Pineapple peel residue pressed and baled fermented feed and production method thereof

Abstract

The present application relates to the technical field of feed production, and particularly relates to a pineapple peel residue compression type packed fermented feed and a production method thereof, the production method is realized through a fermentation device, the fermentation device comprises a frame body, a cylinder body is rotatably arranged on the frame body, a water hole is formed in one end of the cylinder body and penetrates the cylinder body, a driving assembly, a first extrusion assembly and a second extrusion assembly, the first extrusion assembly and the second extrusion assembly are arranged, in the dehydration and processing of the pineapple peel residue, the second extrusion assembly is moved to one end of the cylinder body close to the water hole, and the first extrusion assembly is matched to dehydrate and extrude the pineapple peel residue, in the mixing of the pineapple peel residue and additives, the first extrusion assembly is moved to one end of the cylinder body away from the water hole, and the second extrusion assembly is matched to mix the pineapple peel residue and the additives.

Description

Technical Field

[0001] This invention relates to the field of feed production, and in particular to a pineapple peel residue compressed and packaged fermented feed and its production method. Background Technology

[0002] Pineapple peel and pulp are rich in carbohydrates, bromelain, vitamins, minerals, and dietary fiber. They are palatable and readily consumed by cattle, sheep, and pigs, making them an excellent feed ingredient for ruminants.

[0003] Existing technologies disclose several invention patents related to feed production. Chinese patent application number CN200910039575.3 discloses a method for producing pineapple peel residue fermented feed in a molded and packaged form. This method uses pineapple peel residue, a byproduct of pineapple processing, as the main raw material. The process involves primary juicing and crushing, secondary juicing or low-temperature drying, addition of microbial inoculants, ingredient mixing, molding and packaging, sealing, and solid-state fermentation to produce a special fermented feed for ruminants and semi-dried pineapple residue.

[0004] Currently, the process of recycling pineapple peel residue to produce fermented feed typically involves first dehydrating the pineapple peel residue in a dehydration device, then transferring it to a mixing device where additives are added and the mixture is mixed, and finally extruding and packaging it. This process is complicated and not conducive to improving production efficiency. Summary of the Invention

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a method for producing pineapple peel residue compressed and packaged fermented feed.

[0006] To achieve the above objectives, the technical solution adopted by this invention is: a method for producing pineapple peel residue compressed and packaged fermented feed, wherein the production method is realized through a fermentation device, the fermentation device comprising:

[0007] The frame, on which a cylindrical body is rotatably mounted;

[0008] A water hole is provided at one end of the cylinder and penetrates the cylinder.

[0009] A drive assembly for driving the cylinder to rotate;

[0010] A first extrusion assembly is disposed at one end of the cylinder near the water hole;

[0011] A second extrusion assembly is disposed at the end of the cylinder away from the water hole;

[0012] The production method includes the following steps:

[0013] Step 1: Move the first extrusion assembly and the second extrusion assembly to the two ends of the cylinder respectively, and then place the pineapple peel residue into the cylinder to realize the feeding;

[0014] Step 2: The material is squeezed into the water hole of the cylinder by the second extrusion component. Then the cylinder is rotated by the drive component. During this process, the pineapple peel residue is stirred and dehydrated.

[0015] Step 3: The dehydrated pineapple peel residue is pushed to the end of the cylinder away from the water hole by the first and second extrusion components. During this process, additives are added into the cylinder.

[0016] Step 4: The additives and pineapple peel residue are stirred by rotating the cylinder. Then, the first and second extrusion components are brought closer together to press the stirred additives and pineapple peel residue into cakes, and then the material is unloaded.

[0017] Preferably, the first extrusion assembly includes a support plate, which is fixedly connected to the top surface of the frame near the water hole. A cylinder is fixedly connected to the upper side wall of the support plate. The telescopic rod of the cylinder passes through the side wall of the support plate and the center of the end face of the cylinder in sequence and is then fixedly connected to an extrusion disc. The side wall of the extrusion disc abuts against the inner wall of the cylinder.

[0018] The second extrusion assembly includes a second support plate, which is fixedly connected to the top surface of the frame at the end away from the water hole. A second cylinder is fixedly connected to the upper end of the side wall of the second support plate. The telescopic rod of the second cylinder passes through the side wall of the second support plate and the center of the end face of the cylinder and is fixedly connected to a mounting frame. An extrusion disc is fixedly connected to the mounting frame. The side wall of the extrusion disc abuts against the side wall of the cylinder. A stirring mechanism is provided on the extrusion disc to promote the mixing of pineapple peel residue and additives.

