A butt joining method for mechanical equipment installation

Abstract

The present application relates to a kind of butt joint methods for mechanical equipment installation, specifically including the following steps: step one: through the cooperation of external cleaning equipment with manual, the mechanical equipment needing installation is cleaned in advance, surface dust and dirt are treated clean, and whether it is in normal state is detected in turn by external detection equipment again;Step two: the mechanical equipment checked is stably placed on the top of installation device, and the mechanical equipment is transferred to installation station by installation device again, and its position is fine-tuned;Step three: the mechanical equipment is fixed and installed by manual in turn by bolt;Since installation plate is magnetically connected with magnet block, installation plate has magnetism, avoid bolt from the corresponding thread hole falls off, reduce labor intensity while also improve the installation efficiency of mechanical equipment.

Description

Technical Field

[0001] This invention relates to the field of mechanical equipment installation technology, specifically a docking method for installing mechanical equipment. Background Technology

[0002] There are many types of mechanical equipment. When mechanical equipment is in operation, some of its components, or even the equipment itself, can perform different forms of mechanical motion. Mechanical equipment consists of a drive device, a speed change device, a transmission device, a working device, a braking device, a protective device, a lubrication system, a cooling system, and other parts. During the installation of mechanical equipment, the various components need to be connected. The existing connection methods mostly use cranes for hoisting or manual lifting. Crane hoisting is costly, and the machine is prone to swaying when suspended in the air, which is inconvenient for installation. Manual lifting is inefficient and poses significant safety hazards. A solution is needed to address the above-mentioned technical problems.

[0003] As shown in the patent document with publication number CN213616415U, the device drives the rotating column to rotate via a drive motor, controls the mechanical equipment placed on the top plate to rise horizontally, and then supports the top plate with two X-shaped telescopic arms to maintain the stability of the top plate under the heavy pressure of the mechanical equipment. Compared with the prior art, the mechanical equipment can be kept at a fixed height during the docking process without swaying in the air, which makes it easier for installers to dock and fix the equipment, saving time and effort.

[0004] When the aforementioned device is used to fix mechanical equipment that needs to be suspended from the ceiling, the fixing method is to tighten the bolts upwards. The bolts are prone to falling out when placed in the corresponding threaded holes, requiring manual bending over to pick up and tighten the bolts. This not only reduces the efficiency of fixing the mechanical equipment, but also increases the burden on the operator's waist. At the same time, when fixing the mechanical equipment, the threaded holes on the mounting plate and connecting plate are prone to misalignment, and the manual force is difficult to control, making it difficult to fine-tune the position of the mechanical equipment. Summary of the Invention

[0005] The technical problem that this solution addresses is:

[0006] (1) How to solve the problem of putting bolts into the corresponding threaded holes without them falling out, thus reducing the burden on the operator's waist;

[0007] (2) How to solve the problem that the threaded holes on the mounting plate and the connecting plate are easily misaligned, making it difficult to fine-tune the position of the mechanical equipment.

[0008] The objective of this invention can be achieved through the following technical solution: a docking method for installing mechanical equipment, specifically including the following steps:

[0009] Step 1: Clean the mechanical equipment to be installed in advance with the help of external cleaning equipment and manual labor, remove the dust and oil stains from the surface, and then use external testing equipment to check whether it is in normal condition.

[0010] Step 2: Place the inspected machinery and equipment steadily on top of the installation device, and use the installation device to smoothly transfer the machinery and equipment to the installation position, and then make minor adjustments to its position;

[0011] Step 3: Secure the mechanical equipment to the machine manually by using bolts in sequence.

[0012] A further technical improvement of the present invention is that: in step two, the two pressing blocks in the installation device squeeze the corresponding transmission rods, so that the two push plates drive the mechanical equipment to make fine adjustments to the position, so that the threaded holes on the connecting plate correspond to the positions of the mounting plates, which facilitates manual fixing by bolts later.

[0013] A further technical improvement of the present invention is that: after the magnet block in the installation device is magnetically connected to the installation plate in step two, it is convenient for the bolts to be manually inserted into the threaded holes on the installation plate, thereby improving the installation efficiency of mechanical equipment.

[0014] A further technical improvement of the present invention is that: in step two, the locking block in the installation device engages with the end of the installation plate, which, together with the braking structure of the mobile vehicle, facilitates the limitation of the position of the mobile vehicle and avoids shaking when installing mechanical equipment.

