Production device and preparation method of polyurethane modified silicone oil
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- JIANGSU HENGGUANG NEW MATERIAL CO LTD
- Filing Date
- 2023-08-23
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]现有的生产聚氨酯改性硅油在生产过程中需要进行加热,但是现有的对搅拌壳外部进行加热而传导到内部的方式效率太低,会降低工作效率
[0018] This invention discloses a production apparatus and preparation method for polyurethane modified silicone oil. A base supports a support frame, which is equipped with a stirring assembly. A feeding assembly is mounted on the stirring assembly. In use, diol, acetone, diisocyanate compound, and hydroxyl silicone oil are respectively placed into multiple feeding assemblies. Then, the feeding controller controls the sequential addition of the required raw materials into the stirring shell. The first cylinder is then activated, driving the stirring motor downwards so that the rotating blades can enter the mixture. The stirring motor is then activated, driving the rotating rod to rotate, thereby stirring the multiple rotating blades. Simultaneously, the second cylinder of the heating assembly is activated, moving the connector closer to the rotating rod. The air pump is then activated, allowing gas to be heated by the heater and enter the rotating rod. The gas is then directly discharged into the mixture through the air outlet on the rotating blades for rapid heat conduction. After rapid heating to the appropriate temperature, the mixture is kept warm by the heat preservation assembly, thus achieving rapid mixing and heat conduction, improving work efficiency.
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Figure CN117085622B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of chemical production technology, and in particular to a production apparatus and preparation method for polyurethane modified silicone oil. Background Technology
[0002] In the finishing processes of textile and leather materials, the raw materials themselves are often rough, stiff, and uncomfortable to wear. Therefore, hand-feel finishing is necessary to improve the comfort of the finished product. Initially, hand-feel agents were mainly aliphatic (non-silicone), primarily cationic, but also including nonionic, anionic, and amphoteric types. Cationic softeners offer the best softening properties and are typically available in emulsion, thick paste, high-concentration softening oil, and waxy flakes / beads. Later, with the discovery and application of the superior properties of functional organosilicon polymers, the proportion of modified organosilicon polymers in hand-feel finishing agents has increased year by year, becoming a very popular type of hand-feel finishing agent.
[0003] Polyurethane-modified silicone oil can be converted into a stable microemulsion state by adding emulsifiers or directly adding water, and then used as an end product. The ratio of silicone oil to water or surfactant can be adjusted according to the specific application requirements for silicone oil emulsion particle size and storage and application stability.
[0004] The existing production process for polyurethane-modified silicone oil requires heating, but the current method of heating the outside of the mixing shell and conducting the heat to the inside is too inefficient and reduces work efficiency. Summary of the Invention
[0005] The purpose of this invention is to provide a production apparatus and preparation method for polyurethane modified silicone oil, which aims to enable rapid heat conduction for processing of mixed materials and improve work efficiency.
[0006] To achieve the above objectives, in a first aspect, the present invention provides a production apparatus for polyurethane-modified silicone oil, comprising a support assembly, a feeding assembly, a feeding controller, a stirring assembly, a heating assembly, and a heat preservation assembly. The support assembly includes a base and a support frame, the support frame being fixedly connected to the base and located on top of the base. The stirring assembly includes a stirring shell, a first cylinder, a stirring motor, a rotating rod, and multiple rotating blades. The stirring shell is fixedly connected to the support frame and located on one side of the support frame. The first cylinder is fixed to the top of the stirring shell. The stirring motor is fixedly connected to the output end of the first cylinder and located inside the stirring shell. The moving rod has an air inlet, the rotating rod is connected to the output end of the stirring motor, the rotating blades have an air outlet, multiple rotating blades are rotatably mounted on the rotating rod, multiple feeding assemblies are mounted on the top of the stirring shell, the feeding controller is connected to the multiple feeding assemblies, the heating assembly includes a second cylinder, a connector, a connecting pipe, a heater and an air pump, the second cylinder is fixed inside the stirring shell, the connector is connected to the output end of the second cylinder, the connecting pipe communicates with the connector, the air pump is connected to the connecting pipe, the heater is connected to the air pump, and the heat preservation assembly is located on the outside of the stirring shell.
[0007] The feeding assembly includes a feeding box, a control valve, and a discharging pipe. The feeding box is located on top of the mixing shell. The control valve is connected to the feeding box, and the discharging pipe is connected to the control valve and the mixing shell.
