A laser equipment strong and weak electric integrated data processing system and method

Abstract

The application belongs to the technical field of electrical strong and weak current control, and specifically provides a laser equipment strong and weak current integrated data processing system and method. The system comprises a main power supply module and a control module. A plurality of AC power output modules are connected to the main power supply circuit output by the main power supply module. The main power supply module and the AC power output module are respectively provided with an acquisition unit for acquiring information of the respective modules and a switch unit for controlling the connection state of the modules and the main power supply circuit. The acquisition unit and the switch unit are respectively connected to the control module. The control module is used for reading the acquisition information of the acquisition unit, calculating and processing the acquisition information, controlling the switch state of the switch unit of the corresponding module according to the processing result, and further controlling the connection state of the corresponding module and the main power supply circuit. The acquisition information and the calculation result are output at the same time. The integrated arrangement of the modules saves the use space of the electric control cabinet.

Description

Technical Field

[0001] This invention relates to the field of electrical power and weak current control technology, specifically to an integrated power and weak current data processing system and method for laser equipment. Background Technology

[0002] The Internet of Things (IoT) is being used more and more widely in the industrial sector. The IoT is a network that connects all ordinary objects capable of independent functioning, using information carriers such as the internet and traditional telecommunications networks. Therefore, if industrial electrical equipment is controlled based on the IoT, the electrical control of machinery will become more intelligent.

[0003] Currently, laser cutting machines generally use traditional wiring control methods. This traditional method suffers from problems such as cumbersome information acquisition, lack of data processing, and no circuit fault feedback. Traditional wiring is messy, making control and maintenance difficult, and operators cannot intuitively obtain the collected information. Therefore, there is a need for an IoT data processing system that integrates strong and weak current control and data acquisition to solve the above problems. Summary of the Invention

[0004] In view of the above problems, the present invention provides an integrated data processing system and method for strong and weak current of laser equipment.

[0005] In a first aspect, the technical solution of the present invention provides a laser equipment integrated data processing system for both strong and weak current, including a data acquisition and processing device, wherein the data acquisition and processing device includes a main power supply module and a control module, and a plurality of AC power output modules are connected to the main power supply line output by the main power supply module.

[0006] Both the main power supply module and the AC power output module are equipped with a data acquisition unit for collecting information from their respective modules and a switch unit for controlling the connection status of each module with the main power supply line.

[0007] The data acquisition unit and the switching unit are respectively connected to the control module;

[0008] The control module is connected to the display module;

[0009] The control module is used to read the information collected by the acquisition unit, perform calculations on the information, and control the switching state of the corresponding module's switching unit based on the processing results, thereby controlling the connection state between the corresponding module and the main power supply line; at the same time, it outputs the read information and calculation results to the display module for display.

[0010] As a preferred embodiment of the technical solution of the present invention, the AC power output module includes a fan power supply unit and / or a frequency converter power supply unit and / or a drive power supply unit and / or a single-phase AC power supply unit.

[0011] The fan power supply unit, the frequency converter power supply unit, the drive power supply unit, and the single-phase AC power supply unit each include a data acquisition unit and a switching unit connected in sequence.

[0012] As a preferred embodiment of the technical solution of the present invention, the output terminal of the single-phase AC power supply unit is also connected to a DC power output module.

[0013] As a preferred embodiment of the technical solution of the present invention, the DC power output module includes a switching power supply;

[0014] The switching power supply is connected to the output terminal of the single-phase AC power supply unit;

[0015] A switching power supply is used to power data acquisition and processing devices and to provide a voltage source for external control modules.

[0016] The display module includes, but is not limited to, a PLC display screen or an industrial control computer display screen installed inside or outside the data acquisition and processing device.

[0017] As a preferred embodiment of the technical solution of the present invention, the system further includes a host computer connected to the data acquisition and processing device; the host computer displays the information output by the control module, and the user manages and sets the data acquisition device through the host computer and / or the display module.

[0018] As a preferred embodiment of the technical solution of the present invention, the switching units in the drive power supply unit and the single-phase AC power supply unit are also respectively connected to filters;

[0019] The switching power supply is connected to the output terminal of the filter of the single-phase AC power supply unit.

[0020] As a preferred embodiment of the technical solution of the present invention, the acquisition unit includes a voltage acquisition unit and / or a current acquisition unit.

[0021] As a preferred embodiment of the present invention, the current acquisition unit includes a current detection chip. The output terminal of the current detection chip is connected to the positive terminal of an amplifier through a first resistor and a fourth resistor connected in sequence. The negative terminal of the amplifier is connected to a reference voltage terminal through a third resistor. The output terminal of the amplifier is connected to a control module. The output terminal of the amplifier is also connected to the output voltage of a DC power output module through a fifth resistor. The output terminal of the current detection chip is also grounded through a first resistor and a second resistor connected in sequence. The power supply terminal of the current detection chip is connected to the output voltage of the DC power output module.

