A cleaning and dispensing apparatus

Abstract

The application discloses a kind of cleaning and arranging equipment, including machine table, and the full material glass substrate library and full material tray library are respectively arranged in the both sides of machine table;Six-station cleaning assembly is provided between the full material glass substrate library and the full material tray library of machine table;Prism jacking platform is provided at the output end of full material glass substrate library;Empty material glass substrate library is provided at the output end of prism jacking platform;Prism table is provided at the side of prism jacking platform;First prism suction assembly is provided above prism jacking platform and prism table;Feeding motor sliding table is provided at the input end of full material tray library;Tray bearing table is fixed on the sliding block of feeding motor sliding table;The cleaning and arranging equipment of the application can realize substrate feeding, positioning and prism taking and placing, and sets 6 stations, realizes prism taking, cleaning, drying, placing, automatic arranging and tray caching after arranging, and has high degree of automation.

Description

Technical Field

[0001] This invention specifically relates to a cleaning and sorting device, belonging to the technical field of prism cleaning equipment. Background Technology

[0002] A prism is a transparent object formed by two intersecting but non-parallel planes used to split light or cause light beams to disperse. Prisms are typically polyhedrons made of transparent materials such as glass and crystal. They are widely used in optical instruments, primarily in electronic devices and cutting-edge scientific technologies, such as projectors, CCD lenses, various laser treatment devices, telescopes, and microscopes. In the field of automated equipment technology for mobile phone cameras, prism processing involves a prism cleaning step. Existing cleaning equipment has relatively low efficiency, and multiple steps require manual intervention. Summary of the Invention

[0003] To address the aforementioned problems, this invention proposes a cleaning and sheet-setting device that can automatically perform feeding, cleaning, drying, unloading, and sheet-setting; it boasts a high degree of automation.

[0004] The cleaning and sorting equipment of the present invention includes a machine base, on both sides of which are respectively arranged a full-load glass substrate library and a full-load tray library; a six-station cleaning assembly is arranged between the full-load glass substrate library and the full-load tray library; a prism lifting platform is arranged at the output end of the full-load glass substrate library; an empty glass substrate library is arranged at the output end of the prism lifting platform; a prism stage is arranged on the side of the prism lifting platform; a first prism suction assembly is arranged above the prism lifting platform and the prism stage; a feeding electric slide is arranged at the input end of the full-load tray library; a tray support platform is fixed on the slider of the feeding electric slide; a prism transfer platform is arranged on the side of the tray support platform; a second prism suction assembly is arranged above the tray support platform and the prism transfer platform; the prism stage and the prism transfer platform are arranged on the rotation line of the six-station cleaning assembly.

[0005] During operation, the full-load glass substrate warehouse buffers the full-load glass substrates. Then, the full-load glass substrate warehouse sends the glass substrates to the prism lifting platform, which positions the substrates. Next, the prism lifting platform sequentially lifts the prisms on the glass substrates, and the first prism suction component picks up the prisms and sends them to the prism stage for transfer. This process continues until all full-load glass substrates are removed, and empty glass substrates are sent to the empty glass substrate warehouse. When a prism is placed on the prism stage, the six-station cleaning component first grabs it, then sequentially cleans and dries it before sending it to the prism transfer table. Simultaneously, the feeding electric slide moves the cleaning tray on the tray support platform. When the cleaning tray reaches the loading station, the second prism suction component actuates, sending the prisms from the prism transfer table into the cleaning tray. This process continues until the cleaning tray is full, and then the feeding electric slide sends the full cleaning tray into the full-load tray warehouse for buffering.

[0006] Furthermore, the six-station cleaning assembly includes cleaning stations and a six-station turntable. The cleaning stations include a material handling station, a first scrubbing station, a second scrubbing station, a pure water cleaning station, a drying station, and a material discharging station, arranged sequentially in a ring and directly opposite the rotation line of the six-station turntable. A prism stage is located at the material handling station, and a prism turntable is located at the material discharging station. The six-station turntable includes a six-station tray driven by a rotary table. A material handling head is fixed on the six-station tray facing the cleaning stations. The pick-and-place head includes a slide block, on which a slider driven by a hydraulic cylinder is slidably mounted; two optical axes are slidably mounted on the slider; a limit block is provided at the top of the optical axes; a waterproof and splash-proof disc is fixed at the bottom of the optical axes; a row of suction heads is provided inside the waterproof and splash-proof disc; the suction heads are connected to a negative pressure component; the limit block can limit the optical axes to prevent the suction heads from sliding out; when the suction heads descend to attract the prism, the hydraulic cylinder drives the slider to descend and approach the prism, allowing the optical axes to slide linearly, avoiding excessive compression of the prism;

