A refining method, device, electronic device and storage medium
By optimizing the production plan and the amount of steel bar addition during the LF furnace refining process, the problem of high steel ratio in the existing technology was solved, and the effect of reducing the steel ratio within a limited time was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SGIS SONGSHAN CO LTD
- Filing Date
- 2023-06-30
- Publication Date
- 2026-06-05
AI Technical Summary
Although the existing LF furnace refining method has reduced power consumption, the steel ratio is still relatively high.
By determining the production plan, calculating the differences in net space, temperature, and composition content of the LF furnace, and adjusting the amount of steel bar addition, the refining process can be optimized to meet the outlet conditions.
Add the maximum amount of rebar within a limited time to reduce the steel ratio.
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Figure CN116814902B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of steelmaking, and more specifically, to a refining method, apparatus, electronic equipment, and storage medium. Background Technology
[0002] Current methods for refining steel in LF furnaces aim to reduce power consumption while adding steel bars. However, although existing methods reduce power consumption, the steel-to-growth ratio remains high. Summary of the Invention
[0003] The purpose of this invention is to provide a refining method, apparatus, electronic device, and storage medium that can reduce the steel ratio.
[0004] To achieve the above objectives, the technical solutions adopted in the embodiments of this application are as follows:
[0005] In a first aspect, embodiments of this application provide a refining method, the method comprising:
[0006] Determine the production plan;
[0007] Determine the current first headroom, current first temperature, current first molten steel weight, and current first composition content of the LF furnace;
[0008] Based on the production plan, the unit time for adding steel bars to the converter, the furnace steel processing time, the program time, and the soft blowing time are determined, wherein the program time includes the sampling time, the temperature measurement time, and the slag addition time.
[0009] Based on the soft blowing time and the furnace steel processing time, determine the first maximum feed weight for the rebar head;
[0010] Based on the first headroom, first temperature, first molten steel weight, and first component content, determine the second headroom, second temperature, and second component content after adding the first maximum charge weight to the LF furnace;
[0011] Calculate the first difference between the first clearance and the second clearance;
[0012] Calculate the second difference between the first temperature and the second temperature;
[0013] When the first difference, the second difference, and the content of the second component all meet the exit conditions, LF refining is carried out with the first maximum feed weight;
[0014] If any of the first difference, the second difference, or the content of the second component fails to meet the exit conditions, the first maximum feed weight shall be adjusted.
[0015] In an optional implementation, the step of performing LF refining with the first maximum feed weight when the first difference, the second difference, and the second component all meet the outbound conditions includes:
[0016] Compare the first difference with the preset clearance;
[0017] When the first difference is greater than or equal to the preset clearance, it is determined whether the second difference is greater than zero;
[0018] If the second difference is greater than zero, each sub-component in the second component is compared with its corresponding component threshold.
[0019] When each sub-component is greater than or equal to its corresponding component threshold, the first difference, the second difference, and the second component are determined to meet the exit conditions, and LF refining is performed with the first maximum feed weight.
[0020] In an optional implementation, the step of determining the content of the second component after adding the first maximum feed weight to the LF furnace based on the first component content includes:
[0021] Determine the content of the third component based on the first maximum feed weight;
[0022] Based on the content of the first component and the content of the third component, the content of the second component after adding the first maximum feed weight to the LF furnace is determined.
[0023] In an optional implementation, the method further includes:
[0024] The maximum power supply time is determined based on the furnace steel processing time, soft blowing time, and program time.
[0025] Determine the amount of carbon added to the electrode during the longest power supply time;
[0026] The carbon content in the second component is added to the carbon addition in the electrode to obtain the final carbon content in the second component.
[0027] The step of determining that the first difference, the second difference, and the content of the second component all meet the exit conditions when each sub-component is greater than or equal to the corresponding component threshold, and performing LF refining with the first maximum feed weight, includes:
[0028] When all components other than carbon in the second component content are greater than or equal to the corresponding component threshold, the final content of the carbon component is compared with the corresponding threshold.
[0029] When the final content of the carbon component is greater than or equal to the corresponding threshold, it is determined that the first difference, the second difference, and the second component all meet the exit conditions, and LF refining is carried out with the first maximum feed weight.
