An automatic detection instrument and method for an atomizer main machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-25
- Publication Date
- 2026-08-11
AI Technical Summary
[0002]目前雾化器相关产品种类繁多,市场需求也日渐增大,在生产量增大的同时,也需要更多的检测设备,而检测需要花费较长时间
[0080]1.通过第一级推送机构22、第二级推送机构23和按键按压机构33实现测试过程自动化,减少人力时间,提高工作效率;
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Figure CN116819216B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to an automated testing instrument and method for atomizer main units, belonging to the field of testing instrument technology. Background Technology
[0002] Currently, there are many types of atomizer-related products, and market demand is increasing day by day. As production increases, more testing equipment is needed, but testing takes a long time.
[0003] Therefore, finding an automated testing instrument for atomizer main units to improve testing efficiency and save testing time is a technical problem that urgently needs to be solved by those skilled in the art. Summary of the Invention
[0004] In view of the shortcomings of the prior art, the purpose of this invention is to provide an automated testing instrument and method for atomizer main units. This automated testing instrument and method for atomizer main units can improve the testing efficiency of atomizer main units and save testing time.
[0005] According to an embodiment of the present invention, a first solution is provided: an automated testing instrument for atomizer main units, comprising a pushing mechanism, an atomizer main unit fixing mechanism, and a water circulation mechanism, wherein the water circulation mechanism includes a water circulation device and an atomizing head installed inside the water circulation device; the atomizer main unit fixing mechanism is provided with an atomizer main unit placement groove for placing the atomizer main unit and a contact connector with elastic contacts, the contact connector enabling electrical connection between the electrode contacts of the atomizer main unit and the atomizing head; the pushing mechanism includes a first-stage pushing mechanism and a second-stage pushing mechanism; the first-stage pushing mechanism includes a first-stage pushing drive unit and a first push plate connected to the first-stage pushing drive unit; the second-stage pushing mechanism includes a second-stage pushing drive unit, a second push plate connected to the second-stage pushing drive unit, and a power plug disposed on the second push plate; the first-stage pushing mechanism can push the first push plate to press the electrode contacts of the atomizer main unit placed in the atomizer main unit placement groove against the elastic contacts of the contact connector; the second-stage pushing mechanism can push the power plug on the second push plate to insert into the power socket of the atomizer main unit placed in the atomizer main unit placement groove.
[0006] Furthermore, the water circulation device includes a water tank, a partition plate, a water-absorbing rod, and a water vapor recovery pipe. The partition plate is disposed inside the water tank and divides the water tank into an upper spray chamber and a lower water storage chamber. The atomizing head is disposed on the partition plate and located inside the upper spray chamber. The atomizing head is connected to the water-absorbing rod. The bottom of the water-absorbing rod is disposed inside the lower water storage chamber. The inlet of the water vapor recovery pipe is suspended directly above the atomizing head.
[0007] Furthermore, the inlet of the water vapor recovery pipe is a funnel-shaped inlet, the outlet of the water vapor recovery pipe is located inside the lower water storage cavity, and the middle partition is provided with a water passage hole connecting the upper spray cavity and the lower water storage cavity.
[0008] Furthermore, the water tank is a transparent water tank, with a water tank inlet on the side and an inlet cover connected to the water tank inlet. The water tank has a water tank outlet at the bottom and an outlet cover on the water tank outlet. The middle partition is horizontally arranged.
[0009] Furthermore, the atomizer host fixing mechanism includes an atomizer host fixing body and a button pressing mechanism installed on the atomizer host fixing body. The atomizer host placement groove is disposed on the atomizer host fixing body. The contact connector is fixed on the atomizer host fixing body. The contact connector is electrically connected to the atomizer head through the atomizer cable. The button pressing mechanism includes a button pressing lifting drive part and a button pressing head connected to the button pressing lifting drive part. The button pressing lifting drive part can drive the button pressing head to descend and press the button of the atomizer host placed on the atomizer host placement groove.
[0010] Furthermore, the pushing mechanism also includes a pushing mechanism housing, the pushing mechanism housing having a first push plate slide, the first push plate being disposed within the first push plate slide of the pushing mechanism housing and slidingly engaging with the first push plate slide, the first push plate having a second push plate slide, the second push plate being disposed within the second push plate slide of the first push plate and slidingly engaging with the second push plate slide, and the first push plate having a power plug clearance through hole for the power plug to pass through.
[0011] Furthermore, the atomizer main unit placement groove has two or more, the contact connector corresponds one-to-one with the atomizer main unit placement groove, the power socket corresponds one-to-one with the atomizer main unit placement groove, and the atomizing head corresponds one-to-one with the contact connector.