[0015] A further technical improvement of the present invention is that: in step two, a guide bar is fixedly installed on the lifting plate inside the installation device to facilitate the initial positioning of the mechanical equipment located on the lifting plate, and at the same time to provide guidance for the mechanical equipment undergoing fine adjustment.

[0016] A further technical improvement of the present invention is that: in step two, the guide rail inside the installation device provides a guiding function for the lifting plate, so as to prevent the lifting plate from deviating from the lifting path.

[0017] A further technical improvement of the present invention is that: the installation device includes a mobile vehicle and a guide plate fixed on its top; a lifting plate is longitudinally slidably arranged on the guide plate via a guide rail; the lifting plate is used to place mechanical equipment; and a guide bar for limiting the mechanical equipment is also fixedly installed on the top of the lifting plate; a lifting fixture for driving the lifting plate to rise and fall longitudinally is fixedly arranged on the mobile vehicle on one side of the guide plate; the lifting fixture is prior art; and an adjustment mechanism for finely adjusting the position of the mechanical equipment is also movably arranged on the top of the lifting plate.

[0018] A further technical improvement of the present invention is that: the adjusting mechanism includes a fixed plate fixedly installed on the lifting plate, two transmission rods are hinged to the fixed plate, the two transmission rods are symmetrically arranged, and both transmission rods are cylindrical, a push plate for limiting mechanical equipment is fixedly installed at one end of each transmission rod, a guide frame is fixedly installed on the lifting plate between the two transmission rods, a longitudinally arranged push rod is movably inserted on the guide frame, two connecting rods are symmetrically arranged in the middle of the push rod, a pressing block for pressing the corresponding transmission rod is fixedly installed at the end of the connecting rod, the bottom of the pressing block has an inclined surface facing the bottom of the guide frame, and a tension spring is elastically connected between the two transmission rods.

[0019] A further technical improvement of the present invention is that a magnet block is fixedly installed at the top of the push rod, and a push-pull spring is elastically arranged between the magnet block and the guide frame.

[0020] A further technical improvement of the present invention is that: the push plate has a groove on the side facing the mechanical equipment, and a plurality of rolling wheels for pushing the mechanical equipment are rotatably arranged inside the groove.

[0021] A further technical improvement of the present invention is as follows: An mounting plate for fixing mechanical equipment is provided above the mobile vehicle. The mounting plate is made of iron and is magnetically connected to a magnet. The top of the mounting plate is fixedly connected to an external connecting frame. A lifting device pushes the lifting plate to the installation position. At this time, due to the magnetic connection between the mounting plate and the magnet, the mounting plate becomes magnetic. When the operator places bolts into the corresponding threaded holes in sequence, the bolts are magnetically attracted, engaging with the threads in the threaded holes to prevent them from falling out. This avoids the operator having to bend over repeatedly to retrieve the bolts, reducing labor intensity and improving the installation efficiency of the mechanical equipment. During the process of moving the mechanical equipment to the installation position, the pushing force of the mounting plate on the push rod causes the two connecting rods to drive the pressing blocks to squeeze the corresponding transmission rods. This causes the two push plates, in conjunction with the rotating rollers on them, to push the mechanical equipment, thereby fine-tuning the position of the mechanical equipment. This ensures that the threaded holes on the mounting plate and connecting plate coincide, facilitating the sequential placement of bolts into the corresponding threaded holes.

[0022] A further technical improvement of the present invention is that a locking block that engages with the end of the mounting plate is fixedly installed on the top of the guide plate.

[0023] A further technical improvement of the present invention is that: a connecting plate corresponding to the position of the mounting plate is fixedly installed on the top of the mechanical equipment, and both the connecting plate and the mounting plate are provided with a number of threaded holes.

[0024] Compared with the prior art, the beneficial effects of the present invention are:

[0025] In use, the invention uses a lifting device to push the lifting plate to the installation position. At this time, the installation plate is magnetically connected to the magnet, making the installation plate magnetic. When the operator puts the bolts into the corresponding threaded holes in sequence, the bolts are magnetically attracted and cooperate with the threads in the threaded holes to prevent the bolts from falling out of the corresponding threaded holes. This avoids the operator having to bend over to pick up the bolts, reducing labor intensity and improving the installation efficiency of the mechanical equipment.