[0022] The output terminal of the DC power supply output module is grounded through a sixth and a seventh resistor connected in series. The connection point of the sixth and seventh resistors is the reference voltage terminal.

[0023] The output of the current detection chip is also connected to a channel multiplexer via a first resistor, and the channel multiplexer is connected to the control module.

[0024] As a preferred embodiment of the technical solution of the present invention, the output terminal of the DC power supply output module is connected to the control module through a voltage regulator circuit.

[0025] As a preferred embodiment of the present invention, the voltage regulator circuit includes a voltage regulator chip and a common-mode choke. The output terminal of the DC power supply output module is connected to the input terminal of the voltage regulator chip through a Schottky diode. The input terminal of the Schottky diode is also grounded through a common-cathode diode. The output terminal of the voltage regulator chip outputs a stable voltage to the control module through the common-mode choke. The input terminal of the common-mode choke is also grounded through a Zener diode. The output terminal of the common-mode choke is also grounded through three capacitors connected in parallel. The output terminal of the common-mode choke is also connected to the feedback terminal of the voltage regulator chip. The input terminal of the voltage regulator chip is also grounded through three capacitors connected in parallel.

[0026] As a preferred embodiment of the present invention, the switching unit includes an optocoupler and / or a silicon controlled rectifier and / or a contactor.

[0027] As a preferred embodiment of the present invention, when the switching unit includes an optocoupler and a thyristor, the anode of the optocoupler is connected to the control terminal of the control module through a resistor, the cathode of the optocoupler is grounded through a light-emitting diode, the collector of the optocoupler transistor is connected to the power supply line, the emitter of the optocoupler transistor is connected to the actuating terminal of the thyristor through a resistor, and the two ends of the thyristor are respectively connected to the power supply line.

[0028] As a preferred embodiment of the technical solution of the present invention, the data acquisition and processing device further includes a housing, on which an input terminal and a stop and reset button connected to the control module are provided;

[0029] The housing is also provided with a fan output terminal connected to the switching unit of the fan power supply unit and / or a frequency converter output terminal connected to the switching unit of the frequency converter power supply unit and / or a drive output terminal connected to the switching unit of the drive power supply unit and / or a DC power output terminal connected to the output terminal of the switching power supply and / or a single-phase AC output terminal connected to the switching unit of the single-phase AC power supply unit.

[0030] The input terminal is connected to the main power supply module.

[0031] As a preferred embodiment of the present invention, the data acquisition and processing device is further provided with a cooling fan and a temperature sensor, wherein the temperature sensor and the cooling fan are respectively connected to the control module.

[0032] On one hand, the control module controls the cooling fan to keep running. On the other hand, the control module controls the operation of the cooling fan based on the temperature detected by the temperature sensor. When the temperature exceeds the warning threshold, the control module automatically stops and disconnects all power supply lines.

[0033] As a preferred embodiment of the present invention, a mounting plate is provided on the back of the housing, and mounting holes are provided on the mounting plate;

[0034] The side and top surfaces of the housing are provided with heat dissipation holes.

[0035] The housing material includes, but is not limited to, aluminum. By setting corresponding input terminals, output terminals, display modules, stop and reset buttons on the housing, the complex wiring of the electrical control cabinet can be reduced, enabling modular wiring and systematic wiring. Wiring is more convenient, occupies less space, and has a higher degree of integration.

[0036] The device also includes a communication module connected to the control module, which has a communication interface for connecting to external devices. The communication interface is located on the front of the housing.

[0037] The control module, acquisition unit, communication module, and various switch units are all mounted on the PCB board; the wiring connections are all made inside the PCB through copper plating or jumpers to achieve an overall closed-loop feedback system.

[0038] Secondly, the present invention also provides a laser device integrated strong and weak current data processing method, applied to the system described in the first aspect, the method comprising the following steps:

[0039] Read the data collected by each acquisition unit;

[0040] Once the data is successfully read, compare the read data with the preset value to determine if it exceeds the range.

[0041] If the value is out of range, output a feedback value;

[0042] Read the output feedback value;

[0043] Determine whether the read feedback value is a fault value;

[0044] If so, disconnect all power supply lines and output fault values;

[0045] If not, read the data collected by each acquisition unit;

[0046] Once the data is successfully read, the read voltage, current, and temperature values ​​will be output and displayed; and / or the actual power consumption will be calculated based on the read voltage and current and the calculated power consumption will be displayed.

