An efficient energy-saving forming machine and a method for using the same

CN116922672BActive Publication Date: 2026-08-07DONGGUAN DESHEN METAL & PLASTIC PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
DONGGUAN DESHEN METAL & PLASTIC PROD CO LTD
Filing Date
2023-07-25
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0006]本发明的目的在于提供一种高效节能的成型机及其使用方法,旨在解决现有技术中的成型机在使用过程中存在的热能利用效率低下,容易造成热量浪费的技术问题

Benefits of technology

[0033]1、本方案中,在热交换机内换热器进行过程中,产生的膨胀水汽通过多根单向的导管导入高压气罐内,实现在高压气罐内进行单向加压,当高压气罐内的压力达到推动压力时,通过两个单向电子阀控制两个导气管的连通,使得两个导气管内的水汽导入两个汽缸,通过两个汽缸推动两个滑块进行移动,继而实现对两个活动模板移动的加压推动,通过对热水中的热量进行收集,为两个汽缸提供高压气体,将热能转换为动能,为两个活动模板的移动提供动力,收集餐具塑件冷却时产生的热量,提高热能利用效率,避免热量浪费的同时,提高装置节能效果。

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Abstract

The application provides a high-efficiency energy-saving forming machine and a use method thereof, and belongs to the technical field of injection molding machines, and comprises a mounting frame, a prism box, two fixed molds, an injection mechanism and a heating cylinder. The application controls the communication of the two air guide pipes through two one-way electronic valves, so that the water vapor in the two air guide pipes is introduced into two cylinders, the two sliders are moved through the two cylinders, the two movable molds are pressurized and pushed, the heat in the hot water is collected, high-pressure gas is provided for the two cylinders, heat energy is converted into kinetic energy, power is provided for the movement of the two movable molds, the heat generated when tableware plastic parts are cooled is collected, the heat energy utilization efficiency is improved, and the energy-saving effect of the device is improved.
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Description

Technical Field

[0001] This invention belongs to the field of injection molding machine technology, specifically relating to a high-efficiency and energy-saving molding machine and its usage method. Background Technology

[0002] Tableware refers to non-edible utensils that come into direct contact with food during meals, used to assist in the distribution or consumption of food. Tableware can be classified by material as follows: ceramic tableware, glass tableware, enamel tableware, wooden tableware, copper tableware, iron tableware, aluminum tableware, alloy tableware, stainless steel tableware, melamine tableware, plastic tableware, antibacterial tableware, and disposable tableware, etc.

[0003] Commonly used plastic tableware is primarily made from polyethylene and polypropylene. These are non-toxic plastics recognized by health authorities in most countries. Sugar boxes, tea trays, rice bowls, water jugs, baby bottles, and other similar items on the market are made of this type of plastic. In the processing and production of plastic tableware, injection molding is typically used.

[0004] The authorized publication number "CN106042334B" describes "a high-efficiency and energy-saving plastic hollow molding machine, including a fixed table and a movable table. The movable table moves relative to the fixed table. Two parallel hinge frames are symmetrically arranged on both sides of the movable table. Each parallel hinge frame includes a first hinge rod and a second hinge rod arranged in parallel longitudinal directions. One end C of the first hinge rod is rotatably hinged to the movable table. The second hinge rod is rotatably connected to the movable table through a rotating shaft D. One end A of the second hinge rod extends upwards towards the movable table and is rotatably hinged to the other end B of the first hinge rod through a third hinge rod, which is parallel to the horizontal plane. The other end E of the second hinge rod extends downwards towards the movable table. Templates are respectively connected to the opposite sides of the two third hinge rods on the two parallel hinge frames. A horizontally arranged telescopic mechanism is connected between the other ends E of the two second hinge rods on the two parallel hinge frames. It also includes a servo motor, the output shaft of which is connected to the movable table through a moving swing arm assembly. Its structure is more reasonable and can achieve high-efficiency and energy-saving production."

[0005] The aforementioned patent utilizes a four-point hinge structure (ABCD), with the line connecting ABCD forming a standard parallelogram. Driven by a telescopic mechanism, the first and second hinge rods tilt simultaneously, maintaining parallelism regardless of the tilt angle. When the telescopic mechanism activates, the two templates on the two third hinge rods close. This structure, without tie rods, guide pillars, or guide rails, minimizes friction. In practical applications, existing molding machines use cooling water to cool the templates during injection molding for rapid cooling and molding of tableware parts. However, the hot water generated during this process is discharged or collected and discharged through a heat exchanger, resulting in low heat utilization efficiency, heat waste, and reduced energy efficiency. Therefore, we propose a highly efficient and energy-saving molding machine and its application method. Summary of the Invention

[0006] The purpose of this invention is to provide a high-efficiency and energy-saving molding machine and its usage method, aiming to solve the technical problems of low thermal energy utilization efficiency and easy heat waste in the use of existing molding machines.

[0007] To achieve the above objectives, the present invention provides the following technical solution:

[0008] A high-efficiency and energy-saving molding machine, with a mounting frame;

[0009] A prism-shaped box is fixedly connected to the inner wall of the mounting frame. The prism-shaped box has template grooves on both sides, and a fixed template is fixedly connected to the inner wall of the two template grooves by bolts.

[0010] The injection molding mechanism is disposed between the inner walls of the prism box, and the injection molding mechanism includes a heating cylinder;

[0011] The system includes two movable templates, each movably inserted between the inner walls of two fixed templates. Two sets of demolding mechanisms are provided between the two movable templates and the two fixed templates.

[0012] A linkage mechanism is provided at the side end of the prism box. The linkage mechanism is connected to two movable templates and is used to push the two movable templates to move.

[0013] In a preferred embodiment of the present invention, the linkage mechanism includes a cooling component, a pneumatic component, a connecting rod assembly, and a preheating component. The cooling component is located on the top of the prism box and is connected to two fixed templates and two movable templates. Two sets of connecting rod assemblies are provided, located at the two sides of the prism box and connected to the two movable templates. The pneumatic component is located above the cooling component and is connected to the cooling component and the two sets of connecting rod assemblies. The preheating component is located on the surface of the injection molding mechanism and is connected to the cooling component.