[0019] Preferably, the stirring mechanism includes multiple stirring rods and a second motor. The second motor is fixedly connected to the mounting frame and placed in a mounting groove opened in the center of the second extrusion plate. Two blades are symmetrically fixedly connected to each of the multiple stirring rods. The stirring rods and the blades are slidably inserted into the second extrusion plate. The ends of the multiple stirring rods near the second motor penetrate the side wall of the second extrusion plate and are jointly fixedly connected to an annular frame. A threaded rod is fixedly connected to the rotating shaft of the second motor, and the threaded rod is threadedly connected to the annular frame.

[0020] Preferably, the cylinder has a feed inlet in the middle, and a cover is hinged inside the feed inlet. The cover and the hinged ends of the cylinder away from the feed inlet and the cover are both fixedly connected to a fixing block, and a fastening bolt is threaded onto the fixing block.

[0021] Preferably, an angle sensor is fixedly connected to the upper part of the cylinder on the side away from the water hole, a controller is fixedly connected to the side wall of the second support plate, and a brake assembly is provided on the lower part of the feed inlet on the side away from the water hole. The brake assembly includes a cylinder three and a friction ring. The friction ring is fixedly connected to the surface of the cylinder, and the cylinder three is fixedly connected to the bottom surface of the frame. A friction block is fixedly connected to the end of the telescopic rod of the cylinder three. The angle sensor and the cylinder three are both communicatively connected to the controller.

[0022] Preferably, the cylinder is slidably connected to an annular cover at the surface of the water hole, the frame is symmetrically fixedly connected to a support frame at the upper surface of the water hole, and a connecting mechanism is symmetrically arranged in the middle of both sides of the annular cover. The connecting mechanism is used to realize the fixed connection between the annular cover and the support frame. An upper pipe opening is fixedly connected in the middle of the upper surface of the annular cover, and a water outlet pipe is fixedly connected in the middle of the lower surface of the annular cover. Valves are provided on both the water outlet pipe and the upper pipe opening.

[0023] Preferably, the connecting mechanism includes an electric slider, a locking block groove one, and a locking block groove two. The electric slider is slidably connected to the side wall of the annular cover. The locking block groove one is formed on the side wall of the cylinder, and the locking block groove two is formed on the end face of the annular cover. Two locking blocks are symmetrically fixedly connected to the side wall of the electric slider, and the two locking blocks are respectively adapted to the locking block groove one and the locking block groove two.

[0024] Preferably, the tilt sensor operates as follows before material feeding:

[0025] The tilt sensor acquires the first level information;

[0026] The tilt sensor generates a first request message and sends the first request message to the controller;

[0027] The controller receives the first request information sent by the tilt sensor;

[0028] The controller generates first control information based on the first request information, and then sends the first control information to cylinder three;

[0029] After receiving the first control information, cylinder three starts and pushes the friction block to fix the cylinder body. At this time, material is fed into the cylinder body through the feed port.

[0030] Before feeding, the controller and the tilt sensor communicate to ensure that the feed inlet is directly above the cylinder when feeding. At this time, feeding is carried out through the feed inlet.

[0031] Preferably, the tilt sensor operates as follows before unloading:

[0032] The tilt sensor acquires the second level information;

[0033] The tilt sensor generates a second request message and sends the second request message to the controller;

[0034] The controller acquires the second request information sent by the tilt sensor;

[0035] The controller generates second control information based on the second request information, and then sends the second control information to cylinder three;

[0036] After receiving the first control information, cylinder three starts, pushes the friction block to fix the cylinder, and then unloads material from the cylinder through the feed port;

[0037] Before unloading, the communication connection between the controller and the tilt sensor ensures that the feed inlet is located directly below the cylinder during unloading, and the unloading operation is carried out through the feed inlet.

[0038] A pineapple peel residue compressed and packaged fermented feed is prepared by a production method for pineapple peel residue compressed and packaged fermented feed.

[0039] This invention incorporates a stirring mechanism. In the mixing space formed by the dehydrated pineapple peel residue and additives in the extrusion discs 1 and 2, the stirring rod and blades can stir the pineapple peel residue and additives, which helps to promote the mixing degree of the pineapple peel residue and additives, thereby improving the fermentation degree of the pineapple peel residue.

[0040] This invention, by setting up an annular cover, can prevent water from spraying everywhere from the water holes during the dehydration of pineapple peel residue by rotating the cylinder. It can collect the water and let it flow out from the water outlet pipe, which is beneficial for water collection. Attached Figure Description

[0041] Figure 1 This is a schematic diagram of the production method of the present invention;

[0042] Figure 2 This is a first-view schematic diagram of the structure of the present invention;

[0043] Figure 3 This is a second-view schematic diagram of the structure of the present invention;

[0044] Figure 4 This is a schematic diagram of the driving component of the present invention;

[0045] Figure 5 This is a schematic diagram of the cross-sectional structure of the cylindrical body of the present invention;

[0046] Figure 6 This is a schematic diagram showing the connection relationship between the extrusion disc 2 and the cylinder 2 of the present invention;

[0047] Figure 7 This is a partial structural cross-section diagram of the extrusion disc of the present invention;

[0048] Figure 8 This is a schematic diagram of the ring frame structure of the present invention;

[0049] Figure 9 This is a schematic diagram of a partial structure of the cylindrical body of the present invention;

[0050] Figure 10 This is a schematic diagram of the annular cover structure of the present invention;

[0051] Figure 11 This is a schematic diagram of the sealing structure of the present invention;

[0052] Figure 12 This is a schematic diagram of the frame structure of the present invention;

[0053] Figure 13 For the present invention Figure 9 Schematic diagram of the structure at point A in the middle.

