A fully automatic antigen kit assembly production equipment

CN116985197BActive Publication Date: 2026-09-25BIOBASE BIODAITECH (SHANDONG) CO LTD +1
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Patent Information

Application Number
CN202310562504.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-18
Publication Date
2026-09-25
Estimated Expiration
2043-05-18

AI Technical Summary

Technical Problem

[0003]人工组装需要操作者佩戴防护用品进入无尘车间,人工生产效率低,切对于抗原试剂盒也存在一定的污染风险;半自动装配则是机械结构配合人工进行生产,生产效率相比于全人工有一定提升,面对大批量生产时,仍要面对高额人工成本以及产能不足问题;全自动流水线对比以上两种可以大幅提高生产效率、节约人工成本以及24小时连续生产,但目前全自动流水线多为2路/4路,整机尺寸占地面积较大,多为长*宽*高:4500mm*1700mm*1850mm左右,并需要较多的气动泵来带动整机运转,由于多个气动动力源的运行,需要充足的气源支持保障流水线的正常运转,运行过程中产生的噪音较大,长时间处于这种环境,易造成听力受损

Benefits of technology

[0016]本发明的有益效果是:抗原试剂大板的裁切和运送是同步进行的,通过在皮带上设置凸块,配合压板可每次推动一张抗原试剂大板行进,实现抗原大板的自动上料,通过转轮、拨杆和拨槽以及槽轮的上设置,能够实现对抗原大板的间歇上料,同时能够带动裁切刀进行裁切,节省了空间,将裁切和上料集成在一起,缩减了设备大小。

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Abstract

The application discloses a full-automatic antigen kit assembling production equipment, and relates to the antigen assembly line field.The equipment comprises a large plate cutting assembly, a reagent strip conveying assembly and a kit assembling assembly.The large plate cutting assembly is used for automatically feeding and cutting antigen large plates.The reagent strip conveying assembly is used for conveying reagent strips.The kit assembling assembly is used for assembling reagent strips and kits together.A rotating disc frame is arranged on the outer side of a special-shaped cam.A plurality of suction disc assemblies are uniformly arranged on the rotating disc frame and slide thereon.The cutting and conveying of the antigen large plates are synchronous.Through the two rotating rotating disc frames, the fixed special-shaped cam with protrusions and the suction disc connecting rods slidingly arranged on the rotating disc frames, the bottom shell and the surface cover can be assembled.Compared with a traditional assembly line, the equipment has a smaller size, a smaller floor area, no pneumatic executing element, reduced gas source use and small whole machine operation noise.
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Description

Technical Field

[0001] This invention relates to the field of antigen assembly technology, specifically to a fully automated antigen reagent kit assembly and production equipment. Background Technology

[0002] Currently, reagent kit production mainly employs three methods: manual assembly, semi-automatic assembly, and fully automated production lines.

[0003] Manual assembly requires operators to wear protective gear and enter a cleanroom, resulting in low production efficiency and a risk of contamination to antigen reagent kits. Semi-automatic assembly combines mechanical structures with manual labor, offering improved efficiency compared to fully manual production. However, it still faces high labor costs and insufficient capacity for large-scale production. Fully automated production lines significantly improve production efficiency, save labor costs, and allow for 24-hour continuous production. However, most fully automated production lines currently have 2 or 4 lanes, resulting in a large footprint (approximately 4500mm x 1700mm x 1850mm) and requiring numerous pneumatic pumps to operate. The operation of multiple pneumatic power sources necessitates a sufficient air supply to ensure normal operation, and the noise generated during operation can cause hearing damage with prolonged exposure. Summary of the Invention

[0004] The purpose of this invention is to provide a fully automated antigen reagent kit assembly and production equipment to overcome the above-mentioned defects in the prior art.