[0047] As a preferred embodiment of the technical solution of the present invention, when the display module is an industrial control computer display, the method further includes:

[0048] Read the external mapping table;

[0049] Determine whether the laser device connected to the data acquisition and processing device is authorized;

[0050] If not, disconnect all power supply lines and output an "unauthorized" message to the display interface.

[0051] If so, the steps are as follows: Read the data collected by each acquisition unit.

[0052] As a preferred embodiment of the technical solution of the present invention, the step of determining whether the read feedback value is a fault value includes:

[0053] Determine whether the read feedback value can be reset;

[0054] If so, the fault value will be fed back and a prompt message indicating that a reset operation is possible will be output;

[0055] If not, determine that the read feedback value is a fault value, and display the fault value.

[0056] As can be seen from the above technical solutions, this invention has the following advantages: It optimizes the traditional wiring method of laser equipment, integrates data acquisition and processing into one device, and improves equipment wiring efficiency by setting out terminals on the device for external wiring. Integrating acquisition and processing into one device saves space in the electrical control cabinet, which is beneficial for heat dissipation and the aesthetics of the electrical control cabinet. It achieves overall system control, and the display module shows the acquired and processed information, making the voltage, current, and power consumption of each circuit clear at a glance. The display module also shows feedback values, providing feedback on line faults and facilitating subsequent fault maintenance by staff.

[0057] Furthermore, the design principle of this invention is reliable, the structure is simple, and it has a very wide range of application prospects.

[0058] Therefore, it is evident that the present invention has outstanding substantive features and significant progress compared with the prior art, and the beneficial effects of its implementation are also obvious. Attached Figure Description

[0059] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0060] Figure 1 This is a schematic connection block diagram of a data processing device in a system according to an embodiment of the present invention.

[0061] Figure 2 This is a schematic diagram of the housing structure in an embodiment of the present invention.

[0062] Figure 3This is a schematic diagram of the voltage regulator circuit connection in an embodiment of the present invention.

[0063] Figure 4 This is a schematic flowchart of the method provided in the embodiments of the present invention.

[0064] Figure 5 This is a schematic diagram of the current detection chip connection in an embodiment of the present invention. Detailed Implementation

[0065] To enable those skilled in the art to better understand the technical solutions of this invention, the technical solutions of the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this invention.

[0066] like Figure 1 and 2 As shown, this embodiment of the invention provides an integrated strong and weak current data processing system for laser equipment, including a data acquisition and processing device. The data acquisition and processing device includes a main power supply module 2 and a control module 1. A plurality of AC power output modules are connected to the main power supply line output by the main power supply module 2. Figure 1 In this configuration, each AC power output module is connected in parallel to the main power supply line. Figure 1 The AC power output modules identified in the diagram include 1, 7, and 6;

[0067] Both the main power supply module 2 and the AC power output module are equipped with a data acquisition unit for collecting information from their respective modules and a switch unit for controlling the connection status of each module with the main power supply line.

[0068] The acquisition unit and the switching unit are respectively connected to the control module 1; the control module is connected to a display module, which is used to read the acquisition information from the acquisition unit, process the acquisition information, and control the switching state of the corresponding module's switching unit according to the processing result; at the same time, the acquired information is output to the display module for display.

[0069] In some embodiments, the acquisition unit includes a current acquisition unit that acquires current information from each module; the current acquisition unit is a current sensor, which is installed on the power supply line of each module and outputs the acquired current information to the control module. The control module controls the state of the switching unit based on the acquired current information. Here, the switching unit is a switching circuit composed of relays installed on the power supply line to control the on / off state of the power supply line.

[0070] In some embodiments, the acquisition unit includes a current acquisition unit that acquires current information from each module; the current sampling unit uses a current detection chip, an operational amplifier, a comparator, and a fuse to form a controllable high-current switching circuit, giving it both active and passive circuit protection functions; the fuse uses models including but not limited to MSF002(BK)(3.5)2A / MICRO FAST FUSE / .

[0071] In some embodiments, the acquisition unit includes a voltage acquisition unit and a current acquisition unit, wherein the voltage acquisition unit includes a voltage sensor and the current acquisition unit includes a current sensor.

[0072] In some embodiments, the acquisition unit includes a voltage acquisition unit, which is used to acquire the voltage of the corresponding module and input the acquired signal to the control module.

[0073] The voltage sampling unit uses a 1000 coil, an operational amplifier, and a comparator connected in sequence. The comparator is also connected to a voltage reference unit to detect the voltage of each phase. By comparing the voltages, the on / off detection of the zero phase is achieved. The operational amplifier used includes, but is not limited to, the GS8552, and the comparator used includes, but is not limited to, the LM393.

