A prefabricated sandwich insulated wall and its connectors

Abstract

This invention provides a prefabricated sandwich insulated wall system, comprising a sandwich insulated wall system assembly. Connectors are uniformly arranged on one side of the assembly. The assembly includes a structural wall, a protective layer, and several insulation layers. Through the combined use of connectors, a first hexagonal groove, a second hexagonal groove, a first through hole, a first hexagonal stop block, a hexagonal plate, a first hexagonal insulation block, a third through hole, a threaded cavity, a fourth through hole, a fourth hexagonal groove, a second hexagonal stop block, and a second hexagonal insulation block, this invention ensures sufficient tensile strength between the structural wall and the protective layer in sandwich insulated structures with thick insulation layers. The inclusion of the first and second hexagonal insulation blocks effectively prevents thermal bridging and reduces heat loss from the structural wall, thereby enhancing and ensuring the insulation performance of this invention and contributing to low-carbon building practices.

Description

Technical Field

[0001] This invention relates to the field of building wall technology, and in particular to a prefabricated sandwich insulated wall and its connectors. Background Technology

[0002] Concrete sandwich composite wall panels have obvious advantages, but the thermal bridging effect of the connectors in concrete sandwich composite wall panels still restricts the thermal insulation performance of the building envelope, and a large amount of heat is lost from the wall panels at the connectors of the building envelope.

[0003] While threaded metal rod connectors can meet the bonding strength requirements of inner and outer leaf walls, the high thermal conductivity of metal creates thermal bridges within the wall, increasing heat loss and affecting the insulation performance of the enclosure structure. Furthermore, while connectors are typically used to fix insulation layers, multiple insulation layers cannot be assembled together, leading to high repair costs when insulation layers are damaged. Therefore, this paper proposes an assembled sandwich insulation wall and its connectors. Summary of the Invention

[0004] In view of this, the present invention aims to provide a prefabricated sandwich insulated wall and its connectors to solve or alleviate the technical problems existing in the prior art, and at least provide a beneficial alternative.

[0005] The technical solution of this invention is implemented as follows: A prefabricated sandwich insulated wall includes a sandwich insulated wall assembly. Connectors are uniformly provided on one side of the sandwich insulated wall assembly. The sandwich insulated wall assembly includes a structural wall, a protective layer, and several insulation layers. The structural wall and the protective layer are uniformly attached to the outer walls of the several insulation layers on adjacent sides. Two irregularly shaped slots are respectively opened on adjacent sides of the rear surface of each insulation layer. Limiting grooves are uniformly opened on the inner walls of the irregularly shaped slots. Two support blocks are respectively installed on the other adjacent side of the rear surface of each insulation layer. Square blocks are uniformly installed on the side of each support block away from the insulation layer. Limiting protrusions are symmetrically installed on the outer walls of the square blocks. The outer walls of the square blocks and support blocks on one insulation layer are attached to the inner walls of the irregularly shaped slots on another insulation layer. The outer walls of the limiting protrusions on one insulation layer are attached to the inner walls of the limiting grooves on another insulation layer.

[0006] More preferably, two placement plates are respectively installed on the other side of the rear surface of the insulation layer, the lower surface of the placement plates is respectively installed on the upper surface of the support block and the square card block, and two placement grooves are respectively opened on the adjacent side of the rear surface of the insulation layer, and the outer wall of the placement plate on one insulation layer is attached to the inner wall of the placement groove on the other insulation layer.

[0007] More preferably, the inner top wall of the limiting groove has an arc-shaped portion.