[0005] According to the present invention, a fully automated antigen reagent kit assembly and production equipment includes a main frame, a large plate cutting assembly mounted on the main frame for automatically feeding and cutting antigen large plates; a reagent strip delivery assembly mounted on one side of the large plate cutting assembly for delivering reagent strips; a reagent kit assembly assembly mounted on one side of the reagent strip delivery assembly for assembling reagent strips and reagent kits together; a bottom shell delivery assembly mounted on the underside of the reagent kit assembly assembly for delivering and screening the bottom shell of the reagent kit; and a top cover delivery assembly mounted on one side of the bottom shell delivery assembly for delivering and screening the top cover of the reagent kit.

[0006] The reagent kit assembly includes two fixed irregularly shaped cams. The two irregularly shaped cams are arranged with their sides close to each other and their lower sides protruding. The two irregularly shaped cams are located on the upper side of the bottom shell conveying assembly and the top cover conveying assembly, respectively. The bottom sides of the two irregularly shaped cams are also protruding. The irregularly shaped cams are provided with irregularly shaped grooves with the same circumferential contour as the cams. A turntable frame is rotatably provided on the outer side of each irregularly shaped cam. The turntable frame is slidably provided with evenly distributed suction cup assemblies. The suction cup assemblies are slidably engaged with the turntable frame, and one side of the suction cup assembly is installed in the irregularly shaped groove.

[0007] A further technical solution is that the large plate cutting assembly includes a feeding rack fixedly installed on the main frame, a large plate frame fixed on the feeding rack, a large plate box for storing antigen large plates set on the large plate frame, a cutting frame fixed on one side of the large plate frame, and a cutting blade for cutting the large plates on the cutting frame.

[0008] In a further technical solution, the reagent strip delivery assembly includes a wheel frame fixed to one side of the cutting frame, a feeding plate fixed on the wheel frame, two rollers rotatably mounted on the wheel frame, an adhesive roll film on the feeding plate, the adhesive roll film covering the feeding plate and the two rollers, and the adhesive roll film being used to deliver the antigen reagent strip.

[0009] In a further technical solution, a feeding frame is fixed to the left side of the wheel frame, and a wave-shaped pressure plate is rotatably mounted on the 19. The bottom surface of the wave-shaped pressure plate is provided with evenly distributed protrusions. Two push rods that slide up and down are provided on the lower side of the wave-shaped pressure plate. The two push rods are respectively located on both sides of the feeding plate. The top ends of the two push rods abut against the wave-shaped pressure plate, and springs are sleeved on the outer periphery of the push rods.

[0010] A further technical solution involves providing a belt on the large plate frame, with the belt located at the bottom center of the large plate box, and a protrusion fixed to the outside of the belt.

[0011] A further technical solution involves a feeding motor fixed on the feeding rack. A rotating rod is powered to the left side of the feeding motor. One end of the rotating rod is rotatably connected to a hinge rod, which is hinged to one end of the cutting blade. The other end of the feeding motor is powered to a rotating wheel, on which a lever is fixed. A grooved wheel rotates on the large plate frame, and the grooved wheel has evenly distributed grooves. The lever can be inserted into the grooves to intermittently drive the grooved wheel to rotate. The rear side of the grooved wheel meshes with a gear. Three pulleys rotate on the large plate frame, and a belt covers the three pulleys. The gear is fixed to one end of one of the pulleys.

[0012] A further technical solution includes three bases fixed on a base frame. The base frame is located below the main frame. Each of the bases on both sides is rotatably equipped with a transmission pulley. The two transmission pulleys are connected by a bottom shell feeding belt, which is used to transport the bottom shell. A plate is fixed on the base near the turntable frame. A short support is fixed on one side of the plate. A rotating column is rotatably mounted on the plate. A push plate is slidably mounted on the plate. The rotating column has a curved groove. A rod is fixed on one side of the push plate. One end of the rod is inserted into the curved groove. A connecting pulley is fixed to one end of the rotating column. The connecting pulley is connected to the transmission pulleys via a connecting belt.

[0013] In a further technical solution, the face cover conveying assembly includes three base bodies two fixed on the base frame, and a transmission pulley two is rotatably provided between the base bodies two located on both sides. The two transmission pulley two are connected to each other. The face cover feeding belt is used to convey the face cover. A plate body two is fixed on one side of the face cover conveying assembly, and a rotatable pouring plate is provided on the plate body two.