[0074] In some embodiments, the acquisition unit of the main power supply module 2 is the main acquisition unit 21, and the switching unit of the main power supply module is the main switching unit 22; the externally input AC power is output to the main power supply line through the main acquisition unit 21, the main switching unit 22 and the main overcurrent protection unit 23 in sequence.

[0075] The main acquisition unit 21 and the main switch unit 22 are respectively connected to the control module 1. The control module 1 controls the switching state of the main switch unit 22 according to the information acquired by the main acquisition unit 21. In this embodiment, the main overcurrent protection unit 23 can be a fuse. The main switch unit includes a main relay. After the protection processing of each branch is completed, when the current acquired by the main acquisition unit of the main power supply module is greater than the preset value, the main relay is controlled to actively disconnect the output main power supply line.

[0076] Based on the above embodiments, it should be noted that the control module includes a microcontroller, the model of which includes, but is not limited to, the GD32F103ZET6 / LQFP144 20X20_M. The microcontroller's input port is connected to a voltage / current acquisition unit, which processes and outputs the acquired current and voltage values. The collected voltage and current signals are processed through A / D conversion, compared with a preset threshold, and then the microcontroller's output terminal outputs a control signal to the switching unit to control the switching state of the switching unit. A crystal oscillator is used to provide a stable clock source for the microcontroller, the model of which includes, but is not limited to, X49SD8MSD2SC, 8MHz, 20PF, HC-49S, and YXC. The power supply section of the microcontroller uses a common-mode choke connected to the microcontroller for filtering to reduce signal interference to the microcontroller. The common-mode choke model includes, but is not limited to, UU10.5 / 20MH. Simultaneously, the control module is connected to a display module to display the current and voltage values. The main power supply module's main relay works in conjunction with the microcontroller. The main relay model includes, but is not limited to, Hongfa's HF161F-40 / 12-HTF Z001 1015CPAAA8617.

[0077] In some embodiments, the acquisition unit of the AC power output module is a branch acquisition unit; the switching unit of the AC power output module is a branch switching unit; the AC power output module includes a fan power supply unit 7 and a frequency converter power supply unit 3.

[0078] Both the fan power supply unit 7 and the frequency converter power supply unit 3 include a branch acquisition unit, a branch switch unit and an output terminal for connecting external laser equipment, which are connected in sequence.

[0079] The branch acquisition unit and the branch switch unit are respectively connected to the control module;

[0080] The control module controls the switching status of the corresponding branch switch unit based on the information collected by the branch acquisition unit, thereby controlling the connection status of the fan power supply unit and the frequency converter power supply unit with the main power supply line.

[0081] It should be further noted that the branch acquisition unit includes the first acquisition unit of the fan power supply unit and the second acquisition unit of the inverter power supply unit; the branch switching unit includes the first switching unit of the fan power supply unit and the second switching unit of the inverter power supply unit.

[0082] The first acquisition unit 31 is connected to the fan output terminal 105 through the first switch unit 32;

[0083] The first acquisition unit 31 is installed on the power supply line that connects the first switch unit 32 to the main power supply line; the first acquisition unit 31 and the first switch unit 32 are respectively connected to the control module 1, and the control module 1 controls the switching state of the first switch unit 32 according to the acquisition information of the first acquisition unit 31, thereby controlling the connection state between the fan power supply unit 7 and the main power supply line.

[0084] The second acquisition unit 33 is connected to the inverter output terminal 107 via the second switching unit 34;

[0085] The second acquisition unit 33 is installed on the power supply line that connects the second switch unit 34 to the main power supply line;

[0086] The second acquisition unit 33 and the second switch unit 34 are respectively connected to the control module 1. The control module 1 controls the switching state of the second switch unit 34 according to the acquisition information of the second acquisition unit 33, thereby controlling the connection state between the inverter power supply unit 3 and the main power supply line.

[0087] In some embodiments, the AC power output module includes a drive power supply unit 6 and a single-phase AC power supply unit 4;

[0088] Both the drive power supply unit 6 and the single-phase AC power supply unit 4 include a branch acquisition unit, a branch switch unit, and an output terminal for connecting external laser equipment, which are connected in sequence.

[0089] The control module controls the switching state of the corresponding branch switch unit based on the information collected by the branch acquisition unit, thereby controlling the connection status of the drive power supply unit and the single-phase AC power supply unit with the main power supply line.