[0054] In the diagram: 1. Frame; 2. Cylinder; 3. Water hole; 4. Feed inlet; 5. Cover; 6. Fixing block; 7. Fastening bolt; 8. Support plate; 9. Motor 1; 10. Gear; 11. Gear ring; 12. Support plate 1; 121. Support plate 2; 13. Cylinder 1; 14. Extrusion disc 1; 15. Cylinder 2; 16. Mounting frame; 17. Extrusion disc 2; 18. Ring frame; 19. Stirring rod; 20. Blade; 21. Motor 2; 22. Threaded rod; 23. Guide frame; 231. Collection box; 24. Support frame; 25. Ring cover; 26. Upper pipe opening; 27. Water outlet pipe; 28. Electric slider; 29. ​​Locking block; 30. Locking block slot 1; 31. Locking block slot 2; 32. Tilt sensor; 33. Cylinder 3; 34. Friction block; 35. Friction ring; 36. Controller. Detailed Implementation

[0055] The following description is intended to disclose the invention and enable those skilled in the art to implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.

[0056] like Figures 1 to 13 The method shown is for producing pineapple peel residue compressed and packaged fermented feed. This method is achieved through a fermentation device, which includes:

[0057] Frame 1, on which a cylinder 2 is rotatably mounted;

[0058] Water hole 3 is located at one end of cylinder 2 and penetrates cylinder 2.

[0059] The drive assembly is used to drive the cylinder 2 to rotate;

[0060] The first extrusion assembly is disposed at one end of the cylinder 2 near the water hole 3;

[0061] The second extrusion assembly is located at the end of the cylinder 2 away from the water hole 3;

[0062] The production method includes the following steps:

[0063] Step 1: Move the first extrusion assembly and the second extrusion assembly to the two ends of the cylinder 2 respectively, and then place the pineapple peel residue into the cylinder 2 to realize the feeding;

[0064] Step 2: The material is squeezed to one end of the cylinder 2 where the water hole 3 is located by the second extrusion component. Then, the cylinder 2 is rotated by the drive component. During this process, the pineapple peel residue is stirred and dehydrated.

[0065] Step 3: The dehydrated pineapple peel residue is pushed to the end of the cylinder 2 away from the water hole 3 by the first extrusion component and the second extrusion component. During this process, an additive is put into the cylinder 2.

[0066] Step 4: The additive and pineapple peel residue are stirred by rotating the cylinder 2. Then, the first extrusion component and the second extrusion component are brought closer to each other to press the stirred additive and pineapple peel residue into cakes, and then the material is unloaded.

[0067] Currently, in the process of recycling pineapple peel residue for fermented feed production, the pineapple peel residue is typically dehydrated in a dehydration device, then transferred to a mixing device where additives are added and mixed, and finally extruded and packaged. This process is cumbersome and inefficient. The proposed embodiment solves these problems. The specific implementation is as follows: Pineapple peel residue is fed into cylinder 2, and then the second extrusion assembly is activated. The second extrusion assembly pushes the pineapple peel residue in cylinder 2 to one side of cylinder 2 where the water hole 3 is located. The second and first extrusion assemblies form a dehydration space at the water hole 3 in cylinder 2. Then, the drive assembly is activated, causing cylinder 2 to rotate, resulting in initial dehydration of the pineapple peel residue within cylinder 2. After initial dehydration, the second extrusion assembly pushes the pineapple peel residue back into the first extrusion assembly. The extrusion components approach each other and work in conjunction with the first extrusion component to extrude the initially dehydrated pineapple peel residue, which helps to further remove moisture from the pineapple peel residue. After removing the moisture from the pineapple peel residue, the second extrusion component returns to its initial position. Then, the additive is added into the cylinder 2. The first extrusion component then pushes the dehydrated pineapple peel residue and additive to the side of the cylinder 2 away from the water hole 3, which helps to prevent the additive from leaking out of the water hole 3 and causing waste. The first extrusion component and the second extrusion component form a mixing space. Then, the drive component is activated again, which drives the cylinder 2 to fully mix the dehydrated pineapple peel residue and additive. After the pineapple peel residue and additive are fully mixed, the first extrusion component and the second extrusion component extrude the mixed pineapple peel residue into shape, and finally remove it from the cylinder 2. This simplifies the operation steps of pineapple peel residue fermented feed production and helps to improve production efficiency.