[0012] Furthermore, the atomizer host automated testing instrument also includes a host controller, which includes a host housing and a control board disposed within the host housing. The pushing mechanism, the atomizer host fixing mechanism, and the water circulation mechanism are respectively mounted on the host housing.
[0013] Furthermore, the front end of the main unit casing is provided with a sloping panel, on which a display screen and a power switch are provided, and the left and right sides of the main unit casing are respectively provided with two-hand safety start buttons.
[0014] According to an embodiment of the present invention, a first solution is provided: an automated testing method for atomizer main units, which performs the following testing process for atomizer main units based on the aforementioned automated atomizer main unit testing instrument:
[0015] S1. Place the atomizer unit into the atomizer unit placement groove;
[0016] S2. The first-stage push drive unit pushes out the first push plate, causing the first push plate to push the electrode contacts of the atomizer host on the atomizer host placement groove to press against the elastic contacts of the contact connector, thereby fixing the atomizer host and the electrical connection between the atomizer host and the atomizing head.
[0017] S3. The second-stage push drive unit pushes out the second push plate, so that the power plug on the second push plate is inserted into the power socket of the atomizer host placed in the groove of the atomizer host, thereby realizing the power supply connection to the atomizer host.
[0018] S4. The button pressing lifting drive unit drives the button press head to descend and press the button of the atomizer host placed on the atomizer host placement groove, thereby realizing the button control of the atomizer host.
[0019] Compared with existing technologies, the automated testing instrument and method for atomizer main units provided in this application can achieve the following: A first-stage push-drive unit can push out a first push plate, causing the first push plate to press the electrode contacts of the atomizer main unit on the atomizer main unit placement groove against the elastic contacts of the contact connector, thus fixing the atomizer main unit and establishing an electrical connection between the atomizer main unit and the atomizing head. A second-stage push-drive unit can push out a second push plate, causing the power plug on the second push plate to be inserted into the power socket of the atomizer main unit placed on the atomizer main unit placement groove, thus establishing a power supply connection to the atomizer main unit. A button-press lifting drive unit can drive a button press head to descend and press the button on the atomizer main unit placed on the atomizer main unit placement groove, thus achieving button control of the atomizer main unit. This enables subsequent testing of the atomizer main unit, achieving automated testing of the atomizer main unit, improving testing efficiency, saving testing time, and, by adding a water circulation device, recovering and reusing the water mist after atomization by the atomizing head, saving water. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of an automated testing instrument for atomizer main units according to the present invention;
[0021] Figure 2 This is a front view of an automated testing instrument for atomizer main units according to the present invention;
[0022] Figure 3 yes Figure 2 EE cross-section;
[0023] Figure 4 This is a partial cross-sectional enlarged view of the pushing mechanism of an automated testing instrument for atomizer main units according to the present invention;
[0024] Figure 5 This is a partial enlarged cross-sectional view of the atomizer host fixing mechanism and water circulation mechanism of the atomizer host automated testing instrument of the present invention.
[0025] Figure 6 This is an exploded structural diagram of the pushing mechanism of an automated testing instrument for atomizer main units according to the present invention.
[0026] Figure 7 This is a schematic diagram of the structure of the first pusher plate of the automated testing instrument for atomizer main unit according to the present invention;
[0027] Figure 8 This is a schematic diagram of the structure of the second pusher plate of an automated testing instrument for atomizer main units according to the present invention;
[0028] Figure 9 This is a schematic diagram of the structure of the atomizer host fixing mechanism of the automated testing instrument for atomizer hosts according to the present invention;
[0029] Figure 10 This is a schematic diagram of the structure of the atomizer host fixing mechanism of the atomizer host automatic testing instrument of the present invention, which places the atomizer host.
[0030] Figure 11 This is a schematic diagram of the structure of the atomizer host of the automated testing instrument for atomizer hosts according to the present invention;
[0031] Figure 12 This is a schematic diagram of the water circulation mechanism of an automated testing instrument for atomizer main unit according to the present invention;
[0032] Figure 13 This is a cross-sectional schematic diagram of the water circulation mechanism of an automated testing instrument for atomizer main unit according to the present invention.
[0033] Figure 14 This is a schematic diagram of the internal structure of the water circulation mechanism of an automated testing instrument for atomizer main unit according to the present invention.
