schematic diagram of the pressure roller mechanism in the technical solution of this invention;

[0071] Figure 17 This is an exploded structural diagram of the pressure roller mechanism (excluding the elastic device and locking nut) in the technical solution of this invention;

[0072] Figure 18 This is a schematic diagram of the top pressing device in the technical solution of the present invention.

[0073] In the accompanying drawings, the same parts use the same reference numerals. The drawings are not drawn to scale.

[0074] Label Explanation:

[0075] 1-Base assembly; 11-First positioning plate; 12-Second positioning plate; 13-First silicon contact plate; 14-Second silicon contact plate; 15-Polymer base; 16-Lifting screw; 17-Fixed base plate; 171-Fixed screw;

[0076] 2-Side clamping assembly; 21-Width direction clamping assembly; 22-Length direction clamping assembly; 23-Pressing plate; 231-Support plate; 232-First guide groove; 233-Second guide groove; 234-Limiting strip;

[0077] 24-Tension adjustment mechanism; 241-Control device; 2411-Control handle; 2412-Adjusting stud; 2413-Control shaft; 2414-Upper fixed seat; 2415-Bottom fixed seat; 242-Multi-bar device; 2421-Bracket base; 2421a-Body; 2421b-Fixing block; 2421c-Mounting slot; 2422-Telescopic frame; 2422a-Telescopic connecting rod; 2422b-Miniature cam bearing; 2422c-Hinge hole;

[0078] 25-Pressure roller mechanism; 251-Positioning handle; 2511-Pull rod; 2512-Positioning block; 2512a-Bottom hole; 2512b-Threaded hole; 252-Pressure roller unit; 2521-Pressure roller bracket; 2522-Rubber-coated bearing; 2523-Limit groove; 253-Rectangular spring; 254-Guide shaft; 2541-Fixing groove; 255-Locking nut; 26-Connecting plate;

[0079] 3-Top clamping assembly; 31-Power handle; 32-Floating support plate; 33-Slewing screw; 34-Support rod; 35-Bushing; 36-Support seat; 37-Pressure bearing plate;

[0080] 4-Quick clamp; 41-Clamp base; 42-Clamp lever; 43-Clamp linkage; 44-Locking bolt; 45-Fixing plate;

[0081] 5-Hinge base. Detailed Implementation

[0082] The following specific embodiments illustrate the implementation of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0083] The terminology used in the embodiments of this invention is for the purpose of describing particular embodiments only and is not intended to limit the invention. The singular forms “a,” “the,” and “the” as used in the embodiments of this invention and the appended claims are also intended to include the plural forms, unless the context clearly indicates otherwise. “Multiple” generally includes at least two, but does not exclude the inclusion of at least one.

[0084] It should also be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a product or system comprising a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a product or system. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the product or system that includes that element. In the description of this invention, it should be understood that the terms "upper," "lower," "bottom," "top," "front," "rear," "inner," "outer," "left," "right," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention.

[0085] The following will be combined with the appendix Figure 1-18 The present invention will be further described below.

[0086] This invention provides a base assembly 1 and a device for bonding edge silicon material to rods, applied to the processing of edge silicon material, particularly for bonding squared edge silicon material to rods, such as in the edge processing of silicon rods. For ease of understanding, the device uses edge silicon material generated during silicon rod processing as an example. After a circular silicon rod is squared, edge silicon material is generated. To fully utilize the raw material, the edge silicon material is processed by removing the top, sides, and cutting, and then bonded into silicon rods for slicing. However, in the process of bonding the edge silicon material to rods, the lack of standard auxiliary tools results in low efficiency due to manual bonding, and the bonded silicon rods are not straight, affecting subsequent slicing processing.

[0087] like Figure 1As shown, the base assembly 1 of the present invention includes a fixed base plate 17 and a positioning device. The positioning device is fixedly mounted on the fixed base plate 17 and includes a first positioning plate 11 and a second positioning plate 12 that are perpendicular to each other. Both the first positioning plate 11 and the second positioning plate 12 are perpendicular to the fixed base plate 17.