[0014] A further technical solution is that the center of gravity of the faceplate is offset from the geometric center. A stop block is provided on the bottom shell.

[0015] In a further technical solution, a drive motor is installed on one side of each of the two turntable frames.

[0016] The beneficial effects of this invention are: the cutting and conveying of antigen reagent plates are carried out simultaneously. By setting protrusions on the belt and cooperating with the pressure plate, one antigen reagent plate can be pushed forward at a time, realizing automatic feeding of antigen plates. Through the setting of the rotating wheel, lever, and groove, as well as the groove wheel, intermittent feeding of antigen plates can be realized. At the same time, the cutting blade can be driven to cut, saving space and integrating cutting and feeding together, thus reducing the size of the equipment.

[0017] By using two rotating turntable frames and a fixed, protruding, irregularly shaped cam, as well as a suction cup connecting rod that slides on the turntable frames, the bottom shell and top cover can be spliced ​​and assembled. Compared with traditional assembly lines, the equipment is smaller in size and occupies less space.

[0018] By setting up rotating columns, curved grooves, and push plates, bottom shells that do not meet the feeding requirements can be pushed off. By setting up a tilting plate with an eccentric center of gravity and an eccentrically set top cover, top covers that meet the feeding requirements can be automatically selected.

[0019] The entire set of equipment occupies a small area, has no pneumatic actuators to reduce air supply usage, operates with low noise, and consumes little energy. Attached Figure Description

[0020] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0021] Figure 2 This is a three-dimensional schematic diagram of the large plate cutting assembly and the reagent strip delivery assembly of the present invention;

[0022] Figure 3 This is a rear perspective view of the large plate cutting assembly of the present invention;

[0023] Figure 4 This is a three-dimensional schematic diagram of the reagent strip delivery assembly of the present invention;

[0024] Figure 5 This is a three-dimensional schematic diagram of the bottom shell conveying assembly of the present invention;

[0025] Figure 6 This is a schematic diagram of the faceplate conveying assembly of the present invention;

[0026] Figure 7 This is a schematic diagram of the assembly components of the reagent kit of the present invention;

[0027] Figure 8 This is a three-dimensional schematic diagram of the other side of the invention;

[0028] Figure 9 This is a three-dimensional schematic diagram of the suction cup linkage of the present invention;

[0029] Figure 10 This is a schematic diagram of the top cover of the reagent kit of the present invention;

[0030] Figure 11 This is a schematic diagram of the bottom shell of the reagent kit of the present invention;

[0031] Figure 12 This is a schematic diagram of the belt of the present invention.

[0032] In the diagram, 100 is the main frame; 101 is the large plate box; 102 is the sensor; 104 is the grooved wheel; 105 is the feeding motor; 106 is the rotating rod; 107 is the hinge rod; 108 is the cutting blade; 109 is the cutting frame; 110 is the gear; 112 is the push-down motor; 113 is the transmission wheel; 114 is the transmission belt; 115 is the corrugated pressure plate; 116 is the unloading plate; and 117 is the roller. 118. Wheel frame; 119. Push rod; 120. Spring; 121. Antigen strip; 122. Pressure plate; 123. Rotary wheel; 124. Lever; 125. Slot; 126. Feeding rack; 127. Large plate rack; 128. Adhesive roll film; 129. Unloading rack; 130. Belt; 131. Protrusion; 132. Pulley; 201. Gear motor one; 202. Base one; 203. Bottom shell feeding belt; 204. Second base; 205. Connecting belt; 206. Second geared motor; 207. Rotating column; 208. Short bracket; 209. Push plate; 210. Discharge plate; 211. Second plate; 212. First transmission pulley; 213. Connecting pulley; 214. Base frame; 215. First plate; 216. Curved groove; 217. Insert rod; 218. Transmission... 219. Belt pulley 2; 301. Turntable frame; 302. Irregular cam; 304. Suction cup connecting rod; 305. Bearing; 306. Suction cup plate; 307. Irregular groove; 308. Fixed shaft; 309. Rectangular through groove; 310. Suction cup; 401. Bottom shell; 402. Top cover; 403. Stop block; 501. Vibrating feeder 2; 502. Vibrating feeder 1. Detailed Implementation