[0008] A connector for a prefabricated sandwich insulated wall panel includes a hexagonal post, a connecting rod, and a threaded rod. The front surface of the insulation layer has a hexagonal through hole. A second hexagonal groove and a third hexagonal groove are evenly distributed on the adjacent side of the structural wall and the protective layer, respectively. A first hexagonal groove and a fourth hexagonal groove are evenly distributed on the opposing side of the structural wall and the protective layer, respectively. A fourth through hole is formed in the inner wall of the third hexagonal groove, and the fourth through hole communicates with the fourth hexagonal groove. A first through hole is formed in the inner wall of the second hexagonal groove, and the first hexagonal groove communicates with the first through hole. A third through hole is formed on one side of the hexagonal post. The outer walls of the hexagonal prisms are respectively attached to the inner walls of the second and third hexagonal grooves. The outer walls of the connecting rods are respectively attached to the inner walls of the fourth and third through holes. A second hexagonal stop block is installed at one end of the connecting rod. The outer wall of the second hexagonal stop block is attached to the inner wall of the fourth hexagonal groove. A hexagonal plate is provided inside the first hexagonal groove. One side of the hexagonal plate is installed at one end of the threaded rod. A threaded cavity is opened at the other end of the connecting rod. The inner wall of the threaded cavity is threaded to the outer wall of the threaded rod. A first hexagonal insulation block and a second hexagonal insulation block are respectively installed on the inner walls of the first and fourth hexagonal grooves.

[0009] More preferably, a hexagonal locking block is installed on the outer wall of the hexagonal column, and the outer wall of the hexagonal locking block is attached to the inner wall of the hexagonal through hole.

[0010] More preferably, the inner wall of the first hexagonal groove is fitted with a first hexagonal stop block, and a second through hole is provided on one side of the first hexagonal stop block, the inner wall of the second through hole being fitted with the outer wall of the threaded rod.

[0011] More preferably, a gasket is fitted on the outer wall of the threaded rod.

[0012] The embodiments of the present invention have the following advantages due to the adoption of the above technical solutions:

[0013] I. This invention, through the combined use of connectors, a first hexagonal groove, a second hexagonal groove, a first through hole, a first hexagonal stop block, a hexagonal plate, a first hexagonal insulation block, a third through hole, a threaded cavity, a fourth through hole, a fourth hexagonal groove, a second hexagonal stop block, and a second hexagonal insulation block, ensures sufficient tensile strength between the structural wall and the protective layer in sandwich insulation structures with a large insulation layer thickness. The placement of the first and second hexagonal insulation blocks effectively avoids thermal bridging and reduces heat loss from the structural wall, thereby enhancing and ensuring the insulation performance of this invention and contributing to the realization of low-carbon buildings.

[0014] Second, this invention facilitates the assembly of multiple insulation layers by combining insulation layers, irregularly shaped slots, support blocks, square blocks, limiting protrusions, and limiting grooves, making it easy to replace and repair, with low maintenance costs and convenient assembly.

[0015] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a structural diagram of the assembly of multiple insulation layers according to the present invention;

[0019] Figure 3 For the present invention Figure 2 AA side section structural diagram;

[0020] Figure 4 For the present invention Figure 3 Enlarged structural diagram of region B;

[0021] Figure 5 For the present invention Figure 3 CC side section structural diagram;

[0022] Figure 6 For the present invention Figure 5 Enlarged structural diagram of region D;

[0023] Figure 7 For the present invention Figure 5 Enlarged structural diagram of region E;

[0024] Figure 8 This is a bottom view of the insulation layer of the present invention;

[0025] Figure 9 This is a top view of the insulation layer of the present invention;

[0026] Figure 10 This is a structural diagram of the present invention;

[0027] Figure 11For the present invention Figure 10 FF side section structural diagram;

[0028] Figure 12 For the present invention Figure 11 Enlarged structural diagram of region G;

[0029] Figure 13 For the present invention Figure 11 Enlarged structural diagram of region H;

[0030] Figure 14 For the present invention Figure 11 Enlarged structural diagram of region I;

[0031] Figure 15 This is a structural diagram of the connector of the present invention.

[0032] Reference numerals: 1. Sandwich insulated wall assembly; 101. Structural wall; 102. Protective layer; 103. Insulation layer; 2. Connector; 201. Hexagonal column; 202. Connecting rod; 203. Threaded rod; 3. Irregular groove; 4. Placement groove; 5. Placement plate; 6. Hexagonal through hole; 7. Hexagonal block; 8. Support block; 9. Square block; 10. Limiting protrusion; 11. Limiting groove; 12. First hexagonal groove; 13. Second hexagonal groove; 14. First through hole; 15. First hexagonal stop block; 16. Second through hole; 17. Gasket; 18. Hexagonal plate; 19. First hexagonal insulation block; 20. Third through hole; 21. Threaded cavity; 22. Third hexagonal groove; 23. Fourth through hole; 24. Fourth hexagonal groove; 25. Second hexagonal stop block; 26. Second hexagonal insulation block; 27. Arc-shaped part. Detailed Implementation

[0033] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of the invention. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.