[0068] The drive assembly includes a gear ring 11 and a support plate 8. The support plate 8 is fixedly connected to the top surface of the end of the frame 1 away from the water hole 3. The gear ring 11 is fixedly connected to the side wall of the cylinder 2 away from the frame 1. A motor 9 is fixedly connected to the upper end of the side wall of the support plate 8. The shaft of the motor 9 passes through the side wall of the support plate 8 and is fixedly connected to a gear 10. The gear 10 meshes with the gear ring 11. During operation, the shaft of the motor 9 drives the gear 10 to rotate, which enables the gear 10 to drive the cylinder 2 to rotate through the gear ring 11, which is beneficial for the dewatering and mixing of pineapple peel residue in the cylinder 2.

[0069] In one embodiment of the present invention, the first extrusion assembly includes a support plate 12, which is fixedly connected to the top surface of the frame 1 near the water hole 3. A cylinder 13 is fixedly connected to the upper end of the side wall of the support plate 12. The telescopic rod of the cylinder 13 passes through the side wall of the support plate 12 and the center of the end face of the cylinder 2 in sequence and is fixedly connected to an extrusion disc 14. The side wall of the extrusion disc 14 abuts against the inner wall of the cylinder 2. During operation, when the second extrusion assembly pushes the material to the position of the water hole 3, the cylinder 13 is activated. The telescopic rod of the cylinder 13 pushes the extrusion disc 14 to move, confining the dehydrated pineapple peel residue in the dehydration space formed by the second extrusion assembly and the extrusion disc 14 at the position of the water hole 3 in the cylinder 2, which is beneficial to the dehydration of the pineapple peel residue.

[0070] In one embodiment of the present invention, the second extrusion assembly includes a second support plate 121, which is fixedly connected to the top surface of the end of the frame 1 away from the water hole 3. A second cylinder 15 is fixedly connected to the upper end of the side wall of the second support plate 121. The telescopic rod of the second cylinder 15 passes through the side wall of the second support plate 121 and the center of the end face of the cylinder 2 and is fixedly connected to a mounting frame 16. An extrusion disc 17 is fixedly connected to the mounting frame 16. The side wall of the extrusion disc 17 abuts against the side wall of the cylinder 2. A stirring mechanism is provided on the extrusion disc 17 to promote the mixing of pineapple peel residue and additives. During operation, after the moisture in the pineapple peel residue is removed, the second cylinder 15... The telescopic rod drives the extrusion disc 17 to return to its initial position. Then, the additive is added into the cylinder 2. After the additive is added, the telescopic rod of the cylinder 13 pushes the extrusion disc 14 to push the dehydrated pineapple peel residue and additive to the side of the cylinder 2 away from the water hole 3. This helps to prevent the additive from leaking out of the water hole 3 and causing waste. The extrusion disc 14 and the extrusion disc 17 work together to form a mixing space. As the cylinder 2 rotates through the drive component, the pineapple peel residue and additive are mixed. During the mixing process, the stirring mechanism is activated, which helps to promote the mixing of the pineapple peel residue and additive and improve the degree of mixing.

[0071] In one embodiment of the present invention, the stirring mechanism includes multiple stirring rods 19 and a second motor 21. The second motor 21 is fixedly connected to the mounting frame 16 and is placed in the mounting groove opened in the center of the second extrusion plate 17. Two blades 20 are symmetrically fixedly connected to each of the multiple stirring rods 19. The stirring rods 19 and the blades 20 are slidably inserted into the second extrusion plate 17. The ends of the multiple stirring rods 19 near the second motor 21 pass through the side wall of the second extrusion plate 17 and are jointly fixedly connected to an annular frame 18. A threaded rod 22 is fixedly connected to the rotating shaft of the second motor 21, and the threaded rod 22 is threadedly connected to the annular frame 18. During operation, after dehydration... Pineapple peel residue and additives are placed in the mixing space formed by extrusion disc 14 and extrusion disc 27. Motor 21 is started, and the rotation of motor 21 drives the threaded rod 22 to rotate. The threaded rod 22 drives the ring frame 18 to move towards the side wall of extrusion disc 27. During the movement of the ring frame 18, the stirring rod 19 and the blade 20 are pushed out of extrusion disc 27. This is beneficial for the mixing of pineapple peel residue and additives by the stirring rod 19 and the blade 20 during the rotation of the cylinder 2, which promotes the mixing degree of pineapple peel residue and additives and thus improves the fermentation degree of pineapple peel residue.