[0090] The branch acquisition unit includes a third acquisition unit of the drive power supply unit and a fourth acquisition unit of the single-phase AC power supply unit; the branch switch unit includes a third switch unit of the drive power supply unit and a fourth switch unit of the single-phase AC power supply unit.

[0091] The drive power supply unit 6 includes a third acquisition unit 35, a third switching unit 36, a three-phase filter 37 and a drive output terminal 106 connected in sequence.

[0092] The third acquisition unit 35 is installed on the power supply line that connects the third switch unit 36 ​​to the main power supply line;

[0093] The third acquisition unit 35 and the third switch unit 36 ​​are respectively connected to the control module 1. The control module 1 controls the switching state of the third switch unit 36 ​​based on the acquisition information of the third acquisition unit 35, thereby controlling the connection state between the drive power supply unit 6 and the main power supply line.

[0094] The single-phase AC power supply unit 4 includes a fourth acquisition unit 41, a fourth switching unit 42, a single-phase filter 43, and a single-phase AC output terminal 108 connected in sequence.

[0095] The fourth acquisition unit 41 is installed on the power supply line that connects the fourth switch unit 42 to the main power supply line;

[0096] The fourth acquisition unit 41 and the fourth switch unit 42 are respectively connected to the control module 1; the control module 1 controls the switching state of the fourth switch unit 42 according to the acquisition information of the fourth acquisition unit 41, thereby controlling the connection state between the single-phase AC power supply unit 4 and the main power supply line.

[0097] Based on the above embodiments, it should be noted that the external AC power is L1, L2, L3, N, PE, and the main power supply line output after passing through the main power supply module is L11, L12, L13, N1; the fan power supply unit 7, the frequency converter power supply unit 3, and the drive power supply unit 6 are respectively connected to the main power supply lines L11, L12, L13, N1, and output a voltage of 38V; the single-phase AC power supply unit 4 is connected to the main power supply lines L11 and N1, and outputs a voltage of 220V.

[0098] The 380V output voltage is connected to an external fan, frequency converter, and drive circuit. It utilizes a solid-state relay, contactor, and microcontroller in conjunction. The microcontroller's output is connected to the control terminal of the solid-state relay / contactor, and the on / off terminals of the solid-state relay / contactor are connected to the 380V line, enabling microcontroller-controlled on / off design. A thyristor control terminal is connected to the optocoupler output terminal for dual on / off protection. Specifically, the anode of the optocoupler is connected to the microcontroller's control terminal via a resistor, and the cathode is grounded via an LED. The cathode of the LED is grounded, the collector of the optocoupler transistor is connected to the power supply line, and the emitter of the optocoupler transistor is connected to the actuating terminal of the thyristor via a resistor. The two ends of the thyristor are connected to the power supply line. The switching units of other modules can also be implemented using the above circuitry; the current detection chip and the H-bridge circuit composed of Schottky diodes sample the voltage through a 1000 coil. An operational amplifier and comparator are used to form a voltage sampling unit, which, through the internal processing of the microcontroller, monitors the current and voltage values ​​in real time, forming an active protection loop. The thyristor models include, but are not limited to, BT139-800E. The current detection chip models include, but are not limited to, MT9522WT-50BR5 / SOP16W.

[0099] In some embodiments, the output terminal of the filter 43 of the single-phase AC power supply unit is also connected to a DC power output module for powering the data acquisition and processing device.

[0100] The DC power output module includes a switching power supply 5 and DC power output terminals connected to the switching power supply 5. The switching power supply includes a transformer module, a rectifier module, a filter circuit, and a voltage regulator circuit, ultimately outputting 24V and 12V voltages. Here, the DC power output terminals include a 12V output terminal 110 and a 24V output terminal 111, with the 24V output terminals including positive and negative 24V output terminals.

[0101] In this embodiment of the invention, the DC power output module is connected to the control module via a 12V output terminal to supply power to the control module; specifically, the 12V output terminal is connected to the microcontroller of the control module via a voltage regulator circuit.

[0102] In some embodiments, the switching unit is implemented using a switching circuit composed of relays, and is controlled by a control module.

[0103] In some embodiments, such as Figure 3 As shown, the voltage regulator circuit includes a voltage regulator chip U2 and a common-mode choke L2. The 12V output terminal is connected to the input terminal of the voltage regulator chip U2 through a Schottky diode TVS1. The input terminal of the Schottky diode TVS1 is also grounded through a common cathode diode D0. The output terminal of the voltage regulator chip U2 outputs VCC_5V voltage to the microcontroller through the common-mode choke. The input terminal of the common-mode choke L2 is also grounded through a Zener diode D1. Here, the anode of the Zener diode D1 is grounded. The output terminal of the common-mode choke is also grounded through three capacitors C18, C19, and C20 connected in parallel. The output terminal of the common-mode choke is also connected to the feedback terminal of the voltage regulator chip. The input terminal of the voltage regulator chip is grounded through three capacitors C15, C16, and C7 connected in parallel. Here, the capacitors serve as filters.