[0034] Figure label:
[0035] Main controller 1, main unit housing 11, power switch 12, two-hand safety start button 13, display screen 14, slanted panel 15, push mechanism 2, push mechanism housing 21, block-shaped housing 211, first push plate slide 212, first-stage push mechanism 22, first push plate 221, power plug clearance through hole 222, second push plate slide 223, second-stage push mechanism 23, second push plate 231, boss 232, power plug 233, atomizer main unit fixing mechanism 3, atomizer main unit placement groove 31
[0036] Contact connector 32, elastic contact 321, button pressing mechanism 33, atomizer main unit fixing body 34, water circulation mechanism 4.
[0037] Water tank 41, water tank inlet 411, inlet cover 412, water tank outlet 413, outlet cover 414, upper spray chamber 415, lower water storage chamber 416, atomizing head 42, water vapor recovery pipe 43, horn-shaped inlet 431, water suction rod 44, middle partition 45, water passage hole 451, atomizer cable 46, atomizer main unit 5, power socket 51, electrode contacts 52, button 53. Detailed Implementation
[0038] To enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0039] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly set on the other component; when a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to the other component.
[0040] It is important to understand that the terms "length," "width," "up," "down," "front," "back," "left," "right," and "vertical" are used interchangeably.
[0041] The orientation or positional relationship indicated by terms such as "horizontal", "top", "bottom", "inner", and "outer" is based on the orientation or positional relationship shown in the accompanying drawings and is only for the purpose of facilitating the description of this application and simplifying the description. It is not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0042] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" or "several" means two or more, unless otherwise explicitly specified.
[0043] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.
[0044] According to an embodiment of the present invention, a first embodiment is provided: an automated testing instrument for atomizer main units, comprising a pushing mechanism 2, an atomizer main unit fixing mechanism 3, and a water circulation mechanism 4, wherein the water circulation mechanism 4 includes a water circulation device and an atomizing head 42 installed inside the water circulation device; the atomizer main unit fixing mechanism 3 is provided with an atomizer main unit placement groove 31 for placing the atomizer main unit 5 and a contact connector 32 having elastic contacts 321, the contact connector 32 enabling electrical connection between the electrode contacts 52 of the atomizer main unit 5 and the atomizing head 42; the pushing mechanism 2 includes a first-stage pushing mechanism 22 and a second-stage pushing mechanism 23, the first-stage pushing mechanism 22 including a first... The first-stage push drive unit and the first push plate 221 connected to the first-stage push drive unit are included. The second-stage push mechanism 23 includes a second-stage push drive unit, a second push plate 231 connected to the second-stage push drive unit, and a power plug 233 disposed on the second push plate 231. The first-stage push mechanism 22 can push the first push plate 221 to push the electrode contacts 52 of the atomizer host 5 placed on the atomizer host placement groove 31 to press against the elastic contacts 321 of the contact connector 32. The second-stage push mechanism 23 can push the power plug 233 on the second push plate 231 to insert into the power socket 51 of the atomizer host 5 placed on the atomizer host placement groove 31.
[0045] In this technical solution, it should be noted that the first pusher plate 221 can be pushed out by the first-stage pusher drive unit, so that the first pusher plate 221 pushes the electrode contacts 52 of the atomizer host 5 on the atomizer host placement groove 31 to press against the elastic contacts 321 of the contact connector 32, thereby fixing the atomizer host 5 and the electrical connection between the atomizer host 5 and the atomizing head 42. The second pusher plate 231 can be pushed out by the second-stage pusher drive unit, so that the power plug 233 on the second pusher plate 231 is inserted into the atomizer host placed in the atomizer host placement groove 31. The power socket 51 of the device 5 enables power supply to the atomizer host 5. By pressing the button, the lifting drive unit can lower the button head and press the button 53 of the atomizer host 5 placed in the atomizer host placement groove 31, thereby realizing button control of the atomizer host 5. This allows for subsequent testing of the atomizer host 5, realizing automated testing of the atomizer host 5, improving the testing efficiency of the atomizer host 5, saving testing time, and adding a water circulation device to recycle the water mist after atomization by the atomizing head 42, thus saving water.
[0046] It should be noted that the first-stage push drive unit and the second-stage push drive unit can be driven by cylinders, but are not limited to this. As long as translational push drive can be achieved, linear motors or motor-screw combinations can be used.
[0047] It should be noted that the atomizer host placement groove 31 can be used to place the atomizer host 5, and when the atomizer host 5 is pushed, it can also guide the movement direction of the atomizer host 5.