[0008] The feeding controller includes a metering unit, a timing unit, and a control unit. The metering unit is connected to the control unit, the timing unit is connected to the control unit, and the control unit is connected to the control unit.
[0009] The stirring assembly further includes a return spring, which is disposed between the stirring motor and the first cylinder.
[0010] The rotating blade includes a blade body, a pushing plate, and a limiting block. The blade body is rotatably connected to the rotating rod and is located on one side of the rotating rod. The pushing plate is fixedly connected to the blade body and is located on one side of the blade body. The limiting block is fixedly connected to the rotating rod and is located on one side of the blade body.
[0011] The heating assembly further includes a partition plate, which is fixedly connected to the stirring shell and located at the bottom of the second cylinder.
[0012] The heating assembly further includes a sealing ring, which is fixedly connected to the connector and located on one side of the connector.
[0013] Secondly, the present invention also provides a method for preparing polyurethane modified silicone oil, comprising: adding diol, acetone, diisocyanate compound, and hydroxyl silicone oil to a plurality of feeding components respectively;
[0014] Acetone is placed into the mixing chamber, followed by diol. The first cylinder is started to drive the stirring motor downward, allowing the rotating blades to enter the mixture, which is then stirred by the stirring motor.
[0015] A diisocyanate compound is added, and the second cylinder is started to move the connector close to the air intake. The heated gas is injected into the blades through the air intake pump to heat the mixture.
[0016] Add hydroxyl silicone oil and react at 90℃~100℃;
[0017] Start the insulation component to distill and remove acetone.
[0018] This invention discloses a production apparatus and preparation method for polyurethane modified silicone oil. A base supports a support frame, which is equipped with a stirring assembly. A feeding assembly is mounted on the stirring assembly. In use, diol, acetone, diisocyanate compound, and hydroxyl silicone oil are respectively placed into multiple feeding assemblies. Then, the feeding controller controls the sequential addition of the required raw materials into the stirring shell. The first cylinder is then activated, driving the stirring motor downwards so that the rotating blades can enter the mixture. The stirring motor is then activated, driving the rotating rod to rotate, thereby stirring the multiple rotating blades. Simultaneously, the second cylinder of the heating assembly is activated, moving the connector closer to the rotating rod. The air pump is then activated, allowing gas to be heated by the heater and enter the rotating rod. The gas is then directly discharged into the mixture through the air outlet on the rotating blades for rapid heat conduction. After rapid heating to the appropriate temperature, the mixture is kept warm by the heat preservation assembly, thus achieving rapid mixing and heat conduction, improving work efficiency. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a structural diagram of a polyurethane-modified silicone oil production apparatus according to the first embodiment of the present invention.
[0021] Figure 2 This is a cross-sectional structural diagram of a polyurethane modified silicone oil production apparatus according to the first embodiment of the present invention.
[0022] Figure 3 This is a structural diagram of a polyurethane-modified silicone oil production apparatus according to a second embodiment of the present invention.
[0023] Figure 4 This is a cross-sectional structural diagram of a polyurethane modified silicone oil production apparatus according to a second embodiment of the present invention.
[0024] Figure 5 yes Figure 4 A magnified view of detail A.
[0025] Figure 6 This is a flowchart of a method for preparing polyurethane-modified silicone oil according to the third embodiment of the present invention.
[0026] Support assembly 101, feeding assembly 102, feeding controller 103, stirring assembly 104, heating assembly 105, heat preservation assembly 106, base 107, support frame 108, stirring shell 109, first cylinder 110, stirring motor 111, rotating rod 112, rotating blade 113, second cylinder 114, connector 115, connecting pipe 116, heater 117, air pump 118, feeding box 201, control valve 202, discharging pipe 203, metering unit 204, timing unit 205, control unit 206, return spring 207, blade body 208, pushing plate 209, limit block 210, partition 211, sealing ring 212, switching valve 213, cleaning box 214, shell 215, condenser pipe 216, recovery box 217. Detailed Implementation
[0027] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.
[0028] In the description of this invention, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, in the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.
[0029] First Embodiment
[0030] Please see Figures 1-2 , Figure 1 This is a structural diagram of a polyurethane-modified silicone oil production apparatus according to the first embodiment of the present invention. Figure 2 This is a cross-sectional structural diagram of a polyurethane modified silicone oil production apparatus according to the first embodiment of the present invention.