[0088] like Figure 2 As shown, a fixing device is provided on the fixed base plate 17, which can be used to adjust the counterweight of the fixed floor and fix it to the ground or counterweight plate with screw sleeves, thereby increasing the stability of the device; preferably, the fixing device is a fixing screw 171, and the number of fixing screws 171 is at least two.

[0089] Lifting screws 16 are also provided on the fixed base plate 17. There are at least two lifting screws 16 to facilitate lifting during equipment operation and reduce the difficulty of handling. Correspondingly, lifting screws 16 are also provided at the top of the position where the first positioning plate 11 and the second positioning plate 12 intersect perpendicularly, which can improve the stability of the lifting process.

[0090] like Figure 1 and Figure 3 As shown, the first positioning plate 11 and the second positioning plate 12 are integrally formed to reduce installation errors and increase the strength, rigidity, and stability of the device. Preferably, the positioning base 15, the first positioning plate 11, and the second positioning plate 12 are integrally formed. A first silicon material contact plate 13 is provided on each of their opposite sides. The first silicon material contact plate 13 has silicon material contact convex surfaces on both sides in the vertical direction to facilitate the positioning of the edge silicon material. Preferably, the first silicon material contact plate 13 is a nylon plate, which has a lower hardness and a smaller coefficient of friction than metal, thus reducing damage to the edge silicon material.

[0091] In addition, the positioning device also includes a positioning base 15, which is mounted on the fixed base plate 17 and located between the first positioning plate 11 and the second positioning plate 12. The top view of the positioning base 15 is horseshoe-shaped or U-shaped, and the height of the positioning base 15 facilitates the placement and removal of the edge silicon material. Similar to the design of the positioning plate, a second silicon material contact plate 14 is provided on the positioning base 15. Preferably, the second silicon material contact plate 14 is made of nylon material.

[0092] The method of using the base assembly 1 in this device is as follows: fix the base plate 17 on the bottom surface to make it stable, then place the edge silicon material on the positioning base 15, aligning its two sides with the first positioning plate 11 and the second positioning plate 12 respectively, then apply glue to the upper surface of the edge silicon material, place the second edge silicon material in the same way, and so on, until the placed edge silicon material is close to the height of the positioning device, thus completing the sticking process.

[0093] Based on the base assembly 1, in order to increase the firmness and verticality of the adhesive stick, the technical solution of the present invention also provides, as follows: Figure 4 The device shown is a silicone sticking device with a base assembly 1, which has a pressing component on it. The pressing component can be set on the top of the positioning device or on the side opposite to the first positioning device and the second positioning device. Preferably, the pressing component is set on both the top and the side.

[0094] like Figure 5 As shown, in this invention, the side pressing component 2 of the pressing assembly is hinged to the positioning device. Specifically, the side pressing component 2 includes a pressing component in the length direction and a pressing component in the width direction. Specifically, the pressing component in the length direction is hinged to the outer surface of the first positioning plate 11, and the pressing component in the width direction is hinged to the outer surface of the second positioning plate 12. Furthermore, the pressing plate 23 of the pressing component 21 in the width direction is parallel to the first positioning plate 11, and the pressing plate 23 of the pressing component 22 in the length direction is parallel to the second positioning plate 12.

[0095] like Figure 7 As shown, the side clamping assembly 2 includes a pressing plate 23 and a connecting plate 26. The pressing plate 23 is hinged to the corresponding positioning plate of the positioning device via the connecting plate 26. The connecting plate 26 can be an L-shaped plate or an arc-shaped plate, and the connecting plate 26 is fixed to the positioning plate via a hinge base. A quick clamp 4 is provided between the pressing plate 23 and the positioning plate to press the pressing plate 23 tightly.

[0096] The hinge base is a U-shaped seat mounted on the vertical positioning plate. A hinge shaft is installed in the opening of the U-shaped seat. The connecting plate 26 is rotatably connected to the hinge shaft to facilitate the movement of the side clamping assembly 2 away from and towards the positioning device. The hinge base is fixed to the corresponding positioning plate by countersunk screws.