[0030] In an optional implementation, the step of determining that the first difference, the second difference, and the content of the second component all meet the exit conditions when the final content of the carbon component is greater than or equal to the corresponding threshold, and performing LF refining with the first maximum feed weight, includes:
[0031] When the final content of the carbon component is greater than or equal to the corresponding threshold, it is determined that the first difference, the second difference, and the content of the second component all meet the exit conditions, and the amount of steel bar added is detected in real time.
[0032] The amount added is compared with multiple preset flow rates;
[0033] Determine the target flow rate that matches the added amount from a plurality of preset flow rates;
[0034] The added steel bars are stirred based on the target flow rate.
[0035] In an optional implementation, the method further includes:
[0036] The second difference is compared with multiple preset temperatures;
[0037] Determine a target temperature from among the plurality of preset temperatures that matches the second difference;
[0038] Determine the target power supply level corresponding to the target temperature;
[0039] Power is supplied to the LF furnace based on the target power supply level.
[0040] In an optional implementation, the method further includes:
[0041] During the process of adding the steel bar head into the LF furnace, the color of the slag is detected in real time;
[0042] When the color of the slag is the first preset color, determine the amount of the added steel bar and the first preset amount of added lime;
[0043] Calculate the first product of the added amount and the first preset amount of lime to be added, and use it as the first amount of lime to be added, and add lime to the LF furnace based on the first amount of lime to be added;
[0044] When the color of the slag is a second preset color, a second preset amount of lime is determined, wherein the second preset amount of lime is greater than the first preset amount of lime.
[0045] Calculate the second product of the added amount and the second preset amount of lime to be added, and use it as the second amount of lime to be added, and add lime to the LF furnace based on the second amount of lime to be added;
[0046] When the color of the slag is a third preset color, a third preset amount of lime is determined, wherein the third preset amount of lime is greater than the second preset amount of lime.
[0047] Calculate the third product of the added amount and the third preset amount of lime to be added, and use it as the third amount of lime to be added to the LF furnace.
[0048] Secondly, embodiments of this application provide a refining apparatus, the apparatus comprising:
[0049] The determination module is used to determine the production plan; determine the current first headroom, current first temperature, current first molten steel weight, and current first component content of the LF furnace; based on the production plan, determine the unit time for adding rebar heads, the furnace steel processing time, the programmed time, and the soft blowing time of the converter, wherein the programmed time includes sampling time, temperature measurement time, and slag addition time; based on the soft blowing time and the furnace steel processing time, determine the first maximum weight of rebar heads to be added; based on the first headroom, first temperature, first molten steel weight, and first component content, determine the second headroom, second temperature, and second component content after adding the first maximum weight of rebar heads to the LF furnace;
[0050] The calculation module is used to calculate a first difference between the first clearance and the second clearance; and to calculate a second difference between the first temperature and the second temperature.
[0051] The refining module is used to perform LF refining with the first maximum feed weight when the first difference, the second difference, and the content of the second component all meet the exit conditions.
[0052] The adjustment module is used to adjust the first maximum feed weight when any of the first difference, the second difference, or the content of the second component fails to meet the exit conditions.
[0053] Thirdly, embodiments of this application provide an electronic device, including a memory and a processor, wherein the memory stores a computer program, and the processor executes the computer program to implement the steps of the refining method.
[0054] Fourthly, embodiments of this application provide a computer-readable storage medium having a computer program stored thereon, which, when executed by a processor, implements the steps of the refining method.