[0033] To make the objectives and advantages of this invention clearer, the invention will be specifically described below with reference to embodiments. It should be understood that the following text is merely used to describe a fully automated antigen reagent kit assembly and production equipment or several specific embodiments of this invention, and does not strictly limit the scope of protection specifically claimed by this invention. As used herein, the terms up and down and left and right are not limited to their strict geometric definitions, but include tolerances for reasonable and inconsistent machining or human errors. The specific features of this fully automated antigen reagent kit assembly and production equipment are described in detail below:

[0034] Reference Figure 1-12According to an embodiment of the present invention, a fully automated antigen reagent kit assembly and production equipment includes a main frame 100 and a base frame 214 located at the bottom of the main frame 100. A large plate cutting assembly is provided on the main frame 100. The large plate cutting assembly includes a feeding rack 126 fixed on the main frame 100, a cutting rack 109 fixed on the feeding rack 126, a cutting blade 108 hinged to the cutting rack 109, the lower side of the cutting blade 108 being a cutting edge, a feeding motor 105 fixed on one side of the cutting rack 109, a rotating rod 106 poweredly connected to one side of the feeding motor 105, a hinge rod 107 hinged to the rotating rod 106, and one end of the hinge rod 107 hinged to the cutting blade 108.

[0035] Advantageously or exemplaryly, a large plate frame 127 is fixed to one side of the cutting frame 109. Three pulleys 132 are rotatably mounted on the large plate frame 127, two of which are flush with each other, and the third pulley 132 is lower than the other two. A gear 110 is fixed to one end of the lowest pulley 132. A rotating wheel 123 is poweredly connected to the other end of the feeding motor 105. A lever 124 is fixed to the rotating wheel 123. A grooved wheel 104 is rotatably mounted on the large plate frame 127. A groove 125 is formed on the grooved wheel 104, and the lever 124 is inserted into the groove 125. The rear side of the grooved wheel 104 has teeth that can mesh with the gear 110. The device consists of three pulleys 132 covered with belts 130, with protrusions 131 on the belts 130. The thickness of the protrusions 131 is slightly less than the thickness of the antigen plate. The feeding motor 105 drives the gear 110 to rotate intermittently, causing the antigen plate on the belt 130 to advance intermittently. In conjunction with the cutting blade 108, the antigen plate is cut into strips of antigen reagent 121. A plate box 101 is fixed on the top surface of the plate holder 127 to store the antigen plates. A pressure plate 122 is fixed on one side of the plate box 101, with the gap between the pressure plate 122 and the plate holder 127 just enough to allow one antigen plate to pass through.

[0036] Advantageously or exemplary, a sensor 102 is fixed on the plate box 101, the sensor 102 being used to detect whether the antigen plates in the plate box 101 have been used up.

[0037] Advantageously or exemplaryly, a reagent strip delivery assembly is provided on one side of the cutting frame 109, including a wheel frame 118 fixed to one side of the cutting frame 109. Two rollers 117 are rotatably mounted on the wheel frame 118, one of which is connected to a power source. A feed plate 116 is fixed on the wheel frame 118. An adhesive roll film 128 is wrapped between the feed plate 116 and the rollers 117. The adhesive roll film 128 is adhesive and reusable, and adheres to the antigen reagent strips 121 cut by the cutting blade 108. A feeding rack 129 is fixed on one side of the 8. A wave-shaped pressure plate 115 is rotatably mounted on the feeding rack 129. The bottom surface of the wave-shaped pressure plate 115 has evenly distributed protrusions. Two push rods 119 distributed on both sides of the feeding plate 116 are located on the lower side of the wave-shaped pressure plate 115. A spring 120 is mounted on the push rod 119. By rotating the wave-shaped pressure plate 115, the push rods 119 can be pressed simultaneously, causing the push rods 119 to press the antigen reagent strip 121 on the feeding plate 116 downwards to detach it from the adhesive roll film 128 and push it into the bottom shell 401.