[0031] This invention provides a production apparatus for polyurethane-modified silicone oil, comprising a support assembly 101, a feeding assembly 102, a feeding controller 103, a stirring assembly 104, a heating assembly 105, and a heat preservation assembly 106. The support assembly 101 includes a base 107 and a support frame 108. The support frame 108 is fixedly connected to the base 107 and located on top of the base 107. The stirring assembly 104 includes a stirring shell 109, a first cylinder 110, a stirring motor 111, a rotating rod 112, and multiple rotating blades 113. The stirring shell 109 is fixedly connected to the support frame 108 and located on one side of the support frame 108. The first cylinder 110 is fixed to the top of the stirring shell 109. The stirring motor 111 is fixedly connected to the output end of the first cylinder 110 and located inside the stirring shell 109. The rotating rod 112 has an air inlet. The rotating rod 112 is connected to the output end of the stirring motor 111. The rotating blade 113 has an air outlet. Multiple rotating blades 113 are rotatably mounted on the rotating rod 112. Multiple feeding assemblies 102 are mounted on the top of the stirring shell 109. The feeding controller 103 is connected to the multiple feeding assemblies 102. The heating assembly 105 includes a second cylinder 114, a connector 115, a connecting pipe 116, a heater 117, and an air pump 118. The second cylinder 114 is fixed inside the stirring shell 109. The connector 115 is connected to the output end of the second cylinder 114. The connecting pipe 116 communicates with the connector 115. The air pump 118 is connected to the connecting pipe 116. The heater 117 is connected to the air pump 118. The heat preservation assembly 106 is mounted on the outside of the stirring shell 109.
[0032] In this embodiment, the base 107 supports the support frame 108, which is equipped with the stirring assembly 104. The feeding assembly 102 is mounted on the stirring assembly 104. During use, diol, acetone, diisocyanate compound, and hydroxyl silicone oil are respectively placed into the feeding assemblies 102. Then, the feeding controller 103 controls the sequential addition of the required raw materials into the stirring shell 109. The first cylinder 110 is then activated, driving the stirring motor 111 downwards, allowing the rotating blades 113 to enter the mixture, thus initiating the stirring process. The motor 111 drives the rotating rod 112 to rotate, which in turn drives multiple rotating blades 113 to stir. At this time, the second cylinder 114 of the heating assembly 105 can also be activated to move the connector 115 closer to the rotating rod 112. Then, the air pump 118 is activated, so that the gas is heated by the heater 117 and enters the rotating rod 112. Then, it is directly discharged into the mixture through the air outlet on the rotating blades 113 for rapid heat conduction. After being rapidly heated to the corresponding temperature, it can be kept warm by the heat preservation assembly 106, thereby enabling rapid mixing and heat conduction and improving work efficiency.
[0033] Second Embodiment
[0034] Please see Figures 3-5 , Figure 3 This is a structural diagram of a polyurethane-modified silicone oil production apparatus according to a second embodiment of the present invention. Figure 4 This is a cross-sectional structural diagram of a polyurethane modified silicone oil production apparatus according to a second embodiment of the present invention. Figure 5 yes Figure 4 A magnified view of detail A.
[0035] Based on the first embodiment, the present invention also provides a production apparatus for polyurethane modified silicone oil. The feeding assembly 102 includes a feeding box 201, a control valve 202, and a discharge pipe 203. The feeding box 201 is disposed on top of the stirring shell 109. The control valve 202 is connected to the feeding box 201, and the discharge pipe 203 is connected to both the control valve 202 and the stirring shell 109. The raw materials required for processing are placed in the feeding box 201, and the opening and closing of the feeding box 201 can be controlled by the control valve 202, making it more convenient to use.
[0036] In this embodiment, the feeding controller 103 includes a metering unit 204, a timing unit 205, and a control unit 206. The metering unit 204 is connected to the control unit 206, the timing unit 205 is connected to the control unit 206, and the control unit 206 is connected to the control system. The metering unit 204 can detect the volume of material being fed from the feeding box 201, and the timing unit 205 can record the processing time. Therefore, the control unit 206 can control each of the control valves 202, making it more convenient to use.
[0037] The stirring assembly 104 also includes a return spring 207, which is disposed between the stirring motor 111 and the first cylinder 110. After processing is completed, disconnecting the power to the first cylinder 110 allows the stirring motor 111 to move upward under the action of the return spring 207, making it more convenient to use.