[0072] In one embodiment of the present invention, a feed inlet 4 is provided in the middle of the cylinder 2, and a cover 5 is hinged inside the feed inlet 4. The cover 5 and the hinged ends of the cylinder 2 away from the feed inlet 4 and the cover 5 are fixedly connected to a fixing block 6, and a fastening bolt 7 is threaded onto the fixing block 6. During operation, after the pineapple peel residue is put into the cylinder 2, the cover 5 can be put on and fixed by the fastening bolt 7. This helps to keep the cover 5 stable during the rotation of the cylinder 2 and avoid leakage. After the pineapple peel residue is processed, the feed inlet 4 of the cylinder 2 can be rotated to the bottom, which is convenient for unloading the processed pineapple peel residue.

[0073] In one embodiment of the present invention, an inclination sensor 32 is fixedly connected to the upper part of the side of the cylinder 2 away from the water hole 3, and a controller 36 is fixedly connected to the side wall of the support plate 2 121. A brake assembly is provided on the lower part of the side of the feed inlet 4 away from the water hole 3. The brake assembly includes a cylinder 33 and a friction ring 35. The friction ring 35 is fixedly connected to the surface of the cylinder 2, and the cylinder 33 is fixedly connected to the bottom surface of the frame 1. A friction block 34 is fixedly connected to the end of the telescopic rod of the cylinder 33. The inclination sensor 32 and the cylinder 33 are both connected to the controller 36. During operation, after the pineapple peel residue has undergone dewatering, mixing and extrusion molding, it needs to be unloaded. After the feed inlet 4 rotates to the bottom, the telescopic rod of the cylinder 33 drives the friction block 34 to move upward, which is beneficial for the friction between the friction block 34 and the friction ring 35. This is beneficial for decelerating and stopping the cylinder 2. After the feed inlet 4 rotates to the bottom, the cylinder 2 stops rotating, which is convenient for the subsequent unloading of the cylinder 2.

[0074] In one embodiment of the present invention, an annular cover 25 is slidably connected to the surface of the water hole 3 on the cylinder 2, and a support frame 24 is symmetrically fixedly connected to the upper surface of the water hole 3 on the frame 1. A connecting mechanism is symmetrically arranged in the middle of both sides of the annular cover 25. The connecting mechanism is used to realize the fixed connection between the annular cover 25 and the support frame 24. An upper pipe port 26 is fixedly connected in the middle of the upper surface of the annular cover 25, and a water outlet pipe 27 is fixedly connected in the middle of the lower surface of the annular cover 25. Valves are provided on both the water outlet pipe 27 and the upper pipe port 26. During operation, by setting the annular cover 25, during the process of dewatering pineapple peel residue by rotating the cylinder 2, water can be prevented from spraying everywhere from the water hole 3. The water can be collected and flow out from the water outlet pipe 27, which is conducive to water collection.

[0075] In one embodiment of the present invention, the connecting mechanism includes an electric slider 28, a locking block groove 30 and a locking block groove 31. The electric slider 28 is slidably connected to the side wall of the annular cover 25. The locking block groove 30 is opened on the side wall of the cylinder 2. The locking block groove 31 is opened on the end face of the annular cover 25. Two locking blocks 29 are symmetrically fixedly connected to the side wall of the electric slider 28. The two locking blocks 29 are respectively adapted to the locking block groove 30 and the locking block groove 31.

[0076] During operation, when the electric slider 28 drives the locking block 29 to be inserted into the locking block groove 31, the annular cover 25 is rotatably connected to the cylinder 2. After being connected to the upper pipe port 26 through the air outlet pipe of the blower, air can be blown into the cylinder 2. On the one hand, this is beneficial to promote drainage, and on the other hand, it is also beneficial to clear the water hole 3 when it is blocked.

[0077] When water holes 3 become clogged by pectin, sugar, etc. during the dehydration process of pineapple peel residue, the extrusion disc 14 and extrusion disc 27 can be moved to both sides of water holes 3. The electric slider 28 drives the locking block 29 to be inserted into the locking block groove 30. Water is injected into the cylinder 2 through the upper pipe port 26. Then the drive assembly is started to drive the cylinder 2 to rotate, which helps to wash away the pectin, sugar, etc. in water holes 3.

[0078] In one embodiment of the present invention, a collection box 231 and a guide frame 23 are fixedly connected to the upper surface of the frame 1. The collection box 231 is located directly below the displacement water hole 3, and the guide frame 23 is located directly below the feed inlet 4. The guide frame 23 is in an inclined state. By setting the collection box 231, it is convenient to collect water during the dehydration process of pineapple peel residue. By setting the guide frame 23, it is convenient to fall the pineapple peel residue after molding.

[0079] The specific working method of the tilt sensor 32 before feeding is as follows:

[0080] Tilt sensor 32 acquires the first horizontal information;

[0081] The tilt sensor 32 generates a first request message and sends the first request message to the controller 36;

[0082] The controller 36 acquires the first request information sent by the tilt sensor 32;

[0083] The controller 36 generates first control information based on the first request information, and then the controller 36 sends the first control information to the cylinder 33.