[0097] like Figure 6 and Figure 7 As shown, the quick clamp 4 includes a fixed mounting plate 45, a locking bolt 44, and a locking clamp. The fixed mounting plate 45 is integrally set with the pressing plate 23 and is located in the middle of the pressing plate 23. Pulling the fixed mounting plate 45 facilitates the overall balanced force on the pressing plate 23. The locking clamp is connected to the fixed mounting plate 45 through the locking bolt 44, and the locking clamp controls the fixed mounting plate 45 to drive the pressing plate 23 to press in the direction of the vertical plane of the corresponding silicon material.

[0098] Preferably, the mounting plate 45 is an L-shaped plate, and the locking bolt 44 is fixed to the side of the mounting plate 45 perpendicular to the pressing plate 23 by thread. By pulling the locking bolt 44 with locking clamps, the side plate of the mounting plate 45 is subjected to force. Due to its own rigidity, the other side of the L-shaped mounting plate 45 will generate a lateral rotation force, so that the pressing plate 23 is pressed tightly against the surface of the edge silicon rod.

[0099] like Figure 6 As shown, the locking clamp includes a clamp seat 41, a clamp pull rod 42, and a clamp connecting rod. The clamp seat 41 is fixed to the positioning plate, the clamp connecting rod is hinged to the clamp seat 41, and the clamp pull rod 42 is hinged to the middle of the clamp connecting rod. A power handle 31 is provided at the end of the clamp connecting rod away from the clamp seat 41, and a locking bolt 44 is fixed to the clamp pull rod 42. Its working principle is as follows: by pushing the power handle 31, the clamp connecting rod will rotate around the hinge axis with the clamp seat 41. During the rotation, the clamp pull rod 42 will be displaced in a direction parallel to the positioning plate, thereby driving the fixed mounting plate 45 to provide a directional pressing force to the pressing plate 23 through the locking bolt 44.

[0100] For the side clamping assembly 2, in order to vertically process the bonded edge silicone rod, such as... Figure 8 and Figure 9 As shown, a pressure roller assembly is also provided on the side pressing assembly 2. The pressure roller assembly is adjustablely set on the pressing plate 23 via the first guide groove 232. Each pressure roller assembly is provided with several pressure roller mechanisms 25, and each pressure roller mechanism 25 corresponds to a piece of edge silicon material. By pulling / pushing the pressure roller mechanism 25, the corresponding piece of edge silicon material can be adjusted to align with the upper and lower piece of edge silicon material and be close to the positioning plate.

[0101] Specifically, the pressure roller assembly includes a tension adjustment mechanism 24 and at least two pressure roller mechanisms 25. All pressure roller mechanisms 25 are slidably disposed in the first guide groove 232 along the height direction via the tension adjustment mechanism 24, so as to align the pressure roller mechanism 25 with the center of a single edge silicon material.

[0102] like Figure 8 and Figure 11 As shown, the tension adjustment mechanism 24 includes a control device 241 and a multi-bar device 242. All the pressure roller mechanisms 25 are mounted on the multi-bar device 242. The multi-bar device 242 is a structure that can extend and retract vertically. The control device 241 is used to control the multi-bar device 242 to extend and retract vertically in the height direction, thereby driving the pressure roller mechanism 25 to adjust its displacement in the vertical direction.

[0103] like Figure 12 and Figure 13As shown, the multi-bar device 242 includes a telescopic frame 2422 and a support base 2421. The telescopic frame 2422 includes an even number of telescopic connecting rods 2422a, and each telescopic connecting rod 2422a has a hinge hole 2422c in the middle for mounting the pressure roller mechanism 25. Two telescopic connecting rods 2422a form a telescopic unit through the hinge hole 2422c, and all telescopic units are hinged together. That is, each telescopic unit consists of two telescopic connecting rods 2422a hinged in the middle. After the pressure roller mechanism 25 is installed, the guide shaft 254 of the pressure roller mechanism 25 becomes the central hinge shaft of the two telescopic connecting rods 2422a. For ease of description, the two telescopic connecting rods 2422a in the telescopic unit are named the first connecting rod and the second connecting rod. Specifically, the upper end of the first connecting rod of the lower telescopic unit is hinged to the lower end of the second connecting rod of the upper telescopic unit, the upper end of the second connecting rod of the lower telescopic unit is hinged to the lower end of the first connecting rod of the upper telescopic unit, and so on.