[0007] The first and second wiping stations include a cleaning chamber, and an L-shaped or Y-shaped support is provided on the outside of the cleaning chamber; a cleaning roller driven by a motor is installed on the support, and a wiping cotton is provided on the outside of the cleaning roller; the support is fixed on the slider of the Z-axis electric slide; the Z-axis electric slide is fixed on the slider of the Y-axis electric slide.

[0008] The pure water cleaning station includes a cleaning tank and a circulation tank located inside the tank. An external support is provided outside the cleaning tank, and the external support is connected to a Z-axis electric slide. The Z-axis electric slide is fixed to a slider on a horizontal electric slide. A cleaning nozzle is fixed above the cleaning tank on the external support. The cleaning nozzle is connected to the inside of the cleaning tank via a cleaning pump. The cleaning tank is connected to the circulation tank via a first valve. The bottom of the circulation tank is connected to the main drain pipe via an external drain valve. The circulation tank is connected to a filter via a second valve and a circulation pump. The output end of the filter is connected to the cleaning tank.

[0009] The drying station includes a slide plate installed inside the chamber; the slide plate is slidably mounted on a guide rail; the outer end of the slide plate is fixed to a slider of an electric linear slide table; multiple air blowing heads are installed on the slide plate; the air blowing heads are connected to air ducts; and the air ducts are connected to a blower.

[0010] During operation, the rotary table drives the six-station panel to rotate to the material handling station. The pick-and-place head picks up the prism from the prism table and rotates the prism sequentially to the first and second wiping stations. During wiping, the Z-axis electric slide drives the support to move upward, causing the cleaning roller, which is immersed in the cleaning solution at the bottom, to come into contact with the outside of the prism. Then, the motor drives the cleaning roller to rotate, and the Y-axis electric slide moves back and forth synchronously to wipe the prism back and forth. After cleaning is completed, all moving parts reset. Then, the rotary table drives the six-station panel to rotate the pick-and-place head to the pure water cleaning station to spray water. The horizontal electric slide drives the outer support to move back and forth. Then, the Z-axis electric slide moves back and forth. The sliding table drives the cleaning nozzle to spray water onto the prism for 5 seconds. The cleaning water enters the cleaning tank and is then sent to the circulation tank. The circulating water in the circulation tank can be discharged periodically through the main drain pipe or reused through the circulation pump. When reused, the water first passes through a filter and is then pumped back into the cleaning tank for reuse. After cleaning, the rotary table drives the six-position plate to rotate the pick-and-place head to the drying position. At this time, the blower starts working, and the electric linear slide moves the slide plate, thereby driving the air blower to blow and dry the prism. After drying, the pick-and-place head rotates the prism to the unloading position and sends the prism into the prism transfer table.

[0011] Furthermore, the full-material glass substrate storage includes an L-shaped chamber; a base is fixed at the corner of the chamber; multiple sliding rods are mounted on the base via bearings; a lifting slide is fixed at the center of the base; a hollow feeding bin is fixed to the top of the sliding rods and the slider of the lifting slide; a slide rail is fixed to the top of the inner side of the chamber via a support column; a slider is slidably mounted on the slide rail; a push arm parallel to the slider is fixed to the slider via a connecting block; a push arm passage is provided on the chamber; the push arm faces the hollow part of the feeding bin; a hydraulic cylinder is fixed to the outside of the chamber; the piston end of the hydraulic cylinder is fixed to the slider.

[0012] The lifting slide and slide rod drive the feeding hopper to rise and fall linearly, so that the hollow end of the feeding hopper is directly facing the push arm. Then, the hydraulic cylinder is activated, and the hydraulic cylinder drives the slider to slide linearly. The slider drives the push arm to slide linearly, and the push arm is in contact with the outer side of the glass substrate. Then, the hydraulic cylinder drives the push arm to push the glass substrate horizontally out of the feeding hopper and send it to the prism lifting platform.