[0084] After receiving the first control information, cylinder 33 starts and pushes friction block 34 to fix cylinder 2. At this time, material is fed into cylinder 2 through feed port 4.

[0085] Before feeding, the communication connection between the controller 36 and the tilt sensor 32 ensures that the feed inlet 4 is located directly above the cylinder 2 during feeding, and feeding is then carried out through the feed inlet 4.

[0086] The specific working method of the tilt sensor 32 before unloading is as follows:

[0087] Tilt sensor 32 acquires second horizontal information;

[0088] The tilt sensor 32 generates a second request message and sends the second request message to the controller 36;

[0089] The controller 36 acquires the second request information sent by the tilt sensor 32;

[0090] The controller 36 generates second control information based on the second request information, and then the controller 36 sends the second control information to the cylinder 33.

[0091] After receiving the first control information, cylinder 33 starts and pushes friction block 34 to fix cylinder 2, and then unloads material from cylinder 2 through feed port 4;

[0092] Before unloading, the communication connection between the controller 36 and the tilt sensor 32 ensures that the feed port 4 is located directly below the cylinder 2 during unloading, and the unloading operation is carried out through the feed port 4.

[0093] It should be noted that when the feed is not being processed, the power supply of the controller 36 is off. When feed processing begins, the power supply of the controller 36 is on. When the cylinder 2 drives the friction ring 35 to rotate to the top, the tilt sensor 32 obtains the first horizontal information and generates the first request information. The tilt sensor 32 sends the first request information to the controller 36. The controller 36 obtains the first request information and generates the first control information. The controller 36 sends the first control information to the cylinder 33. After receiving the first control information, the cylinder 33 starts and pushes the friction block 34 to fix the cylinder 2, so that feed can be fed into the cylinder 2 through the feed inlet 4.

[0094] Next, material can be fed into the cylinder 2. After the material feeding into the cylinder 2 is completed and the cover 5 is closed, the power of the controller 36 is turned off. The drive component drives the cylinder 2 to rotate, dehydrate, mix, and extrude the material in the cylinder 2. After the feed processing is completed, the power of the controller 36 is turned on again. When the cylinder 2 drives the tilt sensor 32 to the bottom, the tilt sensor 32 obtains the second level information and generates the second request information. The tilt sensor 32 sends the second request information to the controller 36. The controller 36 obtains the second request information and generates the second control information. The controller 36 sends the second control information to the cylinder 33. After receiving the second control information, the cylinder 33 starts and pushes the friction block 34 to fix the cylinder 2 so that material can be fed into the cylinder 2 through the feed inlet 4.

[0095] A pineapple peel residue compressed and packaged fermented feed is prepared by a production method for pineapple peel residue compressed and packaged fermented feed.

[0096] The working principle of this invention is as follows: In the process of producing fermented feed from pineapple peel residue, before feeding, the motor 9 drives the gear 10 and the gear ring 11 so that the feed inlet 4 of the cylinder 2 is at the top of the cylinder 2. Then, the cylinder 33 is started so that the friction block 34 is pushed up by the cylinder 33 to further fix the cylinder 2. This helps to avoid instability of the cylinder 2 during the feeding process through the feed inlet 4.

[0097] After feeding is completed, cylinder 2 15 is started, which pushes extrusion disc 2 17 to move through mounting bracket 16. Extrusion disc 2 17 pushes the material from feed port 4 to water hole 3. Extrusion disc 2 17 and cylinder 1 13 form a dehydration space at water hole 3. Then motor 1 9 is started again. Motor 1 9 drives cylinder 2 to rotate through gear 10 and gear ring 11.

[0098] During the rotation of the cylinder 2, the water in the pineapple peel residue is thrown out from the water hole 3 by centrifugal force. The thrown-out water collects in the annular cover 25 and flows into the collection box 231 from the water outlet pipe 27 at the lower end of the annular cover 25.

[0099] Meanwhile, during the rotation of the cylinder 2, the air outlet pipe of the blower can be connected to the upper pipe port 26, and air can be blown into the annular cover 25 through the upper pipe port 26. On the one hand, this is conducive to promoting drainage, and on the other hand, it is also conducive to clearing the water hole 3 when it becomes blocked.

[0100] After the cylinder 2 stops rotating and the moisture in the pineapple peel is initially removed, cylinder 2 15 is restarted. Cylinder 2 15 pushes the extrusion disc 2 17 to continue moving towards the extrusion disc 14 through the mounting bracket 16, extruding the pineapple peel that has been initially dehydrated between the extrusion disc 14 and cylinder 13, which helps to fully remove the moisture from the pineapple peel.