[0014] In a preferred embodiment of the present invention, the cooling assembly includes a bidirectional connector, a cooling pipe, a unidirectional connector, a support box, a heat exchanger, a heat collection pipe, a water supply pipe, a water tank, and cooling troughs. The support box is fixedly connected to the top of the prismatic box, and the heat exchanger is installed and fixed between the inner walls of the support box. Two cooling troughs are provided, which are formed between the inner walls of the movable template. Two bidirectional connectors are provided, which are fixedly connected to the side ends of the movable template and communicate with the two cooling troughs. The other ends of the two bidirectional connectors are... The device is connected to a heat exchanger. It has two cooling pipes installed between the inner walls of two fixed templates. It also has four one-way connectors fixedly connected between the two fixed templates and each connector is connected to one of the two cooling pipes. Additionally, it has four heat collection pipes fixedly connected to the bottom of the heat exchanger and connected to the four one-way connectors. A water tank is fixedly connected to the side of the mounting frame, and a water supply pipe is fixedly connected to the top of the water tank. The upper end of the water tank is connected to the heat exchanger.

[0015] In a preferred embodiment of the present invention, each link assembly includes a slide groove, a limiting groove, a slider, a limiting block, a push-pull rod, a track, and a sliding block. The slide groove is fixedly connected to the side end of the prism box, and the slider slides between the inner walls of the slide groove. Two limiting grooves are provided, and the two limiting grooves are formed on the inner wall of the slide groove. Two limiting blocks are provided, and the two limiting blocks slide between the inner walls of the two limiting grooves. The two limiting blocks are fixedly connected to the two side ends of the slider. Two tracks are provided, and the two tracks are fixedly connected to the side ends of the prism box. Two sliding blocks are provided, and the two sliding blocks slide within the two tracks. The two sliding blocks are fixedly connected to the side ends of the two movable templates. Two push-pull rods are provided, and one end of the two push-pull rods is rotatably connected to the side end of the slider via a hinge, and the other end of the two push-pull rods is rotatably connected to the side end of the sliding block via a hinge.

[0016] In a preferred embodiment of the present invention, the pneumatic assembly includes a high-pressure air tank, air guide pipes, one-way electronic valves, mounting plates, and cylinders. The high-pressure air tank is fixedly connected to the top of the heat exchanger. Two mounting plates are provided, and the two mounting plates are fixedly connected to the top of the prism box. Two cylinders are fixedly connected to the side ends of the two mounting plates. The output ends of the two cylinders extend into two sliding grooves and are connected to two sliders. Two air guide pipes are provided, and the two air guide pipes are fixedly connected to the two side ends of the high-pressure air tank. The other end of the two air guide pipes is connected to the two cylinders. Two one-way electronic valves are provided, and the two one-way electronic valves are fixedly connected to the circumferential surfaces of the two air guide pipes.

[0017] In a preferred embodiment of the present invention, the preheating assembly includes a preheating pipe and a primary heat pipe. The preheating pipe is sleeved on the circumferential surface of the heating cylinder. Two primary heat pipes are provided, and the two primary heat pipes are fixedly connected to the upper side of the preheating pipe. Both primary heat pipes are connected to a heat exchanger.

[0018] As a preferred embodiment of the present invention, the injection molding mechanism further includes a feed hopper, injection pipes, a motor, an auger, injection holes, and support plates. Multiple support plates are provided and fixedly connected between the inner walls of the prism-shaped box. Each support plate is connected to a heating cylinder. Multiple injection holes are provided and opened at the side ends of two fixed templates. Multiple injection pipes are provided and fixedly connected to the circumferential surface of the heating cylinder, with each injection pipe corresponding to one of the injection holes. The feed hopper is fixedly connected to the top of the heating cylinder. The motor is fixedly connected to the side end of the heating cylinder. The auger is rotatably connected between the inner walls of the heating cylinder, and one end of the auger is fixedly connected to the output end of the motor.

[0019] In a preferred embodiment of the present invention, each set of demolding mechanisms includes a first push rod groove, a push plate, a first push rod, a first spring, a fixing frame, a positioning post, a telescopic groove, a telescopic rod, a reset plate, a second push rod, a second push rod groove, an injection hole, a fixing sleeve, and a second spring. Multiple first push rod grooves are provided, each located at the side end of the movable template and connected to the inner wall of the movable template. Multiple first push rods are provided, sliding between the inner walls of the multiple first push rod grooves. The push plate is fixedly connected to the side end of the multiple first push rod grooves. Multiple first springs are provided, each sleeved on the circumferential surface of the multiple first push rods. Two fixing sleeves are provided, fixedly connected to the inner wall of the prism box. Two telescopic grooves are provided, located at the side end of the fixed template. Two telescopic rods are provided, which slide between the inner walls of two telescopic grooves. One end of each telescopic rod is connected to the movable template, and the other end extends between the inner walls of two fixed sleeves. The reset plate is fixedly connected to the other end of the two telescopic rods. Two second springs are provided, which are located inside the two fixed sleeves. One end of each second spring is connected to the reset plate, and the other end is connected to the two fixed sleeves. The second push rod groove is opened at the side end of the fixed template and communicates with the inner wall of the fixed template. The second push rod is fixedly connected to the side end of the reset plate and extends between the inner walls of the second push rod groove. The fixed frame is fixedly connected to the side end of the prism box, and the positioning post is fixedly connected to the side end of the push post plate. The positioning post passes through the other end of the fixed frame.

[0020] In a preferred embodiment of the present invention, the PLC control box is fixed to the side of the mounting bracket.

[0021] A method for using a high-efficiency and energy-saving molding machine includes the following steps:

[0022] S1, Injection Molding:

[0023] The material is poured into the heating cylinder through the feed hopper. The heating cylinder heats the material. The motor is started through the PLC control box. The output of the motor drives the auger to rotate. The auger squeezes the molten material into multiple injection tubes through the rotation. The molten material is pushed into the space between the fixed mold plate and the movable mold plate through the multiple injection tubes and multiple injection holes to achieve injection molding.

[0024] S2, Cooling and Curing:

[0025] The heat exchanger draws cooling water from the water tank through the water supply pipe, and introduces the cooling water into the cooling tank through the two-way connector to cool the two movable templates. The cooling water is introduced into the two cooling pipes through four one-way connectors and four heat collection pipes to cool the two fixed templates, thereby achieving cooling and solidification of the tableware plastic parts between the two fixed templates and the movable templates.

[0026] S3, Preheating:

[0027] The hot water generated during the cooling and solidification process is returned to the heat exchanger, where it is compressed and heated. The heat generated is concentrated by the heat exchanger built into the heat exchanger and guided to the preheating tube through two primary heat pipes. The preheating tube heats the material at one end of the heating cylinder, avoiding heat waste and achieving preheating of the material.

[0028] S4, Applying pressure to drive:

[0029] During the heat exchange process inside the heat exchanger, the generated expanding water vapor is introduced into the high-pressure gas tank through multiple one-way pipes to achieve one-way pressurization in the high-pressure gas tank. When the pressure in the high-pressure gas tank reaches the driving pressure, the connection between the two air guide pipes is controlled by two one-way electronic valves, so that the water vapor in the two air guide pipes is introduced into two cylinders. The two cylinders push the two sliders to move, thereby achieving the pressurization and pushing of the two movable templates.