[0038] A push-down motor 112 is fixed on one side of the unloading rack 129. A transmission wheel 113 is provided on the top of both the push-down motor 112 and the wave plate 115. The two transmission wheels 113 are connected by a transmission belt 114. The push-down motor 112 drives the wave plate 115 to rotate.

[0039] Advantageously or exemplary, a reagent kit assembly is provided on the main frame 100. The reagent kit assembly is located slightly below the reagent strip delivery assembly and can receive antigen reagent strips 121 falling from the adhesive roll film 128. The main frame 100 has two openings. The reagent kit assembly includes two irregularly shaped cams 302 fixed on the two openings. The side of the two irregularly shaped cams 302 that are close to each other is raised, and the bottom of the two irregularly shaped cams 302 is also raised. An irregularly shaped groove 307 with the same outer contour as the irregularly shaped cam 302 is provided in the irregularly shaped cam 302. The two irregularly shaped cams 302 are fixed on a fixed shaft 308, which is fixed on the main frame 100. A turntable frame 301 is rotatably provided on the fixed shaft 308, and the irregularly shaped cams 302 are located in the turntable frame 301.

[0040] Specifically, rectangular through slots 309 are evenly distributed on the circumferential outer surface of the turntable frame 301. Suction cup connecting rods 304 are evenly distributed inside the turntable frame 301. The number of suction cup connecting rods 304 in the two turntable frames 301 is the same. A suction cup plate 306 is fixed to one end of the suction cup connecting rod 304. The suction cup plate 306 is slidably disposed in the rectangular through slot 309. A bearing 305 is rotatably disposed at the other end of the suction cup connecting rod 304. The bearing 305 is installed in the irregular groove 307. Two suction cups 310 are fixed on the outer surface of the suction cup plate 306. The turntable frame 301 is used to adsorb the bottom shell 401 and the top cover 402.

[0041] Two drive motors (not shown) are installed on the main frame 100. The drive motors are used to control the rotation of the turntable frame 301, and the rotation directions are set in opposite directions.

[0042] Advantageously or exemplaryly, the bottom shell conveying assembly is mounted on the base frame 214 below the reagent kit assembly. The bottom shell conveying assembly includes three seats 202 fixed on the base frame 214. Each seat 202 on both sides is rotatably equipped with a drive pulley 212. Two drive pulleys 212 are connected by a bottom shell feeding belt 203, which conveys the bottom shell 401. A plate 215 is fixed on the seat 202 closest to the turntable frame 301. A short bracket 208 is fixed to one side of the plate 215. A rotating column 207 is provided on the upper rotating part, and a push plate 209 is slidably provided on the plate 215. A curved groove 216 is provided on the rotating column 207. An insertion rod 217 is fixed on one side of the push plate 209. One end of the insertion rod 217 is inserted into the curved groove 216. A connecting pulley 213 is fixed on one end of the rotating column 207. The connecting pulley 213 is connected to the transmission pulley 212 via a connecting belt 205. A vibrating feeder is provided on one side of the bottom shell feeding belt 203 for conveying the bottom shell. One of the transmission pulleys 212 is powered by a reduction motor 201.

[0043] Advantageously or exemplaryly, the face cover conveying assembly is fixed on the base frame 214 and flush with the bottom shell conveying assembly, located on one side of the bottom shell conveying assembly, for conveying the face cover 402. The face cover conveying assembly includes three seats 204 fixed on the base frame 214. A transmission pulley 218 is rotatably provided between the seats 204 located on both sides. The two transmission pulleys 218 are connected. The face cover feeding belt 219 is used to convey the face cover 402. A plate 211 is fixed on one side of the face cover conveying assembly. A rotatable pouring plate 210 is provided on the plate 211. The center of gravity of the pouring plate 210 is also off the geometric center. The west shaft of the pouring plate 210 is located at the center of gravity of the pouring plate 210 during the flipping. One of the transmission pulleys 218 is poweredly connected to the reduction motor 206.