[0055] This application has the following beneficial effects:
[0056] This application determines the current first headroom, first temperature, first molten steel weight, and first component content of the LF furnace by establishing a production plan. Based on the production plan, it determines the unit time for adding rebar heads, the furnace steel processing time, the programmed time, and the soft blowing time in the converter. The programmed time includes sampling time, temperature measurement time, and slag addition time. Based on the soft blowing time and furnace steel processing time, it determines the first maximum weight of rebar heads to be added. Based on the first headroom, first temperature, first molten steel weight, and first component content, it determines the second headroom, second temperature, and second component content after adding the first maximum weight to the LF furnace. It calculates the first difference between the first and second headrooms and the second difference between the first and second temperatures. When all three differences meet the discharge conditions, LF refining is performed using the first maximum weight. If any one of these conditions is not met, the first maximum weight is adjusted. This allows for the addition of the maximum number of rebar heads within a limited time, thereby reducing the steel-to-rebar ratio. Attached Figure Description
[0057] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0058] Figure 1 A block diagram of an electronic device provided in an embodiment of the present invention;
[0059] Figure 2 This is one of the flowcharts illustrating a refining method provided in an embodiment of the present invention;
[0060] Figure 3 A second schematic flowchart of a refining method provided in an embodiment of the present invention;
[0061] Figure 4 The third schematic flowchart of a refining method provided in this embodiment of the invention;
[0062] Figure 5 The fourth schematic flowchart of a refining method provided in this embodiment of the invention;
[0063] Figure 6 The fifth schematic flowchart of a refining method provided in an embodiment of the present invention;
[0064] Figure 7A schematic flowchart of a refining method provided in an embodiment of the present invention is shown in Figure 6.
[0065] Figure 8 This is a schematic diagram of a refining apparatus provided in an embodiment of the present invention. Detailed Implementation
[0066] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0067] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.
[0068] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0069] In the description of this invention, it should be noted that if terms such as "upper," "lower," "inner," or "outer" are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of this invention is usually placed, they are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention.
[0070] Furthermore, the terms "first" and "second" are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.
[0071] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0072] Through extensive research, the inventors discovered that current methods for refining steel in LF furnaces aim to reduce power consumption while adding steel bars. However, although existing methods reduce power consumption, the steel-to-growth ratio remains relatively high.
[0073] In view of the above-mentioned problems, this embodiment provides a refining method, apparatus, electronic equipment, and storage medium. It can determine the current first headroom, current first temperature, and current first component content of the LF furnace by determining a production plan. Based on the production plan, it determines the unit time for charging the converter, the furnace steel processing time, the programmed time, and the soft blowing time. The programmed time includes sampling time, temperature measurement time, and slag addition time. Based on the soft blowing time and furnace steel processing time, it determines the first maximum charging weight for the rebar ends. Based on the first headroom, first temperature, and first component content, it determines the second headroom, second temperature, and second component content after adding the first maximum charging weight to the LF furnace. It calculates the first difference between the first headroom and the second headroom, and the second difference between the first temperature and the second temperature. When the first difference, the second difference, and the second component content all meet the discharge conditions, LF refining is performed with the first maximum charging weight. When any of the first difference, the second difference, or the second component content does not meet the discharge conditions, the first maximum charging weight is adjusted. This allows for the addition of the maximum number of rebar ends within a limited time, thereby reducing the steel ratio. The solution provided in this embodiment is described in detail below.
[0074] This embodiment provides an electronic device. In one possible implementation, the electronic device can be a user terminal. For example, the electronic device can be, but is not limited to, a server, a smartphone, a personal computer (PC), a tablet computer, a personal digital assistant (PDA), or a mobile internet device (MID).
[0075] Please refer to Figure 1 , Figure 1 This is a schematic diagram of the structure of the electronic device 100 provided in the embodiments of this application. The electronic device 100 may further include... Figure 1 The more or fewer components shown, or having the same Figure 1 The different configurations shown. Figure 1 The components shown can be implemented using hardware, software, or a combination thereof.
[0076] The electronic device 100 includes a refining apparatus 110, a memory 120, and a processor 130.
[0077] The components of the memory 120 and processor 130 are electrically connected directly or indirectly to achieve data transmission or interaction. For example, these components can be electrically connected to each other through one or more communication buses or signal lines. The refining apparatus 110 includes at least one software function module that can be stored in the memory 120 in the form of software or firmware or embedded in the operating system (OS) of the electronic device 100. The processor 130 is used to execute the executable modules stored in the memory 120, such as the software function modules and computer programs included in the refining apparatus 110.