[0038] The rotating blade 113 includes a blade body 208, a pushing plate 209, and a limiting block 210. The blade body 208 is rotatably connected to the rotating rod 112 and located on one side of the rotating rod 112. The pushing plate 209 is fixedly connected to the blade body 208 and located on one side of the blade body 208. The limiting block 210 is fixedly connected to the rotating rod 112 and located on one side of the blade body 208. The blade body 208 can rotate relative to the rotating rod 112, so that after the pushing plate 209 contacts the mixture, it can move upward with the thrust of the mixture to drive the blade body 208 to rotate. The limiting block 210 can limit the rotation angle of the blade body 208, making it more convenient to use.
[0039] The heating assembly 105 also includes a partition 211, which is fixedly connected to the stirring shell 109 and located at the bottom of the second cylinder 114. The partition 211 separates the space where the first cylinder 110 is located from the bottom stirring and mixing space, thereby facilitating heating.
[0040] The heating assembly 105 also includes a sealing ring 212, which is fixedly connected to the connector 115 and located on one side of the connector 115. The sealing ring 212 can seal the location of the connector 115 to prevent leakage and make it more convenient to use.
[0041] The heating assembly 105 also includes a switching valve 213 and a cleaning tank 214. The switching valve 213 is fixed on the stirring shell 109 and connected to the cleaning tank 214 and the heater 117. The switching valve 213 is a three-way valve, which can control the type of medium entering the heater 117. When the switching valve 213 and the cleaning tank 214 are connected, cleaning fluid can be introduced, and the cleaning fluid can be used to clean the air passage or to connect with the air medium for heating.
[0042] The stirring shell 109 includes a shell 215, a condenser 216, and a recovery tank 217. The condenser 216 is connected to the gas outlet on the shell 215, and the recovery tank 217 is connected to the condenser 216. The condenser 216 is provided on the shell 215 so that acetone can flow out through the condenser 216 during distillation, and after cooling, enter the recovery tank 217 for recovery, thus allowing it to be reused.
[0043] Third Embodiment
[0044] Please see Figure 6 , Figure 6 This is a flowchart illustrating a method for preparing a polyurethane-modified silicone oil according to a third embodiment of the present invention. Based on the first embodiment, the present invention also provides a method for preparing a polyurethane-modified silicone oil, comprising:
[0045] S101 adds diol, acetone, diisocyanate compound, and hydroxyl silicone oil to the multiple feeding components 102 respectively;
[0046] The base 107 supports the support frame 108, which is equipped with the stirring assembly 104. The stirring assembly 104 is equipped with the feeding assembly 102. In use, diol, acetone, diisocyanate compound, and hydroxyl silicone oil are respectively placed in the multiple feeding assemblies 102.
[0047] S102 Acetone is placed into the stirring shell 109, and then diol is placed into the stirring shell 109. The first cylinder 110 is started to drive the stirring motor 111 to move down, so that the rotating blades 113 enter the mixture and then the stirring motor 111 stirs it.
[0048] The feeding controller 103 controls the sequential placement of the required raw materials into the mixing shell 109. Then, the first cylinder 110 is activated to drive the stirring motor 111 to move downward, allowing the rotating blades 113 to enter the mixture. The stirring motor 111 is then activated to drive the rotating rod 112 to rotate, thereby driving multiple rotating blades 113 to stir.
[0049] S103 adds a diisocyanate compound and starts the second cylinder 114 to drive the connector 115 close to the air intake. The heated gas is injected into the blade through the air intake pump 118 to heat the mixture.
[0050] S104 is added to hydroxyl silicone oil and reacted at 90℃~100℃;
[0051] S105 starts the insulation component, and 106 distills to remove acetone.
[0052] The second cylinder 114 of the heating assembly 105 is activated, which drives the connector 115 to approach the rotating rod 112. Then, the air intake pump 118 is activated, so that the gas is heated by the heater 117 and enters the rotating rod 112. Then, it is directly discharged into the mixture through the air outlet on the rotating blade 113 for rapid heat conduction. After being rapidly heated to the corresponding temperature, it can be kept warm by the heat preservation assembly 106, thereby enabling rapid mixing and heat conduction and improving work efficiency.
[0053] The above description discloses only one preferred embodiment of the present invention, and should not be construed as limiting the scope of the present invention. Those skilled in the art will understand that all or part of the processes of the above embodiments can be implemented, and equivalent changes made in accordance with the claims of the present invention are still within the scope of the invention.