[0026] When this invention is in use, during the process of moving the mechanical equipment to the installation position, the pushing force of the mounting plate on the push rod causes the two connecting rods to drive the pressing block to squeeze the corresponding transmission rod, so that the two push plates, together with the rotating rolling wheel on them, push the mechanical equipment, thereby playing a role in fine-tuning the position of the mechanical equipment, so that the threaded holes on the mounting plate and the connecting plate coincide with each other, making it easy to put the bolts into the corresponding threaded holes in sequence. Attached Figure Description

[0027] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0028] Figure 1 This is a schematic diagram of the overall process of the present invention;

[0029] Figure 2 This is a schematic diagram of the overall structure of the installation device of the present invention;

[0030] Figure 3 This is a schematic diagram of the adjustment mechanism structure of the present invention;

[0031] Figure 4 This is a partial structural diagram of the adjustment mechanism of the present invention;

[0032] Figure 5 This is a three-dimensional schematic diagram of the push rod and connecting rod of the present invention;

[0033] Figure 6 This is a three-dimensional schematic diagram of the card block structure of the present invention.

[0034] In the diagram: 1. Locking block; 2. Adjustment mechanism; 3. Guide plate; 4. Moving cart; 5. Lifting fixture; 6. Lifting plate; 7. Mechanical equipment; 8. Connecting plate; 9. Mounting plate; 201. Push-pull spring; 202. Connecting rod; 203. Push rod; 204. Transmission rod; 205. Guide frame; 206. Magnet block; 207. Push plate; 208. Rolling wheel; 209. Tension spring. Detailed Implementation

[0035] The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0036] Please see Figures 1-6 As shown, a docking method for installing mechanical equipment specifically includes the following steps:

[0037] Step 1: Clean the mechanical equipment 7 to be installed in advance with the help of external cleaning equipment and manual labor, remove the dust and oil stains from the surface, and then use external testing equipment to check whether it is in normal condition.

[0038] Step 2: Place the inspected mechanical equipment 7 steadily on top of the installation device, and use the installation device to smoothly transfer the mechanical equipment 7 to the installation position, and then make fine adjustments to its position;

[0039] Step 3: Secure the mechanical equipment 7 to the machine manually by using bolts in sequence.

[0040] Please see Figures 1-6 As shown, in step two, the two pressing blocks in the installation device press against the corresponding transmission rods 204, causing the two push plates 207 to drive the mechanical equipment 7 to make fine adjustments, so that the connecting plate 8 corresponds to the threaded hole on the mounting plate 9, facilitating manual fixing with bolts later. After the magnet block 206 in the installation device is magnetically connected to the mounting plate 9 in step two, it is convenient for manual insertion of bolts into the threaded hole on the mounting plate 9, thereby improving the installation efficiency of the mechanical equipment 7. The locking block 1 in the installation device in step two engages with the end of the mounting plate 9, and in conjunction with the brake structure of the mobile vehicle 4, it is convenient to limit the position of the mobile vehicle 4 and prevent shaking during the installation of the mechanical equipment 7. A guide strip is fixedly installed on the lifting plate 6 in the installation device in step two, which facilitates the initial positioning of the mechanical equipment 7 located on the lifting plate 6, and provides guidance for the mechanical equipment 7 during fine adjustments. The guide rail in the installation device in step two provides guidance for the lifting plate 6, preventing the lifting plate 6 from deviating from its lifting path.

[0041] Please see Figures 2-6As shown, the above-mentioned installation device includes a mobile cart 4 and a guide plate 3 fixed on its top. A lifting plate 6 is longitudinally slidably arranged on the guide plate 3 via a guide rail. The lifting plate 6 is used to place the mechanical equipment 7, and a guide bar for limiting the mechanical equipment 7 is also fixedly installed on the top of the lifting plate 6. A lifting fixture 5 for driving the lifting plate 6 to rise and fall longitudinally is fixedly arranged on the mobile cart 4 on one side of the guide plate 3. The lifting fixture 5 is the prior art. An adjustment mechanism 2 for fine-tuning the position of the mechanical equipment 7 is also movably arranged on the top of the lifting plate 6.

[0042] Please see Figures 2-5 As shown, the aforementioned adjustment mechanism 2 includes a fixed plate fixedly installed on the lifting plate 6. Two transmission rods 204 are hinged to the fixed plate. The two transmission rods 204 are symmetrically arranged and are both cylindrical. One end of each transmission rod 204 is fixedly installed with a push plate 207 for limiting the mechanical device 7. A guide frame 205 is fixedly installed on the lifting plate 6 between the two transmission rods 204. A longitudinally arranged push rod 203 is movably inserted into the guide frame 205. Two connecting rods 202 are symmetrically arranged in the middle of the push rod 203. A pressing block for pressing the corresponding transmission rod 204 is fixedly installed at the end of the connecting rod 202. The bottom of the pressing block has an inclined surface facing the bottom of the guide frame 205. A tension spring 209 is also elastically connected between the two transmission rods 204.