[0030] S5, Quick Demolding:

[0031] Driven by two cylinders, two sliders move, pushing four push-pull rods to move. These rods then push four sliding blocks within four tracks. The sliding blocks move two movable templates away from two fixed templates. During the movement of the two movable templates, in the single-set demolding mechanism, the movable templates first move two telescopic rods, which pull a reset plate. This reset plate then pushes a second push rod, which pushes one side of the tableware part from its groove, achieving demolding on one side. Next, as the movable template approaches the fixed frame, the fixed frame pushes a push plate. This push plate counteracts the compression of multiple first springs, pushing multiple first push rods from their grooves into the movable template. The push rods then push the tableware part out of the movable template, achieving demolding on the other side and completing the rapid demolding of the tableware part.

[0032] Compared with the prior art, the beneficial effects of the present invention are:

[0033] 1. In this scheme, during the heat exchange process in the heat exchanger, the generated expanding water vapor is introduced into the high-pressure gas tank through multiple unidirectional conduits, achieving unidirectional pressurization within the high-pressure gas tank. When the pressure inside the high-pressure gas tank reaches the driving pressure, two unidirectional electronic valves control the connection of two air guide pipes, allowing the water vapor in the two air guide pipes to be introduced into two cylinders. The two cylinders then drive two sliders to move, thereby pressurizing and pushing the two movable templates to move. By collecting heat from the hot water, high-pressure gas is provided to the two cylinders, converting thermal energy into kinetic energy to power the movement of the two movable templates. This also collects the heat generated during the cooling of the plastic tableware, improving thermal energy utilization efficiency, avoiding heat waste, and enhancing the energy-saving effect of the device.

[0034] 2. In this solution, the preheating pipe is used to heat one end of the heating cylinder, preheating the material in advance. Two primary heat pipes are used to connect the heat exchanger and the preheating pipe, forming a loop between the preheating pipe, the heat exchanger, and the two primary heat pipes. This loop applies heat to the heating cylinder, preheating the material inside. By collecting hot water, the collected heat is used to preheat the material. While using electricity for heating, the solution ensures uniform temperature inside the heating cylinder, preventing material clumping and thus avoiding a decrease in the yield of tableware plastic parts, thereby improving the product quality of tableware plastic parts.

[0035] 3. In this solution, in each linkage assembly, the movement of the slider drives the movement of two push-pull rods. Two limiting grooves guide the movement of the slider through sliding engagement with two limiting blocks. Two sliding blocks limit and guide the movement of the movable template through sliding engagement with two tracks. Two push-pull rods are used to pull and push the movement of the two sliding blocks, thereby moving the movable template. Under the push of two cylinders, the two sliders move, pushing the movement of four push-pull rods, so that the four push-pull rods push the four sliding blocks to move within the four tracks. The four sliding blocks slide with the four tracks, pushing the two movable templates away from the two fixed templates, thereby moving the two fixed templates. Within the device, two sets of linkage assemblies move the two movable templates simultaneously, processing two sets of tableware plastic parts, thus improving the production efficiency of tableware plastic parts.

[0036] 4. In this solution, cooling water is introduced into the cooling tank through a two-way connector to cool the two movable templates, achieving rapid cooling of one side of the tableware plastic part. Cooling water is introduced into two cooling pipes through four one-way connectors and four heat collection pipes to cool the two fixed templates, achieving rapid cooling of the other side of the tableware plastic part. By cooling the two fixed templates and the movable templates, the tableware plastic part is cooled on both sides, accelerating the cooling and solidification of the tableware plastic part. At the same time, rapid cooling generates a large amount of hot water in a short time, providing sufficient heat energy for the high-pressure gas and heat exchanger in the high-pressure gas tank, ensuring rapid heat circulation and reducing heat loss.

[0037] 5. In this solution, in the single-unit demolding mechanism, the movable template first moves two telescopic rods, which pull the reset plate, causing the reset plate to push the second push rod. The second push rod pushes one side of the tableware plastic part from the second push rod slot, achieving demolding of one side of the tableware plastic part. Then, as the movable template approaches the fixed frame, the fixed frame pushes the push plate, which counteracts the compression of multiple first springs. The push plate pushes multiple first push rods, causing the multiple first push rods to be pushed into the movable template from multiple first push rod slots. The multiple first push rods push out the tableware plastic part from the movable template, achieving demolding of the other side of the tableware plastic part, thus completing the rapid demolding of the tableware plastic part. Attached Figure Description

[0038] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:

[0039] Figure 1 This is a first-view perspective perspective view of a high-efficiency and energy-saving molding machine according to the present invention;

[0040] Figure 2 This is a second-view perspective perspective view of a high-efficiency and energy-saving molding machine according to the present invention;

[0041] Figure 3 This is a first half-sectional view of a high-efficiency and energy-saving molding machine according to the present invention;

[0042] Figure 4 This is a second half sectional view of a high-efficiency and energy-saving molding machine according to the present invention;

[0043] Figure 5 This invention relates to a high-efficiency and energy-saving molding machine. Figure 4 Enlarged view of point A;

[0044] Figure 6 This is a first exploded view of a high-efficiency and energy-saving molding machine according to the present invention;

[0045] Figure 7 This is a second exploded view of a high-efficiency and energy-saving molding machine according to the present invention;

[0046] Figure 8 This is a first exploded view of the demolding mechanism of a high-efficiency and energy-saving molding machine according to the present invention;

[0047] Figure 9 This is a second exploded view of the demolding mechanism of a high-efficiency and energy-saving molding machine according to the present invention;

[0048] Figure 10 This is an exploded view of the connecting rod assembly of a high-efficiency and energy-saving molding machine according to the present invention.

[0049] Figure 11 This is an exploded view of the cooling and pneumatic components of a high-efficiency and energy-saving molding machine according to the present invention.