[0104] In some embodiments, the voltage regulator circuit uses multiple connected voltage regulator chips to achieve regulated 12V and 5V outputs.

[0105] Unlike other embodiments, such as Figure 5 As shown, the current acquisition unit includes a current detection chip. The output terminal of the current detection chip is connected to the positive terminal of amplifier U1 through a first resistor R1 and a fourth resistor R4 connected in sequence. The negative terminal of amplifier U1 is connected to a reference voltage terminal through a third resistor R3. The output terminal of amplifier U1 is connected to the control module. The output terminal of amplifier U1 is also connected to the output voltage of the DC power output module through a fifth resistor R5. The output terminal of the current detection chip is also grounded through a first resistor R1 and a second resistor R2 connected in sequence. The power supply terminal of the current detection chip is connected to the output voltage of the DC power output module.

[0106] The output voltage of the DC power supply output module is grounded through the sixth resistor R6 and the seventh resistor R7 connected in series. The connection point of the sixth resistor R6 and the seventh resistor R7 is the reference voltage terminal.

[0107] The output of the current sensing chip is also connected to a channel multiplexer via a first resistor R1, and the channel multiplexer is connected to the control module. This invention uses multiple current sensing chips and voltage acquisition units. To ensure communication with the microcontroller, this application uses a channel multiplexer to save on microcontroller pin requirements. The current sensing chip models include, but are not limited to, MT9522WT-20BR5 / SOP16W and MT9522WT-50BR5 / SOP16W.

[0108] In some embodiments, the data acquisition and processing device further includes a housing 10, on which an input terminal 104 and a stop and reset button 102 connected to the control module 1 are provided; a display module 101 is disposed on the housing 10.

[0109] In some embodiments, the data acquisition and processing device is connected to a host computer;

[0110] In some embodiments, the display module includes a display module disposed on the housing and / or a display module disposed on the electrical control cabinet and / or a host computer display screen, for displaying the acquired and processed information output by the control module.

[0111] When the display module includes a display module installed on the electrical control cabinet, the data acquisition device is installed inside the electrical control cabinet, and the information is directly displayed on the display module of the electrical control cabinet. The display information can be obtained intuitively without opening the electrical control cabinet.

[0112] When a host computer is provided, the information from the data acquisition and processing device can be displayed remotely on the host computer, making it more convenient to obtain information.

[0113] Based on the above embodiments, it should be noted that the outgoing terminals include fan outgoing terminals 105, frequency converter outgoing terminals 107, drive outgoing terminals 106, DC power supply outgoing terminals, and single-phase AC outgoing terminals 108, all of which are disposed on the housing.

[0114] The input terminal 104 is connected to the main power supply module 2, and the main acquisition unit 21 is set on the power supply line connected to the input terminal 104 and the main power supply module 2.

[0115] The stop and reset button 102 is connected to the microcontroller through a reset circuit. The reset circuit includes a VCC_5V voltage, a resistor, and a capacitor connected in sequence. The connection point of the resistor and capacitor is connected to the reset pin of the microcontroller. The connection point of the resistor and capacitor is also grounded through the stop and reset button.

[0116] In some embodiments, the data acquisition and processing device is further provided with a cooling fan and a temperature sensor, the temperature sensor and the cooling fan being connected to the control module respectively;

[0117] The control module controls the operation of the cooling fan based on the temperature detected by the temperature sensor. When the temperature exceeds the warning threshold, the control module automatically shuts down and disconnects all power supply lines. The microcontroller input port is also connected to a temperature sensor. Here, a Pt100 is used to collect temperature signals. The collected temperature signals are processed through A / D conversion and compared with a preset threshold. If the temperature exceeds the threshold, the microcontroller outputs a temperature alarm signal to alert the device to overheating. The collected temperature signal is also output to the display module for display.

[0118] In some embodiments, such as Figure 1 and 2 As shown, a mounting plate 20 is provided on the back of the housing corresponding to the front, and the mounting plate 20 is provided with mounting holes 201;

[0119] The housing 10 has heat dissipation holes 103 on its side and top surfaces.

[0120] The housing material includes, but is not limited to, aluminum. By setting corresponding input terminals, output terminals, display modules, stop and reset buttons on the housing, the complex wiring of the electrical control cabinet can be reduced, enabling modular wiring and systematic wiring. Wiring is more convenient, occupies less space, and has a higher degree of integration.