[0101] After the moisture in the pineapple peel residue is removed, cylinder 2 15 is started. Cylinder 2 15 pulls the extrusion plate 2 17 back to its initial position through the mounting bracket 16. Then, the cover 5 is opened and additives are added into the cylinder 2.

[0102] After the additive is added, close the cap 5, then start cylinder 13. The telescopic rod of cylinder 13 pushes the extrusion disc 14 towards the extrusion disc 2 17. During the movement, the extrusion disc 14 pushes the dehydrated pineapple peel residue and additive to one end of the cylinder 2 near the extrusion disc 2 17.

[0103] When the extrusion disc 14 moves past the feed inlet 4 and stops, the motor 21 is started. The motor 21 drives the threaded rod 22 to rotate, so that the ring frame 18 pushes the stirring rod 19 and the blade 20 to be removed from the extrusion disc 17.

[0104] Next, motor 9 is started again. Motor 9 drives cylinder 2 to rotate through gear 10 and gear ring 11. During the rotation of cylinder 2, pineapple peel residue and additives are mixed together. At the same time, under the action of stirring rod 19 and blade 20, the mixing of pineapple peel residue and additives can be promoted to be more thorough.

[0105] After the pineapple peel residue and additives are mixed, motor 21 is started. Motor 21 drives the ring frame 18 to return to its initial position through threaded rod 22. At this time, stirring rod 19 and blade 20 are stored in extrusion disc 17.

[0106] Next, cylinder 2 15 is started. The telescopic rod of cylinder 2 15 pushes the mounting frame 16, which in turn moves the extrusion disc 2 17 toward the extrusion disc 14, extruding and molding the mixed material.

[0107] After the material is extruded and formed, cylinder 13 is started. The telescopic rod of cylinder 13 drives the extrusion disc 14 to return to the initial position. Then, motor 9 is started again. Motor 9 drives the cylinder 2 to rotate through gear 10 and gear ring 11. The feed port 4 rotates to the bottom of the cylinder 2.

[0108] Finally, open the cover 5, so that the cylinder 15 drives the extrusion plate 17 through the mounting bracket 16 to push the extruded material from the feed port 4.

[0109] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention.

Claims

1. A method for producing fermented feed by pressing and packaging pineapple peel residue, wherein the method is implemented through a fermentation device, characterized in that... The fermentation apparatus includes: A frame (1) is provided with a cylindrical body (2) rotatably mounted on the frame (1); Water hole (3), the water hole (3) is opened at one end of the cylinder (2), the water hole (3) penetrates the cylinder (2); A drive assembly for driving the cylinder (2) to rotate; The first extrusion assembly is disposed at one end of the cylinder (2) near the water hole (3); the first extrusion assembly includes a support plate (12), the support plate (12) is fixedly connected to the top surface of the frame (1) near the water hole (3), a cylinder (13) is fixedly connected to the upper end of the side wall of the support plate (12), and the telescopic rod of the cylinder (13) passes through the side wall of the support plate (12) and the center of the end face of the cylinder (2) in sequence and is then fixedly connected to an extrusion disc (14), the side wall of the extrusion disc (14) abuts against the inner wall of the cylinder (2); The second extrusion assembly is located at the end of the cylinder (2) away from the water hole (3). The second extrusion assembly includes a support plate (121), which is fixedly connected to the top surface of the frame (1) away from the water hole (3). A cylinder (15) is fixedly connected to the upper side wall of the support plate (121). The telescopic rod of the cylinder (15) passes through the side wall of the support plate (121) and the center of the end face of the cylinder (2) and is fixedly connected to an installation frame (16). An extrusion disc (17) is fixedly connected to the installation frame (16). The side wall of the extrusion disc (17) abuts against the side wall of the cylinder (2). A stirring mechanism is provided on the extrusion disc (17) to promote the mixing of pineapple peel residue and additives. The production method includes the following steps: Step 1: Move the first extrusion assembly and the second extrusion assembly to the two ends of the cylinder (2) respectively, and then place the pineapple peel residue into the cylinder (2) to realize the feeding; Step 2: The material is squeezed to one end of the cylinder (2) where the water hole (3) is located by the second extrusion component. Then the cylinder (2) is rotated by the drive component. During this process, the pineapple peel residue is stirred and dehydrated. Step 3: The dehydrated pineapple peel residue is pushed to the end of the cylinder (2) away from the water hole (3) by the first extrusion component and the second extrusion component. During this process, an additive is put into the cylinder (2). Step 4: The additive and pineapple peel residue are stirred by rotating the cylinder (2). Then, the first extrusion component and the second extrusion component are brought closer to each other to press the stirred additive and pineapple peel residue into cakes. Then, the material is unloaded.