[0050] Figure 12 This is an exploded view of the injection molding mechanism of a high-efficiency and energy-saving molding machine according to the present invention;

[0051] In the diagram: 1. Mounting bracket; 2. Prism box; 3. Template slot; 4. Fixed template; 5. Movable template; 6. First push rod slot; 7. Push column plate; 8. First push rod; 9. First spring; 10. Fixed bracket; 11. Positioning column; 12. Telescopic slot; 13. Telescopic rod; 14. Reset plate; 15. Second push rod; 16. Second push rod slot; 17. Injection hole; 18. Fixing sleeve; 19. Second spring; 20. Two-way connector; 21. Cooling pipe; 22. One-way connector; 23. Rail; 24. Mounting plate; 25. Cylinder 26. Slide groove; 27. Limiting groove; 28. Slider; 29. ​​Limiting block; 30. Push-pull rod; 31. Support plate; 32. Heating cylinder; 33. Feed hopper; 34. Injection pipe; 35. Motor; 36. Screw; 37. Preheating pipe; 38. Support box; 39. Heat exchanger; 40. Primary heat pipe; 41. Heat collection pipe; 42. Sliding block; 43. High-pressure gas tank; 44. Gas guide pipe; 45. One-way electronic valve; 46. Water supply pipe; 47. Water tank; 48. PLC control box; 49. Guide plate; 50. Cooling tank. Detailed Implementation

[0052] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0053] Example

[0054] Reference Figure 1 - Figure 12 A high-efficiency and energy-saving molding machine, comprising:

[0055] Mounting bracket 1;

[0056] The prism box 2 is fixedly connected to the inner wall of the mounting frame 1. The two sides of the prism box 2 are provided with template grooves 3. The inner walls of the two template grooves 3 are fixedly connected with fixed templates 4 by bolts.

[0057] The injection molding mechanism is located between the inner walls of the prism box 2, and includes a heating cylinder 32.

[0058] Two movable templates 5 are provided, each inserted between the inner walls of two fixed templates 4. Two sets of demolding mechanisms are provided between the two movable templates 5 and the two fixed templates 4.

[0059] The linkage mechanism is located at the side end of the prism box 2 and is connected to the two movable templates 5 to drive the movement of the two movable templates 5.

[0060] In this invention, the mounting frame 1 is used to support and fix the prism box 2. A 49 is installed inside the mounting frame 1 to guide the produced tableware plastic parts out. The prism box 2 supports and fixes the linkage mechanism. Two template slots 3 are opened to accommodate and fix two fixed templates 4. The two fixed templates 4 are used to accommodate two movable templates 5. The injection molding mechanism is fixedly installed between the inner walls of the prism box 2. The heating cylinder 32 is used to accommodate the auger 36. The two movable templates 5 and the two fixed templates 4 are connected to each other to form an injection molding space for injection molding. Two sets of demolding mechanisms are used to push out the tableware plastic parts between the two fixed templates 4 and the two movable templates 5. The linkage mechanism is set at the side end of the prism box 2 and is connected to the two fixed templates 4 to push the two fixed templates 4 to move.

[0061] In this embodiment, the linkage mechanism includes a cooling component, a pneumatic component, a connecting rod component, and a preheating component. The cooling component is located on the top of the prism box 2 and is connected to two fixed templates 4 and two movable templates 5. There are two sets of connecting rod components, which are located on the two sides of the prism box 2 and are connected to the two movable templates 5. The pneumatic component is located on the upper side of the cooling component and is connected to the cooling component and the two sets of connecting rod components. The preheating component is located on the surface of the injection molding mechanism and is connected to the cooling component.

[0062] In this invention, the cooling assembly is used to cool down the two fixed templates 4 and the movable template 5, the two sets of connecting rod assemblies are used to push the two fixed templates 4, the pneumatic assembly is used to provide power to the two sets of connecting rod assemblies, and the preheating assembly is used to preheat the material.

[0063] In this embodiment, the cooling assembly includes a bidirectional connector 20, a cooling pipe 21, a unidirectional connector 22, a support box 38, a heat exchanger 39, a heat collection pipe 41, a water supply pipe 46, a water tank 47, and a cooling trough 50. The support box 38 is fixedly connected to the top of the prism box 2. The heat exchanger 39 is installed and fixed between the inner walls of the support box 38. Two cooling troughs 50 are provided, which are opened between the inner walls of the movable template 5. Two bidirectional connectors 20 are provided, which are fixedly connected to the side ends of the movable template 5. The two bidirectional connectors 20 are connected to the two cooling troughs 50. The other ends of the two bidirectional connectors 20 are connected to the side ends of the movable template 5. All are connected to the heat exchanger 39. There are two cooling pipes 21, which are installed between the inner walls of the two fixed templates 4. There are four one-way connectors 22, which are fixedly connected between the two fixed templates 4. Each of the four one-way connectors 22 is connected to the two cooling pipes 21. There are four heat collection pipes 41, which are fixedly connected to the bottom of the heat exchanger 39. Each of the four heat collection pipes 41 is connected to the four one-way connectors 22. The water tank 47 is fixedly connected to the side of the mounting bracket 1. The water supply pipe 46 is fixedly connected to the top of the water tank 47. The upper end of the water tank 47 is connected to the heat exchanger 39.

[0064] In this invention, the support box 38 is used to support and fix the heat exchanger 39, which is used to collect heat from the hot water. The heat exchanger 39 collects heat from the hot water through a built-in heat exchanger. The two cooling tanks 50 facilitate the cooling water to cool the two movable templates 5. The two bidirectional connectors 20 are used to introduce cooling water into the two cooling tanks 50 and simultaneously introduce the hot water in the two cooling tanks 50 into the heat exchanger 39. The two cooling pipes 21 are used to cool the two fixed templates 4. The four unidirectional connectors 22 are used to fix and connect the four heat collection pipes 41 to the two cooling pipes 21. Of the four heat collection pipes 41, two heat collection pipes 41 introduce cooling water into the two cooling pipes 21, and the other two heat collection pipes 41 introduce the hot water in the two cooling pipes 21 into the heat exchanger 39. The water tank 47 is used to store cooling water, and the water supply pipe 46 is used to supply the cooling water in the water tank 47. Cooling water is introduced into the heat exchanger 39 and then distributed to the two cooling pipes 21 and two cooling tanks 50 through the distributor within the heat exchanger 39. The heat exchanger 39 draws cooling water from the water tank 47 through the water supply pipe 46 and directs the cooling water into the cooling tanks 50 through the two-way connector 20 to cool the two movable templates 5, achieving rapid cooling of one side of the tableware plastic part. Cooling water is also introduced into the two cooling pipes 21 through four one-way connectors 22 and four heat collection pipes 41 to cool the two fixed templates 4, achieving rapid cooling of the other side of the tableware plastic part. By cooling the two fixed templates 4 and the movable templates 5, the tableware plastic part is cooled on both sides, accelerating the cooling and solidification of the tableware plastic part. At the same time, rapid cooling generates a large amount of hot water in a short time, providing sufficient heat energy for the high-pressure gas in the high-pressure gas tank 43 and the heat exchanger 39, ensuring rapid heat circulation and reducing heat loss.