[0078] The memory 120 may be, but is not limited to, Random Access Memory (RAM), Read Only Memory (ROM), Programmable Read-Only Memory (PROM), Erasable Programmable Read-Only Memory (EPROM), Electrically Erasable Programmable Read-Only Memory (EEPROM), etc. The memory 120 is used to store programs, and the processor 130 executes the programs after receiving execution instructions.
[0079] Please refer to Figure 2 , Figure 2 For application Figure 1 The flowchart of a refining method for an electronic device 100 is shown below, and the method includes a detailed description of each step.
[0080] Step 201: Determine the production plan.
[0081] Step 202: Determine the current first headroom, current first temperature, current first molten steel weight, and current first composition content of the LF furnace.
[0082] Step 203: Determine the unit time for adding steel bars to the converter, the furnace steel processing time, the program time, and the soft blowing time based on the production plan.
[0083] The program time includes sampling time, temperature measurement time, and slag addition time.
[0084] Step 204: Determine the first maximum feed weight for the rebar head based on the soft blowing time and furnace steel processing time.
[0085] Step 205: Based on the first headroom, first temperature, first molten steel weight, and first component content, determine the second headroom, second temperature, and second component content after adding the first maximum charge weight to the LF furnace.
[0086] Step 206: Calculate the first difference between the first clearance and the second clearance.
[0087] Step 207: Calculate the second difference between the first temperature and the second temperature.
[0088] Step 208: When the first difference, the second difference, and the content of the second component all meet the exit conditions, LF refining is carried out with the first maximum feed weight.
[0089] Step 209: If any of the first difference, the second difference, or the content of the second component does not meet the exit conditions, adjust the first maximum feed weight.
[0090] For example, based on the production plan, the processing time of the furnace steel is known, and the unit time, program time, and soft blowing time for adding steel bars are determined. When the furnace steel processing time is 28 minutes, the soft blowing time is 6 minutes, the sampling time, temperature measurement time, and the program time consisting of adding slag are 4 minutes, and the unit time for adding steel bars is one ton of steel bars every 2 minutes, the first maximum feeding weight is calculated as (28-6) / 2 = 11 tons.
[0091] If the current first clearance of the LF furnace is 8 layers of bricks (each layer is 10 cm high), and the molten steel level rises by 1 layer of bricks for every 3 tons of rebar added, then adding the first maximum rebar weight of 11 tons to the LF furnace will raise the molten steel level by 11 / 3 = 3.67 layers of bricks. Adding the expected slag thickness of 10 cm, the second clearance of the LF furnace will be 8 - 3.6 - 1 = 3.33 layers of bricks.
[0092] When the initial temperature of the LF furnace is 1565℃, adding one ton of rebar to the LF furnace lowers the temperature by 12℃. Therefore, adding 11 tons of rebar will lower the temperature of the LF furnace by 11*12=132℃. Adding slag and alloy during refining lowers the temperature by 10℃, for a total temperature drop of 142℃. During the refining process, high-level power supply is used. Based on power supply level 8, and considering the furnace steel processing time, soft blowing time, and program time, the maximum power supply time is determined to be 18 minutes. Based on power supply level 8, the temperature rises by 8℃ per minute, so the temperature rise in 18 minutes is 18*8=144℃. When the LF furnace reaches the outlet, the second temperature of the LF furnace is 1565-142+144=1567℃.
[0093] The composition of the reinforcing bar ends includes: carbon, silicon, manganese, phosphorus, and sulfur. Based on the current weight of the first batch of molten steel in the LF furnace and the current composition of the first component in the LF furnace, the composition of the second component in the LF furnace is calculated after adding the first maximum charge weight of reinforcing bar ends.
[0094] The first clearance, first temperature, and first component content of the LF furnace before adding the first maximum weight of reinforcing steel head are compared with the second clearance, second temperature, and second component content after adding the first maximum weight of reinforcing steel head to determine whether the exit conditions are met. If they are met, LF refining is carried out according to the first maximum weight of reinforcing steel head. If they are not met, the first maximum weight of reinforcing steel head is adjusted, and LF refining is carried out based on the adjusted first maximum weight of reinforcing steel head.
[0095] There are multiple ways to determine whether the first difference, the second difference, and the second component all satisfy the exit conditions. In one implementation, such as... Figure 3 As shown, it includes the following steps:
[0096] Step 208-1: Compare the first difference with the preset clearance.