[0048] It should be noted that the end face of the contact connector 32 has two elastic contacts 321, corresponding to the two electrode contacts 52 of the atomizer host 5. By pushing the electrode contacts 52 of the atomizer host 5 on the atomizer host placement groove 31 with the first push plate 221, the atomizer host 5 can be pressed against the elastic contacts 321 of the contact connector 32, which can enable the atomizer host 5 to make a quick electrical connection with the atomizing head 42 and maintain a reliable electrical connection at all times during the test.
[0049] It should be noted that the power socket 51 of the atomizer host 5 can be a USB port, and the power plug 233 on the second push plate 231 can be a USB plug.
[0050] Specifically, in this embodiment of the invention, the water circulation device includes a water tank 41, a partition plate 45, a water-absorbing rod 44, and a water vapor recovery pipe 43. The partition plate 45 is disposed inside the water tank 41 and divides the water tank 41 into an upper spray chamber 415 and a lower water storage chamber 416. The atomizing head 42 is disposed on the partition plate 45 and located inside the upper spray chamber 415. The atomizing head 42 is connected to the water-absorbing rod 44. The bottom of the water-absorbing rod 44 is disposed inside the lower water storage chamber 416. The inlet of the water vapor recovery pipe 43 is suspended directly above the atomizing head 42.
[0051] Specifically, in this embodiment of the invention, the inlet of the water vapor recovery pipe 43 is a funnel-shaped inlet 431, the outlet of the water vapor recovery pipe 43 is located inside the lower water storage cavity 416, and the middle partition 45 is provided with a water passage hole 451 connecting the upper spray cavity 415 and the lower water storage cavity 416.
[0052] Specifically, in this embodiment of the invention, the partition plate 45 is horizontally positioned.
[0053] It should be noted that the water tank 41 is divided into an upper spray chamber 415 and a lower water storage chamber 416 by the partition 45. The upper spray chamber 415 is used to install the atomizing head 42 and the water vapor recovery pipe 43. When the detector is working, the atomizing head 42 draws water from the lower water storage chamber 416 of the water tank 41 into the atomizing head 42 through the water suction rod 44, and generates water mist. The water mist is drawn into the water vapor recovery pipe 43 and returns to the lower water storage chamber 416 of the water tank 41. The remaining water mist that escapes condenses into water droplets after contacting the side wall of the water tank 41. Then, it drips back into the lower water storage chamber 416 of the water tank 41 through the water passage hole 451 on the partition 45, completing one cycle. This process is repeated, and the water loss is very small.
[0054] Specifically, in this embodiment of the invention, the water tank 41 is a transparent water tank, the side of the water tank 41 is provided with a water tank inlet 411, the water tank inlet 411 is connected to an inlet cover plate 412, the bottom of the water tank 41 is provided with a water tank outlet 413, the water tank outlet 413 is provided with an outlet cover plate 414, and the middle partition plate 45 is horizontally arranged.
[0055] It should be noted that the use of a transparent water tank allows for easy observation of the atomization of the atomizing head 42 and the remaining water level in the water tank 41. The inlet cover 412 covers the water tank inlet 411 to prevent water mist in the water tank 41 from escaping to the outside through the water tank inlet 411. When the water level in the water tank 41 is low, water can be added through the water tank inlet 411. When necessary, the water in the water tank 41 can also be emptied through the water tank outlet 413.
[0056] Specifically, in this embodiment of the invention, the atomizer host fixing mechanism 3 includes an atomizer host fixing body 34 and a button pressing mechanism 33 mounted on the atomizer host fixing body 34. The atomizer host placement groove 31 is disposed on the atomizer host fixing body 34. The contact connector 32 is fixed on the atomizer host fixing body 34 and is electrically connected to the atomizer head 42 through the atomizer cable 46. The button pressing mechanism 33 includes a button pressing lifting drive part and a button pressing head connected to the button pressing lifting drive part. The button pressing lifting drive part can drive the button pressing head to descend and press the button 53 of the atomizer host 5 placed on the atomizer host placement groove 31, such as the power button of the atomizer host 5.
[0057] It should be noted that the button head can be lowered by pressing the lifting drive unit and press the button 53 of the atomizer host 5 placed on the atomizer host placement groove 31. For example, the power button of the atomizer host 5 can be pressed to realize the power on / off control of the atomizer host 5. After the atomizer host 5 is turned on, an electrical signal can be sent to the atomizing head 42 through the contact connector 32 and the atomizer cable 46 to control the operation of the atomizing head 42.
[0058] It should be noted that the button pressing lifting drive can be driven by a cylinder, but it is not limited to this. As long as the lifting drive can be achieved, it is acceptable. For example, a linear motor or a combination of motor and lead screw can be used.