[0104] In this embodiment, one end of the telescopic frame 2422 is fixedly mounted on the pressing plate 23 via a bracket 2421, while the other end of the telescopic frame 2422 is freely disposed. Figure 14 As shown, the support base 2421 includes a main body 2421a and two fixing blocks 2421b. The two fixing blocks 2421b are respectively arranged on two opposite corners of the main body 2421a, corresponding to the first and second connecting rods of the bottom telescopic unit, facilitating connection. The inner sides of the two fixing blocks 2421b are respectively provided with mounting grooves 2421c, and the bottom ends of the first and second connecting rods are respectively provided with miniature cam bearings 2422b adapted to the mounting grooves 2421c. The miniature cam bearings 2422b are disposed within the mounting grooves 2421c to achieve a rotatable connection between the telescopic connecting rod 2422a and the support base 2421.

[0105] like Figure 15 As shown, in order to increase the stability of the bracket 2421 installation, a support plate 231 perpendicular to the pressing plate 23 extends inward from one end. The body 2421a is fixedly mounted on the support plate 231. The body 2421a of the bracket 2421 is connected to the support plate 231 by screws, and the fixing direction is consistent with the force direction, which can ensure the stability of the installation.

[0106] See attached document Figure 10As shown, the control device 241 includes a control handle 2411, an adjusting stud 2412, and a control shaft 2413. The adjusting stud 2412 is fixedly mounted on the pressing plate 23 via a fixing seat, specifically including a bottom fixing seat 2415 and an upper fixing seat 2414. The control handle 2411 is located at the upper end of the adjusting stud 2412. One end of the control shaft 2413 is threadedly connected to the adjusting stud 2412, and the other end is fixedly mounted on the multi-bar device 242. The specific working principle is that by rotating the adjusting stud 2412 with the control handle 2411, the control shaft 2413 moves up and down on the adjusting stud 2412, thereby driving the extension and retraction of the multi-bar device 242. Specifically, the control shaft 2413 is mounted on the hinge shaft of any one of the first and second connecting rods in the multi-bar device 242. The control handle 2411 includes a handle and a control linkage. The handle is mounted on one end of the control linkage via a bearing. The other end of the control linkage is connected to the adjusting stud 2412. The handle is located on the side away from the adjusting stud 2412, and the extension direction of the handle is parallel to the extension direction of the adjusting stud 2412 to facilitate manual control.

[0107] Since the multi-bar device 242 is located inside the pressing plate 23, a second guide groove 233 is provided on the pressing plate 23 to facilitate the connection between the control shaft 2413 and the multi-bar device 242. The control shaft 2413 passes through the second guide groove 233 and connects to the telescopic connecting rod 2422a of the multi-bar device 242.

[0108] See attached document Figure 16 and Figure 17 As shown, the pressure roller mechanism 25 includes a positioning handle 251, a guide shaft 254, and a pressure roller unit 252. The guide shaft 254 is disposed in the first guide groove 232. The positioning handle 251 and the pressure roller unit 252 are respectively disposed at both ends of the guide shaft 254. The positioning handle 251 is located on the outside of the pressing plate 23, and the pressure roller unit 252 is located on the inside of the pressing plate 23. An elastic device is provided on the guide shaft 254 between the pressure roller unit 252 and the pressing plate 23. The preferred elastic device is a rectangular spring 253. The rectangular spring 253 can elastically press the edge silicon material, and the silicon block will not be damaged due to the hard pressure of the pressure roller unit 252.