[0097] Step 208-2: When the first difference is greater than or equal to the preset clearance, determine whether the second difference is greater than zero.
[0098] Step 208-3: If the second difference is greater than zero, compare each sub-component in the second component with its corresponding component threshold.
[0099] Step 208-4: When each sub-component is greater than or equal to the corresponding component threshold, determine that the first difference, the second difference, and the second component all meet the exit conditions, and perform LF refining with the first maximum feed weight.
[0100] The first difference is compared with the preset clearance. If the first difference is greater than or equal to the preset clearance, it indicates that the LF furnace meets the safety standards. Another way to determine whether the first difference meets the exit conditions is to compare the second clearance with the safety standard clearance. If the second clearance is greater than or equal to the safety standard clearance, it is determined whether the second difference is greater than zero. If the second difference is greater than zero, it is determined whether each sub-component in the second component content meets the corresponding component threshold. For example, it is determined whether carbon meets the carbon component threshold, silicon meets the silicon component threshold, manganese meets the manganese component threshold, phosphorus meets the phosphorus component threshold, and sulfur meets the sulfur component threshold. If all the above elements meet the corresponding component thresholds, then LF refining is carried out according to the first maximum feed weight.
[0101] The method for determining the content of the second component after adding the first maximum feed weight to the LF furnace based on the content of the first component can be as follows: Figure 4 As shown, it includes the following steps:
[0102] Step 301: Determine the content of the third component for the first maximum feed weight.
[0103] Step 302: Based on the content of the first component and the content of the third component, determine the content of the second component after adding the first maximum feed weight to the LF furnace.
[0104] Calculate the third component content of carbon, silicon, manganese, phosphorus and sulfur in the first maximum added weight of the steel bar head, and determine the first component content of carbon, silicon, manganese, phosphorus and sulfur in the first component content.
[0105] Taking the second component content of carbon as an example, based on the third component content and the first component content of carbon, the second component content of carbon is calculated.
[0106] To improve the accuracy of determining the first maximum feed weight of the rebar head, such as Figure 5 As shown, it includes the following steps:
[0107] Step 401: Determine the maximum power supply time based on the furnace steel processing time, soft blowing time, and program time.
[0108] Step 402: Determine the amount of carbon added to the electrode during the longest power supply time.
[0109] Step 403: Add the carbon content in the second component content to the carbon addition amount in the electrode to obtain the final carbon content in the second component content.
[0110] Step 404: When all components except carbon in the second component content are greater than or equal to the corresponding component threshold, compare the final carbon content with the corresponding threshold.
[0111] Step 405: When the final carbon content is greater than or equal to the corresponding threshold, determine that the first difference, the second difference, and the second component all meet the exit conditions, and perform LF refining with the first maximum feed weight.
[0112] During the LF refining process, due to the need for a power supply throughout the process, electrode carbon increase occurs during power supply. The carbon increase is 0.01% every 10 minutes, with a maximum power supply time of 18 minutes, resulting in a carbon increase of approximately 0.02%. The final carbon content is obtained based on the second component content of the carbon component after adding the first maximum feed weight and the electrode carbon increase. For the second component content, the second component content of other sub-components besides the carbon element content is compared with the corresponding component threshold. For the comparison of the carbon element in the second component content, the final content is compared with the component threshold of the carbon element. When both are greater than the corresponding component threshold, LF refining is carried out with the first maximum feed weight.
[0113] In the LF refining process based on the first maximum feed weight, such as Figure 6 As shown, it includes the following steps:
[0114] Step 501: Real-time detection of the amount of rebar added.
[0115] Step 502: Compare the added amount with multiple preset flow rates.
[0116] Step 503: Determine the target flow that matches the added flow from multiple preset flow rates.
[0117] Step 504: Stir the added steel bar head based on the target flow rate.
[0118] For example, when the amount added is less than or equal to 3 tons, argon gas at a rate of 30 cubic meters per hour is used for stirring; when the amount added is 3-5 tons, argon gas at a rate of 35 cubic meters per hour is used for stirring; when the amount added is 5-7 tons, argon gas at a rate of 40 cubic meters per hour is used for stirring; and when the amount added is 7-9 tons, argon gas at a rate of 50 cubic meters per hour is used for stirring.