[0059] Specifically, in this embodiment of the invention, the pushing mechanism 2 further includes a pushing mechanism housing 21. The pushing mechanism housing 21 has a first push plate slide 212. The first push plate 221 is disposed within the first push plate slide 212 of the pushing mechanism housing 21 and slides in cooperation with the first push plate slide 212. The first push plate 221 is provided with a second push plate slide 223. The second push plate 231 is disposed within the second push plate slide 223 of the first push plate 221 and slides in cooperation with the second push plate slide 223. The first push plate 221 is provided with a power plug clearance through hole 222 for the power plug 233 to pass through.
[0060] Specifically, in this embodiment of the invention, the outer shell 21 of the pushing mechanism is a square shell 211, the first push plate 221 is a square shell, and the second push plate 231 is square.
[0061] Specifically, in this embodiment of the invention, taking the insertion direction of the power socket 51 of the atomizer host 5 as the X-axis, the +X-axis direction is the insertion direction and the -X-axis direction is the extraction direction. The opening of the first push plate slide 212 of the push mechanism housing 21 faces the X-axis direction, the opening of the second push plate slide 223 of the first push plate 221 faces the -X-axis direction, and the side of the second push plate 231 in the +X-axis direction is provided with a boss 232 protruding along the +X-axis. The power plug 233 is disposed on the boss 232.
[0062] It should be noted that the outer shell 21 of the pushing mechanism, the first push plate 221 and the second push plate 231 can adopt a nested structure to save space, but it is not limited to this nested structure. It can also be stacked or other methods, as long as the pushing action can be achieved.
[0063] Specifically, in this embodiment of the invention, the atomizer host placement groove 31 has two or more, the contact connector 32 corresponds one-to-one with the atomizer host placement groove 31, the power socket 51 corresponds one-to-one with the atomizer host placement groove 31, and the atomizing head 42 corresponds one-to-one with the contact connector 32.
[0064] It should be noted that, in order to improve testing efficiency, this embodiment is equipped with five atomizer host placement grooves 31, five power sockets 51, five contact connectors 32 and five atomizing heads 42 to realize automated testing of five atomizer hosts 5, but it is not limited to this, and the number of atomizer host placement grooves 31 can be adjusted as needed.
[0065] Specifically, in this embodiment of the invention, the atomizer host automatic testing instrument further includes a host controller 1. The host controller 1 includes a host housing 11 and a control board disposed within the host housing 11. The pushing mechanism 2, the atomizer host fixing mechanism 3, and the water circulation mechanism 4 are respectively installed on the host housing 11.
[0066] It should be noted that the control board is used to implement test control.
[0067] It should be noted that the main unit housing 11 is designed for security and installation of other mechanisms, and the main unit housing 11 can be made of metal cabinet.
[0068] Specifically, in this embodiment of the invention, the front end of the main unit casing 11 is provided with a sloping panel 15, the sloping panel 15 is provided with a display screen 14 and a power switch 12, and the left and right sides of the main unit casing 11 are respectively provided with two-hand safety start buttons 13.
[0069] It should be noted that the use of a slanted panel 15 is ergonomic and makes it easier for the operator to observe the information on the display screen 14.
[0070] It should be noted that the display screen 14 can be used to display test information and also for human-computer interaction to set relevant test parameters.
[0071] It should be noted that a power switch 12 is designed on the sloping panel 15, which can be manually turned on when needed.
[0072] It should be noted that two double-hand safety start buttons 13 are provided on the left and right sides of the main unit casing 11. If testing is required, the operator must press both double-hand safety start buttons 13 at the same time to start the instrument, in order to avoid accidental operation caused by accidentally touching the switch.
[0073] According to an embodiment of the present invention, a first solution is provided: an automated testing method for atomizer main units, which performs the following testing process for atomizer main units based on the aforementioned automated atomizer main unit testing instrument:
[0074] S1. Place the atomizer host 5 into the atomizer host placement groove 31;
[0075] S2. The first-stage push drive unit pushes out the first push plate 221, so that the first push plate 221 pushes the electrode contact 52 of the atomizer host 5 on the atomizer host placement groove 31 to press against the elastic contact 321 of the contact connector 32, thereby realizing the electrical connection between the atomizer host 5 and the atomizing head 42.
[0076] S3. The second-stage push drive unit pushes out the second push plate 231, so that the power plug 233 on the second push plate 231 is inserted into the power socket 51 of the atomizer host 5 placed in the atomizer host placement groove 31, thereby realizing the power supply connection to the atomizer host 5.