[0013] Furthermore, the prism lifting platform includes a transition platform positioned between a full glass substrate magazine and an empty glass substrate magazine. The transition platform has a groove-shaped structure. A groove is laterally formed in the middle of the transition platform. A pin assembly is fixed directly below the groove. The pin assembly includes a pin electric slide. An electric telescopic rod is fixed on the slider of the pin electric slide, and a pin block is fixed at the top of the electric telescopic rod. Two pins are fixed on the pin block. The distance between the two pins is aligned with the two adjacent holes in the glass substrate. A linear travel slide is fixed on the outside of the transition platform. A lifting slide is fixed on the linear travel slide. A clamping arm that engages with the outside of the glass substrate is fixed on the lifting slide.

[0014] The glass substrate is fed into the transition platform. The lifting slide drives the clamping arm to move downwards, and the clamping arm fits against both sides of the glass substrate. Then, the linear travel slide drives the clamping arm to move away from the full glass substrate magazine. The electric telescopic rod on the ejector pin electric slide drives the ejector pin block to push upwards, so that the ejector pin pushes the prism from the glass substrate slot. The ejector pin electric slide and the linear travel slide are perpendicular to each other, which can push out the prism array on the glass substrate in sequence, realizing the lifting and suction of all prisms.

[0015] Furthermore, the first prism suction assembly includes a pressure claw assembly and a suction head assembly positioned directly above the prism lifting platform; the pressure claw assembly includes a first X-axis electric slide, on which a mounting plate is fixed; a hydraulic pressure claw is fixed at the bottom of the mounting plate; a positioning camera is fixed at the upper end of the mounting plate; the positioning camera and the hydraulic pressure claw are installed in a staggered manner; the suction head assembly includes a second X-axis electric slide, on which a double Z-axis slide is fixed; a rotary motor is fixed on the double Z-axis slide; a negative pressure suction head is fixed at the bottom of the rotary motor;

[0016] During prism suction, before the ejector pin pushes up, the positioning camera first completes the positioning, aligns and positions the glass substrate, and the hydraulic claw presses the UV tape on the glass substrate. Then, the ejector pin pushes up, pushing the prism out of the slot on the glass substrate. Two negative pressure suction heads pick up the two prisms from the glass substrate and place them on the prism stage. During suction, the second X-axis electric slide and the linear travel slide of the prism lifting platform work together to pick up all the prisms on the entire glass substrate. During suction, the double Z-axis slide drives the negative pressure suction heads to descend and suction.

[0017] Furthermore, the prism stage includes a left transfer group composed of horizontal two-axis slides; the top of the left transfer group is fixed with a placement stage having multiple prism slots; the prism transfer stage includes a right transfer group composed of horizontal two-axis slides; the top of the right transfer group is fixed with a 90° rotating clamp.

[0018] After cleaning and drying are completed, the prism is fed into the 90° rotating fixture. The left conveyor group moves to the material pick-up position of the second prism suction component. The 90° rotating fixture drives the prism to rotate 90°, waiting for the second prism suction component to pick it up.

[0019] Furthermore, the full pallet storage includes an outer panel; a hollow, frame-shaped cleaning basket hopper is provided on the inner side of the outer panel; multiple rows of placement seats are fixed inside the cleaning basket hopper; C-shaped hanging plates are movably snapped onto both sides of the outer panel; the inner sides of the two C-shaped hanging plates are fixed to the cleaning basket hopper; the outer side of one C-shaped hanging plate is fixed to the slider of the slide rail, and the outer side of the other C-shaped hanging plate is fixed to the slider of the Z-axis electric slide; the slide rail and the Z-axis electric slide are respectively fixed to the outer support; the feeding electric slide extends to the inner side of the cleaning basket hopper, and a cleaning pallet passage is provided on the outer panel;

[0020] The electric feeding slide moves the C-shaped scraper up and down, which in turn moves the cleaning basket hopper up and down. The electric feeding slide moves the full cleaning tray into the cleaning basket hopper and places it layer by layer onto the placement seat.

[0021] Furthermore, a lifting assembly is provided above the feeding electric slide; a short electric slide in the same direction as the feeding electric slide is fixed to the lifting end of the lifting assembly, and a tray holder is fixed on the short electric slide.