Claims
1. A production apparatus for polyurethane-modified silicone oil, characterized in that, The device includes a support assembly, a feeding assembly, a feeding controller, a stirring assembly, a heating assembly, and a heat preservation assembly. The support assembly includes a base and a support frame, with the support frame fixedly connected to the base and located on top of the base. The stirring assembly includes a stirring shell, a first cylinder, a stirring motor, a rotating rod, and multiple rotating blades. The stirring shell is fixedly connected to the support frame and located on one side of the support frame. The first cylinder is fixed to the top of the stirring shell. The stirring motor is fixedly connected to the output end of the first cylinder and located inside the stirring shell. The rotating rod has an air inlet. The rotating rod is connected to the stirring motor... The output end is connected, the rotating blade has an air outlet, multiple rotating blades are rotatably mounted on the rotating rod, multiple feeding assemblies are mounted on the top of the mixing shell, the feeding controller is connected to the multiple feeding assemblies, the heating assembly includes a second cylinder, a connector, a connecting pipe, a heater and an air pump, the second cylinder is fixed inside the mixing shell, the connector is connected to the output end of the second cylinder, the connecting pipe communicates with the connector, the air pump is connected to the connecting pipe, the heater is connected to the air pump, and the heat preservation assembly is mounted on the outside of the mixing shell; the rotating blade The mixing element comprises a blade body, a pushing blade, and a limiting block. The blade body is rotatably connected to the rotating rod and located on one side of the rotating rod. The pushing blade is fixedly connected to the blade body and located on one side of the blade body. The limiting block is fixedly connected to the rotating rod and located on one side of the blade body. The blade body rotates relative to the rotating rod, causing the pushing blade to move upwards with the thrust of the mixture after contacting it, thereby driving the blade body to rotate. The limiting block restricts the rotation angle of the blade body. In use, the feeding controller controls the sequential feeding into the mixing shell. The required raw materials are placed in the mixture, and then the first cylinder is started to drive the stirring motor to move downward, so that the rotating blades enter the mixture. The stirring motor is started to drive the rotating rod to rotate, thereby driving multiple rotating blades to stir. At this time, the second cylinder of the heating component is also started to drive the connector to approach the rotating rod. Then the air pump is started so that the gas is heated by the heater and enters the rotating rod. Then it is discharged directly into the mixture through the air outlet on the rotating blade for rapid heat conduction. After being rapidly heated to the corresponding temperature, it is kept warm by the heat preservation component.
2. The production apparatus for polyurethane-modified silicone oil as described in claim 1, characterized in that, The feeding assembly includes a feeding box, a control valve, and a discharging pipe. The feeding box is located on top of the mixing shell. The control valve is connected to the feeding box, and the discharging pipe is connected to the control valve and the mixing shell.
3. The production apparatus for polyurethane-modified silicone oil as described in claim 2, characterized in that, The feeding controller includes a metering unit, a timing unit, and a control unit. The metering unit is connected to the control unit, and the timing unit is connected to the control unit.
4. The production apparatus for polyurethane modified silicone oil as described in claim 3, characterized in that, The stirring assembly also includes a return spring, which is disposed between the stirring motor and the first cylinder.
5. The production apparatus for polyurethane-modified silicone oil as described in claim 4, characterized in that, The heating assembly also includes a partition plate, which is fixedly connected to the stirring shell and located at the bottom of the second cylinder.
6. The production apparatus for polyurethane modified silicone oil as described in claim 5, characterized in that, The heating assembly also includes a sealing ring, which is fixedly connected to the connector and located on one side of the connector.
7. A method for preparing polyurethane-modified silicone oil, using the production apparatus for polyurethane-modified silicone oil according to any one of claims 1 to 6. Its features are, This includes adding diol, acetone, diisocyanate compound, and hydroxyl silicone oil to each of the multiple feeding components; Acetone is placed into the mixing chamber, followed by diol. The first cylinder is started to drive the stirring motor downward, allowing the rotating blades to enter the mixture, which is then stirred by the stirring motor. A diisocyanate compound is added, and the second cylinder is started to move the connector closer to the air intake. The heated gas is injected into the rotating blades through the air intake pump to heat the mixture. Add hydroxyl silicone oil and react at 90℃~100℃; Start the insulation component to distill and remove acetone.
Citation Information
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