[0077] S4. The button pressing lifting drive unit drives the button press head to descend and press the button 53 of the atomizer host 5 placed on the atomizer host placement groove 31, realizing the function control of the atomizer host 5. For example, it can be the power button of the atomizer host 5 to realize the power-on of the atomizer host 5. After power-on, the control board performs various tests on the atomizer host 5. When a product function abnormality is detected, the detector will automatically alarm and display it on the display screen 14. After all tests are completed, the second push plate 231 and the first push plate 221 retract one after the other to enter the next cycle test.
[0078] The present invention provides an automated testing instrument and method for atomizer main units, which can automatically perform testing of atomizer main units. The operator only needs to place the atomizer main unit 5 into the atomizer main unit placement groove 31 and press the two double-hand safety start buttons 13 at the same time. The testing instrument will automatically perform a series of actions, including fixing the atomizer main unit 5 and pressing the electrode contacts 52 of the atomizer main unit 5 onto the elastic contacts 321 of the contact connector 32, inserting the power plug 233, and pressing the power switch button of the atomizer main unit 5. In addition, the testing instrument is designed with a water circulation mechanism 4. Once clean water is added, it can work continuously for about one month, saving the time of manual water changing.
[0079] The automated testing instrument and method for atomizer main units provided by this invention have the following advantages:
[0080] 1. The testing process is automated through the first-level pushing mechanism 22, the second-level pushing mechanism 23, and the button pressing mechanism 33, reducing manpower time and improving work efficiency;
[0081] 2. The power source for the first-stage pushing mechanism 22, the second-stage pushing mechanism 23, and the button pressing mechanism 33 can be a cylinder or an electric motor, and the type is not limited;
[0082] 3. The water circulation mechanism 4 actively draws water mist using the water vapor recovery pipe 43 to avoid severe fogging in the water tank 41, which would affect the observation of the atomization effect. It can also keep the water in the water tank 41 for a long time and reduce the water replacement time.
[0083] 4. The water tank 41 features a transparent design, allowing for easy viewing of the atomization effect;
[0084] 5. The machine has a compact structure, is small and lightweight, and can be placed on the production line for on-line testing;
[0085] 6. Automated testing of multiple atomizer main units 5 can be realized. This embodiment adopts a 5-station design, which can realize automated testing of 5 atomizer main units 5. The number of stations can be increased or decreased according to actual production needs to achieve optimization.
[0086] Example 1
[0087] An automated testing instrument for atomizer main units is provided, comprising a pushing mechanism 2, an atomizer main unit fixing mechanism 3, and a water circulation mechanism 4. The water circulation mechanism 4 includes a water circulation device and an atomizing head 42 installed inside the water circulation device. The atomizer main unit fixing mechanism 3 is provided with an atomizer main unit placement groove 31 for placing the atomizer main unit 5 and a contact connector 32 with elastic contacts 321. The contact connector 32 enables electrical connection between the electrode contacts 52 of the atomizer main unit 5 and the atomizing head 42. The pushing mechanism 2 includes a first-stage pushing mechanism 22 and a second-stage pushing mechanism 23. The first-stage pushing mechanism 22 includes a first-stage pushing drive unit and a... The first-stage push drive unit is connected to the first push plate 221. The second-stage push mechanism 23 includes the second-stage push drive unit, the second push plate 231 connected to the second-stage push drive unit, and the power plug 233 disposed on the second push plate 231. The first-stage push mechanism 22 can push the first push plate 221 to push the electrode contact 52 of the atomizer host 5 placed on the atomizer host placement groove 31 to press against the elastic contact 321 of the contact connector 32. The second-stage push mechanism 23 can push the power plug 233 on the second push plate 231 to insert into the power socket 51 of the atomizer host 5 placed on the atomizer host placement groove 31.
[0088] Example 2
[0089] Repeat Example 1, except that the water circulation device includes a water tank 41, a partition 45, a water-absorbing rod 44, and a water vapor recovery pipe 43. The partition 45 is disposed inside the water tank 41 and divides the water tank 41 into an upper spray chamber 415 and a lower water storage chamber 416. The atomizing head 42 is disposed on the partition 45 and located inside the upper spray chamber 415. The atomizing head 42 is connected to the water-absorbing rod 44. The bottom of the water-absorbing rod 44 is disposed inside the lower water storage chamber 416. The inlet of the water vapor recovery pipe 43 is suspended directly above the atomizing head 42.