[0034] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings.

[0035] like Figures 1-15As shown, this embodiment of the invention provides a prefabricated sandwich insulation wall, including a sandwich insulation wall assembly 1. Connectors 2 are uniformly arranged on one side of the sandwich insulation wall assembly 1. The sandwich insulation wall assembly 1 includes a structural wall 101, a protective layer 102, and several insulation layers 103. The adjacent sides of the structural wall 101 and the protective layer 102 are uniformly attached to the outer walls of the several insulation layers 103. Two irregularly shaped slots 3 are respectively formed on the adjacent sides of the rear surface of each insulation layer 103. The inner walls of the irregularly shaped slots 3 are uniformly arranged... A limiting groove 11 is provided. Two support blocks 8 are respectively installed on the opposite side of the rear surface of the insulation layer 103. Square blocks 9 are evenly installed on the side of the support blocks 8 away from the insulation layer 103. Limiting protrusions 10 are symmetrically installed on the outer wall of the square blocks 9. The outer walls of the square blocks 9 and support blocks 8 on one insulation layer 103 are attached to the inner wall of the irregular groove 3 on another insulation layer 103. The outer wall of the upper limit protrusion 10 of one insulation layer 103 is attached to the inner wall of the upper limit groove 11 of another insulation layer 103.

[0036] In one embodiment, two placement plates 5 are respectively installed on the opposite side of the rear surface of the insulation layer 103. The lower surface of the placement plate 5 is respectively installed on the upper surface of the support block 8 and the square card block 9. Two placement grooves 4 are respectively opened on the opposite side of the rear surface of the insulation layer 103. The outer wall of the placement plate 5 on one insulation layer 103 is attached to the inner wall of the placement groove 4 on the other insulation layer 103. By setting the placement plate 5 and the placement groove 4, the sealing performance of the assembly of multiple insulation layers 103 can be improved, and the strength of the assembly of multiple insulation layers 103 can be enhanced.

[0037] In one embodiment, an arc-shaped portion 27 is provided on the inner top wall of the limiting groove 11. The arc-shaped portion 27 is provided to facilitate the movement of the limiting protrusion 10 into the limiting groove 11.

[0038] The connector 2 of the prefabricated sandwich insulated wall includes a hexagonal post 201, a connecting rod 202, and a threaded rod 203. A hexagonal through hole 6 is formed on the front surface of the insulation layer 103. A second hexagonal groove 13 and a third hexagonal groove 22 are evenly formed on the adjacent side of the structural wall 101 and the protective layer 102, respectively. A first hexagonal groove 12 and a fourth hexagonal groove 24 are evenly formed on the opposing side of the structural wall 101 and the protective layer 102, respectively. A fourth through hole 23 is formed on the inner wall of the third hexagonal groove 22, and the fourth through hole 23 and the fourth hexagonal groove 24 are connected. A first through hole 14 is formed on the inner wall of the second hexagonal groove 13, and the first hexagonal groove 12 and the first through hole 14 are connected. A third through hole 6 is formed on one side of the hexagonal post 201. The outer walls of the hole 20 and the hexagonal column 201 are respectively attached to the inner walls of the second hexagonal groove 13 and the third hexagonal groove 22. The outer walls of the connecting rod 202 are respectively attached to the inner walls of the fourth through hole 23 and the third through hole 20. A second hexagonal stop block 25 is installed at one end of the connecting rod 202. The outer wall of the second hexagonal stop block 25 is attached to the inner wall of the fourth hexagonal groove 24. A hexagonal plate 18 is provided inside the first hexagonal groove 12. One side of the hexagonal plate 18 is installed at one end of the threaded rod 203. A threaded cavity 21 is opened at the other end of the connecting rod 202. The inner wall of the threaded cavity 21 is threaded to the outer wall of the threaded rod 203. A first hexagonal heat insulation block 19 and a second hexagonal heat insulation block 26 are respectively installed on the inner walls of the first hexagonal groove 12 and the fourth hexagonal groove 24.