[0065] In this embodiment, each linkage assembly includes a slide groove 26, a limiting groove 27, a slider 28, a limiting block 29, a push-pull rod 30, a track 23, and a sliding block 42. The slide groove 26 is fixedly connected to the side end of the prism box 2. The slider 28 slides between the inner walls of the slide groove 26. Two limiting grooves 27 are provided, and the two limiting grooves 27 are formed on the inner walls of the slide groove 26. Two limiting blocks 29 are provided, and the two limiting blocks 29 slide between the inner walls of the two limiting grooves 27. The two limiting blocks 29 are fixed. Two rails 23 are provided, which are connected to the two sides of the slider 28. The two rails 23 are fixedly connected to the side of the prism box 2. Two sliding blocks 42 are provided, which slide within the two rails 23. The two sliding blocks 42 are fixedly connected to the side of the two movable templates 5. Two push-pull rods 30 are provided. One end of the two push-pull rods 30 is rotatably connected to the side of the slider 28 through a hinge, and the other end of the two push-pull rods 30 is rotatably connected to the side of the sliding block 42 through a hinge.

[0066] In this invention, in each linkage assembly, a groove 26 accommodates the sliding of a slider 28, which slides within the groove 26. The movement of the slider 28 drives the movement of two push-pull rods 30. Two limiting grooves 27 accommodate the sliding of two limiting blocks 29, which slide within the limiting grooves 27. The sliding engagement of the limiting grooves 27 with the limiting blocks 29 guides the movement of the slider 28. Two tracks 23 accommodate the sliding of two sliding blocks 42, which slide within the tracks 23. The sliding engagement of the sliding blocks 42 with the tracks 23 controls the movement of the movable template 5. The movement is limited and guided by two push-pull rods 30, which are used to pull and push the two sliding blocks 42 to move, thereby moving the movable template 5. Under the push of two cylinders 25, the two sliders 28 move, pushing the four push-pull rods 30 to move, so that the four push-pull rods 30 push the four sliding blocks 42 to move within the four tracks 23. The four sliding blocks 42 slide with the four tracks 23, pushing the two movable templates 5 away from the two fixed templates 4, thereby moving the two fixed templates 4. The two sets of linkage assemblies move the two movable templates 5 at the same time to process two sets of tableware plastic parts, thereby improving the production efficiency of tableware plastic parts.

[0067] In this embodiment, the pneumatic assembly includes a high-pressure air tank 43, air guide pipes 44, one-way electronic valves 45, mounting plates 24, and cylinders 25. The high-pressure air tank 43 is fixedly connected to the top of the heat exchanger 39. Two mounting plates 24 are provided, and the two mounting plates 24 are fixedly connected to the top of the prism box 2. Two cylinders 25 are fixedly connected to the side ends of the two mounting plates 24. The output ends of the two cylinders 25 extend into the two slide grooves 26, and the output ends of the two cylinders 25 are connected to the two sliders 28. Two air guide pipes 44 are provided, and the two air guide pipes 44 are fixedly connected to the two side ends of the high-pressure air tank 43. The other end of the two air guide pipes 44 is connected to the two cylinders 25. Two one-way electronic valves 45 are provided, and the two one-way electronic valves 45 are fixedly connected to the circumferential surface of the two air guide pipes 44.

[0068] In this invention, a high-pressure gas tank 43 is used to store high-pressure gas. The high-pressure gas tank 43 has a built-in electronic pressure valve to trigger the opening of two one-way electronic valves 45. Two mounting plates 24 are used to fix two cylinders 25. The two cylinders 25 move two sliders 28 through changes in internal and external air pressure. Two air guide pipes 44 are used to introduce the high-pressure gas from the high-pressure gas tank 43 into the two cylinders 25. The two one-way electronic valves 45 control the connection between the two air guide pipes 44 and the two cylinders 25. During the heat exchange process in the heat exchanger 39, the generated expanding water vapor is introduced into the high-pressure gas tank 43 through multiple one-way pipes, achieving high pressure... One-way pressurization is applied inside the gas tank 43. When the pressure inside the high-pressure gas tank 43 reaches the driving pressure, the connection between the two air guide pipes 44 is controlled by two one-way electronic valves 45, so that the water vapor in the two air guide pipes 44 is introduced into the two cylinders 25. The two cylinders 25 push the two sliders 28 to move, thereby achieving pressurized pushing of the two movable templates 5. By collecting the heat in the hot water, high-pressure gas is provided to the two cylinders 25, converting thermal energy into kinetic energy, providing power for the movement of the two movable templates 5. The heat generated when the plastic tableware is cooled is collected, improving the thermal energy utilization efficiency, avoiding heat waste, and improving the energy-saving effect of the device.

[0069] In this embodiment, the preheating component includes a preheating pipe 37 and a primary heat pipe 40. The preheating pipe 37 is sleeved on the circumferential surface of the heating cylinder 32. There are two primary heat pipes 40, which are fixedly connected to the upper side of the preheating pipe 37. Both primary heat pipes 40 are connected to the heat exchanger 39.

[0070] In this invention, the preheating pipe 37 is used to heat one end of the heating cylinder 32, preheating the material in advance. The two primary heat pipes 40 are used to connect the heat exchanger 39 and the preheating pipe 37, so that the preheating pipe 37, the heat exchanger 39 and the two primary heat pipes 40 form a loop, attaching heat to the heating cylinder 32 to preheat the material inside the heating cylinder 32. By collecting hot water, the collected heat is used to preheat the material. While using electricity to heat the heating cylinder 32, the temperature inside the heating cylinder 32 is kept uniform, avoiding material clumping inside the heating cylinder 32. This avoids a decrease in the yield of tableware plastic parts due to material clumping and improves the product quality of tableware plastic parts.

[0071] In this embodiment, the injection molding mechanism further includes a feed hopper 33, injection pipes 34, a motor 35, an auger 36, injection holes 17, and support plates 31. Multiple support plates 31 are provided and fixedly connected between the inner walls of the prism box 2. All support plates 31 are connected to the heating cylinder 32. Multiple injection holes 17 are provided and opened at the side ends of two fixed templates 4. Multiple injection pipes 34 are provided and fixedly connected to the circumferential surface of the heating cylinder 32. The multiple injection pipes 34 are connected to the multiple injection holes 17. The feed hopper 33 is fixedly connected to the top of the heating cylinder 32. The motor 35 is fixedly connected to the side end of the heating cylinder 32. The auger 36 is rotatably connected between the inner walls of the heating cylinder 32, and one end of the auger 36 is fixedly connected to the output end of the motor 35.