[0119] Existing technologies typically use a relatively fixed flow rate of argon gas for stirring, resulting in poor refining effects. Based on the LF refining power supply level, a second difference can be compared with multiple preset temperatures. From these preset temperatures, a target temperature matching the second difference can be determined, and the target power supply level corresponding to the target temperature can be identified. Power is then supplied to the LF furnace based on the target power supply level.
[0120] For example, when the second difference is 17°C, the target power supply level corresponding to 17°C is determined to be level 8; when the second difference is less than 5°C, the target power supply level corresponding to the second difference is determined to be level 2. The heating temperature of level 8 is greater than that of level 2.
[0121] During the continuous addition of steel rebar ends, to ensure that the refining quality is not affected when adding the first maximum weight of steel rebar ends, refer to... Figure 7 This includes the following steps:
[0122] Step 601: During the process of adding the steel bar ends into the LF furnace, the color of the slag is detected in real time.
[0123] Step 602: When the slag color is the first preset color, determine the amount of steel bar ends to be added and the first preset amount of lime to be added.
[0124] Step 603: Calculate the first product of the added amount and the first preset amount of lime to be added, and use it as the first amount of lime to be added, and add lime to the LF furnace based on the first amount of lime to be added.
[0125] Step 604: When the color of the slag is the second preset color, determine the second preset amount of lime to be added, wherein the second preset amount of lime to be added is greater than the first preset amount of lime to be added.
[0126] Step 605: Calculate the second product of the added amount and the second preset amount of lime to be added, and use it as the second amount of lime to be added, and add lime to the LF furnace based on the second amount of lime to be added.
[0127] Step 606: When the color of the slag is the third preset color, determine the third preset amount of lime to be added, wherein the third preset amount of lime to be added is greater than the second preset amount of lime to be added.
[0128] Step 607: Calculate the third product of the added amount and the third preset amount of lime to be added, and use it as the third amount of lime to be added, and add lime to the LF furnace based on the third amount of lime to be added.
[0129] For example, if the slag color is a first preset color, which is light green, it indicates that the rebar ends are slightly rusted, and the first preset amount of lime to be added is 15 kg / ton. The first preset amount of lime to be added is the amount of lime to be added per ton of rebar ends. Calculate the product of the amount of rebar ends added to the LF furnace and 15 kg / ton, and add the lime of the first product to the LF furnace.
[0130] When the slag color is the second preset color, which is dark green, it indicates that the rebar ends have moderate rust. The second preset amount of lime to be added is 17 kg / ton, which is the amount of lime to be added per ton of rebar ends. Calculate the product of the amount of rebar ends added to the LF furnace and 17 kg / ton, and add the lime of the second product to the LF furnace.
[0131] When the slag color is the third preset color, which is black, it indicates that the rebar ends are severely rusted. The required third preset lime addition is 19 kg / ton, which is the amount of lime added per ton of rebar ends. Calculate the product of the amount of rebar ends added to the LF furnace and 19 kg / ton, and add the lime from this third preset product to the LF furnace.
[0132] Please refer to Figure 8 This application embodiment also provides an application for Figure 1The refining apparatus 110 of the electronic device 100 includes:
[0133] The first determining module 111 is used to determine a production plan, including the current first headroom, current first temperature, current first molten steel weight, and current first component content of the LF furnace; based on the production plan, it determines the unit time for adding rebar heads to the converter, the furnace steel processing time, the programmed time, and the soft blowing time, wherein the programmed time includes sampling time, temperature measurement time, and slag addition time; based on the soft blowing time and the furnace steel processing time, it determines the first maximum weight of rebar heads to be added; and based on the first headroom, first temperature, first molten steel weight, and first component content, it determines the second headroom, second temperature, and second component content after adding the first maximum weight of rebar heads to the LF furnace.