2. The production method of pineapple peel residue compressed and packaged fermented feed according to claim 1, characterized in that, The stirring mechanism includes multiple stirring rods (19) and a second motor (21). The second motor (21) is fixedly connected to the mounting frame (16) and is placed in the mounting groove opened in the center of the second extrusion plate (17). Two blades (20) are symmetrically fixedly connected to each of the multiple stirring rods (19). The stirring rods (19) and the blades (20) are slidably inserted into the second extrusion plate (17). The ends of the multiple stirring rods (19) near the second motor (21) pass through the side wall of the second extrusion plate (17) and are jointly fixedly connected to an annular frame (18). A threaded rod (22) is fixedly connected to the rotating shaft of the second motor (21), and the threaded rod (22) is threadedly connected to the annular frame (18).

3. The production method of pineapple peel residue compressed and packaged fermented feed according to claim 2, characterized in that, The cylinder (2) has a feed inlet (4) in the middle. A cover (5) is hinged inside the feed inlet (4). The cover (5) and the hinged ends of the cylinder (2) away from the feed inlet (4) and the cover (5) are fixedly connected to a fixing block (6). A fastening bolt (7) is threaded onto the fixing block (6).

4. The production method of pineapple peel residue compressed and packaged fermented feed according to claim 3, characterized in that, An inclination sensor (32) is fixedly connected to the upper part of the side of the cylinder (2) away from the water hole (3). A controller (36) is fixedly connected to the side wall of the second support plate (121). A brake assembly is provided on the lower part of the side of the feed port (4) away from the water hole (3). The brake assembly includes a cylinder (33) and a friction ring (35). The friction ring (35) is fixedly connected to the surface of the cylinder (2). The cylinder (33) is fixedly connected to the bottom surface of the frame (1). A friction block (34) is fixedly connected to the end of the telescopic rod of the cylinder (33). The inclination sensor (32) and the cylinder (33) are both connected to the controller (36) in communication.

5. The production method of pineapple peel residue compressed and packaged fermented feed according to claim 4, characterized in that, The cylinder (2) is slidably connected to the surface of the water hole (3) with an annular cover (25). The frame (1) is symmetrically fixedly connected to the upper surface of the water hole (3) with a support frame (24). A connecting mechanism is symmetrically arranged in the middle of both sides of the annular cover (25). The connecting mechanism is used to realize the fixed connection between the annular cover (25) and the support frame (24). The upper surface of the annular cover (25) is fixedly connected to the middle of the upper pipe port (26). The lower surface of the annular cover (25) is fixedly connected to the middle of the lower pipe port (27). Valves are provided on both the water outlet pipe (27) and the upper pipe port (26).

6. The production method of pineapple peel residue compressed and packaged fermented feed according to claim 5, characterized in that, The connecting mechanism includes an electric slider (28), a locking block groove one (30), and a locking block groove two (31). The electric slider (28) is slidably connected to the side wall of the annular cover (25). The locking block groove one (30) is opened on the side wall of the cylinder (2). The locking block groove two (31) is opened on the end face of the annular cover (25). Two locking blocks (29) are symmetrically fixedly connected to the side wall of the electric slider (28). The two locking blocks (29) are respectively adapted to the locking block groove one (30) and the locking block groove two (31).

7. The production method of pineapple peel residue compressed and packaged fermented feed according to claim 6, characterized in that, The specific working method of the tilt sensor (32) before feeding is as follows: The tilt sensor (32) acquires the first horizontal information; The tilt sensor (32) generates a first request message and sends the first request message to the controller (36); The controller (36) acquires the first request information sent by the tilt sensor (32); The controller (36) generates first control information based on the first request information, and then the controller (36) sends the first control information to cylinder three (33). After receiving the first control information, cylinder three (33) starts and pushes the friction block (34) to fix the cylinder (2). At this time, material is fed into the cylinder (2) through the feed port (4). Before feeding, the inlet (4) is positioned directly above the cylinder (2) during feeding by communicating between the controller (36) and the tilt sensor (32). At this time, feeding is carried out through the inlet (4).

8. The production method of pineapple peel residue compressed and packaged fermented feed according to claim 7, characterized in that, The specific working method of the tilt sensor (32) before unloading is as follows: The tilt sensor (32) acquires the second level information; The tilt sensor (32) generates a second request message and sends the second request message to the controller (36); The controller (36) acquires the second request information sent by the tilt sensor (32); The controller (36) generates second control information based on the second request information, and then the controller (36) sends the second control information to cylinder three (33). After receiving the second control information, cylinder three (33) starts and pushes the friction block (34) to fix the cylinder (2), and then unloads material from the cylinder (2) through the feed port (4); Before unloading, the inlet (4) is positioned directly below the cylinder (2) during unloading by communication between the controller (36) and the tilt sensor (32), and unloading is carried out through the inlet (4).

9. A pineapple peel residue compressed and packaged fermented feed, characterized in that, This feed is prepared by the production method of pineapple peel residue compressed and packaged fermented feed as described in claim 8.

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