[0109] The positioning handle 251 includes a pull rod 2511 and a positioning block 2512. Limiting strips 234 are respectively provided on both sides of the pressing plate 23 corresponding to the first guide groove 232. The positioning block 2512 is located between the two limiting strips 234, which can prevent the pressure roller mechanism 25 from rotating relative to the edge silicon material during operation and improve the stability of pressing. The length of the pull rod 2511 is greater than the distance between the two limiting strips 234, which makes it convenient for users to operate.

[0110] See attached document Figure 17As shown, the bottom surface of the positioning block 2512 is provided with a bottom hole 2512a for the guide shaft 254 to pass through. At least one side of the positioning block 2512 is provided with a threaded hole 2512b, preferably two threaded holes 2512b, respectively located on opposite sides of the positioning block 2512. A fixing bolt is installed in each threaded hole 2512b. The end of the guide shaft 254 connected to the positioning block 2512 is provided with a fixing groove 2541, which matches the fixing bolt, thereby fixing the guide shaft 254 to the positioning block 2512. Furthermore, a locking nut 255 is provided on the guide shaft 254 between the positioning block 2512 and the pressing plate 23. The locking nut 255 is threadedly connected to the guide shaft 254, facilitating the fixing of the guide shaft 254 and ensuring a stable connection between it and the positioning block 2512.

[0111] The pressure roller unit 252 includes a pressure roller bracket 2521 and at least one pressure roller. Preferably, there are two pressure rollers, and the two pressure rollers are located on the same horizontal line to ensure balanced force on the edge silicon material, allowing them to press firmly against the corresponding positioning plate under pressure. All pressure rollers are fixedly mounted at the end of the pressure roller bracket 2521 away from the guide shaft 254, and the pressure rollers are rubber-coated bearings 2522, which can buffer the pressure between the pressure rollers and the edge silicon material. To increase the stability of the fixation between the guide shaft 254 and the pressure roller bracket 2521, a long-direction limiting groove 2523 is provided in the middle of the pressure roller bracket 2521, and a cuboid mounting structure corresponding to the limiting groove 2523 is provided at the corresponding end of the guide shaft 254. With the screw connection structure between the guide shaft 254 and the limiting groove 2523, the connection between the two is firm, and relative rotation between the guide shaft 254 and the pressure roller bracket 2521 is prevented. Alternative screw connection methods can also be snap-fit ​​connection or mortise and tenon connection.

[0112] like Figure 4 As shown, the pressing component of the edge silicon material bonding device also includes a top pressing component 3, which is fixed on the positioning device and is used to press from the top after the edge silicon material is bonded, so as to cure the bonded silicon rod.

[0113] Combined with appendix Figure 18As shown, the top clamping assembly 3 includes a support base 36, a pressure bearing plate 37, and a linear motion module. The linear motion module is vertically movable and mounted on the support base 36, which is an L-shaped welded piece made of two steel plates and fixed to the base assembly 1 by bolts. The pressure bearing plate 37 is fixedly mounted at the bottom end of the linear motion module. During clamping, the pressure bearing plate 37 is in direct contact with the uppermost edge silicon material, and pressure is applied to the bonded edge silicon rod under the action of the linear motion module. Specifically, the linear motion module includes a guide unit and a motion unit. The motion unit is mounted on the guide unit to control the movement of the guide unit in a fixed direction, and the pressure bearing plate 37 is fixed at the bottom end of the guide unit.

[0114] Reference Figure 18 As shown, the guide unit includes a floating support plate 32 and at least one support rod 34, preferably two support rods 34. The two support rods 34, the floating support plate 32, and the pressure bearing plate 37 together form a rectangular guide support frame. All the support rods 34 are arranged parallel to each other between the floating support plate 32 and the pressure bearing plate 37, and the support rods 34 are slidably mounted on the support seat 36 through bushings 35. That is, there is no specific connection between the support rods 34 and the support seat 36. The support seat 36 only limits the support rods 34 to ensure that they move in the vertical direction.