[0044] A stop 403 is provided on the bottom shell 401, and the center of gravity of the face cover 402 is set off from the geometric center of the face cover 402.

[0045] Specifically, when the bottom shell conveyor assembly is conveying the bottom shell 401, if the front-to-back position of the bottom shell 401 does not correspond to the preset front-to-back position, when the bottom shell feeding belt 203 conveys the bottom shell 401 forward, when it passes the position of the push plate 209, due to the presence of the stop block 403, the push plate 209 will hit the stop block 403 and push the bottom shell 401 down. If the front-to-back position of the bottom shell 401 matches, the push plate 209 will not hit the stop block 403, so the bottom shell 401 can pass smoothly.

[0046] Specifically, when the face cover 402 is conveyed by the face cover conveyor assembly, when the face cover 402 passes the plate 211, if the center of gravity of the face cover 402 is in front, the pouring plate 210 will rotate eccentrically at a certain angle, causing the face cover 402 to slide off. If the center of gravity of the face cover 402 is in the back, the pouring plate 210 will not flip over, and the face cover 402 located on the rear side will push the face cover 402 on the pouring plate 210 forward. A vibrating feeder 502 is provided on one side of the face cover feeding belt 219 to control the feeding of the face cover 402.

[0047] The fully automated antigen reagent kit assembly and production equipment of the present invention has the following working process:

[0048] First, the antigen reagent plate is placed in the plate box 101. Then, the adhesive film 128 is wrapped around the two rollers 117 and the feeding plate 116. The feeding motor 105 is started, the rotating wheel 123 rotates, and the lever 124 intermittently drives the grooved wheel 104 to rotate. The grooved wheel 104 drives the gear 110 to rotate, and the gear 110 drives the pulley 132 to rotate. This causes the protrusion 131 on the belt 130 to move the antigen reagent plate forward. The distance it moves forward each time is the same as the width of the antigen reagent strip 121. At the same time, the feeding motor 105 drives the rotating rod 106 to rotate, which causes the hinge rod 107 to drive the cutting blade 108 to cut the antigen reagent plate. The cut antigen reagent strips 121 fall onto the adhesive film 128 on the feeding plate 116. The rollers 117 rotate to transport the antigen reagent strips 121.

[0049] When vibrating feeders 2 (501) and 1 (502) are in operation, the top cover 402 and bottom shell 401 are transported onto the top cover feeding belt 219 and bottom shell feeding belt 203, respectively. When geared motors 2 (206) and 1 (201) are in operation, the bottom shell feeding belt 203 and top cover feeding belt 219 will perform conveying operations. The smooth surface of the bottom shell 401 faces upward. When passing through plate 1 (215), if the front-to-back position of the bottom shell 401 does not correspond to the preset front-to-back position, when the bottom shell feeding belt 203 conveys the bottom shell 401 forward, it will collide with the push plate 209 due to the presence of the stop block 403, pushing the bottom shell 401 down. If the front-to-back position of the bottom shell 401 is correct, the push plate 209 will not collide with the stop block 403, and therefore the bottom shell 401 can pass smoothly.

[0050] When the cover 402 passes the plate 211, if the center of gravity of the cover 402 is in front, the pouring plate 210 will rotate eccentrically at a certain angle, causing the cover 402 to slide off. If the center of gravity of the cover 402 is in the back, the pouring plate 210 will not flip over, and the cover 402 on the back side will push the cover 402 on the pouring plate 210 forward. A vibrating feeder 502 is provided on one side of the cover feeding belt 219 to control the feeding of the cover 402.