[0043] Please see Figure 2 As shown, a magnet block 206 is fixedly installed at the top of the push rod 203, and a push-pull spring 201 is elastically arranged between the magnet block 206 and the guide frame 205.

[0044] Please see Figure 4 As shown, the push plate 207 has a groove on the side facing the mechanical device 7, and several rolling wheels 208 for pushing the mechanical device 7 are rotatably arranged inside the groove.

[0045] Please see Figure 1As shown, a mounting plate 9 for fixing mechanical equipment 7 is provided above the aforementioned mobile vehicle 4. The mounting plate 9 is made of iron and is magnetically connected to the magnet block 206. The top of the mounting plate 9 is fixedly connected to the external connecting frame. The lifting device 5 pushes the lifting plate 6 to the installation position. At this time, because the mounting plate 9 is magnetically connected to the magnet block 206, the mounting plate 9 becomes magnetic. When the operator puts the bolts into the corresponding threaded holes in sequence, the bolts are magnetically attracted and cooperate with the threads in the threaded holes to prevent the bolts from falling out of the corresponding threaded holes, thereby preventing the operator from... The process of repeatedly bending over to pick up bolts reduces labor intensity while improving the installation efficiency of mechanical equipment 7. During the process of moving mechanical equipment 7 to the installation position, the pushing force of the push rod 203 by the mounting plate 9 causes the two connecting rods 202 to drive the pressing block to squeeze the corresponding transmission rod 204, so that the two push plates 207, together with the rotating rolling wheel 208 on them, push the mechanical equipment 7, thereby playing a role in fine adjustment of the position of mechanical equipment 7, so that the threaded holes on the mounting plate 8 and the connecting plate 9 coincide with each other, making it easy to put the bolts into the corresponding threaded holes in sequence.

[0046] Please see Figure 1 As shown, the top of the guide plate 3 is fixedly installed with a locking block 1 that engages with the end of the mounting plate 9.

[0047] Please see Figure 1 As shown, the top of the aforementioned mechanical equipment 7 is fixedly installed with a connecting plate 8 corresponding to the position of the mounting plate 9. Both the connecting plate 8 and the mounting plate 9 have several threaded holes.

[0048] Working Principle: In use, the mechanical equipment 7 is first placed on the lifting plate 6 manually. The guide bar initially defines the position of the mechanical equipment 7. By activating the lifting fixture 5, it pushes the lifting plate 6 to the installation position. At this time, because the mounting plate 9 is magnetically connected to the magnet 206, the mounting plate 9 becomes magnetic. When the operator places bolts into the corresponding threaded holes in sequence, the bolts are magnetically attracted, engaging with the threads in the threaded holes to prevent the bolts from falling out. This avoids the operator having to bend over repeatedly to retrieve the bolts. The bolting process reduces labor intensity and improves the installation efficiency of mechanical equipment 7. During the process of moving mechanical equipment 7 to the installation position, the pushing force of the push rod 203 by the mounting plate 9 causes the two connecting rods 202 to drive the pressing block to squeeze the corresponding transmission rod 204, so that the two push plates 207, together with the rotating rolling wheel 208 on them, push the mechanical equipment 7, thereby playing a role in fine adjustment of the position of mechanical equipment 7, so that the threaded holes on the mounting plate 8 and the connecting plate 9 coincide with each other, making it easy to put the bolts into the corresponding threaded holes in sequence.

[0049] To further illustrate the technical means and effects of the present invention in achieving its intended purpose, the following detailed description of the specific implementation methods, structures, features, and effects of the present invention, in conjunction with the accompanying drawings and preferred embodiments, is provided below.

[0050] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present invention. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.