[0022] Furthermore, the second prism suction assembly has the same structure as the first prism suction assembly. During feeding, the hydraulic gripper first presses the cleaning tray, and the suction head assembly picks up the prism from the prism turntable and places it on the cleaning tray.

[0023] Furthermore, the machine is equipped with an inverted camera for positioning the cleaning tray and substrate; the two sets of inverted cameras respectively complete the glass substrate unloading and suction positioning and the cleaning tray loading positioning.

[0024] Compared with the prior art, the cleaning and stacking equipment of the present invention can realize substrate feeding, positioning and prism picking and placing, and is set up with 6 stations to realize prism picking, cleaning, drying, placing, automatic stacking and tray buffering after stacking; the degree of automation is high. Attached Figure Description

[0025] Figure 1 This is a top view of the overall structure of the present invention.

[0026] Figure 2 This is a schematic diagram of the front three-dimensional structure of the present invention.

[0027] Figure 3 This is a schematic diagram of the rear three-dimensional structure of the present invention.

[0028] Figure 4 This is a schematic diagram of the full-material glass substrate storage structure of the present invention.

[0029] Figure 5 This is a schematic diagram of the full pallet storage structure of the present invention.

[0030] Figure 6 This is a schematic diagram of the six-station cleaning assembly structure of the present invention.

[0031] Figure 7 This is a schematic diagram of the pick-and-place head structure of the present invention.

[0032] Figure 8 This is a schematic diagram of the pure water cleaning station structure of the present invention.

[0033] Figure 9 This is a schematic diagram of the pure water circulation system of the present invention.

[0034] Figure 10 This is a schematic diagram of the prism lifting platform structure of the present invention.

[0035] Figure 11 This is a schematic diagram of the structure of the first prism suction assembly of the present invention.

[0036] Figure 12 This is a schematic diagram of the 90° rotating clamp structure of the present invention. Detailed Implementation

[0037] Example 1:

[0038] like Figures 1 to 12The cleaning and sorting equipment shown includes a machine base 1, with a full glass substrate storage 2 and a full tray storage 3 arranged on both sides of the machine base 1; a six-station cleaning assembly 4 is set between the full glass substrate storage 2 and the full tray storage 3 on the machine base 1; a prism lifting platform 5 is set at the output end of the full glass substrate storage 2; an empty glass substrate storage 6 is set at the output end of the prism lifting platform 5; a prism stage 7 is set on the side of the prism lifting platform 5; a first prism suction assembly 8 is set above the prism lifting platform 5 and the prism stage 7; a feeding electric slide 9 is set at the input end of the full tray storage 2; a tray support platform 10 is fixed on the slider of the feeding electric slide 9; a prism transfer platform 11 is set on the side of the tray support platform 10; a second prism suction assembly 12 is set above the tray support platform 10 and the prism transfer platform 11; the prism stage 7 and the prism transfer platform 11 are set on the rotation line of the six-station cleaning assembly 4. The machine 1 is equipped with an inverted camera 13 for positioning the cleaning tray and substrate; the two sets of inverted cameras 13 respectively complete the unloading and positioning of the glass substrate and the loading and positioning of the cleaning tray.

[0039] During operation, the full-load glass substrate warehouse buffers the full-load glass substrates. Then, the full-load glass substrate warehouse sends the glass substrates to the prism lifting platform, which positions the substrates. Next, the prism lifting platform sequentially lifts the prisms on the glass substrates, and the first prism suction component picks up the prisms and sends them to the prism stage for transfer. This process continues until all full-load glass substrates are removed, and empty glass substrates are sent to the empty glass substrate warehouse. When a prism is placed on the prism stage, the six-station cleaning component first grabs it, then sequentially cleans and dries it before sending it to the prism transfer table. Simultaneously, the feeding electric slide moves the cleaning tray on the tray support platform. When the cleaning tray reaches the loading station, the second prism suction component actuates, sending the prisms from the prism transfer table into the cleaning tray. This process continues until the cleaning tray is full, and then the feeding electric slide sends the full cleaning tray into the full-load tray warehouse for buffering.