[0134] Calculation module 112 is used to calculate a first difference between the first clearance and the second clearance; and to calculate a second difference between the first temperature and the second temperature;
[0135] The refining module 113 is used to perform LF refining with the first maximum feed weight when the first difference, the second difference, and the content of the second component all meet the exit conditions.
[0136] The adjustment module 114 is used to adjust the first maximum feed weight when any of the first difference, the second difference, or the content of the second component does not meet the exit conditions.
[0137] This application also provides an electronic device 100, which includes a processor 130 and a memory 120. The memory 120 stores computer-executable instructions, which, when executed by the processor 130, implement the refining method.
[0138] This application also provides a computer-readable storage medium storing a computer program that, when executed by a processor 130, implements the refining method.
[0139] In the embodiments provided in this application, it should be understood that the disclosed apparatus and methods can also be implemented in other ways. The apparatus embodiments described above are merely illustrative. For example, the flowcharts and block diagrams in the accompanying drawings illustrate the architecture, functionality, and operation of possible implementations of apparatus, methods, and computer program products according to various embodiments of this application. In this regard, each block in a flowchart or block diagram may represent a module, segment, or portion of code containing one or more executable instructions for implementing a specified logical function. It should also be noted that in some alternative implementations, the functions marked in the blocks may occur in a different order than those marked in the drawings. For example, two consecutive blocks may actually be executed substantially in parallel, and they may sometimes be executed in reverse order, depending on the functions involved. It should also be noted that each block in a block diagram and / or flowchart, and combinations of blocks in block diagrams and / or flowcharts, can be implemented using a dedicated hardware-based system that performs the specified function or action, or using a combination of dedicated hardware and computer instructions.
[0140] Furthermore, the functional modules in the various embodiments of this application can be integrated together to form an independent part, or each module can exist independently, or two or more modules can be integrated to form an independent part. If the function is implemented as a software functional module and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of this application, in essence, or the part that contributes to the prior art, or part of the technical solution, can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes several instructions to cause a computer device (which may be a personal computer, server, or network device, etc.) to execute all or part of the steps of the methods described in the various embodiments of this application. The aforementioned storage medium includes: USB flash drives, portable hard drives, read-only memory (ROM), random access memory (RAM), magnetic disks, optical disks, and other media capable of storing program code.
[0141] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0142] The above descriptions are merely various embodiments of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A refining method, characterized in that, The method includes: Determine the production plan; Determine the current first headroom, current first temperature, current first molten steel weight, and current first composition content of the LF furnace; Based on the production plan, the unit time for adding steel bars to the converter, the furnace steel processing time, the program time, and the soft blowing time are determined, wherein the program time includes the sampling time, the temperature measurement time, and the slag addition time. Based on the soft blowing time and the furnace steel processing time, determine the first maximum feeding weight of the reinforcing bar head; Based on the first headroom, first temperature, first molten steel weight, and first component content, determine the second headroom, second temperature, and second component content after adding the first maximum charge weight to the LF furnace; Calculate the first difference between the first clearance and the second clearance; Calculate the second difference between the first temperature and the second temperature; When the first difference, the second difference, and the content of the second component all meet the exit conditions, LF refining is carried out with the first maximum feed weight; If any of the first difference, the second difference, or the content of the second component fails to meet the exit conditions, the first maximum feed weight shall be adjusted. The step of determining the content of the second component after adding the first maximum feed weight to the LF furnace based on the first component content includes: Determine the content of the third component based on the first maximum feed weight; Based on the content of the first component and the content of the third component, the content of the second component after adding the first maximum feed weight to the LF furnace is determined.
2. The method according to claim 1, characterized in that, The step of performing LF refining with the first maximum feed weight when the first difference, the second difference, and the content of the second component all meet the exit conditions includes: Compare the first difference with the preset clearance; When the first difference is greater than or equal to the preset clearance, it is determined whether the second difference is greater than zero; If the second difference is greater than zero, each sub-component in the second component content is compared with its corresponding component threshold. When each sub-component is greater than or equal to its corresponding component threshold, the first difference, the second difference, and the content of the second component are all determined to meet the exit conditions, and LF refining is performed with the first maximum feed weight.