[0072] In this invention, multiple support plates 31 are used to support and fix the heating cylinder 32 and the support box 38. Multiple injection holes 17 are opened to introduce molten material into the injection space between the fixed template 4 and the movable template 5. Multiple injection tubes 34 are used to introduce molten material in the heating cylinder 32 into the multiple injection holes 17. The feed hopper 33 is used to inject the introduced material into the heating cylinder 32. The motor 35 is used to provide power for the rotation of the auger 36. The material is poured into the heating cylinder 32 along the feed hopper 33. The heating cylinder 32 heats the material. The motor 35 is started by the PLC control box 48. The output end of the motor 35 drives the auger 36 to rotate. The auger 36 squeezes the molten material into the multiple injection tubes 34 by rotating. The molten material is pushed into the space between the fixed template 4 and the movable template 5 through the multiple injection tubes 34 and the multiple injection holes 17 to realize injection molding.

[0073] Each demolding mechanism includes a first push rod groove 6, a push plate 7, a first push rod 8, a first spring 9, a fixing frame 10, a positioning post 11, a telescopic groove 12, a telescopic rod 13, a reset plate 14, a second push rod 15, a second push rod groove 16, an injection hole 17, a fixing sleeve 18, and a second spring 19. Multiple first push rod grooves 6 are provided, located at the side ends of the movable template 5 and connected to the inner wall of the movable template 5. Multiple first push rods 8 are provided, sliding between the inner walls of the multiple first push rod grooves 6. The push plate 7 is fixedly connected to the side ends of the multiple first push rod grooves 6. Multiple first springs 9 are provided, sleeved on the circumferential surface of the multiple first push rods 8. Two fixing sleeves 18 are provided, fixedly connected to the inner wall of the prism box 2. Two telescopic grooves 12 are provided, located at the side ends of the fixed template 4. The telescopic rod 13 is provided... There are two telescopic rods 13 that slide between the inner walls of the two telescopic grooves 12. One end of each telescopic rod 13 is connected to the movable template 5, and the other end of each telescopic rod 13 extends between the inner walls of the two fixed sleeves 18. The reset plate 14 is fixedly connected to the other end of the two telescopic rods 13. There are two second springs 19, which are located inside the two fixed sleeves 18. One end of each second spring 19 is connected to the reset plate 14, and the other end of each second spring 19 is connected to the two fixed sleeves 18. The second push rod groove 16 is opened at the side end of the fixed template 4 and is connected to the inner wall of the fixed template 4. The second push rod 15 is fixedly connected to the side end of the reset plate 14 and extends between the inner walls of the second push rod groove 16. The fixed frame 10 is fixedly connected to the side end of the prism box 2, and the positioning column 11 is fixedly connected to the side end of the push column plate 7. The positioning column 11 passes through the other end of the fixed frame 10.

[0074] In this invention, multiple first push rod slots 6 are used to accommodate the telescopic sliding of multiple first push rods 8. The multiple first push rods 8 slide within the multiple first push rod slots 6 and are used to push out the tableware plastic parts within the movable template 5. A push plate 7 is used to support and fix the positioning column 11. Multiple first springs 9 are used to push the push plate 7 away from the movable template 5, thereby pulling the multiple first push rod slots 6 back to their original position. Two fixing sleeves 18 are used to accommodate the sliding of the reset plate 14, two telescopic rods 13, and two second springs 19, thereby guiding and limiting the movement of the second push rod 15. Two telescopic slots 12 are opened to accommodate the movable insertion of two telescopic rods 13. The two telescopic rods 13 are used to support and fix the reset plate 14 and the movable template 5. The reset plate 14 is used to support and fix the second push rod 15. The two second springs 19 are used to squeeze and push the reset plate 14 to move. A second push rod slot 16 is opened to accommodate the sliding of the second push rod 15. The second push rod 15 is used to push out the tableware within the fixed template 4. The plastic part is ejected, and the fixing frame 10 is used to accommodate the movable insertion of the positioning column 11. Through the sliding cooperation between the fixing frame 10 and the positioning column 11, the push plate 7 is positioned. In the single demolding mechanism, the movable template 5 first drives the two telescopic rods 13 to move. The two telescopic rods 13 pull the reset plate 14, so that the reset plate 14 pushes the second push rod 15. The second push rod 15 pushes one side of the tableware plastic part from the second push rod groove 16, realizing the demolding of one side of the tableware plastic part. Then, as the movable template 5 approaches the fixing frame 10, the fixing frame 10 pushes the push plate 7. The push plate 7 counteracts the compression of multiple first springs 9. The push plate 7 pushes multiple first push rods 8, so that multiple first push rods 8 are pushed into the movable template 5 from multiple first push rod grooves 6. Multiple first push rods 8 eject the tableware plastic part from the movable template 5, realizing the demolding of the other side of the tableware plastic part. This completes the rapid demolding of the tableware plastic part and performs two sets of injection molding processes at the same time, improving the production efficiency of the tableware plastic part.

[0075] In this embodiment, the PLC control box 48 is fixedly mounted on the side of the mounting bracket 1. The PLC control box 48 is electrically connected to the two cylinders 25, the two one-way electronic valves 45, the heat exchanger 39, the motor 35, the bidirectional connector 20, and the heating cylinder 32. Automation of the device is achieved through the control of the aforementioned electronic components by the PLC control box 48. It should be noted that the control of the aforementioned electronic components by the PLC control box is existing technology or can be implemented using existing technology. This invention does not involve optimization or improvement of the control of the aforementioned electronic components by the PLC control box; therefore, the control principle between the PLC control box 48 and the aforementioned electronic components will not be described in detail here.

[0076] The following is a brief description of the working process or usage method of a high-efficiency and energy-saving molding machine provided in this embodiment:

[0077] A method for using a high-efficiency and energy-saving molding machine includes the following steps:

[0078] S1, Injection Molding:

[0079] The material is poured into the heating cylinder 32 through the feed hopper 33. The heating cylinder 32 heats the material. The motor 35 is started through the PLC control box 48. The output end of the motor 35 drives the auger 36 to rotate. The auger 36 squeezes the molten material into multiple injection tubes 34 through the rotation. The molten material is pushed into the space between the fixed template 4 and the movable template 5 through the multiple injection tubes 34 and multiple injection holes 17 to achieve injection molding.

[0080] S2, Cooling and Curing:

[0081] The heat exchanger 39 draws cooling water from the water tank 47 through the water supply pipe 46, and introduces the cooling water into the cooling tank 50 through the two-way connector 20 to cool the two movable templates 5. The cooling water is introduced into the two cooling pipes 21 through the four one-way connectors 22 and the four heat collection pipes 41 to cool the two fixed templates 4, thereby achieving the cooling and solidification of the tableware plastic parts between the two fixed templates 4 and the movable templates 5.