[0090] Example 3
[0091] Repeat Example 2, except that the inlet of the water vapor recovery pipe 43 is a funnel-shaped inlet 431, the outlet of the water vapor recovery pipe 43 is located inside the lower water storage cavity 416, and the middle partition 45 is provided with a water passage hole 451 connecting the upper spray cavity 415 and the lower water storage cavity 416.
[0092] Example 4
[0093] The embodiment 2 is repeated, except that the water tank 41 is a transparent water tank, the side of the water tank 41 is provided with a water tank inlet 411, the water tank inlet 411 is connected to an inlet cover plate 412, the bottom of the water tank 41 is provided with a water tank outlet 413, the water tank outlet 413 is provided with an outlet cover plate 414, and the middle partition plate 45 is horizontally arranged.
[0094] Example 5
[0095] The embodiment 1 is repeated, except that the atomizer host fixing mechanism 3 includes an atomizer host fixing body 34 and a button pressing mechanism 33 installed on the atomizer host fixing body 34. The atomizer host placement groove 31 is disposed on the atomizer host fixing body 34. The contact connector 32 is fixed on the atomizer host fixing body 34. The contact connector 32 is electrically connected to the atomizer head 42 through the atomizer cable 46. The button pressing mechanism 33 includes a button pressing lifting drive part and a button pressing head connected to the button pressing lifting drive part. The button pressing lifting drive part can drive the button pressing head to descend and press the button 53 of the atomizer host placed on the atomizer host placement groove 31.
[0096] Example 6
[0097] Repeating Embodiment 1, except that the pushing mechanism 2 further includes a pushing mechanism housing 21, the pushing mechanism housing 21 having a first push plate slide 212, the first push plate 221 being disposed within the first push plate slide 212 of the pushing mechanism housing 21 and slidingly engaging with the first push plate slide 212, the first push plate 221 having a second push plate slide 223, the second push plate 231 being disposed within the second push plate slide 223 of the first push plate 221 and slidingly engaging with the second push plate slide 223, the first push plate 221 having a power plug clearance through hole 222 for the power plug 233 to pass through.
[0098] Example 7
[0099] The embodiment 1 is repeated, except that there are two or more atomizer main unit placement grooves 31, the contact connectors 32 correspond one-to-one with the atomizer main unit placement grooves 31, the power sockets 51 correspond one-to-one with the atomizer main unit placement grooves 31, and the atomizing heads 42 correspond one-to-one with the contact connectors 32.
[0100] Example 8
[0101] Repeat Example 1, except that the atomizer host automatic testing instrument also includes a host controller 1. The host controller 1 includes a host housing 11 and a control board disposed inside the host housing 11. The pushing mechanism 2, the atomizer host fixing mechanism 3 and the water circulation mechanism 4 are respectively installed on the host housing 11.
[0102] Example 9
[0103] The embodiment 8 is repeated, except that the front end of the main unit casing 11 is provided with a sloping panel 15, the sloping panel 15 is provided with a display screen 14 and a power switch 12, and the left and right sides of the main unit casing 11 are respectively provided with two-hand safety start buttons 13.
[0104] Example 10
[0105] This is a repetition of Example 1, but with the exception of providing an automated testing method for atomizer main units. The automated atomizer main unit testing instrument performs the following testing process for atomizer main units:
[0106] S1. Place the atomizer host 5 into the atomizer host placement groove 31;
[0107] S2. The first-stage push drive unit pushes out the first push plate 221, so that the first push plate 221 pushes the electrode contact 52 of the atomizer host 5 on the atomizer host placement groove 31 to press against the elastic contact 321 of the contact connector 32, thereby fixing the atomizer host 5 and the electrical connection between the atomizer host 5 and the atomizing head 42.
[0108] S3. The second-stage push drive unit pushes out the second push plate 231, so that the power plug 233 on the second push plate 231 is inserted into the power socket 51 of the atomizer host 5 placed on the atomizer host placement groove 31, thereby realizing the power supply connection to the atomizer host 5; S4. The button press lifting drive unit drives the button press head to descend and press the button 53 of the atomizer host 5 placed on the atomizer host placement groove 31, thereby realizing the button control of the atomizer host 5.