[0121] The device also includes a communication module connected to the control module, the communication module having a communication interface 112 for connecting to external devices. The communication interface 112 is located on the front of the housing 10.

[0122] The control module communicates with the host computer via a communication interface to display the output information.

[0123] The control module, acquisition unit, communication module, and various switch units are all mounted on the PCB board; the wiring connections are all made inside the PCB through copper plating or jumpers to achieve an overall closed-loop feedback system.

[0124] This system enables stable 380V, 220V, 24V, and 12V voltage outputs. The integrated internal modules allow for comprehensive control of the external circuitry. With a switching current capacity of up to 40A, the highly integrated multi-circuit switching design allows for simultaneous operation of fans, frequency converters, and drivers used in laser equipment. Compared to existing technologies, the independently designed voltage and current detection module can autonomously detect phase loss in the entire circuit. Furthermore, it eliminates the need for external meters to display the current, voltage, and power consumption of each branch.

[0125] like Figure 4 As shown in the figure, this embodiment of the invention also provides a laser device integrated strong and weak current data processing method, applied to the system described in the above embodiment, the method comprising the following steps:

[0126] Step 1: Read the data collected by each acquisition unit;

[0127] Step 2: After the data is successfully read, compare the read data with the preset value to determine if it exceeds the range;

[0128] If the data exceeds the range, proceed to step 3; if the data does not exceed the range, continue to step 1 to read the data collected by each acquisition unit.

[0129] Step 3: Output feedback value.

[0130] Step 4: Read the feedback value;

[0131] Step 5: Determine whether the read feedback value is a fault value;

[0132] If yes, proceed to step 6; if no, proceed to step 7.

[0133] Step 6: Disconnect all power supply lines and output fault values ​​to the display module for display;

[0134] Step 7: Read the data collected by each acquisition unit; proceed to step 8;

[0135] Step 8: Once the data is successfully read, the read voltage, current, and temperature values ​​will be output and displayed;

[0136] Step 9: Calculate the actual power consumption based on the read voltage and current, and display the calculated power consumption.

[0137] It should be further explained that the steps for determining whether the read feedback value is a fault value include:

[0138] Step 81: Determine whether the read feedback value can be reset;

[0139] If yes, proceed to step 82; if no, proceed to step 83.

[0140] Step 82: Feedback the fault value and output a prompt message indicating that a reset operation is possible;

[0141] Step 83: Determine if the read feedback value is a fault value, and display the fault value.

[0142] In some embodiments, when the display module is an industrial control display screen, the method further includes:

[0143] Read the external mapping table;

[0144] Determine whether the laser device connected to the data acquisition and processing device is authorized;

[0145] If not, disconnect all power supply lines and output an "unauthorized" message to the display interface.

[0146] If so, the steps are as follows: Read the data collected by each acquisition unit.

[0147] Although the present invention has been described in detail with reference to the accompanying drawings and preferred embodiments, the invention is not limited thereto. Various equivalent modifications or substitutions can be made to the embodiments of the invention by those skilled in the art without departing from the spirit and essence of the invention, and such modifications or substitutions should all be within the scope of the invention. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the invention should also be covered within the protection scope of the invention. Therefore, the protection scope of the invention should be determined by the scope of the claims.

Claims

1. A laser equipment integrated strong and weak current data processing system, characterized in that, The system includes a data acquisition and processing device, which comprises a housing, a main power supply module and a control module disposed within the housing. The main power supply module has a main power supply line connected to several AC power output modules. Each AC power output module includes a fan power supply unit, a frequency converter power supply unit, a drive power supply unit, and a single-phase AC power supply unit. Both the main power supply module and the AC power output modules are equipped with an acquisition unit for acquiring information from their respective modules and a switching unit for controlling the connection status of each module with the main power supply line. The data acquisition unit and the switching unit are respectively connected to the control module; The control module is connected to the display module; The control module is used to read the data collected by the acquisition unit, perform calculations on the data, and control the switching state of the corresponding module's switching unit based on the processing results, thereby controlling the connection state between the corresponding module and the main power supply line; at the same time, it outputs the read data and calculation results to the display module for display. The housing is provided with an input terminal and stop and reset buttons connected to the control module; the input terminal is connected to the main power supply module. The housing is also provided with a fan output terminal connected to the switching unit of the fan power supply unit, a frequency converter output terminal connected to the switching unit of the frequency converter power supply unit, a drive output terminal connected to the switching unit of the drive power supply unit, a DC power output terminal connected to the output terminal of the switching power supply, and a single-phase AC output terminal connected to the switching unit of the single-phase AC power supply unit. The data acquisition and processing device is also equipped with a cooling fan and a temperature sensor. The temperature sensor and the cooling fan are respectively connected to the control module. The control module controls the operation of the cooling fan according to the temperature detected by the temperature sensor.