[0115] The motion unit includes a power handle 31 and a motion screw 33. The power handle 31 is connected to the motion screw 33 to control its rotation. The upper part of the motion screw 33 is connected to the floating support plate 32 via a bearing, and the motion screw 33 is connected to a screw nut fixed on the support base 36. The bottom of the motion screw 33 can be connected to the pressure bearing plate 37 via a mounting base. Preferably, the threads on the motion screw 33 and the screw nut are trapezoidal threads. Since the helix angle of the trapezoidal thread is less than the static friction, it has a certain self-locking performance, ensuring that the top pressing assembly 3 will not fall under gravity when raised to its highest position.

[0116] The edge silicon material bonding device designed in this invention is manually operated. The first edge silicon material is placed on the second silicon material contact plate 14 of the base assembly 1, with its rear and right sides in contact with the first silicon material contact plate 13. A layer of adhesive is applied to the top surface of the edge silicon material. The second edge silicon material is then placed on the adhesive-coated surface of the first edge silicon material. Subsequent silicon materials are bonded in the same manner. No adhesive is needed on the surfaces of the first and second silicon material contact plates 14, or on the surface of the last edge silicon material in contact with the top pressing assembly 3. After all the edge silicon materials are stacked, they are pressed together in the length and width directions using the length pressing assembly 22 and width pressing assembly 21, respectively. Locking clamps are used to hold the two side pressing assemblies 2 in place. Finally, the thickness direction of the edge silicon material is pressed together using the top pressing assembly 3. After pressing, the adhesive is allowed to cure for a certain period to complete the bonding process.

[0117] Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this invention.

[0118] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0119] Although the invention has been described with reference to preferred embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the invention. In particular, the technical features mentioned in the various embodiments can be combined in any manner as long as there is no structural conflict. The invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A device for bonding edge-skin silicon material to rods, characterized in that, It includes a pressing assembly and a base assembly, the pressing assembly being used to press the edge silicone material from the side and / or top surface; the pressing assembly includes a side pressing assembly, and the side pressing assembly is hinged to the positioning device; The side clamping assembly includes a pressing plate and a connecting plate. The pressing plate is hinged to the corresponding positioning plate of the positioning device through the connecting plate, and a quick clamp is provided between the pressing plate and the positioning plate to press the pressing plate tightly. The quick clamp includes a fixed mounting plate, locking bolts, and locking clamps. The fixed mounting plate and the pressing plate are integrated. The locking clamps are connected to the fixed mounting plate through the locking bolts, and the locking clamps control the fixed mounting plate to drive the pressing plate to press in the direction of the vertical surface of the corresponding silicon material. The side clamping assembly also includes a pressure roller assembly, which is adjustablely mounted on the pressing plate via a first guide groove; The pressure roller assembly includes a tension adjustment mechanism and at least two pressure roller mechanisms. All pressure roller mechanisms are slidably mounted in the first guide groove along the height direction via the tension adjustment mechanism. The tension adjustment mechanism includes a control device and a multi-bar device. All the pressure roller mechanisms are set on the multi-bar device, and the control device is used to control the vertical extension and retraction of the multi-bar device in the height direction. The pressure roller mechanism includes a positioning handle, a guide shaft, and a pressure roller unit. The guide shaft is set in the first guide groove. The positioning handle and the pressure roller unit are respectively set at both ends of the guide shaft. The positioning handle is located on the outside of the pressing plate, and the pressure roller unit is located on the inside of the pressing plate. An elastic device is provided on the guide shaft between the pressure roller unit and the pressing plate. The base assembly also includes a fixed base plate and a positioning device, with the positioning device fixedly mounted on the fixed base plate.

2. The edge-skin silicon material bonding device according to claim 1, characterized in that, The positioning device includes a first positioning plate and a second positioning plate that are perpendicular to each other, and both the first positioning plate and the second positioning plate are perpendicular to the fixed base plate.

3. The edge-skin silicon material bonding device according to claim 1, characterized in that, A fixing device is provided on the fixed base plate.

4. The edge-skin silicon material bonding device according to claim 3, characterized in that, The fixing device is a fixing screw, and the number of fixing screws is at least two.

5. The edge-skin silicon material bonding device according to claim 1, characterized in that, The base plate is also equipped with lifting screws, and there are at least two lifting screws.