[0040] The six-station cleaning assembly 4 includes cleaning stations and a six-station turntable. The cleaning stations include a material pick-up station, a first scrubbing station 43, a second scrubbing station 44, a pure water cleaning station 45, a drying station 46, and a material discharge station, arranged sequentially in a ring and directly opposite the rotation line of the six-station turntable. A prism stage 7 is located at the material pick-up station, and a prism central turntable 11 is located at the material discharge station. The six-station turntable includes a six-station tray 41 driven by a rotary table. A pick-up / discharge head 42 is fixed on the six-station tray 41, directly opposite the cleaning stations. The pick-up / discharge head 42 includes a slide 421. A slider 422 driven by a hydraulic cylinder 427 is slidably mounted on the slide block 421; two optical axes 423 are slidably mounted on the slider 422; a limit block 424 is provided at the top of the optical axis 423; a waterproof and splash-proof disc 425 is fixed at the bottom of the optical axis 423; a row of suction heads 426 is provided inside the waterproof and splash-proof disc 425; the suction heads 426 are connected to the negative pressure component; the limit block can limit the optical axis to prevent the suction head from sliding out; when the suction head moves downward to attract the prism, the hydraulic cylinder drives the slider to move downward to approach the prism, and the optical axis can slide in a straight line to avoid excessive compression of the prism;

[0041] The first wiping station 43 and the second wiping station 44 include a cleaning chamber 431, and an L-shaped or Y-shaped support 432 is provided on the outside of the cleaning chamber 431. A cleaning roller 434 driven by a motor 433 is installed on the support 432, and a wiping cotton is provided on the outside of the cleaning roller 434. The support 432 is fixed on the slider of the Z-axis electric slide 435. The Z-axis electric slide 435 is fixed on the slider of the Y-axis electric slide 436.

[0042] The pure water cleaning station 45 includes a cleaning tank 451 and a circulation tank 452 disposed inside the tank body; an external support is provided outside the cleaning tank, and the external support is connected to a Z-axis electric slide; the Z-axis electric slide is fixed to the slider of a horizontal electric slide 453; a cleaning nozzle 454 is fixed above the cleaning tank on the external support; the cleaning nozzle 454 is connected to the inside of the cleaning tank 451 through a cleaning pump; the cleaning tank 451 is connected to the circulation tank 452 through a first valve body 4511; the bottom of the circulation tank 452 is connected to the main drain pipe 456 through an external drain valve 455; the circulation tank 452 is connected to a filter 458 through a second valve 4521 and a circulation pump 457; the output end of the filter 458 is connected to the cleaning tank 451.

[0043] The drying station 46 includes a slide plate 461 installed inside the chamber; the slide plate 461 is slidably mounted on a guide rail; the outer end of the slide plate 461 is fixed to the slider of the electric linear slide table 462; multiple air blowing heads 463 are installed on the slide plate 461; the air blowing heads 463 are connected to the air duct; the air duct is connected to the blower.

[0044] During operation, the rotary table drives the six-station panel to rotate to the material handling station. The pick-and-place head picks up the prism from the prism table and rotates the prism sequentially to the first and second wiping stations. During wiping, the Z-axis electric slide drives the support to move upward, causing the cleaning roller, which is immersed in the cleaning solution at the bottom, to come into contact with the outside of the prism. Then, the motor drives the cleaning roller to rotate, and the Y-axis electric slide moves back and forth synchronously to wipe the prism back and forth. After cleaning is completed, all moving parts reset. Then, the rotary table drives the six-station panel to rotate the pick-and-place head to the pure water cleaning station to spray water. The horizontal electric slide drives the outer support to move back and forth. Then, the Z-axis electric slide moves back and forth. The sliding table drives the cleaning nozzle to spray water onto the prism for 5 seconds. The cleaning water enters the cleaning tank and is then sent to the circulation tank. The circulating water in the circulation tank can be discharged periodically through the main drain pipe or reused through the circulation pump. When reused, the water first passes through a filter and is then pumped back into the cleaning tank for reuse. After cleaning, the rotary table drives the six-position plate to rotate the pick-and-place head to the drying position. At this time, the blower starts working, and the electric linear slide moves the slide plate, thereby driving the air blower to blow and dry the prism. After drying, the pick-and-place head rotates the prism to the unloading position and sends the prism into the prism transfer table.