Claims

1. A docking method for installing mechanical equipment, characterized in that: Specifically, the following steps are included: Step 1: Clean the mechanical equipment (7) to be installed in advance with the help of external cleaning equipment and manual labor, remove the dust and oil stains on the surface, and then check whether it is in normal condition with external testing equipment. Step 2: Place the inspected mechanical equipment (7) steadily on top of the installation device, and use the installation device to steadily transfer the mechanical equipment (7) to the installation position, and then make minor adjustments to its position; Step 3: Secure the mechanical equipment (7) to the machine by manually securing it with bolts one by one; The installation device includes a mobile vehicle (4) and a guide plate (3) fixed on its top. A lifting plate (6) is longitudinally slidably arranged on the guide plate (3) via a guide rail. The lifting plate (6) is used to place mechanical equipment (7). A guide bar for limiting the mechanical equipment (7) is also fixedly installed on the top of the lifting plate (6). A lifting fixture (5) for driving the lifting plate (6) to rise and fall longitudinally is fixedly arranged on the mobile vehicle (4) on one side of the guide plate (3). An adjustment mechanism (2) for finely adjusting the position of the mechanical equipment (7) is also movably arranged on the top of the lifting plate (6). The adjustment mechanism (2) includes a fixed plate fixedly installed on the lifting plate (6). Two transmission rods (204) are hinged on the fixed plate. The two transmission rods (204) are symmetrically arranged and both transmission rods (204) are cylindrical. A push plate (207) for limiting the mechanical device (7) is fixedly installed at one end of the transmission rod (204). A guide frame (205) is fixedly installed on the lifting plate (6) between the two transmission rods (204). A longitudinally arranged push rod (203) is movably inserted on the guide frame (205). Two connecting rods (202) are symmetrically arranged in the middle of the push rod (203). A pressing block for pressing the corresponding transmission rod (204) is fixedly installed at the end of the connecting rod (202). The bottom of the pressing block has an inclined surface facing the bottom of the guide frame (205). A tension spring (209) is also elastically connected between the two transmission rods (204). A magnet block (206) is fixedly installed at the top of the push rod (203), and a push-pull spring (201) is elastically provided between the magnet block (206) and the guide frame (205). The push plate (207) has a groove on the side facing the mechanical device (7), and several rolling wheels (208) for pushing the mechanical device (7) are rotatably arranged inside the groove. The mobile vehicle (4) is provided with a mounting plate (9) for fixing mechanical equipment (7) on its top. The mounting plate (9) is made of iron and is magnetically connected to the magnet block (206). The top of the mounting plate (9) is fixedly connected to the external connecting frame. The top of the guide plate (3) is fixedly installed with a locking block (1) that engages with the end of the mounting plate (9); The top of the mechanical equipment (7) is fixedly installed with a connecting plate (8) corresponding to the position of the mounting plate (9), and both the connecting plate (8) and the mounting plate (9) have several threaded holes.

2. The docking method for installing mechanical equipment according to claim 1, characterized in that, In step two, the two pressing blocks in the installation device press the corresponding transmission rod (204), so that the two push plates (207) drive the mechanical equipment (7) to make a fine adjustment of the position, so that the connecting plate (8) corresponds to the threaded hole on the installation plate (9), which is convenient for manual fixing with bolts later. The step of fine-tuning the position of the mechanical equipment (7) by the installation device in step two includes: The lifting fixture (5) is activated, which pushes the lifting plate (6) to the installation position. The mounting plate (9) is magnetically connected to the magnet (206). The pushing force of the mounting plate (9) on the push rod (203) causes the two connecting rods (202) to drive the pressing block to squeeze the corresponding transmission rod (204). This causes the two push plates (207) to work with the rotating rollers (208) on them to push the mechanical equipment (7), thereby playing the role of fine adjustment of the position of the mechanical equipment (7). This makes the threaded holes on the mounting plate (8) and the connecting plate (9) coincide, making it easy to put the bolts into the corresponding threaded holes in sequence.

3. The docking method for installing mechanical equipment according to claim 1, characterized in that, After the magnet block (206) in the installation device is magnetically connected to the mounting plate (9) in step two, it is convenient for the bolts to be manually inserted into the threaded holes on the mounting plate (9), thereby improving the installation efficiency of the mechanical equipment (7).

4. The docking method for installing mechanical equipment according to claim 1, characterized in that, In step two, the locking block (1) in the installation device engages with the end of the mounting plate (9), and together with the braking structure of the mobile vehicle (4), it is convenient to limit the position of the mobile vehicle (4) and avoid shaking when installing mechanical equipment (7).

5. The docking method for installing mechanical equipment according to claim 1, characterized in that, In step two, a guide bar is fixedly installed on the lifting plate (6) inside the installation device to facilitate the initial positioning of the mechanical equipment (7) located on the lifting plate (6) and to provide guidance for the mechanical equipment (7) undergoing fine-tuning.

6. The docking method for installing mechanical equipment according to claim 1, characterized in that, In step two, the guide rail inside the installation device provides guidance for the lifting plate (6) to prevent the lifting plate (6) from deviating from its lifting path.

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