2. The laser equipment integrated strong and weak current data processing system according to claim 1, characterized in that, The fan power supply unit, the frequency converter power supply unit, the drive power supply unit, and the single-phase AC power supply unit each include a data acquisition unit and a switching unit connected in sequence.

3. The laser equipment integrated strong and weak current data processing system according to claim 2, characterized in that, The output terminal of the single-phase AC power supply unit is also connected to a DC power output module.

4. The laser equipment integrated strong and weak current data processing system according to claim 3, characterized in that, The DC power output module includes a switching power supply; The switching power supply is connected to the output terminal of the single-phase AC power supply unit; A switching power supply is used to power data acquisition and processing devices and to provide a voltage source for external control.

5. The laser equipment integrated strong and weak current data processing system according to claim 3 or 4, characterized in that, The acquisition unit includes a voltage acquisition unit and / or a current acquisition unit.

6. The laser equipment integrated strong and weak current data processing system according to claim 5, characterized in that, When the acquisition unit includes a current acquisition unit, the current acquisition unit includes a current detection chip. The output terminal of the current detection chip is connected to the positive terminal of an amplifier through a first resistor and a fourth resistor connected in sequence. The negative terminal of the amplifier is connected to a reference voltage terminal through a third resistor. The output terminal of the amplifier is connected to a control module. The output terminal of the amplifier is also connected to the output voltage of the DC power output module through a fifth resistor. The output terminal of the current detection chip is also grounded through a first resistor and a second resistor connected in sequence. The power supply terminal of the current detection chip is connected to the output voltage of the DC power output module. The output terminal of the DC power supply output module is grounded through a sixth and a seventh resistor connected in series. The connection point of the sixth and seventh resistors is the reference voltage terminal. The output of the current detection chip is also connected to a channel multiplexer via a first resistor, and the channel multiplexer is connected to the control module.

7. The laser equipment integrated strong and weak current data processing system according to claim 6, characterized in that, The output terminal of the DC power supply output module is connected to the control module through a voltage regulator circuit.

8. The laser equipment integrated strong and weak current data processing system according to claim 7, characterized in that, The voltage regulator circuit includes a voltage regulator chip and a common-mode choke. The output terminal of the DC power supply output module is connected to the input terminal of the voltage regulator chip through a Schottky diode. The input terminal of the Schottky diode is also grounded through a common-cathode diode. The output terminal of the voltage regulator chip outputs a stable voltage to the control module through the common-mode choke. The input terminal of the common-mode choke is also grounded through a Zener diode. The output terminal of the common-mode choke is also grounded through three capacitors connected in parallel. The output terminal of the common-mode choke is also connected to the feedback terminal of the voltage regulator chip. The input terminal of the voltage regulator chip is also grounded through three capacitors connected in parallel.

9. The laser equipment integrated strong and weak current data processing system according to any one of claims 1-4, characterized in that, The switching unit includes an optocoupler and / or a silicon controlled rectifier and / or a contactor.

10. The laser equipment integrated strong and weak current data processing system according to claim 9, characterized in that, When the switching unit includes an optocoupler and a thyristor, the anode of the optocoupler is connected to the control terminal of the control module through a resistor, the cathode of the optocoupler is grounded through a light-emitting diode, the collector of the optocoupler transistor is connected to the power supply line, and the emitter of the optocoupler transistor is connected to the actuating terminal of the thyristor through a resistor. The two ends of the thyristor are respectively connected to the power supply line.

11. A method for integrated strong and weak current data processing of laser equipment, characterized in that, Applied to the system according to any one of claims 1-10, the method comprises the following steps: Read the data collected by each acquisition unit; Once the data is successfully read, compare the read data with the preset value to determine if it exceeds the range. If the value is out of range, output a feedback value; Read the output feedback value; Determine whether the read feedback value is a fault value; If so, disconnect all power supply lines and output fault values; If not, read the data collected by each acquisition unit; Once the data is successfully read, the read voltage, current, and temperature values ​​will be output and displayed. And / or calculate the actual power consumption based on the read voltage and current, and display the calculated power consumption.

12. The laser equipment integrated strong and weak current data processing method according to claim 11, characterized in that, The steps to determine whether the read feedback value is a fault value include: Determine whether the read feedback value can be reset; If so, the fault value will be fed back and a prompt message indicating that a reset operation is possible will be output; If not, determine that the read feedback value is a fault value, and display the fault value.

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