[0109] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An automated testing instrument for atomizer main units, characterized in that, The device includes a pushing mechanism, an atomizer host fixing mechanism, and a water circulation mechanism. The water circulation mechanism includes a water circulation device and an atomizing head installed inside the water circulation device. The atomizer host fixing mechanism has an atomizer host placement groove and a contact connector with elastic contacts. The contact connector enables electrical connection between the electrode contacts of the atomizer host and the atomizing head. The pushing mechanism includes a first-stage pushing mechanism and a second-stage pushing mechanism. The first-stage pushing mechanism includes a first-stage pushing drive and a first push plate connected to the first-stage pushing drive. The second-stage pushing mechanism includes a second-stage pushing drive, a second push plate connected to the second-stage pushing drive, and a power plug disposed on the second push plate. The first-stage pushing mechanism can push the first push plate to press the electrode contacts of the atomizer host placed in the atomizer host placement groove against the elastic contacts of the contact connector. The second-stage pushing mechanism can push the power plug on the second push plate to insert into the power socket of the atomizer host placed in the atomizer host placement groove. The atomizer host fixing mechanism includes an atomizer host fixing body and a button pressing mechanism installed on the atomizer host fixing body. The atomizer host placement groove is disposed on the atomizer host fixing body. The contact connector is fixed on the atomizer host fixing body and is electrically connected to the atomizer head through the atomizer cable. The button pressing mechanism includes a button pressing lifting drive part and a button pressing head connected to the button pressing lifting drive part. The button pressing lifting drive part can drive the button pressing head to descend and press the button of the atomizer host placed on the atomizer host placement groove. The pushing mechanism further includes a pushing mechanism housing, which has a first push plate slide. The first push plate is disposed within the first push plate slide of the pushing mechanism housing and slides in cooperation with the first push plate slide. The first push plate is provided with a second push plate slide. The second push plate is disposed within the second push plate slide of the first push plate and slides in cooperation with the second push plate slide. The first push plate is provided with a power plug clearance through hole for the power plug to pass through.
2. The automated testing instrument for atomizer main units according to claim 1, characterized in that, The water circulation device includes a water tank, a partition plate, a water-absorbing rod, and a water vapor recovery pipe. The partition plate is disposed inside the water tank and divides the water tank into an upper spray chamber and a lower water storage chamber. The atomizing head is disposed on the partition plate and located inside the upper spray chamber. The atomizing head is connected to the water-absorbing rod, and the bottom of the water-absorbing rod is disposed inside the lower water storage chamber. The inlet of the water vapor recovery pipe is suspended directly above the atomizing head.
3. The automated testing instrument for atomizer main units according to claim 2, characterized in that, The inlet of the water vapor recovery pipe is a funnel-shaped inlet, and the outlet of the water vapor recovery pipe is located inside the lower water storage cavity. The middle partition is provided with a water passage hole connecting the upper spray cavity and the lower water storage cavity.
4. The automated testing instrument for atomizer main units according to claim 2, characterized in that, The water tank is a transparent water tank with a water inlet on the side and an inlet cover connected to it. The water outlet is located at the bottom of the water tank and is covered by an outlet cover. The partition is horizontally positioned.
5. The automated testing instrument for atomizer main units according to claim 1, characterized in that, The atomizer main unit has two or more placement grooves, the contact connectors correspond one-to-one with the atomizer main unit placement grooves, the power sockets correspond one-to-one with the atomizer main unit placement grooves, and the atomizing heads correspond one-to-one with the contact connectors.
6. The automated testing instrument for atomizer main units according to claim 1, characterized in that, The atomizer host automated testing instrument also includes a host controller, which includes a host housing and a control board disposed inside the host housing. The pushing mechanism, the atomizer host fixing mechanism and the water circulation mechanism are respectively installed on the host housing.
7. The automated testing instrument for atomizer main units according to claim 6, characterized in that, The front end of the main unit casing is provided with a sloping panel, on which a display screen and a power switch are provided. The left and right sides of the main unit casing are respectively provided with two-hand safety start buttons.
8. An automated testing method for atomizer main units, characterized in that, The following testing process for atomizer main units is performed using the automated testing instrument for atomizer main units based on any one of claims 1 to 7: S1. Place the atomizer unit into the atomizer unit placement groove; S2. The first-stage push drive unit pushes out the first push plate, causing the first push plate to push the electrode contacts of the atomizer host on the atomizer host placement groove to press against the elastic contacts of the contact connector, thereby fixing the atomizer host and the electrical connection between the atomizer host and the atomizing head. S3. The second-stage push drive unit pushes out the second push plate, so that the power plug on the second push plate is inserted into the power socket of the atomizer host placed in the groove of the atomizer host, thereby realizing the power supply connection to the atomizer host. S4. The button pressing lifting drive unit drives the button press head to descend and press the button of the atomizer host placed on the atomizer host placement groove, thereby realizing the button control of the atomizer host.
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