6. The edge-skin silicon material bonding device according to claim 2, characterized in that, The first positioning plate and the second positioning plate are integrally formed, and the first silicon material contact plate is respectively provided on the opposite side of the two.

7. The edge-skin silicon material bonding device according to claim 6, characterized in that, The first silicon contact plate has silicon contact convex surfaces on both sides in the vertical direction.

8. The edge-skin silicon material bonding device according to claim 6, characterized in that, The first silicon material contact plate is a nylon plate; lifting screws are provided at the top of the position where the first positioning plate and the second positioning plate intersect perpendicularly.

9. The edge-skin silicon material bonding device according to any one of claims 2-8, characterized in that, The positioning device also includes a positioning base, which is set on a fixed base plate and located between the first positioning plate and the second positioning plate.

10. The edge-skin silicon material bonding device according to claim 9, characterized in that, The top view of the positioning base is horseshoe-shaped or U-shaped, and a second silicon material contact plate is provided on the positioning base.

11. The edge-skin silicon material bonding device according to claim 9, characterized in that, The positioning base, the first positioning plate, and the second positioning plate are integrated into one unit.

12. The edge-skin silicon material bonding rod device according to claim 1, characterized in that, The mounting plate is an L-shaped plate, and the locking bolts are fixed to the side of the mounting plate that is perpendicular to the pressing plate by means of threads.

13. The edge-skin silicon material bonding device according to claim 1, characterized in that, The locking clamp includes a clamp seat, a clamp lever, and a clamp connecting rod. The clamp seat is fixed on the positioning plate, the clamp connecting rod is hinged to the clamp seat, the clamp lever is hinged to the middle of the clamp connecting rod, and a power handle is provided at the end of the clamp connecting rod away from the clamp seat. The locking bolt is fixed to the clamp lever.

14. The edge-skin silicon material bonding device according to claim 1, characterized in that, The side clamping assembly includes a width-direction clamping assembly and a length-direction clamping assembly, wherein the pressing plate of the width-direction clamping assembly is parallel to the first positioning plate, and the pressing plate of the length-direction clamping assembly is parallel to the second positioning plate.

15. The edge-skin silicon material bonding device according to claim 1, characterized in that, The connecting plate is an L-shaped plate, and the connecting plate is fixed to the positioning plate by a hinge base.

16. The edge-skin silicon material bonding device according to claim 1, characterized in that, The control device includes a control handle, an adjusting stud, and a control shaft. The adjusting stud is fixedly mounted on the pressing plate via a fixed base, and the control handle is located at one end of the adjusting stud. One end of the control shaft is threadedly connected to the adjusting stud, and the other end is fixedly mounted on the multi-bar device.

17. The edge-skin silicon material bonding device according to claim 16, characterized in that, The control handle includes a handle and a control linkage. The handle is mounted on one end of the control linkage via a bearing, and the other end of the control linkage is connected to the adjusting stud. The handle is located on the side away from the adjusting stud, and the extension direction of the handle is parallel to the extension direction of the adjusting stud.

18. The edge-skin silicon material bonding device according to any one of claims 16-17, characterized in that, The multi-bar device includes a telescopic frame and a support base. One end of the telescopic frame is fixedly mounted on the pressing plate via the support base, while the other end of the telescopic frame is freely positioned.

19. The edge-skin silicon material bonding device according to claim 18, characterized in that, The support base includes a main body and two fixing blocks. The two fixing blocks are respectively located at two opposite corners of the main body, and the inner side of each fixing block is provided with a mounting groove. The telescopic frame is mounted in the mounting groove through a miniature cam bearing.

20. The edge-skin silicon material bonding device according to claim 18, characterized in that, One end of the pressing plate extends inward to a support plate perpendicular to it, and the main body is fixedly mounted on the support plate.

21. The edge-skin silicon material bonding device according to claim 18, characterized in that, The telescopic frame includes an even number of telescopic links, and each telescopic link has a hinge hole in the middle for mounting the pressure roller mechanism. Two telescopic links form a telescopic unit through the hinge hole, and all telescopic units are hinged together.