[0082] S3, Preheating:

[0083] The hot water generated during the cooling and solidification process flows back to the heat exchanger 39, where it is compressed and heated. The heat generated is concentrated by the heat exchanger built into the heat exchanger 39 and guided to the preheating pipe 37 through two primary heat pipes 40. The preheating pipe 37 heats the material at one end of the heating cylinder 32, avoiding heat waste and achieving preheating of the material.

[0084] S4, Applying pressure to drive:

[0085] During the heat exchange process in the heat exchanger 39, the generated expanding water vapor is introduced into the high-pressure gas tank 43 through multiple one-way pipes, thereby achieving one-way pressurization in the high-pressure gas tank 43. When the pressure in the high-pressure gas tank 43 reaches the pushing pressure, the connection of the two air guide pipes 44 is controlled by two one-way electronic valves 45, so that the water vapor in the two air guide pipes 44 is introduced into the two cylinders 25. The two cylinders 25 push the two sliders 28 to move, thereby achieving the pressurization and pushing of the two movable templates 5.

[0086] S5, Quick Demolding:

[0087] Driven by the two cylinders 25, the two sliders 28 move, pushing the four push rods 30 to move. This causes the four push rods 30 to push the four sliding blocks 42 within the four tracks 23. The four sliding blocks 42 move the two movable templates 5 away from the two fixed templates 4. During the movement of the two movable templates 5, in the single-set demolding mechanism, the movable templates 5 first drive the two telescopic rods 13 to move. The two telescopic rods 13 pull the reset plate 14, causing the reset plate 14 to push the second push rod 15. 5. Push one side of the tableware plastic part from the second push rod groove 16 to demold one side of the tableware plastic part. Then, as the movable template 5 approaches the fixed frame 10, the fixed frame 10 pushes the push column plate 7. The push column plate 7 counteracts the compression of multiple first springs 9. The push column plate 7 pushes multiple first push rods 8, so that multiple first push rods 8 are pushed from multiple first push rod grooves 6 into the movable template 5. Multiple first push rods 8 push the tableware plastic part out of the movable template 5, realizing the demolding of the other side of the tableware plastic part, and completing the rapid demolding of the tableware plastic part.

[0088] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A high-efficiency and energy-saving molding machine, characterized in that, include; Mounting bracket (1); A prism box (2) is fixedly connected to the inner wall of the mounting frame (1). The two sides of the prism box (2) are provided with template grooves (3). The inner walls of the two template grooves (3) are fixedly connected with a fixed template (4) by bolts. The injection molding mechanism is disposed between the inner walls of the prism box (2), and the injection molding mechanism includes a heating cylinder (32). Two movable templates (5) are provided, which are movably inserted between the inner walls of two fixed templates (4). Two sets of demolding mechanisms are provided between the two movable templates (5) and the two fixed templates (4). The linkage mechanism is located at the side end of the prism box (2) and is connected to the two movable templates (5) to push the two movable templates (5) to move. The linkage mechanism includes a cooling component, a pneumatic component, a connecting rod component, and a preheating component. The cooling component is located on the top of the prism box (2) and is connected to two fixed templates (4) and two movable templates (5). There are two sets of connecting rod components, which are located on the two sides of the prism box (2) and are connected to the two movable templates (5). The pneumatic component is located on the upper side of the cooling component and is connected to the cooling component and the two sets of connecting rod components. The preheating component is located on the surface of the injection molding mechanism and is connected to the cooling component. The cooling assembly includes a two-way connector (20), a cooling pipe (21), a one-way connector (22), a support box (38), a heat exchanger (39), a heat collection pipe (41), a water supply pipe (46), a water tank (47), and a cooling trough (50). The support box (38) is fixedly connected to the top of the prism box (2). The heat exchanger (39) is installed and fixed between the inner walls of the support box (38). There are two cooling troughs (50), which are located between the inner walls of the movable template (5). There are two two-way connectors (20), which are fixedly connected to the side of the movable template (5). The two two-way connectors (20) are connected to the two cooling troughs (50), and the other end of each of the two two-way connectors (20) is connected to the heat exchanger. The heat exchanger (39) is connected. There are two cooling pipes (21). The two cooling pipes (21) are installed between the inner walls of the two fixed templates (4). There are four one-way connectors (22). The four one-way connectors (22) are fixedly connected between the two fixed templates (4). The four one-way connectors (22) are all connected to the two cooling pipes (21). There are four heat collection pipes (41). The four heat collection pipes (41) are fixedly connected to the bottom of the heat exchanger (39). The four heat collection pipes (41) are connected to the four one-way connectors (22). The water tank (47) is fixedly connected to the side of the mounting bracket (1). The water supply pipe (46) is fixedly connected to the top of the water tank (47). The upper end of the water tank (47) is connected to the heat exchanger (39). Each linkage assembly includes a slide groove (26), a limiting groove (27), a slider (28), a limiting block (29), a push-pull rod (30), a track (23), and a sliding block (42). The slide groove (26) is fixedly connected to the side end of the prism box (2). The slider (28) slides between the inner walls of the slide groove (26). There are two limiting grooves (27), which are formed on the inner walls of the slide groove (26). There are two limiting blocks (29), which slide between the inner walls of the two limiting grooves (27). The two limiting blocks (29) are fixedly connected to the side end of the prism box (2). The two sides of the slider (28) are fixedly connected. There are two tracks (23), which are fixedly connected to the sides of the prism box (2). There are two sliding blocks (42), which slide in the two tracks (23) and are fixedly connected to the sides of the two movable templates (5). There are two push-pull rods (30), one end of which is rotatably connected to the side of the slider (28) through a hinge, and the other end of which is rotatably connected to the side of the sliding block (42) through a hinge. The pneumatic assembly includes a high-pressure air tank (43), an air guide pipe (44), a one-way electronic valve (45), a mounting plate (24), and cylinders (25). The high-pressure air tank (43) is fixedly connected to the top of the heat exchanger (39). There are two mounting plates (24), which are fixedly connected to the top of the prism box (2). The two cylinders (25) are fixedly connected to the side ends of the two mounting plates (24), and the output ends of the two cylinders (25) extend... The two cylinders (25) are connected to the two slides (28) and the output ends of the two cylinders (25) are connected to the two slides (28). There are two air guide pipes (44). The two air guide pipes (44) are fixedly connected to the two sides of the high-pressure gas tank (43). The other end of the two air guide pipes (44) is connected to the two cylinders (25). There are two one-way electronic valves (45). The two one-way electronic valves (45) are fixedly connected to the circumferential surface of the two air guide pipes (44).