[0051] The two turntable frames 301 rotate in opposite directions, and the turntable frames 301 drive the suction cup connecting rod 304 to rotate. When the bearing 305 on the suction cup connecting rod 304 passes the protruding part of the irregular groove 307, since the protruding part is located on the side of the bottom and the two irregular cams 302 that are close to each other, when passing the bottom, the suction cup connecting rod 304 located in the two turntable frames 301 will extend downward and press on the bottom shell 401 and the top cover 402, so that the suction cup 310 adsorbs the bottom shell 401 and the top cover 402.

[0052] Then the two turntable frames 301 continue to rotate, and the suction cup connecting rod 304 first retracts into the turntable frame 301. When it is driven to the highest position, it passes the protrusions of the two irregular cams 302 that are close to each other. The operation of the push motor 112 will drive the wave plate 115 to rotate. Then the protrusions on the wave plate 115 press the push rod 119 down, thereby pushing the antigen reagent strip 121 on the adhesive roll film 128 down and falling into the bottom shell 401.

[0053] like Figure 7 As shown, the left turntable 301 rotates clockwise, and the right turntable 301 rotates counterclockwise. When the bottom shell 401 and the top cover 402 are close together, the two suction cup connecting rods 304 extend outward, thereby splicing the bottom shell 401 and the top cover 402 together and completing the splicing work. The turntable 301 continues to rotate. Since the bottom shell 401 and the top cover 402 are spliced ​​together to form a reagent kit, when the turntable 301 continues to rotate, the assembled reagent kit is held in place internally. The force that separates the bottom shell 401 and the top cover 402 is greater than the suction force of the suction cup 310, thereby causing the reagent kit to fall off automatically and completing the assembly process.

[0054] When one antigen reagent plate is used up, the protrusion 131 will move another antigen reagent plate forward to perform the next cutting operation.

[0055] Those skilled in the art will appreciate that various modifications to the above embodiments can be made without departing from the overall spirit and concept of the present invention, and all such modifications fall within the protection scope of the present invention.

Claims

1. A fully automated antigen reagent kit assembly and production equipment, comprising a main frame (100), characterized in that: The large plate cutting assembly is installed on the main frame (100) and is used to automatically feed and cut the antigen large plates; A reagent strip delivery assembly, installed on one side of the large plate cutting assembly, is used to deliver reagent strips; a reagent kit assembly assembly, installed on one side of the reagent strip delivery assembly, is used to assemble the reagent strips and reagent kits together. The bottom shell delivery assembly is installed on the underside of the reagent kit assembly and is used to deliver and screen the bottom shell of the reagent kit. A cover delivery assembly, mounted on one side of the bottom shell delivery assembly, is used to deliver and screen the cover of the reagent kit; The reagent kit assembly includes two fixed irregularly shaped cams (302). The two irregularly shaped cams (302) are arranged with their sides close to each other and their lower sides protruding. The two irregularly shaped cams (302) are respectively located on the upper side of the bottom shell conveying assembly and the top cover conveying assembly. The bottom side of the two irregularly shaped cams (302) is also protruding. The irregularly shaped cams (302) are provided with irregularly shaped grooves (307) with the same circumferential contour as the irregularly shaped cams (302). A turntable frame (301) is rotatably provided on the outer side of each irregularly shaped cam (302). The turntable frame (301) is slidably provided with evenly distributed suction cup assemblies. The suction cup assemblies are slidably engaged with the turntable frame (301), and one side of the suction cup assembly is installed in the irregularly shaped groove (307). The large plate cutting assembly includes a feeding rack (126) fixedly installed on the main frame (100), a large plate frame (127) fixed on the feeding rack (126), a large plate box (101) for storing antigen large plates is provided on the large plate frame (127), a cutting frame (109) is fixed on one side of the large plate frame (127), and a cutting blade (108) for cutting large plates is provided on the cutting frame (109); The reagent strip delivery assembly includes a wheel frame (118) fixed to one side of the cutting frame (109), a feed plate (116) fixed on the wheel frame (118), two rollers (117) rotatably mounted on the wheel frame (118), an adhesive roll film (128) on the feed plate (116), the adhesive roll film (128) covering the feed plate (116) and the two rollers (117), and the adhesive roll film (128) being used to deliver antigen reagent strips (121); A feeding rack (129) is fixed on the left side of the wheel frame (118). The feeding rack (129) is rotatably equipped with a wave-shaped pressure plate (115). The bottom surface of the wave-shaped pressure plate (115) is provided with evenly distributed protrusions. Two push rods (119) that slide up and down are provided on the lower side of the wave-shaped pressure plate (115). The two push rods (119) are located on both sides of the feeding plate (116). The top ends of the two push rods (119) abut against the wave-shaped pressure plate (115). A spring (120) is sleeved on the outer periphery of the push rods (119). A drive motor is installed on one side of each of the two turntable frames (301). A rectangular through groove (309) is evenly distributed on the circumferential surface of the turntable frame (301). The suction cup assembly includes a suction cup plate (306) that is slidably disposed in the rectangular through groove (309). A suction cup connecting rod (304) is fixed on the suction cup plate (306). A bearing (305) is provided at one end of the suction cup connecting rod (304). The bearing (305) is rotatably mounted in the irregular groove (307). A suction cup (310) is fixed on the suction cup plate (306).