22. The edge-skin silicon material bonding device according to claim 18, characterized in that, The control shaft of the control device passes through the second guide groove on the pressing plate and is connected to the telescopic frame.

23. The edge-skin silicon material bonding device according to claim 18, characterized in that, Miniature cam bearings are installed on the two telescopic connecting rods at the end of the telescopic frame, and the bracket base is provided with mounting grooves corresponding to the miniature cam bearings.

24. The edge-skin silicon material bonding device according to claim 1, characterized in that, The positioning handle includes a pull rod and a positioning block. Limiting strips are respectively provided on both sides of the pressing plate corresponding to the first guide groove. The positioning block is located between the two limiting strips, and the length of the pull rod is greater than the distance between the two limiting strips.

25. The edge-skin silicon material bonding device according to claim 24, characterized in that, The bottom surface of the positioning block is provided with a bottom hole for the guide shaft to pass through, and at least one side of the positioning block is provided with a threaded hole. The end of the guide shaft connected to the positioning block is provided with a fixing groove, and the guide shaft is fixed in the bottom hole by bolts on the threaded hole.

26. The edge-skin silicon material bonding device according to claim 1, characterized in that, A locking nut is provided on the guide shaft between the positioning block and the pressing plate, and the locking nut is connected to the guide shaft by a thread.

27. The edge-skin silicon material bonding device according to claim 1, characterized in that, The elastic device is a rectangular spring.

28. The edge-skin silicon material bonding device according to claim 1, characterized in that, The pressure roller unit includes a pressure roller bracket and at least one pressure roller, with all pressure rollers fixedly mounted at the end of the pressure roller bracket away from the guide shaft.

29. The edge-skin silicon material bonding device according to claim 28, characterized in that, There are two pressure rollers, and the two pressure rollers are located on the same horizontal line.

30. The edge-skin silicon material bonding device according to claim 28, characterized in that, The pressure roller is made of rubber-coated bearing.

31. The edge-skin silicon material bonding device according to claim 28, characterized in that, The pressure roller bracket has a limiting groove in the middle for mounting the guide shaft. The limiting groove is rectangular, and the corresponding end of the guide shaft has an mounting structure corresponding to the limiting groove.

32. The edge-skin silicon material bonding device according to claim 31, characterized in that, The guide shaft and the limiting groove are connected by screws, snap-fit, or mortise and tenon joints.

33. The edge-skin silicon material bonding device according to claim 1, characterized in that, The pressing assembly also includes a top clamping assembly, which is fixed to the positioning device.

34. The edge-skin silicon material bonding device according to claim 33, characterized in that, The top clamping assembly includes a support base, a pressure bearing plate, and a linear motion module. The linear motion module is vertically movable and mounted on the support base, while the pressure bearing plate is fixedly mounted at the bottom end of the linear motion module.

35. The edge-skin silicon material bonding device according to claim 34, characterized in that, The linear motion module includes a guide unit and a motion unit. The motion unit is mounted on the guide unit to control the movement of the guide unit in a fixed direction, and the pressure bearing plate is fixed to the bottom of the guide unit.

36. The edge-skin silicon material bonding device according to claim 35, characterized in that, The guide unit includes a floating support plate and at least one support rod. All the support rods are arranged parallel to each other between the floating support plate and the pressure bearing plate, and the support rods are slidably mounted on the support seat through bushings.

37. The edge-skin silicon material bonding device according to claim 36, characterized in that, The motion unit includes a power handle and a motion screw. The power handle is connected to the motion screw to control the rotation of the motion screw.

38. The edge-skin silicon material bonding device according to claim 37, characterized in that, The upper part of the moving lead screw is connected to the floating support plate through a bearing, and the moving lead screw is connected to the lead screw nut fixed on the support base.

39. The edge-skin silicon material bonding device according to claim 38, characterized in that, The threads on the lead screw and lead screw nut are trapezoidal threads.

40. The edge-skin silicon material bonding device according to any one of claims 34-39, characterized in that, A nylon plate is installed on the pressure bearing plate.

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