2. The high-efficiency and energy-saving molding machine according to claim 1, characterized in that, The preheating assembly includes a preheating pipe (37) and a primary heat pipe (40). The preheating pipe (37) is sleeved on the circumferential surface of the heating cylinder (32). There are two primary heat pipes (40), which are fixedly connected to the upper side of the preheating pipe (37) and are connected to a heat exchanger (39).

3. The high-efficiency and energy-saving molding machine according to claim 2, characterized in that, The injection molding mechanism also includes a feed hopper (33), an injection pipe (34), a motor (35), an auger (36), injection holes (17), and support plates (31). Multiple support plates (31) are provided, and are fixedly connected between the inner walls of the prism box (2). All support plates (31) are connected to the heating cylinder (32). Multiple injection holes (17) are provided, and are located at the side ends of two fixed templates (4). Multiple tubes (34) are provided, and multiple injection tubes (34) are fixedly connected to the circumferential surface of the heating cylinder (32). Multiple injection tubes (34) are connected to multiple injection holes (17). The feed hopper (33) is fixedly connected to the top of the heating cylinder (32). The motor (35) is fixedly connected to the side end of the heating cylinder (32). The auger (36) is rotatably connected between the inner wall of the heating cylinder (32). One end of the auger (36) is fixedly connected to the output end of the motor (35).

4. The high-efficiency and energy-saving molding machine according to claim 3, characterized in that, Each set of demolding mechanisms includes a first push rod groove (6), a push plate (7), a first push rod (8), a first spring (9), a fixing frame (10), a positioning post (11), a telescopic groove (12), a telescopic rod (13), a reset plate (14), a second push rod (15), a second push rod groove (16), an injection hole (17), a fixing sleeve (18), and a second spring (19). Multiple first push rod grooves (6) are provided, and these grooves are located on the side of the movable template (5). The multiple first push rod grooves (6) are connected to the inner wall of the movable template (5). Multiple rods (8) are provided, and multiple first push rods (8) slide between the inner walls of multiple first push rod grooves (6). The push plate (7) is fixedly connected to the side end of multiple first push rod grooves (6). Multiple first springs (9) are provided, and multiple first springs (9) are sleeved on the circumferential surface of multiple first push rods (8). Two fixing sleeves (18) are provided, and two fixing sleeves (18) are fixedly connected to the inner wall of the prism box (2). Two telescopic grooves (12) are provided, and two telescopic grooves (12) are opened at the side end of the fixing template (4). The telescopic rod (1) 3) Two telescopic rods (13) are provided, which slide between the inner walls of the two telescopic grooves (12). One end of each telescopic rod (13) is connected to the movable template (5), and the other end of each telescopic rod (13) extends between the inner walls of the two fixed sleeves (18). The reset plate (14) is fixedly connected to the other end of the two telescopic rods (13). Two second springs (19) are provided, which are located inside the two fixed sleeves (18). One end of each second spring (19) is connected to the reset plate (14). The other end of the spring (19) is connected to two fixed sleeves (18). The second push rod groove (16) is opened on the side end of the fixed template (4). The second push rod groove (16) is connected to the inner wall of the fixed template (4). The second push rod (15) is fixedly connected to the side end of the reset plate (14). The second push rod (15) extends to the inner wall of the second push rod groove (16). The fixed frame (10) is fixedly connected to the side end of the prism box (2). The positioning column (11) is fixedly connected to the side end of the push column plate (7). The positioning column (11) passes through the other end of the fixed frame (10).

5. The high-efficiency and energy-saving molding machine according to claim 4, characterized in that, The PLC control box (48) is mounted and fixed to the side of the mounting bracket (1).

6. A method for using a high-efficiency and energy-saving molding machine, characterized in that, Applied to the high-efficiency and energy-saving molding machine of claim 5, the method includes the following steps: S1, Injection Molding: The material is poured into the heating cylinder (32) through the feed hopper (33). The heating cylinder (32) heats the material. The motor (35) is started through the PLC control box (48). The output end of the motor (35) drives the auger (36) to rotate. The auger (36) squeezes the molten material into multiple injection tubes (34) through rotation. The molten material is pushed into the space between the fixed template (4) and the movable template (5) through multiple injection tubes (34) and multiple injection holes (17) to achieve injection molding. S2, Cooling and Curing: The heat exchanger (39) draws cooling water from the water tank (47) through the water supply pipe (46), and introduces the cooling water into the cooling tank (50) through the two-way connector (20) to cool the two movable templates (5). The cooling water is introduced into the two cooling pipes (21) through the four one-way connectors (22) and the four heat collection pipes (41) to cool the two fixed templates (4), thereby achieving the cooling and solidification of the tableware plastic parts between the two fixed templates (4) and the movable templates (5). S3, Preheating: The hot water generated during the cooling and solidification process flows back to the heat exchanger (39), where it is compressed and heated. The heat generated is concentrated by the heat exchanger built into the heat exchanger (39) and guided to the preheating tube (37) through two primary heat pipes (40). The material in one end of the heating cylinder (32) is heated through the preheating tube (37) to avoid heat waste and achieve preheating of the material. S4, Applying pressure to drive: During the heat exchange process in the heat exchanger (39), the generated expanding water vapor is introduced into the high-pressure gas tank (43) through multiple one-way pipes to achieve one-way pressurization in the high-pressure gas tank (43). When the pressure in the high-pressure gas tank (43) reaches the driving pressure, the connection of the two air guide pipes (44) is controlled by two one-way electronic valves (45), so that the water vapor in the two air guide pipes (44) is introduced into the two cylinders (25). The two cylinders (25) push the two sliders (28) to move, thereby achieving the pressurization and pushing of the two movable templates (5). S5, Quick Demolding: Driven by two cylinders (25), two sliders (28) move, pushing four push rods (30) to move, causing the four push rods (30) to push four sliding blocks (42) to move within four tracks (23). The four sliding blocks (42) drive two movable templates (5) away from two fixed templates (4). During the movement of the two movable templates (5), in the single demolding mechanism, the movable templates (5) first drive two telescopic rods (13) to move, and the two telescopic rods (13) pull the reset plate (14), causing the reset plate (14) to push the second push rod (15). (15) Push one side of the tableware plastic part from the second push rod groove (16) to achieve demolding of one side of the tableware plastic part. Then, as the movable template (5) approaches the fixed frame (10), the fixed frame (10) pushes the push plate (7). The push plate (7) counteracts the compression of multiple first springs (9). The push plate (7) pushes multiple first push rods (8), so that multiple first push rods (8) are pushed into the movable template (5) from multiple first push rod grooves (6). Multiple first push rods (8) push out the tableware plastic part in the movable template (5) to achieve demolding of the other side of the tableware plastic part and complete the rapid demolding of the tableware plastic part.

Citation Information

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