2. The fully automated antigen reagent kit assembly and production equipment according to claim 1, characterized in that: A belt (130) is provided on the large plate frame (127). The belt (130) is located at the bottom middle position of the large plate box (101). A protrusion (131) is fixed on the outside of the belt (130).

3. The fully automated antigen reagent kit assembly and production equipment according to claim 2, characterized in that: A feeding motor (105) is fixed on the feeding rack (126). A rotating rod (106) is powered to the left side of the feeding motor (105). A hinge rod (107) is rotatably connected to one end of the rotating rod (106). The hinge rod (107) is hinged to one end of the cutting blade (108). A rotating wheel (123) is powered to the other side of the feeding motor (105). A lever (124) is fixed on the rotating wheel (123). A grooved wheel (104) rotates on the large plate frame (127). The grooved wheel (104) has evenly distributed grooves (125). The lever (124) can be inserted into the grooves (125) to intermittently drive the grooved wheel (104) to rotate. The rear side meshes with the gear (110), and three pulleys (132) are rotatably provided on the large plate frame (127). The belt (130) covers the three pulleys (132), and the gear (110) is fixed to one end of one of the pulleys (132).

4. The fully automated antigen reagent kit assembly and production equipment according to claim 3, characterized in that: The bottom shell conveying assembly includes three seats (202) fixed on a base frame (214). The base frame (214) is located below the main frame (100). Each seat (202) on both sides is rotatably equipped with a transmission pulley (212). The two transmission pulleys (212) are connected by a bottom shell feeding belt (203), which is used to convey the bottom shell (401). A plate (215) is fixed on the seat (202) near the turntable frame (301). A short bracket (208) is fixed on one side of the plate (215). A rotating column (207) is rotatably equipped on the plate (215). A push plate (209) is slidably equipped on the plate (215). A curved groove (216) is provided on the rotating column (207). A pusher (209) is fixed to one side of a rod (217), one end of which is inserted into the curved groove (216). A connecting pulley (213) is fixed to one end of the rotating column (207), and the connecting pulley (213) is connected to the transmission pulley (212) via a connecting belt (205).

5. The fully automated antigen reagent kit assembly and production equipment according to claim 4, characterized in that: The face cover conveying assembly includes three base bodies (204) fixed on the base frame (214). A transmission pulley (218) is rotatably provided between the base bodies (204) on both sides. The two transmission pulleys (218) are connected by a face cover feeding belt (219). The face cover feeding belt (219) is used to convey the face cover (402). A plate body (211) is fixed on one side of the face cover conveying assembly. A rotatable pouring plate (210) is provided on the plate body (211).

6. The fully automated antigen reagent kit assembly and production equipment according to claim 5, characterized in that: The center of gravity of the cover (402) is offset from the geometric center, and the bottom shell (401) is provided with a stop (403).

Citation Information

Patent Citations

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