3. The method according to claim 2, characterized in that, The method further includes: The maximum power supply time is determined based on the furnace steel processing time, soft blowing time, and program time. Determine the amount of carbon added to the electrode during the longest power supply time; The carbon content in the second component is added to the carbon addition in the electrode to obtain the final carbon content in the second component. The step of determining that the first difference, the second difference, and the content of the second component all meet the exit conditions when each sub-component is greater than or equal to the corresponding component threshold, and performing LF refining with the first maximum feed weight, includes: When all components other than carbon in the second component content are greater than or equal to the corresponding component threshold, the final content of the carbon component is compared with the corresponding threshold. When the final content of the carbon component is greater than or equal to the corresponding threshold, it is determined that the first difference, the second difference, and the content of the second component all meet the exit conditions, and LF refining is carried out with the first maximum feed weight.
4. The method according to claim 3, characterized in that, The step of determining that the first difference, the second difference, and the content of the second component all meet the exit conditions when the final content of the carbon component is greater than or equal to the corresponding threshold, and performing LF refining with the first maximum feed weight, includes: When the final content of the carbon component is greater than or equal to the corresponding threshold, it is determined that the first difference, the second difference, and the content of the second component all meet the exit conditions, and the amount of steel bar added is detected in real time. The amount added is compared with multiple preset flow rates; Determine the target flow rate that matches the added amount from a plurality of preset flow rates; The added steel bars are stirred based on the target flow rate.
5. The method according to claim 4, characterized in that, The method further includes: The second difference is compared with multiple preset temperatures; Determine a target temperature from among the plurality of preset temperatures that matches the second difference; Determine the target power supply level corresponding to the target temperature; Power is supplied to the LF furnace based on the target power supply level.
6. The method according to claim 1, characterized in that, The method further includes: During the process of adding the steel bar head into the LF furnace, the color of the slag is detected in real time; When the color of the slag is the first preset color, determine the amount of the added steel bar and the first preset amount of added lime; Calculate the first product of the added amount and the first preset amount of lime to be added, and use it as the first amount of lime to be added, and add lime to the LF furnace based on the first amount of lime to be added; When the color of the slag is a second preset color, a second preset amount of lime is determined, wherein the second preset amount of lime is greater than the first preset amount of lime. Calculate the second product of the added amount and the second preset amount of lime to be added, and use it as the second amount of lime to be added, and add lime to the LF furnace based on the second amount of lime to be added; When the color of the slag is a third preset color, a third preset amount of lime is determined, wherein the third preset amount of lime is greater than the second preset amount of lime. Calculate the third product of the added amount and the third preset amount of lime to be added, and use it as the third amount of lime to be added to the LF furnace.
7. A refining apparatus, characterized in that, The device includes: The determination module is used to determine the production plan; determine the current first headroom, current first temperature, current first molten steel weight, and current first component content of the LF furnace; based on the production plan, determine the unit time for adding rebar heads, the furnace steel processing time, the programmed time, and the soft blowing time of the converter, wherein the programmed time includes sampling time, temperature measurement time, and slag addition time; based on the soft blowing time and the furnace steel processing time, determine the first maximum weight of rebar heads to be added; based on the first headroom, first temperature, first molten steel weight, and first component content, determine the second headroom, second temperature, and second component content after adding the first maximum weight of rebar heads to the LF furnace; The calculation module is used to calculate a first difference between the first clearance and the second clearance; and to calculate a second difference between the first temperature and the second temperature. The refining module is used to perform LF refining with the first maximum feed weight when the first difference, the second difference, and the content of the second component all meet the exit conditions. The adjustment module is used to adjust the first maximum feed weight when any of the first difference, the second difference, or the content of the second component fails to meet the exit conditions. The determining module is further configured to determine the content of the third component in the first maximum feed weight; Based on the content of the first component and the content of the third component, the content of the second component after adding the first maximum feed weight to the LF furnace is determined.
8. An electronic device, characterized in that, It includes a memory and a processor, the memory storing a computer program, and the processor executing the computer program to implement the steps of the method according to any one of claims 1-6.
9. A storage medium having a computer program stored thereon, characterized in that, When executed by a processor, the computer program implements the steps of the method described in any one of claims 1-6.