[0039] In one embodiment, a hexagonal locking block 7 is installed on the outer wall of the hexagonal column 201. The outer wall of the hexagonal locking block 7 is attached to the inner wall of the hexagonal through hole 6. By setting the hexagonal locking block 7, the position of the insulation layer 103 can be easily locked, and the position of the hexagonal column 201 can be limited.

[0040] In one embodiment, the inner wall of the first hexagonal groove 12 is fitted with a first hexagonal stop 15, and a second through hole 16 is provided on one side of the first hexagonal stop 15. The inner wall of the second through hole 16 is fitted with the outer wall of the threaded rod 203. The first hexagonal stop 15 is used to limit the position of the hexagonal plate 18 and improve the fixing strength.

[0041] In one embodiment, a gasket 17 is fitted on the outer wall of the threaded rod 203. The gasket 17 is used to further limit the position of the hexagonal plate 18 and improve the fixing strength.

[0042] In operation, this invention involves the following steps: Multiple insulation layers 103 are sequentially connected via a support block 8, a square locking block 9, and a shaped slot 3. The square locking block 9 engages with the limiting protrusion 10 within the limiting groove 11. The assembled insulation layer 103 is then positioned between the structural wall 101 and the protective layer 102. The hexagonal post 201, along with the hexagonal locking block 7, is moved into the hexagonal through-hole 6 on the insulation layer 103. The hexagonal post 201 then moves into the second hexagonal groove 13 and the third hexagonal groove 22, respectively, where it is locked. The second hexagonal stop block 25 is moved into the fourth hexagonal groove 24. The second hexagonal stop block 25 then drives the connecting rod 202 sequentially through the fourth... Inside the through hole 23 and the third through hole 20, the first hexagonal stop block 15 is placed inside the second through hole 16, and a washer 17 is installed outside the threaded rod 203. At this time, the hexagonal plate 18 drives the threaded rod 203 to rotate through the second through hole 16 in the threaded cavity 21. Personnel use a sleeve to drive the hexagonal plate 18 and the threaded rod 203 to rotate in the threaded cavity 21, which is used to facilitate the reinforcement and fixation between the structural wall 101, the protective layer 102 and the insulation layer 103. At this time, it is only necessary to move the first hexagonal insulation block 19 and the second hexagonal insulation block 26 into the first hexagonal groove 12 and the fourth hexagonal groove 24 respectively, and then seal them with cement again.

[0043] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in the present invention, and these should all be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. A prefabricated sandwich insulated wall system, comprising a sandwich insulated wall system component (1), characterized in that: The sandwich insulated wall assembly (1) has connectors (2) evenly distributed on one side. The sandwich insulated wall assembly (1) includes a structural wall (101), a protective layer (102), and several insulation layers (103). The structural wall (101) and the protective layer (102) are evenly attached to the outer walls of the several insulation layers (103) on adjacent sides. A shaped groove (3) is opened on each of the adjacent sides of the rear surface of the insulation layer (103). The inner wall of the shaped groove (3) is evenly provided with limiting grooves (11). The adjacent sides of the rear surface of the insulation layer (103) are provided with a shaped groove (3). A support block (8) is installed on each of the other two sides. Square card blocks (9) are evenly installed on the side of the support block (8) away from the insulation layer (103). Limiting protrusions (10) are symmetrically installed on the outer wall of the square card block (9). The outer wall of the square card block (9) and the support block (8) on one insulation layer (103) is attached to the inner wall of the irregular card groove (3) on the other insulation layer (103). The outer wall of the limiting protrusion (10) on one insulation layer (103) is attached to the inner wall of the limiting groove (11) on the other insulation layer (103). A placement plate (5) is installed on each of the two adjacent sides of the rear surface of the insulation layer (103). The front surface of the placement plate (5) is installed on the rear surface of the support block (8) and the square card block (9). A placement groove (4) is opened on each of the two adjacent sides of the rear surface of the insulation layer (103). The outer wall of the placement plate (5) on one insulation layer (103) is attached to the inner wall of the placement groove (4) on the other insulation layer (103).

2. The prefabricated sandwich insulated wall according to claim 1, characterized in that: The inner top wall of the limiting groove (11) is provided with an arc-shaped part (27).

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