[0045] The full-material glass substrate storage chamber 2 includes an L-shaped chamber 21; a base 22 is fixed at the corner of the chamber 21; multiple sliding rods 23 are mounted on the base 22 via bearings; a lifting slide 24 is fixed at the center of the base 22; a hollow feed bin 25 is fixed to the top of the sliding rods 23 and the slider of the lifting slide 24; a slide rail 26 is fixed to the top of the inner side of the chamber 21 via a support column; a slider 27 is slidably mounted on the slide rail 26; a push arm 28 parallel to the slider is fixed to the slider 27 via a connecting block; a push arm passage is provided on the chamber 21; the push arm 28 faces the hollow part of the feed bin; a hydraulic cylinder 29 is fixed to the outside of the chamber 21; the piston end of the hydraulic cylinder 29 is fixed to the slider 27.

[0046] The lifting slide and slide rod drive the feeding hopper to rise and fall linearly, so that the hollow end of the feeding hopper is directly facing the push arm. Then, the hydraulic cylinder is activated, and the hydraulic cylinder drives the slider to slide linearly. The slider drives the push arm to slide linearly, and the push arm is in contact with the outer side of the glass substrate. Then, the hydraulic cylinder drives the push arm to push the glass substrate horizontally out of the feeding hopper and send it to the prism lifting platform.

[0047] The prism lifting platform 5 includes a transition platform 51 positioned between a full glass substrate magazine and an empty glass substrate magazine. The transition platform 51 has a groove-shaped structure. A groove 511 is laterally formed in the middle of the transition platform 51. A pin assembly is fixed directly below the groove 511. The pin assembly includes a pin electric slide 53. An electric telescopic rod 54 is fixed on the slider of the pin electric slide 53. A pin block 55 is fixed at the top of the electric telescopic rod 54. Two pins 56 are fixed on the pin block 55. The distance between the two pins 56 is directly opposite to the two adjacent holes of the glass substrate A. A linear travel slide 57 is fixed on the outside of the transition platform 51. A lifting slide 58 is fixed on the linear travel slide 57. A clamping arm 52 that engages with the outside of the glass substrate is fixed on the lifting slide 58.

[0048] The glass substrate is fed into the transition platform. The lifting slide drives the clamping arm to move downwards, and the clamping arm fits against both sides of the glass substrate. Then, the linear travel slide drives the clamping arm to move away from the full glass substrate magazine. The electric telescopic rod on the ejector pin electric slide drives the ejector pin block to push upwards, so that the ejector pin pushes the prism from the glass substrate slot. The ejector pin electric slide and the linear travel slide are perpendicular to each other, which can push out the prism array on the glass substrate in sequence, realizing the lifting and suction of all prisms.

[0049] The first prism suction assembly 8 includes a pressure claw assembly and a suction head assembly positioned directly above the prism lifting platform. The pressure claw assembly includes a first X-axis electric slide 81, on which a mounting plate 82 is fixed. A hydraulic pressure claw 83 is fixed to the bottom of the mounting plate 82. A positioning camera 84 is fixed to the upper end of the mounting plate 82. The positioning camera 84 and the hydraulic pressure claw 83 are installed in a staggered manner. The suction head assembly includes a second X-axis electric slide 85, on which a double Z-axis slide 86 is fixed. A rotary motor 87 is fixed to the double Z-axis slide 86. A negative pressure suction head 88 is fixed to the bottom of the rotary motor 87.

[0050] During prism suction, before the ejector pin pushes up, the positioning camera first completes the positioning, aligns and positions the glass substrate, and the hydraulic claw presses the UV tape on the glass substrate. Then, the ejector pin pushes up, pushing the prism out of the slot on the glass substrate. Two negative pressure suction heads pick up the two prisms from the glass substrate and place them on the prism stage. During suction, the second X-axis electric slide and the linear travel slide of the prism lifting platform work together to pick up all the prisms on the entire glass substrate. During suction, the double Z-axis slide drives the negative pressure suction heads to descend and suction.

[0051] The prism stage 7 includes a left transfer group 71 composed of a horizontal two-axis slide; the top of the left transfer group 71 is fixed with a placement table 72 having multiple prism slots; the prism transfer stage 11 includes a right transfer group 111 composed of a horizontal two-axis slide; the top of the right transfer group 111 is fixed with a 90° rotating clamp 112.

[0052] After cleaning and drying are completed, the prism is fed into the 90° rotating fixture. The left conveyor group moves to the material pick-up position of the second prism suction component. The 90° rotating fixture drives the prism to rotate 90°, waiting for the second prism suction component to pick it up.

[0053] The full pallet storage 3 includes an outer plate 31; a hollow, frame-shaped cleaning basket hopper 32 is provided inside the outer plate 31; multiple rows of placement seats 33 are fixed inside the cleaning basket hopper 32; C-shaped hanging plates 34 are movably connected to both sides of the outer plate 31; the inner sides of the two C-shaped hanging plates 34 are fixed to the cleaning basket hopper 32; the outer side of one C-shaped hanging plate 34 is fixed to the slider of the slide rail 35, and the outer side of the other C-shaped hanging plate 34 is fixed to the slider of the Z-axis electric slide table 36; the slide rail 35 and the Z-axis electric slide table 36 are respectively fixed to the outer support 37; the feeding electric slide table 9 extends to the inner side of the cleaning basket hopper 32, and a cleaning pallet B passage is provided on the outer plate 31;

[0054] The electric feeding slide moves the C-shaped scraper up and down, which in turn moves the cleaning basket hopper up and down. The electric feeding slide moves the full cleaning tray into the cleaning basket hopper and places it layer by layer onto the placement seat.

[0055] A lifting assembly is provided above the electric feeding slide 9; the pallet support platform 10 is a short electric slide in the same direction as the electric feeding slide; a pallet holder is fixed on the short electric slide.

[0056] The second prism suction assembly 8 has the same structure as the first prism suction assembly 12. During feeding, the hydraulic claw first presses the cleaning tray, and the suction head assembly picks up the prism from the prism turntable and places it on the cleaning tray.

[0057] The above embodiments are merely preferred embodiments of the present invention. Therefore, all equivalent changes or modifications made to the structure, features and principles described in the claims of this patent application are included within the scope of this patent application.

Claims

1. A cleaning and sheet-setting device, characterized in that: The system includes a machine base with a full glass substrate storage bin and a full pallet storage bin arranged on both sides. A six-station cleaning assembly is located between the full glass substrate storage bins and the full pallet storage bins. A prism lifting platform is located at the output end of the full glass substrate storage bins. An empty glass substrate storage bin is located at the output end of the prism lifting platform. A prism stage is located on the side of the prism lifting platform. A first prism suction assembly is located above the prism lifting platform and the prism stage. A feeding electric slide is located at the input end of the full pallet storage bins. A pallet support platform is fixed on the slider of the feeding electric slide. A prism transfer platform is located on the side of the pallet support platform. A second prism suction assembly is located above the pallet support platform and the prism transfer platform. The prism stage and the prism transfer platform are located on the rotation line of the six-station cleaning assembly. The six-station cleaning assembly includes cleaning stations and a six-station turntable. The cleaning stations include a material handling station, a first scrubbing station, a second scrubbing station, a pure water cleaning station, a drying station, and a material discharging station, arranged sequentially in a ring and directly opposite the rotation line of the turntable. The six-station turntable includes a six-station base driven by a rotary table. A material handling head is fixed on the base, directly opposite the cleaning stations. Each material handling head includes a slide block with a slider driven by a hydraulic cylinder slidably mounted on it. Two optical axes are slidably mounted on the slider. A limit block is provided at the top of each optical axis. A waterproof and splash-proof disc is fixed at the bottom of each optical axis. A row of suction heads is arranged inside the waterproof and splash-proof disc. The suction heads are connected to a negative pressure assembly. The first and second wiping stations include a cleaning chamber, and an L-shaped or Y-shaped support is provided on the outside of the cleaning chamber; a cleaning roller driven by a motor is installed on the support, and a wiping cotton is provided on the outside of the cleaning roller; the support is fixed on the slider of the Z-axis electric slide; the Z-axis electric slide is fixed on the slider of the Y-axis electric slide. The full-material glass substrate storage unit includes an L-shaped chamber; a base is fixed at the corner of the chamber; multiple sliding rods are mounted on the base via bearings; a lifting slide is fixed at the center of the base; a hollow feed bin is fixed to the top of the sliding rods and the slider of the lifting slide; a slide rail is fixed to the top of the inner side of the chamber via a support column; a slider is slidably mounted on the slide rail; a push arm parallel to the slider is fixed to the slider via a connecting block; a push arm passage is provided on the chamber; the push arm faces the hollow part of the feed bin; a hydraulic cylinder is fixed to the outside of the chamber; the piston end of the hydraulic cylinder is fixed to the slider; The prism lifting platform includes a transition platform positioned between a full glass substrate magazine and an empty glass substrate magazine. The transition platform has a groove-shaped structure. A groove is laterally formed in the middle of the transition platform. A pin module is fixed directly below the groove. The pin module includes a pin electric slide. An electric telescopic rod is fixed on the slider of the pin electric slide, and a pin block is fixed at the top of the electric telescopic rod. Two pins are fixed on the pin block. The distance between the two pins is aligned with the two adjacent holes in the glass substrate. A linear travel slide is fixed on the outside of the transition platform. A lifting slide is fixed on the linear travel slide. A clamping arm that engages with the outside of the glass substrate is fixed on the lifting slide.

2. The cleaning and sheet-setting equipment according to claim 1, characterized in that: An external support is provided on the outside of the cleaning tank, and the external support is connected to a Z-axis electric slide. The Z-axis electric slide is fixed to the slider of the horizontal electric slide. A cleaning nozzle is fixed on the external support directly above the cleaning tank. The cleaning nozzle is connected to the inside of the cleaning tank through a cleaning pump. The cleaning tank is connected to a circulation tank through a first valve body. The bottom of the circulation tank is connected to the main drain pipe through an external drain valve. The circulation tank is connected to a filter through a second valve and a circulation pump. The output end of the filter is connected to the cleaning tank. The pure water cleaning station includes a cleaning tank and a circulation tank located inside the tank. The drying station includes a slide plate installed inside the chamber; the slide plate is slidably mounted on a guide rail; the outer end of the slide plate is fixed to a slider of an electric linear slide table; multiple air blowing heads are installed on the slide plate; the air blowing heads are connected to air ducts; and the air ducts are connected to a blower.

3. The cleaning and sheet-setting equipment according to claim 1, characterized in that: The first prism suction assembly includes a pressure claw assembly and a suction head assembly positioned directly above the prism lifting platform. The pressure claw assembly includes a first X-axis electric slide, on which a mounting plate is fixed. A hydraulic pressure claw is fixed to the bottom of the mounting plate. A positioning camera is fixed to the upper end of the mounting plate. The positioning camera and the hydraulic pressure claw are installed in a staggered manner. The suction head assembly includes a second X-axis electric slide, on which a double Z-axis slide is fixed. A rotary motor is fixed to the double Z-axis slide. A negative pressure suction head is fixed to the bottom of the rotary motor.

4. The cleaning and sheet-setting equipment according to claim 1, characterized in that: The prism stage includes a left transfer group composed of two horizontal axis slides; the top of the left transfer group is fixed with a placement platform having multiple prism slots; the prism transfer stage includes a right transfer group composed of two horizontal axis slides; the top of the right transfer group is fixed with a 90° rotating clamp.

5. The cleaning and sheet-setting equipment according to claim 1, characterized in that: The full pallet storage includes an outer panel; a hollow, frame-shaped cleaning basket hopper is provided on the inner side of the outer panel; multiple rows of placement seats are fixed inside the cleaning basket hopper; C-shaped hanging plates are movably attached to both sides of the outer panel; the inner sides of the two C-shaped hanging plates are fixed to the cleaning basket hopper; the outer side of one C-shaped hanging plate is fixed to the slider of the slide rail, and the outer side of the other C-shaped hanging plate is fixed to the slider of the Z-axis electric slide; the slide rail and the Z-axis electric slide are respectively fixed to the outer support; the feeding electric slide extends to the inner side of the cleaning basket hopper, and a cleaning pallet passage is provided on the outer panel.

6. The cleaning and sheet-setting equipment according to claim 1, characterized in that: A lifting assembly is provided above the electric feeding slide; the pallet support platform is a short electric slide in the same direction as the electric feeding slide; a pallet holder is fixed on the short electric slide.

7. The cleaning and sheet-setting equipment according to claim 1, characterized in that: The second prism suction assembly has the same structure as the first prism suction assembly.

8. The cleaning and sheet-setting equipment according to claim 1, characterized in that: The machine is equipped with an inverted camera for positioning the cleaning tray and substrate.

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